Toyota - FJ Cruiser - Workshop Manual - 2007 - 2008

07-08 TOYOTA FJ CRUISER, 05-09 SIENNA, 06-08 SCION TC CRUISE CONTROL KIT PART NUMBER: 250-1732 TOOL SVC NUMBERS: 250-2598, 250-2600 1 2 2 1 SVC CONTENTS BASE KIT CONTENTS ITEM 1 1 QTY 1 2 DESCRIPTION CONTROL SWITCH ASSEMBLY SCREWS (M5) ITEM 1 2 QTY 1 1 DESCRIPTION CUTTING TOOL EXTRACTION TOOL PART NUMBER 250-2598 250-2600 GENERAL APPLICABILITY FJ CRUISER SERVICE PARTS HARDWARE BAG CONTENTS ITEM QTY ADDITIONAL ITEMS REQUIRED ITEM 1 2 QTY 1 1 ITEM 1 DESCRIPTION FOR INSTALL STOP: DAMAGE TO VEHICLE MAY OCCUR. DO NOT PROCEED UNTIL PROCESS COMPLIANCE HAS BEEN MET. OPERATOR SAFETY: USE CAUTION TO AVOID RISK OF INJURY. CRITICAL PROCESS: PROCEED WITH CAUTION TO ENSURE QUALITY INSTALLATION. THESE POINTS WILL BE AUDITED ON A COMPLETED VEHICLE INSTALLATION. CONFLICTS NOTE: GENERAL PROCESS: THIS RECOMMENDED TOOLS SPECIAL CHEMICALS DESCRIPTION ECM CRUISE HARNESS LEGEND DESCRIPTION TOOL DIE/PART# 250-2598 EXTRACTION TOOL/PART# 250-2600 PERSONAL & VEHICLE PROTECTION SAFETY GLASSES FENDER COVER GLOVES (OPTIONAL) SPECIAL TOOLS BATTERY POST PROTECTOR INSTALLATION TOOLS TRIM REMOVAL TOOL PHILLIPS SCREWDRIVER 10-MM WRENCH T-30 BIT PART# 250-2705 A HIGHLIGHTS SPECIFIC PROCESSES TO ENSURE A QUALITY INSTALLATION. THESE POINTS WILL BE AUDITED DURING THE ACCESSORY INSTALLATION. TOOLS & EQUIPMENT: THIS CALLS OUT THE SPECIFIC TOOLS AND EQUIPMENT REQUIRED FOR THE PROCESS. REVISION MARK: THIS MARK HIGHLIGHTS A CHANGE IN INSTALLATION WITH RESPECT TO PREVIOUS ISSUE. SPECIAL NOTE: INSTALLATION SEQUENCES AFTER SAFETY MANDATED PREPARATORY STEPS HAVE BEEN TAKEN, THE INSTALLA- TION SEQUENCE IS THE SUGGESTED METHOD FOR COMPLETING THE ACCESSORY INSTALLATION. IN SOME INSTANCES THE SUGGESTED SEQUENCE IS WRITTEN FOR ONE ASSOCIATE TO INSTALL AND IN OTHERS THE SEQUENCE IS GIVEN AS PART OF A TEAM ACCESSORY INSTALLATION. UNLESS OTHERWISE STATED IN THE DOCUMENT, THE ASSOCIATES MAY PERFORM THE INSTALLATION STEPS IN ANY ORDER TO MAKE THE INSTALLATION AS EFFICIENT AS POSSIBLE WHILE MAINTAINING CONSISTENT QUALITY. FORM #5164, REV. A, 09-08-09 INSTALLATION CONTROL SWITCH LOCATION: RIGHT SIDE STEERING WHEEL COVER HARDWARE: REQUIRES CUTTING TOOLS 250-2598, 250-2600 CAUTION: ENSURE THAT BATTERY HAS BEEN DIS- 90 SECONDS PRIOR TO FAILURE TO HEAD THIS WARN- CONNECTED FOR MORE THAN REMOVAL OF AIRBAG; FIGURE 1 ING MAY RESULT IN AIRBAG DISCHARGE AND MAY CAUSE SERIOUS INJURY OR DEATH. TORX 30 SCREW 1. REMOVE AIRBAG BY RELEASING SIDE PANELS FROM STEER- ING WHEEL AND EXTRACTING THE TWO ILLUSTRATED IN 30 TORX SCREWS AS FIGURE 2. FIGURE 2 2. UTILIZE SMALL SCREWDRIVER TO REMOVE AIRBAG CONNEC- TORS AS ILLUSTRATED IN FIGURE 3. AIRBAG CONNECTOR CAUTION: BE SURE TO STORE ILLUSTRATED IN FIGURE 3 AIRBAG FACE UP AS TO REDUCE INJURY IN EVENT OF ACCIDENTAL DISCHARGE OF AIRBAG. FIGURE 3 STORE AIRBAG FACE UP AS ILLUSTRATED BELOW FIGURE 4 PAGE 2 INSTALLATION CONTROL SWITCH CONTINUED HOLD 3. USING THE SWITCH HOLE CUTTING TEMPLATE ON PAGE 5, PLACE THE TEMPLATE ON THE INSIDE OF THE TRIM PIECE AS SHOWN AND DRILL TWO (2) 5MM (13/64”) HOLES AND ONE (1) 8MM (11/32”) HOLE. FIGURE 5 TEMPLATE AND DRILL HOLES FIGURE 5 TIGHTEN 13MM BOLT TO CUT HOLE 4. USING THE SWITCH HOLE CUTTING TOOL, 250-2598, INSERT THE CUTTING TOOL INTO THE DRILL HOLES OF TRIM PIECE AND WITH 13MM SOCKET, TIGHTEN THE SCREW UNTIL PLASTIC HOLE IS CUT OUT. FIGURES 6 & 7. FIGURE 6 STEP C: TO CUT HOLE IN STEERING OUTER SHIELD PLASTIC TIGHTEN STEP A: PLACE 13 MM BOLT ON OUTSIDE OF STEERING OUTER SHIELD PANEL STEERING OUTER SHIELD PANEL 5. SOMETIMES THE CUTTING DIE MAY GET LODGED IN THE STEP B: PLACE STEERING SHROUD MATERIAL; IN THIS CASE, UTILIZE THE CUTTING EXTRACTION TOOL, 250-2600, THREAD T-BOLT PULL TO REMOVE DIE FROM STEERING TO REMOVE DIE. FIGURE 8 SHROUD. INTO DIE AS SHOWN IN ON INSIDE OF STEERING OUTER SHIELD PANEL FIGURE 7 AND REMOVE CUTTING DIE EXTRACTION TOOL WITH FIGURE 8 PAGE 3 INSTALLATION CONTROL SWITCH CONTINUED 6. MOUNT CRUISE CONTROL SWITCH WITH TWO (2) PHILLIPS SCREWS PROVIDED. LOCATE STEERING WHEEL CONNECTOR AS SHOWN IN FIGURE 10. UNPLUG CONNECTOR AND PULL UP LOCKING TAB SHOWN IN FIGURE 11. INSERT RED WIRE FROM SWITCH TO PIN 5. INSERT BLACK WIRE FROM SWITCH TO PIN 4. REASSEMBLE LOCKING TAB ON CONNECTOR TO SECURE PINS. RETURN CONNECTOR TO STEERING WHEEL. TWO (2) FIGURE 9 BLACK PIN 4 7. REINSTALL AIRBAG. 8. REINSTALL PIECES. CRUISE MOUNTING HOLES RED PIN 5 STEERING WHEEL SHROUD TRIM FIGURE 10 REASSEMBLY 1. RECONNECT NEGATIVE BATTERY CABLE 3 FT*LBS. AND TORQUE TO PRESS IN FIGURE 11 FIGURE 12 PAGE 4 TROUBLESHOOTING REQUIRES SERVICE HARNESS: 250-2705 NOTE: SOME FJ CRUISER PREWIRED FOR CRUISE. 1. REMOVE VEHICLES MAY NOT BE STEERING SHROUD. LOCATE BLACK CLOCKSPRING CONNECTOR ON BACKSIDE OF STEERING WHEEL AS SHOWN IN 2. IF PIN 5 BLUE/BLACK FIGURE 13. WIRE IS VACANT, INSERT 250-2705 AND ROUTE TO ECM BEHIND GLOVE BOX. INSERT OTHER PIN ON HARNESS TO SECOND FROM BOTTOM CONNECTOR E46 PIN 2 AS SHOWN IN FIGURE 14 PIN FROM SERVICE PART HARNESS BLUE/BLACK PIN 1 FIGURE 13 CONNECTOR E46 BLUE/BLACK PIN INSERT PIN 2 2 FIGURE 14 PAGE 5 NOTES PAGE 6 TEMPLATE FJ CRUISER SHROUD TEMPLATE PAGE 7 ROSTRA.COM