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Dacia - Dokker - Owners Manual - 2014 - 2014
Dacia - Sandero - Owners Manual - 2013 - 2013
Dacia - Lodgy - Workshop Manual - 2012 - 2012
Dacia - Duster - Owners Manual - 2017 - 2017 (Finnish)
Dacia - Logan - Owners Manual - 2015 - 2015
Dacia - Dokker - Wiring Diagram - 2012 - 2012
Dacia - Logan MCV II - Miscellaneous Documents - 2016 - 2016 (Czech)
Dacia - Lodgy - Owners Manual - 2012 - 2020
Dacia - Logan Pick-Up - Workshop Manual - 2008 - 2020 (Czech)
Dacia - Duster - Sales Brochure - 2017 - 2017 (Danish) (2)
Dacia - Duster - Owners Manual - 2011 - 2011
Dacia - Logan MCV - Owners Manual - 2014 - 2014
Dacia - Sandero Stpeway - Sales Brochure - 2017 - 2017 (Italian)
2004 Dacia Solenza Repair Manual
Dacia - Sandero - Sales Brochure - 2014 - 2014
Dacia - Sandero Stpeway - Sales Brochure - 2016 - 2016
Dacia - Logan Pick Up - Parts Catalogue - 1924 - 1924
Dacia - Duster - Sales Brochure - 2015 - 2015
Dacia - Duster - Sales Brochure - 2018 - 2018
Dacia - Sandero Stpeway - Sales Brochure - 2018 - 2018
Dacia - Logan - Miscellaneous Documents - 2016 - 2016
Dacia - Sandero Stpeway - Sales Brochure - 2018 - 2018 (Polish)
Dacia - Sandero Stpeway - Sales Brochure - 2016 - 2016 (Italian)
Dacia - Dokker Stpeway - Sales Brochure - 2018 - 2018 (Czech)
Dacia - Dokker Van - Sales Brochure - 2016 - 2016 (Turkish)
Dacia - Sandero Stpeway - Sales Brochure - 2018 - 2018 (Spanish)
2004 Dacia 1304 1305 1307 Pick-UP (Engine F8Q) Repair Manual
Dacia - Duster - Sales Brochure - 2018 - 2018 (Italian)
Dacia - Pick Up - Workshop Manual - 2004 - 2004
Dacia - Dokker Stpeway - Sales Brochure - 2017 - 2017 (French)
Dacia - Duster - Sales Brochure - 2018 - 2018 (French)
Dacia - Sandero - Sales Brochure - 2013 - 2013
Dacia - Logan MCV - Sales Brochure - 2014 - 2014
Dacia - Duster - Sales Brochure - 2014 - 2014 (Czech)
Dacia - Lodgy - Sales Brochure - 2015 - 2015 ( Lithuanian)
Dacia - Dokker Van - Sales Brochure - 2018 - 2018 (Spanish)
Dacia - Duster - Sales Brochure - 2017 - 2017
Dacia - Logan - Sales Brochure - 2016 - 2016 (Czech)
Dacia - Dokker - Sales Brochure - 2013 - 2013 (Spanish)
Dacia - Duster - Sales Brochure - 2011 - 2011 (Greek)
Dacia - Duster - Sales Brochure - 2018 - 2018 (Greek)
Dacia - Duster - Sales Brochure - 2017 - 2017 (2)
Dacia - Dokker Van - Sales Brochure - 2014 - 2014 (Finnish)
Dacia - Duster - Sales Brochure - 2011 - 2011 (Slovenian)
Dacia - Duster - Sales Brochure - 2013 - 2013 (Slovenian)
Dacia - Sandero Stpeway - Sales Brochure - 2013 - 2013 (Finnish)
Dacia - Sandero Stpeway - Sales Brochure - 2017 - 2017 (Romanian)
Dacia - Logan - Sales Brochure - 2011 - 2011 (Bosnian)
Dacia - Logan Pick-Up - Sales Brochure - 2012 - 2012 (French)
Dacia - Dokker Van - Sales Brochure - 2014 - 2014 (Slovak)
Dacia - Duster - Sales Brochure - 2018 - 2018 (Danish)
Dacia - Dokker Stpeway - Sales Brochure - 2014 - 2014 (Czech)
Dacia - Logan MCV Stpeway - Sales Brochure - 2017 - 2017 (2)
Dacia - Duster - Sales Brochure - 2017 - 2017 (Dutch)
Dacia - Dokker - Sales Brochure - 2014 - 2014 (Czech)
Dacia - Sandero - Sales Brochure - 2016 - 2016 (Dutch) (2)
Dacia - Dokker Van - Sales Brochure - 2018 - 2018 (Italian)
Dacia - Lodgy - Sales Brochure - 2012 - 2012 (Estonian)
Dacia - Dokker - Sales Brochure - 2017 - 2017 (French) (2)
Dacia - Logan MCV - Sales Brochure - 2015 - 2015
Summary of Content
REPAIR MANUAL DACIA RM 524-1 MECHANICS ENGINE: E7J GERBOX: JH3 TAPV: B41A, B41B, B41D The reparation methods prescribed by the manufacturer in the present document are established subject to technical specifications in force at the document issuing date. These are subject to modifications brought by the manufacturer at the fabrication of different assemblies, subassemblies or accessories of its vehicles. All rights reserved to SC Automobile Dacia SA. Reproduction or translating even partially of this present document is forbidden without the written authorisation of AUTOMOBILE DACIA S.A. Ref: 6001999441 APRIL 2004 vnx.su English version 0 General poinds vehicle 01 SPECIFICATIONS Engine – Clutch - Gearbox............................. 01-1 Vehicle identification.. ................................. 01-2 02 LIFTING Mobile jack - Protection route;....................... 02-1 Elevator positioned under the carriage body... 02-3 03 TOWING All types.......................................................... 03-1 04 LUBRICANTS CONSUMABLES Condition....................................................... 04-1 05 DRAINING – FILLING Engine............................................................ 05-1 Gearbox.......................................................... 05-2 07 VALUES AND SETTINGS Dimensions..................................................... 07-1 Capacity - Qualities........................................ 07-2 Driving belts tightening and accesories.......... 07-3 Distribution belt tension................................. 07-4 Cylinder head tightening................................ 07-5 Wheeles and tyres........................................... 07-6 Brakes............................................................. 07-7 Dimensions under carriage body.................... 07-8 Checking values of the front axle angles........ 07-9 Checking values of the rear axle angles......... 07-10 1 Moteur et peripherics 10 ENGINE AND LOWER ENGINE UNITS Ingredients...................................................... 10-1 Motor-propelling group.................................. 10-2 Separation - Dismantling................................ 10-7 Characteristics................................................ 10-10 Recovery engine.............................................10-17 Lowervcrankase..............................................10-37 Oil pump........................................................ 10-38 Tightening moments....................................... 10-39 11 UPPER AND FRONT ENGINE UNITS Distribution belt............................................. 11-1 Cylinder head fitting....................................... 11-3 12 FUEL MIXTURE Characteristics................................................ Clapper body.................................................. Intake colector................................................ Exhaust collector............................................ 12-1 12-4 12-5 12-6 13 PUMP SUPPLY Breaking fuel supply ..................................... Injection pump............................................... Petrol filter.................................................... Pupm flow...................................................... Supply pressure.............................................. 13-1 13-2 13-3 13-4 13-5 14 ANTI-POLLUTION Petrol vapours-aspiration ............................. 14-1 16 STARTING AND CHARGING Alternator....................................................... 16-1 Starter............................................................. 16–7 17 IGNITION AND INJECTION Ignition system.............................................. 17-1 Sparking plugs.............................................. 17-2 Peculiarities.................................. ................ 17-3 Placing of elements........................................ 17-4 Idling regime adjustment............................... 17-9 Adjustment of the fuel mixture enriching...... 17-11 Enriching adaptive correction....................... 17-12 Diagnosing-Introduction... ............................ 17-15 Diagnosing-Interpreting the defects.............. 17-17 Diagnosing-Conformity test........................... 17-49 Diagnosing-Interpreting the states................. 17-55 Diagnosing-breakdown localization algorithm....................................................... 17–66 19 COOLING - EXHAUST - FUEL TANK Characteristics............................................... 19-1 Filling and draining ...................................... 19-2 Control.......................................................... 19-3 The schema.................................................... 19-4 Radiator dismounting and remounting.......... 19-5 Cooling fan replacement for vehicles with air conditioning................. 19-6 Cooling fan diagnostic for vehicles with air conditioning................. 19-7 Resistance cooling fan replacement for vehicles with air conditioning................. 19-9 Cooling fan replacement for vehicles without air conditioning............ 19-10 Cooling fan diagnostic for vehicles with air conditioning.................. 19-11 Water pump.................................................. 19-12 Dismounting - remounting exhaust................ 19-14 Emptyng of tank............................................ 19-16 Tank fuel description..................................... 19-17 Tank fuel....................................................... 19-20 Electric petrol pump...................................... 19-21 20 CLUTCH Identification................................................. 20-1 Diagnostic..................................................... 20-3 Clutch disc mechanism.................................. 20-9 vnx.su SION LL NT 2 Transmission 21 MANUAL GEARBOX Sections.......................................................... 21-1 Identification................................................. 21-2 Tightening moments...................................... 21-3 Ratios............................................................ 21-4 Capacity, lubricants....................................... 21-5 Particularities................................................. 21-6 Ingredients..................................................... 21-7 Parts of systematic replacement.................... 21-8 Special tools.................................................. 21-9 Gearbox dismounting ................................... 21-10 29 DRIVE SHAFTS Front transversal transmission........................ 29-1 Bellows - Bearing assembly to the gearbox.................................................... 29-4 Bellows to wheel........................................... 29-7 Bellows to gearbox....................................... 29-12 Bellows to wheel........................................... 29-15 30 GENERAL General principle schedule of the brake circuit........................................ 30-1 Tightening moments...................................... 30-2 Composition and dimensions of the main braking system elements............ 30-6 Braking system diagnostic............................ 30-7 Brake connections and sewerage.................. 30-12 Brake fluid.................................................... 30-13 Braking circuit purging................................. 30-14 The influence of the front axle angles on the road behaivior (vehicle comportment) and on tyres wear........................................... 30-16 Preliminary checking..................................... 30-17 Checking of the front axles adjustment......... 30-19 3 Rear suspension............................................ Shock absorber............................................. Spring........................................................... Brake drum................................................... Brake cylinder.............................................. Brake shoes.................................................. Bearing (25 x 52 x 37)................................ 33-4 33-5 33-6 33-7 33-8 33-10 33-12 35 WHEELS AND TYRES Characteristics.............................................. 35-1 Wheels balancing......................................... 35–4 36 STEERING ASSEMBLY Axial ball joint............................................. Steering box................................................. Pusher........................................................... Noise absorber bearing................................. Bellows......................................................... Deformable lower shaft................................ Steering weel position adjustment................ 36-1 36-3 36-4 36-5 36-6 36-7 36-9 37 MECHANICAL ELEMENTS CONTROLS Brake pump.................................................. Servobrake................................................... Air filter – servobrake retainer valve........... Handbrake adjustment.................................. Handbrake control lever............................... Handbrake secondary cable.......................... Brake flexible hoses..................................... Brake pressure controller.............................. clutch hydraulic control................................ The gear control........................................... Pedals support.............................................. Acceleration pedal....................................... Acceleration control cable........................... 37-1 37-6 37-9 37-10 37-11 37-12 37-14 37-16 37-19 37-23 37-25 37-26 37-27 Chasis 31 FRONT BEARING ELEMENTS Characteristics... .......................................... 31-1 Suspension arm... .......................................... 31-2 Elastic bushings of suspension arm............... 31-4 Suspension ball joint..................................... 31-5 Brake gaskets................................................ 31-6 Brake caliper................................................. 31-7 Brake disk..................................................... 31-9 Steering knuckle............................................ 31-10 Steering knuckle bearing. .............................. 31-12 Front suspension............................................ 31-13 Shock absorber, Sprint. ................................. 31-14 Spring assembly shock absorber................... 31-15 Anti-roll bar................................................... 31-17 33 REAR BEARING ELEMENTS Characteristics............................................... 33-1 Rear axle....................................................... 33-2 vnx.su SPECIFICATIONS 01 ENGINE - CLUTCH - GEARBOX Vehicle type DACIA SupeRNova Type E7J-260 Engin Cylinder capacity (cm3 ) 1390 01 - 1 vnx.su Clutch type Gearbox type 215 CPOE 3500 JH3 – 050 SPECIFICATIONS 01 VEHICLE IDENTIFICATION THE PLACE OF THE MANUFACTURER PLATE, IDENTIFICATION NUMBER (VIN), LABEL WITH HOMOLOGATION MARKS Identification number VIN Manufacturer plate MANUFACTURER PLATE 01 - 2 vnx.su SPECIFICATIONS VEHICLE IDENTIFICATION 01 a.. Manufacturer identification code; b. Code of the vehicle; c. Gearbox type code; d. Engine type code and driving location ( according to VIN code structure); e. Vehicle code; f. Trailer maximum authorized weight without braking system; g. Homologation number for the importer country; h. VIS sign-one character for year model code + 7 characters for the chassis manufacturing number; i. Maximum technical admissible weight of the loaded car; j. Maximum admissible weight with trailer with braking system; k. Maximum technical admissible weight on front axle; l. Maximum technical admissible weight on rear axle. LABEL TYPE OVAL PLATE The self- adhesive label type oval plate is stuck on the right lateral side surface of the dashboard. This enables the identification of the vehicle type and of its equipment, being exclusively used for after-sale activity. The reading of the codes marked on theoval platetype label Caption: Line 1 1.1 Cod type auto APV (after-sale): 1,1 2,1 4,1 2,2 4,2 B41A(EU96) B41B(EU00) B41D(15.04) B = represents body type A,B,D = represents engine type E7J, 1397 cmc, front wheel drive type, mechanical gearbox. Line 2 2.1 Level of equipping: E0, E1, E2, E3 2.2 Options equipping code: Line 4 4.1 Technical definition code, driving place. S2 : Left hand drive 4.2 Options equipment code: A: Normal suspension C: Temperate climate E: Warm climate F: Normal heating G: Air conditioning K: Without pre-filter M: Steering mechanical system R: Without variable shock absorber T: Without plate corrector V: Without wheels anti blocking (ABS) Attention Do not unstuck or damage the label from the lateral side surface of the dashboard. This label represents the only way of vehicle identification needed to the after sale services, for a period of 8 (eight) years from the purchasing date. 01 - 3 vnx.su SPECIFICATIONS 01 VEHICLE IDENTIFICATION VIN IDENTIFICATION NUMBER Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 CODE U U 1 R 5 2 3 1 5 * * * * * * * Position Characters explanation 1–3 - manufacturer identification UU1 - AUTOMOBILE DACIA SA, ROMÂNIA * 4 - Vehicle type R - vehicle for persons transportation 5 - engine-gearbox unit location 5 - transversal front engine and front drive 6 - chassis type 2 - hatch – bach 7 - payload location 3 - five places : 2 front places + 3 rear bench places 8 - gearbox type 1 - gearbox with 5 + 1 steps (JH3 050) 9