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Summary of Content
Water Heater Thermo Top Evo Parking Heater E1 00 0258 Installation Documentation Dacia Lodgy Validity Manufacturer Dacia Model Lodgy Type SD Motorisation Fuel Transmission type Output in kW 1.5 dCi 1.5 dCi Diesel Diesel 5-gear SG 5-gear SG 66 79 EG-BE No./ABE e2 * 2001 / 116 * 0314 * ... Displacement in cm³ 1461 1461 Engine code K9K K9K SG = Manual transmission from model year 2012 Left-hand drive vehicle Verified equipment variants: Manual air-conditioning Front fog light Total installation time: Ident. No.: 1318789A_EN approx. 7.5 hours Status: 04.10.2012 © Webasto Thermo & Comfort SE Dacia Lodgy Table of Contents Validity 1 Necessary Components 2 Installation Overview 2 Notes on Total Installation Time 2 Information on Operating and Installation Instructions 3 Notes on Validity 4 Technical Instructions 4 Explanatory Notes on Document 4 Preliminary Work 5 Heater Installation Location 5 Preparing Electrical System 6 Electrical System 7 Fan Control 8 Remote Option (Telestart) 10 Preparing Installation Location Preparing Heater Installing Heater Coolant Circuit Fuel Exhaust Gas Combustion Air Final Work Operating Instructions for End Customer 11 11 13 14 19 22 25 26 27 Necessary Components • Basic delivery scope Thermo Top Evo based on price list • Installation kit for Dacia Lodgy 2012 Diesel: 1318788A • Heater control based on price list and upon consultation with end customer • In case of Telestart, indicator lamp based on price list and upon consultation with end customer Installation Overview 6 Legend: 1. Heater 2. Fuse holder of engine compartment 3. Fuse holder of passenger compartment 4. Circulating pump 5. Digital timer 6. Metering pump 4 5 1 2 3 Notes on Total Installation Time The total installation time includes the time needed for mounting and demounting of the vehicle-specific components, the heater specific installation time and all other times required for the system integration and initial start-up of the heater. The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 2 Dacia Lodgy Information on Operating and Installation Instructions 1 Important Information (not complete) Beginning of excerpt. 1.1 Installation and Repair ANNEX VII The improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide, leading to serious injury or death. REQUIREMENTS FOR COMBUSTION HEATERS AND THEIR INSTALLATION 1. GENERAL REQUIREMENTS 1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when the combustion heater is switched on or off. 2. VEHICLE INSTALLATION REQUIREMENTS 2.1. Scope 2.1.1. Subject to paragraph 2.1.2. combustion heaters shall be installed according to the requirements of this Annex. Only use genuine Webasto parts. See the Webasto air and water heaters accessories catalogue for this purpose. 2.1.2. Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex. 1.2 2.2. Positioning of heater To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or under extreme environmental conditions. 2.2.1. Body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contamination. Do not operate the heater in closed rooms due to the danger of poisoning and suffocation. 2.2.2. The combustion heater shall not constitute a risk of fire, even in the case of overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts and suitable ventilation, by the use of fire resistant materials or by the use of heat shields. 2.2.3. In the case of M2 and M3 vehicles, the heater must not be positioned in the passenger compartment. However, an installation in an effectively sealed envelope which also complies with the conditions in paragraph 2.2.2 may be used. To install and repair Webasto heating and cooling systems you need to have completed a special company training course and have the appropriate technical documentation, special tools and special equipment. Installation and repair may ONLY be carried out by persons trained and certified in a Webasto training course. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. Operation Always switch off the heater before refuelling. The heater may only be used with the prescribed fuel Diesel (DIN EN 590) or petrol (DIN EN 227). The heater may not be cleaned with a high-pressure cleaner. 1.3 Please note 2.2.4. ALWAYS follow all Webasto installation and operating instructions and observe all warnings. The label referred to in paragraph 1.4 or a duplicate, must be positioned so that it can be easily read when the heater is installed in the vehicle. 2.2.5. To become familiar with and understand all functions and properties of the heater, the operating instructions must be read carefully and observed at all times. Every reasonable precaution should be taken in positioning the heater to minimise the risk of injury and damage to personal property. 2.3. Fuel supply 2.3.1. The fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage. 2.3.2. In the case of liquid fuel heaters, where a supply separate to that of the vehicle is provided, the type of fuel and its filler point must be clearly labelled. Webasto shall assume no liability for defects, damage and injuries resulting from a failure to observe the installation, repair and operating instructions of the information contained in them. 2.3.3. A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be included in the manufacturer's operating manual. This liability exclusion particularly applies to improper installations and repairs, installations and repairs by untrained persons or in the case of a failure to use genuine spare parts. 2.4. Exhaust system 2.4.1. The exhaust outlet must be located so as to prevent emissions from entering the vehicle through ventilators, heated air inlets or opening windows. 2.5. Combustion air inlet 2.5.1. The air for the combustion chamber of the heater must not be drawn from the passenger compartment of the vehicle. 2.5.2. The air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. For proper, safe installation and repair work, the installation instructions with all warnings and safety information must be carefully read and observed at all times. Please always contact a workshop authorised by Webasto for all installation and repair work. IMPORTANT The liability due to culpable disregard to life, limb or health and due to damage or injuries caused by a wilful or reckless breach of duty remain unaffected, as does the obligatory product liability. Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Insulate loose wire ends and tie back. Sharp edges should be fitted with rub protection (split-open fuel hose)! Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). 2.6. Heating air inlet 2.6.1. The initial startup is to be executed with the Webasto Thermo Test Diagnosis. The heating air supply may be fresh or recirculated air and must be drawn from a clean area not likely to be contaminated by exhaust fumes emitted either by the propulsion engine, the combustion heater or any other vehicle source. 2.6.2. The inlet duct must be protected by mesh or other suitable means. When installing an IPCU, the corresponding settings must be checked or adjusted before the installation. 2.7. Heating air outlet 2.7.1. Any ducting used to route the hot air through the vehicle must be so positioned or protected that no injury or damage could be caused if it were to be touched. 2.7.2. The air outlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. Observe the instructions and guidelines of the respective vehicle manufacturer for demounting and mounting vehicle specific components! 2 Statutory regulations governing installation Guidelines Thermo Top Evo Heating Directive ECE R122 EMC Directive ECE R10 E1 00 0258 E1 03 5627 NOTE End of excerpt. In multilingual versions the German language is binding. The regulations of these guidelines are binding in the scope of the Directive 70/156/EEC and/or 2007/46/EC (for new vehicle models from 29/04/2009) and should also be observed in countries in which there are no special regulations. IMPORTANT Failure to follow the installation instructions will result in the invalidation of the type approval for the heater and therefore invalidation of the general homologation of the vehicle. NOTE For vehicles with an EU permit, no entry in accordance with § 19 Sub-Section 4 of Annex VIII b to the Road Traffic Act is required. 2.1 Excerpt from the directive 2001/56/EC Appendix VII for the installation of the heater Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 3 Dacia Lodgy Notes on Validity This installation documentation applies to Dacia Lodgy Diesel vehicles - for validity, see page 1 - from model year 2012 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation documentation. Vehicle and engine types, equipment variants and other specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible. Technical Instructions Special Tools • Hose clamp pliers for self-clamping hose clamps • Hose clamp pliers for Clic hose clamps of type W • Automatic wire stripper 0.2 - 6mm² • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit • Webasto Thermo Test diagnosis with current software Dimensions • All dimensions are in mm Tightening torque values • Tightening torque values of heater bolts and 5x13 heater stud bolts = 8Nm. • Tightening torque values of 5x15 retaining plate and water connection piece bolt = 7Nm. • Tighten other screw connections in accordance with manufacturer's instructions or in accordance with state-of-the-art-technology. Explanatory Notes on Document You will find an identification mark on the outside top right corner of the page in question to provide you with a quick overview of the individual working steps. Special features are highlighted using the following symbols: Mechanical system Specific risk of injury or fatal accidents Electrical system Specific risk of damage to components Coolant circuit Specific risk of fire and explosion Combustion air Reference to general installation instructions of the Webasto components or to the manufacturer's vehicle-specific documents. Fuel Exhaust gas Reference to a special technical feature The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle Software Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 4 Dacia Lodgy Preliminary Work Vehicle • • • • • • • • • • • • • • • • • • • • Open the fuel tank cap. Ventilate the fuel tank. Close the fuel tank cap again. Depressurise the cooling system. Disconnect the battery and completely remove it including the carrier. Remove the air filter including the intake hose. Remove the windscreen wipers. Remove the coolant reservoir cap. Loosen the windscreen washer reservoir. Remove the coolant reservoir. Loosen the wheel well trim on the right and left-hand sides. Remove the bumper trim. Loosen the left headlight. Remove the horn with bracket on the left-hand side. Remove the underride protection. Remove the front left lateral wheel well trim. Remove the decorative frame of the radio including the air outlet. Trim piece of the A/C control unit. Trim piece between the A/C control unit and the radio. Loosen the A/C control panel. Heater • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place inside the engine compartment. Heater Installation Location 1 1 Heater Installation location 1 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 5 Dacia Lodgy Preparing Electrical System rt/sw rt gn/ws 0,5² 4² 0,75² F3 F4 Produce connections as shown in wiring diagram. K1 relay will only be inserted after installation of fuse holder. F5 Preparing K1 relay 1 86 87 85 30 87a rt 4² K1 br 0,5² 2 sw 4² Connect wires in accordance with the wiring diagram. 1 1 Fuse holder of passenger compartment 1 Red (rt) wire from K1/87a 2 Black (sw) wire from K1/30 2 Ident. No.: 1318789A_EN 1 Connecting wires 2 Status: 04.10.2012 © Webasto Thermo & Comfort SE 6 Dacia Lodgy Electrical System Positive and earth wire Wiring harness pass through 1 Positive wire on positive terminal of battery 2 Earth wire on negative terminal of battery 1 Protective rubber plug 2 Wiring harness of heater, heater control 1 1 2 2 3 4 Wiring harness routing diagram Do not install the metering pump wiring harness until later together with fuel pipe along the original vehicle fuel lines on the underbody 1 1 2 3 4 5 Digital timer Fuse holder of engine compartment 1 Original vehicle bolt, existing threaded hole 2 Angle bracket mounted 3 M5x16 bolt, washer [2x], retaining plate of fuse holder, nut 4 Fuses F1-2 Ident. No.: 1318789A_EN 6 1 Digital timer Status: 04.10.2012 © Webasto Thermo & Comfort SE 7 Dacia Lodgy Fan Control Webasto Dacia 30 15 HG F2 F1 1 X2 2 2 5 FH 32 X1 ge A1 A3 A2 A5 0,5² 0,5² 1156 233 rt gn/ws 4² 0,75² M - + rt/sw Wiring diagram FH 39 ge 4² br rt/sw rt gn/ws 0,5² 0,5² 4² 0,75² rt 4² 1 sw 4² X10 F3 F4 ge 4² 1158 4 86 87 85 30 87a 2 1 319 K1 1 2 3 6 6 4 2 1 3 br br 0,5² 2 0,5² 31 Webasto components HG Heater TT-Evo X1 6-pin heater connector X2 2-pin heater connector X10 4-pin connector Heater control K1 Fan relay F1 20A fuse F2 30A fuse F3 1A fuse F4 25A fuse Vehicle components 233 Fan relay 319 A/C control panel 1158 Resistor group FH32 7.5A fuse FH39 40A fuse Colours and symbols rt red sw black ge yellow gn green ws white br brown Legend X Cutting point Wiring colours may vary. Position flanged nut 2, copy hole pattern, drill 5.5mm dia. hole. 1 1 M5x16 bolt, fuse holder of passenger compartment, 5mm shim 2 M5 flanged nut 2 Mounting fuse holder of passenger compartment 7 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 8 Dacia Lodgy 25A fuse F4 1 and K1 fan relay 2 attached. 1 Attaching K1 and relay 2 8 1 Connect same colour wires of the wiring harness of the passenger compartment fuse holder 1 to those of the heater wiring harness 2 as shown in wiring diagram. Connecting wiring harnesses 9 2 1 1 Connection to 6-pin connector 3 from A/C control unit. Produce connections as shown in wiring diagram. 1 Yellow (ge) wire from fan relay 2 Yellow (ge) wire of Pin 4, 6-pin connector Connect1 Red (rt) wire from K1/87a ing A/C 2 Black (sw) wire from K1/30 control panel 2 2 3 Ident. No.: 1318789A_EN 10 Status: 04.10.2012 © Webasto Thermo & Comfort SE 9 Dacia Lodgy Remote Option (Telestart) Fasten receiver 1 with double-sided adhesive tape. Mounting receiver 1 11 1 Antenna 1 Mounting antenna 12 T100 HTM temperature sensor 1 Fasten temperature sensor 1 from behind using adhesive tape. Installing temperature sensor 13 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 10 Dacia Lodgy Preparing Installation Location 1 1 Horn 2 Bracket 3 Original vehicle stud bolt, original vehicle nut 2 Displacing/moving horn 14 3 1 Remove clip 1 from hole. Loosen servo container 2 and secure using suitable means. 2 Dismantling clip 15 1 100mm edge protection 2 9.1mm dia. hole; rivet nut [2x] 1 Installing rivet nuts 60 2 2 7 16 Preparing Heater C B D E G X Discard section X. B C D E F G X A Ident. No.: 1318789A_EN F = = = = = = 650 265 120 110 385 770 Cutting hoses to length X Status: 04.10.2012 © Webasto Thermo & Comfort SE 11 Dacia Lodgy 1 Bend perforated bracket A 1 78 Preparing perforated bracket A 72 90° 1 Bend perforated bracket B 1 45 39 Preparing perforated bracket B 40 44 115° 115° 1 Water connection piece, sealing ring [2x each] 2 5x15 mm self-tapping bolt, retaining plate of water connection piece 1 Installing water connection pieces 2 17 1 1 Stud bolt 1 Installing stud bolts 18 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 12 Dacia Lodgy 1 2 1 Angle bracket, 5x13 self-tapping bolt 2 5mm shim, perforated bracket A, M6 flanged nut 3 Perforated bracket B, 5x13 self-tapping bolt Perforated bracket, premounting angle bracket 3 19 1 D 1 1 25mm dia. spring clip [4x] 2 18mm dia. 90° connecting pipe [2x] 2 Installing hoses E and D 1 1 E 1 2 Installing Heater 1 Ensure sufficient distance from adjacent components, correct if necessary. 2 3 Ident. No.: 1318789A_EN 1 M6x20 bolt, existing hole, large diameter washer, flanged nut 2 M6x25 bolt, spring lockwasher, 5mm shim 3 M6x20 bolt, spring lockwasher Mounting heater 20 Status: 04.10.2012 © Webasto Thermo & Comfort SE 13 Dacia Lodgy Coolant Circuit WARNING! Any coolant running off should be collected in an appropriate container. Install coolant hoses kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses cannot be damaged. The heater must be filled with coolant when installing the hoses. The connection should be "inline" based on the following diagram: Hose routing diagram A G Ø 18x20 2 Ø 27 1 1 F B E C D All spring clips without a specific designation = 25mm dia. 1 = Black (sw) rubber isolator . 2 = AGR heat exchanger. All connecting pipes = 18x18 mm dia. All connecting pipes without specific designation Ident. No.: 1318789A_EN Status: 04.10.2012 = 18x18mm dia. © Webasto Thermo & Comfort SE 14 Dacia Lodgy 1 Push braided protection hoses onto hoses B and G and cut to length. Cut heat shrink plastic tubing to length. 1 B 1 60mm long heat shrink plastic tubing [4x] 2 Black (sw) rubber isolator [3x] Preparing hoses F 2 2 G 1 2 1 1 Discard section 1. 2 80 2 Bend perforated bracket of circulating pump at a 90° angle Preparing perforated bracket 85 1 1 2 3 4 2 Mounting for circulating pump Perforated bracket M6x25 bolt, flanged nut Circulating pump Premounting circulating pump 3 4 21 1 Large diameter washer 2 Replace original vehicle bolt with M6x25 bolt 1 Installing circulating pump 2 22 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 15 Dacia Lodgy 1 1 Wiring harness of circulating pump mounted 2 Flanged nut 2 Installing circulating pump 23 Pull off hose of engine outlet / heat exchanger inlet 2. Discard spring clip 1. 1 Cutting point 2 24 1 Cut hose of engine outlet / heat exchanger inlet 1 at the marking. Discard section 2. 2 3 Hose section on engine outlet Cutting point 80 25 3 C D F Ident. No.: 1318789A_EN E Connecting hoses C and F 26 Status: 04.10.2012 © Webasto Thermo & Comfort SE 16 Dacia Lodgy 1 1 Circulating pump 2 Black (sw) rubber isolator C Connecting hose C 2 27 F 1 Position black (sw) rubber isolator [2x]. F Connecting hoses F and G 1 1 28 G 1 Original vehicle hose G Routing in engine compartment 1 29 Align hoses. Ensure sufficient distance from adjacent components, correct if necessary. F Connecting heat exchanger inlet 30 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 17 Dacia Lodgy G Connecting hose B F C 31 B G G Routing in engine compartment B B 32 A Connecting hose A B 33 Position black (sw) rubber isolator 1 before connecting hose A to hose of engine outlet 2. A Connecting engine outlet 2 Ident. No.: 1318789A_EN 1 34 Status: 04.10.2012 © Webasto Thermo & Comfort SE 18 Dacia Lodgy Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off in an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. Mount the fuel line and wiring harness with rub protection on sharp edges. WARNING! The fuel line and wiring harness are routed to the metering pump as shown in the wiring harness routing diagram. 1 2 3 Complete connector of metering pump again after routing. Pin assignment is not relevant. 4 5 1 2 3 4 5 Connector housing Lock Blue/brown (bl/br) wires Coding Timer lock Dismantling connector 5 35 1 Route fuel line 1 and wiring harness of metering pump 2 to the engine compartment in corrugated tube 3. 2 3 6 4 5 1 5 3 4 5 6 Corrugated tube Mount wiring harness of circulating pump ConnectAttach wiring harness of heater [2x] ing heater Hose section, 10 mm dia. clamp [2x] 36 1 Fuel line and metering pump wiring harness in corrugated tube 1 Routing lines 1 37 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 19 Dacia Lodgy 1 Fuel line and metering pump wiring harness in corrugated tube 1 Routing lines 38 1 1 Fuel line and metering pump wiring harness in corrugated tube 1 Routing lines 39 1 Original vehicle wires 2 Fuel line and metering pump wiring harness in corrugated tube 2 Routing lines 1 40 1 2 1 Bend perforated bracket of metering pump 2 Drill hole to 8.5mm dia. Preparing perforated bracket 75 90° Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 20 Dacia Lodgy 1 1 2 3 4 2 Perforated bracket Metering pump mounting Cable tie M6x25 bolt, support angle, flanged nut Preparing bracket of metering pump 3 41 4 1 Original vehicle bolt 1 Installing bracket of metering pump 42 1 2 3 6 5 1 2 1 180° moulded hose, 10 mm dia. clamp [2x] 2 Fuel line T-piece, corrugated tube 3 Wiring harness of metering pump, connector installed 4 Fuel line of heater, corrugated tube 5 Hose section, 10 mm dia. clamp [2x] Connect6 Metering pump installed ing metering pump 43 4 Check the position of the components; adjust if necessary. Check that they have freedom of movement. Separate original vehicle fuel supply line 1 at position 4. 3 2 Hose section, 10 mm dia. clamp [2x] Fuel ex3 Fuel line, corrugated tube traction 4 8x5x8 T-piece, 10mm dia. screw clamp [2x] 4 1 44 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 21 Dacia Lodgy 1 Exhaust Gas 2 Discard section X. 1 Exhaust pipe a = 150 2 Exhaust end section b = 295 a Preparing exhaust pipe b X 1 7mm dia. hole 12 Hole for exhaust pipe 12 1 45 1 2 1 Exhaust silencer 2 M6x16 bolt, large diameter washer, flanged nut 3 Angle bracket 3 Premounting silencer 46 1 7mm dia. hole 1 78 Hole for exhaust silencer 10 1 Ident. No.: 1318789A_EN 47 Status: 04.10.2012 © Webasto Thermo & Comfort SE 22 Dacia Lodgy 1 Exhaust silencer 2 M6x20 bolt, M6 flanged nut 1 Mounting exhaust silencer 2 48 1 1 Exhaust pipe 2 Hose clamp [2x] 2 Mounting exhaust pipe 49 2 Position spacer bracket 2 on the markings and copy hole pattern, 40mm dia. hole. 1 Bumper 3 Wiring harness of fog light, cable tie Cutting out underride protection 3 1 50 2 1 2 3 1 2 3 4 5 4 Exhaust end section P-clamp M6x20 bolt, flanged nut Spacer bracket Angle bracket Preparing exhaust end section 5 Ident. No.: 1318789A_EN 51 Status: 04.10.2012 © Webasto Thermo & Comfort SE 23 Dacia Lodgy Ensure sufficient distance from adjacent components, correct if necessary. 1 1 Hose clamp 2 Angle bracket, M6x20 bolt, flanged nut Mounting exhaust end section 2 52 Ensure sufficient distance from adjacent components, correct if necessary. 1 1 Exhaust pipe 2 Servo container Installing servo container 20 2 53 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 24 Dacia Lodgy Combustion Air 1 Discard section X. 1 Combustion air pipe a = 200 Cutting combustion air pipe to length a X 1 Bend perforated bracket 1 Preparing perforated bracket 75 90° 1 1 2 3 4 2 Silencer Perforated bracket M5x16 bolt, flanged nut 51mm dia. clamp Preparing silencer 3 4 54 1 1 Combustion air pipe 2 Original vehicle bolt 2 Mounting silencer 55 Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 25 Dacia Lodgy Final Work WARNING! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Insulate all loose wires and tie back. Only use manufacturer-approved coolant. Spray heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329). • • • • Connect the battery. Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications. Adjust digital timer, teach Telestart transmitter. Make settings on A/C control panel according to the "Operating Instructions for End Customer". • Place signboard "Switch off parking heater before refuelling" in the area of the filler neck. • For initial start-up and function checks, please see installation instructions. 1 Original vehicle bolt, angle bracket 2 Air filter box 1 2 Installing fuse holder 56 Align exhaust end section 3 to underride protection 2. 1 1 Spacer bracket 2 3 Aligning exhaust end section 57 Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1318789A_EN Status: 04.10.2012 © Webasto Thermo & Comfort SE 26 Dacia Lodgy Operating Instructions for End Customer Please remove manual air-conditioning page and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. Before parking the vehicle, make the following settings: 1 Set temperature to "max." 2 Set fan to level "1", or max. "2" 3 Direct air outlet toward windscreen A/C control panel 3 2 1 58 1 20A heater fuse F1 2 30A main fuse of passenger compartment F2 Fuses of engine compartment 1 59 2 1 1 1A fuse of heater control F3 2 25A fan fuse F4 2 Fuses of passenger compartment 60