Toyota - Matrix - Workshop Manual - 2005 - 2007

2005-07 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S 2008 Toyota Matrix Installation Instructions Please read BOTH these Installation Instructions and the General Towing Instructions before attempting to install or operate this equipment. Attachment Tab Height: 14.5” Attachment Tab Width: 24” Serial Number BX3759 Bolt Torque Specifications Torque in Foot-Pounds per Metric Bolts 1. Blue Ox® towing products and accessories are intended to be installed by Blue Ox® Dealers who are familiar with our products and have the equipment and knowledge to do “fit work.” When necessary, Blue Ox® Dealers can be found at www.blueox.us or by contacting our Customer Care Department at (888) 425-5382. 2. Many Blue Ox® Baseplates are designed to use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use hardware supplied in the hardware kit or existing hardware specified in the Baseplate Towing Installation Instructions. Confirm the towability and pre-towing procedures for your vehicle with the owner’s manual or contact the vehicle’s manufacturer for specific towing procedures. You can also contact REMCO for additional towing information at 1(800)228-2481. Bolt Size Grade 8.8 Grade 10.9 6MM 6 8 8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117 Bolt Torque Specifications Torque in Foot-Pounds per Inch Bolts Bolt Size 1/4” 5/16” 3/8” 7/16” 1/2” 5/8” Grade 5 10 19 33 54 78 154 Grade 8 14 29 47 78 119 230 ! WARNING Failure to read and follow these instructions could result in separation of the towed vehicle from the tow bar, causing property damage, loss of towed vehicle, personal injury or death. Page 1 of 8 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions Parts List Ref. No. Qty. Part # Description 1 1 61-6036 Weldment, Baseplate, BX3759 2 4 61-5338 1/2” Nut Plate, 10” wire 3 4 61-5208 3/8” Nut Plate, 14” wire 4 4 201-0051 1/2-13 x 1 1/2 Bolt, GRD. 5, ZP 5 4 203-0012 1/2” Lock Washer, ZP 6 4 201-0440 3/8-16 x 1 1/2 Bolt, GRD. 5, ZP 7 4 203-0010 3/8” Lock Washer, ZP 8 2 201-0979 #12-14 x 1” Self Drilling Screw, ZP 9 2 201-0192 #10-32 x 1/2 Slot, RD. HD. Screw 10 2 203-0054 #10 Lock Washer 11 2 202-0047 #10-32 Hex Nut 12 2 101-5822 Adapter, 4 Way Connector 13 2 62-3468 Attachment, Assembly, SF/SB (R) 2 226-0046 Baseplate Safety Cable, 36” CL III (Not Shown) 2 229-0359 Quicklink, 3/8, ZP (Not Shown) 2 290-0437 Receiver, Cap Plug (BLK) (Not Shown)`` Tools Required Loctite Red 1 1/4” Hole Saw 10MM Socket 14MM Socket 9/16” Socket 3/4” Socket 13/32” Drill Bit 17/32” Drill Bit Phillips Screw Driver Flat Screw Driver Utility Knife 2 1 8 3 11 10 Important: 9 12 4 WAY ROUND ELECTRICAL CONNECTOR 7 6 6 WAY ROUND ELECTRICAL CONNECTOR 13 Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Page 2 of 8 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions Installation Instructions: Vehicle Weight: Tow Bar Adapters are NOT to be used with vehicles weighing over 5,000 lbs. Installation Notes:  The weight of this vehicle is near the Class III, 5,000 lb. rating limitations. Some models, depending on options, may well exceed this 5,000 lb. rating. Be sure to confirm the weight of your individual vehicle before towing. As of 1999, the Aventa® II is now 10,000 lbs. and either the Aventa® II or the Aventa® LX tow bar must be used for these applications. 1 1. 2005-07 MODELS: Using the Phillips screw driver, remove the Phillips screw from rubber bumper, do this to both sides and set rubber bumper aside for later reinstallment. The fascia metal bumper and air baffle are removed and reinstalled during installation of the baseplate. Drilling is required. Trimming of the fascia is required.  The dimensional variations between otherwise identical vehicles can be considerable. While the baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to compensate for auto manufacturer’s tolerances. These minor adjustments may include filing a hole slightly, bending electrical rods and/ or bending end plates. 2 2. 2005-07 MODELS: Remove push pin from top edge of fascia just below hood latch and set aside for reinstallation later.   The BX8869 Bulb and Socket Wiring Kit is recommended for this vehicle. 3  3. 2008 MATRIX: Using the Phillips screw driver, remove the Phillips screw from the top of the fascia outer edge, both sides. Also remove the push pin from the center (gray arrow). Page 3 of 8 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions    4 5. 2005-07 MODELS: Behind fascia on bottom of metal bumper, are two push pins to remove from facia’s tabs. Remove with flat screw driver and set aside for later reinstallation.    4. ALL MODELS: Using a 10MM socket, remove two metric bolts just forward of front tire. Do this to both sides and set aside bolts for later reinstallation. 5 7 6 6. 2008 MATRIX: Underneath the bumper, remove two push pins with a flat screw driver. Set aside for later reinstallation. 7. ALL MODELS: Remove metric bolt just forward the front tire on upper corner of fascia and inside of wheel well, using a 10MM socket. Do this to both sides. Pull fascia forward, unplug electrical connection to fog lights, and carefully set aside for reinstallation later. 8. ALL MODELS: Remove wire loom from the top of metal bumper with flat screw driver and tie loom up to open area for baseplate installation. 8 Page 4 of 8 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions  10 9 10. ALL MODELS: Remove bumper bracket from both sides and set aside. 9. ALL MODELS: Using a 14MM socket, remove four metric bolts from metal bumper and set aside for later reinstallation.  11 11. ALL MODELS: Drill a hole in the frame rail using the 1 1/4” hole saw on both sides. This hole will allow installer to insert nut plates inside of frame rail in steps 13 and 14. 12 12. ALL MODELS: Slide baseplate up between frame rails to align with existing hole and clamp to the bottom of frame with vise grips on both sides. NOTE: The existing hole in frame rail may not line up exactly with hole in baseplate because of vehicle variations. Be sure to align holes as close as possible on both sides. Page 5 of 8 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions   14 13 13. ALL MODELS: Using the baseplate as a template, drill both holes in the side of frame rail with a 17/32” drill bit. Do this to both sides. Insert nut plates into 1 1/4” drilled hole on outer side of frame rail to align with drilled holes. Tighten the 1/2” hex bolts and lock washer with the 3/4” socket into nut plates. Do this to both sides. 14. ALL MODELS: Using the baseplate as a template, drill two holes into bottom of frame with 13/32” drill bit, both sides. Insert nut plates into 1 1/4” hole on frame rail to align with drilled holes, tighten 3/8” hex bolts and lock washer with 9/16” socket on both sides. BE SURE TO USE LOCTITE® RED ON ALL BOLTS BEFORE TIGHTENING. TIGHTEN ALL BOLTS ACCORDING TO THE TORQUE CHART ON THE FRONT PAGE OF THESE INSTRUCTIONS OR ON PAGE 3 OF THE BASEPLATE TOWING GENERAL INSTRUCTIONS. NOTE: Be aware of coolant line on passenger’s side when drilling. Slide a short piece of pipe or deep well socket over drill bit to protect coolant line.  16 15 15. ALL MODELS: Reinstall bumper bracket, metal bumper and styrofoam. Be sure to reattach wire loom to top of bumper. Page 6 of 8 292-2626 8/5/08 16. 2005-07 MODELS: Hold fascia as close to its original position as possible, mark and cut grill with utility knife to allow baseplate receivers to come through. Plug in fog lights in applicable on back side of fascia and reinstall fascia. BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S    Installation Instructions 18A 17 17. 2008 MATRIX: Attach the permanent baseplate safety cables to a solid piece of the vehicle’s frame as in above photos or as close to as possible. 18A. 2008 MATRIX: On the inside of the fascia, using the utility knife trim off the tab as shown. Do this on both sides.  Be sure that ALL electrical connections are plugged in properly and functioning BEFORE installing the fascia. 18B 18B. 2008 MATRIX: Trim the fascia as needed for the baseplate receivers to come through. BX8869 Bulb and Socket Kits on each vehicle.     2005-07 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Page 7 of 8 2008 Toyota Matrix 292-2626 8/5/08 BX3759 2005-08 Toyota Matrix 2005-07 Toyota Matrix XRS 2007 Toyota Corolla S Installation Instructions Install the tow bar and safety cables according to the instructions provided in their packages. When demonstrating this to the customer, be sure to include all the contents and packages. Do NOT substitute other devices if the tow bar pins and clips are misplaced. DEALER or INSTALLER: Be certain the user receives the instruction sheets for their products. 2007 Toyota Corolla S Customer Service Commitment Blue Ox is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call 1-800-228-9289 and you can speak with our customer care team. 2005-07 Toyota Matrix Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it’s in proper working condition. Also as a commitment to our customers, should you visit our factory you can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour. Again thank you for being our customer and for the confidence you have shown in the performance of our products. It is because of customers like you we enjoy the success we have today. 2005-07 Toyota Matrix XRS 2008 Toyota Matrix Page 8 of 8 292-2626 © 2007 Blue Ox One Mill Road, Industrial Park Pender, Nebraska 68047 Phone: (402) 385-3051 • Fax: (402) 385-3360 www.blueox.us 8/5/08