Toyota - Hilux - Parts Catalogue - 2011 - 2011

TOYOTA - HILUX Tonneau Cover Installation Instructions Model Year: 07/2005 Cab Type: Double cab / X-tra cab Part Number: PZ4AD-MT700PZ4AD-MT700- Weight: 31 / 43 kg Manual reference number 000 448-12 3A 4A Double X-tra Double / X-tra MOUNTAIN TOP INDUSTRIES ApS Pedersholmparken 10 - 3600 Frederikssund - Denmark Tel: +45 4810 2950 - Fax: +45 4810 2960 - www.mountaintop.dk - e-mail: [email protected] MTI no: 882 145 Iss: 11 Step 1. Hardware components & descriptions x 1 pcs. A PZ4AD-MT700-08 (without cutouts) x 1 pcs. B Hinge Plate PZ4AD-MT700-07 (with cutouts) PZ4AD-MT700-65 x 4 pcs. C x 4 pcs. D x 2 pcs. E x 8 pcs. F Hinge Part Rubber packing Flat axel Bolt M8x12 x 8 pcs. G Washer M8 PZ4AD-MT700-62 x 2 pcs. H Side rail track (back) x 2 pcs. J x 6 pcs. I Side rail track (front) Textile packing, 10 mm PZ4AD-MT700-03 x 2 pcs. K Gas prop pin x 2 pcs. L x 2 pcs. M Gas prop connector Gas prop PZ4AD-MT700-05 x 2 pcs. N Striker lock plate x S1 pcs. O Template Clamp Key x 2 pcs. Attached to Cover x 8 pcs. S x 8 pcs. T Washer M6 Lock nut M6 x 8 pcs. U P PZ4AD-MT700-64 x 4 pcs. Q Button head screw M6 x 4 pcs. R Rubber washer PZ4AD-MT700-10 x 2 pcs. X x 4 pcs. Y x 2 pcs. Z x 4 pcs. Ω x 4 pcs. ∑ Lock bracket Rivet 4,8 mm Lock angle bracket Bolt M5 x 10 Washer M5 x 1 pcs. α MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 2/12 www.mountaintop.dk Step 2. Tools required for installation Wrench, 10 mm Drill, 5 mm Wrench, 13 mm (2pcs.) Wrench, 9/16” (15 mm ) Utility knife Measuring tape Pop rivet gun SW4 SW6 Screw driver E N ICO SIL Black MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 3/12 www.mountaintop.dk Step 3. B: Hinge plate sealing α α MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 4/12 www.mountaintop.dk Step3.4. Rail cap assembly Step J 23 Nm L x2 I I x2 Step 5. Hinge plate assembly 42 mm C D E O G F 20 Nm O MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 5/12 www.mountaintop.dk Step5.6. Rail cap mounting Step 0 mm 5.1 0 mm 6.1 5.3 J J U5.4 6.2 5.2 5.5 R U W V 5.6 Step 7. Hinge plate mounting 25 Nm 7.1 5.7 A Q 7.2 R S 13 mm - 13 Nm T MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 6/12 www.mountaintop.dk Step 8. Mountain Top Cover mounting 8.1 8.2 8.3 8.4 M Step 9. Mountain Top Cover adjusting 8.2 Y=Y 8.1 A Y Y 8.3 MTI-number 882 145 ! Issue 11 8.4 Y=Y Step 10. C Manual ref. number 000 448-12 Date 11/01/11 K Y=Y Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark ph: +45 4810 2950 Fax +45 4810 2960 Cab Type D/C - X/C Page 7/12 www.mountaintop.dk Step 10.. Gas prop mounting M 10.1 N H 10.2 10.3 10.4 K U W V Step 11. Back side rail placement 11.1 H N S 9 Nm T 11.2 11.3 MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 8/12 www.mountaintop.dk Step 12. Back side rail mounting N 12.1 12.2 U 25 Nm Step 13. Lock angle bracket mounting = Step 13 = Z ∑ Ω A Z 11.2 MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 9/12 www.mountaintop.dk 1 Step 14. Tailgate lock adjusting ☺ 1 : ! 1 2 5 Nm Step 15. Tailgate lock measuring A A Z X AA MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 10/12 www.mountaintop.dk Step 16. Tailgate lock mounting 5.0 mm Rust protection Rostschutzmittel Anti-rouille Anti roest Y X Step 17. Hinge plate final sealing E N ICO SIL B MTI-number 882 145 Issue 11 PZ4AD-MT700-07 (with cutouts) Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 11/12 www.mountaintop.dk Cargo pull limit 56 0N 56 0N m m Cargo max load max 100 kg MTI-number 882 145 Issue 11 Partnumber PZ4AD-MT700 - 3A - 4A Pedersholmparken 10 3600 Frederikssund © Copyright, Mountain Top Industries ApS Denmark Manual ref. number 000 448-12 ph: +45 4810 2950 Date 11/01/11 Fax +45 4810 2960 Cab Type D/C - X/C Page 12/12 www.mountaintop.dk