Toyota - Supra - Workshop Manual - 2005 - 2005

ＢＲＳ－１１２ ＪＺＡ８０ Instruction Instruction Manual Please read the manual carefully before installing and using this product. This product is for off road use only. MAKE TOYOTA MODEL SUPRA CHASSIS ENGINE YEAR ＪＺＡ８０ ２ＪＺ－ＧＴＥ ９３． ５ ～ ０２． ８ APPPLICATION ： Atmospheric/Recirculation Type ※ Parts necessary for recirculation are included. Important This kit is designed for the vehicle specified above. Please do not attempt to install this kit on other application. ２００５年８月初版 －1－ SAFETY INFORMATION Ｉｍｐｏｒｔａｎｔ ○ This Manual will explain the proper installation procedure of this product. Please read this manual carefully. ○ This manual was created considering the vehicle to be completely factory spec. ○ While using this product, please keep this manual to use as a reference. ○ The notation shown below is used through out this manual. Caution This notation will indicate the important procedures and instructions to prevent accidents and injury. Warning This notation will indicate the important procedures and instructions to prevent life treating accidents and injury. ♦ If sub injectors are used make sure to mount he injectors after the blow off valve between the blow off valve and the throttle body. ♦ On some applications, there are possibilities of engine stall if the air is released out to the atmosphere. It is recommended to re-circulate the sir back in to intake system before the turbo in-let Caution DO NOT disassemble or mishandle this product. This will cause the product failure and may damage the engine. Ｉｍｐｏｒｔａｎｔ １．This １．This product is for off road use only. ● This product is legal for sale or use in CA only on vehicles, which may never be driven on a public highway. Check your state and local laws regarding the use of any performance products. ２．Installation ２．Installation of this product should be performed by an experienced mechanic. ● Special tools and modification skills are necessary for the installation of this product. ３．Inspect ３．Inspect the vehicle before the installation of this product. ● Inspect the vehicle and make sure that there are no problems with the vehicle before installation. ４．Do ４．Do not use this product product for purpose other what is intended for. ● Damage due to modifications or misuse of this product will void any warranty. －2－ Ｉｍｐｏｒｔａｎｔ １． Disconnect the negative terminal of the battery before installation ２． Make sure the engine room has cooled down before installati installation. on. ３． Removal and disassemble caution procedure. Please follow the basic manufacturer’s recommended procedure ● Make sure to clean the parts that are reused and replace any parts that are damaged. ４． Installation and reassembly caution ● Clean the parts thoroughly before installing the parts. ● Make sure to replace gaskets with new part. ● Please refer to the torque spec chart for the proper torque specs for the bolts and nuts. Jacking and lifting precautions Caution ・ When Jacking up the front or real of the vehicle, please make sure to lift the vehicle up at the proper jack points and use safety stands and Wheel chocks. ・ When Lifting the vehicle, ensure that the front and rear of the vehicle are well balanced at the proper lift points. Ｉｍｐｏｒｔａｎｔ Caution Make sure to check the installation before operating the vehicle. Before starting the engine, make sure that there are no flammable Caution items around the exhaust system and in the engine room. Warning Start the engine in a well-ventilated area. Although we have taken all the possible measures to provide the highest quality products, we will not be responsible for any damage, or accidents caused by improper use, incorrect installation. GReddy Performance Products, Inc. －3－ Parts List １． Blow Off Valve ×１ ９． Gasket ×１ ２． Adapter ×１ １０． Emblem ×１ ３． Mounting Bracket ×１ １１． Hex Bolt Ｍ６×１５㎜ ×１ ４． Oil Resistant Hose １９φ×６５０㎜ ×１ １２． Hex Bolt Ｍ６×２０㎜ ×２ ５． Vacuum Hose ６φ×５７０㎜ ×１ １３． Bolt Ｍ６×１５㎜ ×１ ６． Rubber Plug Cap １９φ ×１ １４． Lock Washer ×４ ７． Hose Clamp ＃１２ ×３ １５． Flat Washer ×２ ８． Zip Ties ×５ Parts List １ ２ ３ ４ ５ ６ ７ ８ ９ １０ １３ １４ １５ １１， １２ －4－ Installation (1) OEM ＡＢＶ（Air Bypass Valve）、Remove the ABV hose and the vacuum hose for control. OEM ＡＢＶ (2) Install the rubber plug cap (no.6) onto the location shown and secure it with a the provided hose clamp. ‹№6› (3) Install the mounting bracket (no.3) to the right side of the chassis, screw it in using bolt (no.13). ‹№3› －5－ (4) Attach the Blow off valve to the adapter (no.2) with the gasket (no.9) between the BOV and the adapter. Use the hex bolts (no.14) to secure the BOV to the adapter. ‹№9› ‹№2› (5) Mount the BOV assembly to the mounting bracket using bolt (no.11). ※ Be sure to check that there is no strain on the throttle cable. ‹№11› (6) Connect the BOV adapter mouth to the OEM ABV tube using the oil resistant hose (no.4). ‹№5› Secure the hose on both ends with the hose clamps (no.7). ※ The image shows a right hand drive Japanese model. Arrange the hose so that it does not interfere with any engine parts. (7) Connect the nipple from the top half of the BOV to the tube that the ABV was originally connected to as shown, using vacuum hose (no.5). Zip tie the hose down to secure it. (8) Install the emblem on the BOV, oriented to your choice. －6－ ‹№4› Starting the engine (1) Inspect the installation. Reconnect the negative terminal of the battery and start the engine. (2) Check and make sure that there no air leeks, clearance problems or irregular sound. (3) Lightly rev up the engine couple times to check if the blow off valve is operating. Adjustment after installation If irregular idle or engine stall occurs, loosen the M6 lock nut and turn the adjustment screw to HARD until the problem is eliminated. After the adjustment, tighten the lock nut to secure the setting. ※ The adjustment is preset to the softest position form factory. Do not turn it further out that this position. ※ Make sure to loosen the lock nut before making adjustment. Turning the adjusting screw without loosening the lock nut will strip out the top housing. ※ When the adjustment screw is turned in, the stock of the valve decreases. Screwing it in too far will affect the proper operation of the valve. When venting the outlet to the atmosphere, depending on the application, the airflow meter voltage can drop enough to stall the vehicle when the blow off valve is discharged. If adjustment of the top screw cannot prevent the engine stall, install e-Manage system and use the Anti Engine Stall feature or reroute the discharge outlet back into the intake system after the airflow meter. If the engine stalls while operating the vehicle, the steering and the Warning Brakes will not operate properly and can be very dangerous. －7－ How to change the Attachment The attachment on the GReddy Type RS is interchangeable with discharge funnel or hose attachment. To remove the attachment, turn it counter clock wise, and to install turn it clock wise. When changing the attachment, place the O-ring to the attachment being installed and tighten until the attachment flange meets the blow of body. ※ Apply silicone grease before reinstalling the O-ring. ※ O-ring will not require excessive force to seal properly, so please be careful not to over tighten the attachment. O-Ring Attachment flange O-Ring Adapter －8－