Nissan - Pathfinder - Wiring Diagram - 2013 - 2013

Water Heater Thermo Top Evo Parking Heater E1 00 0258 Installation Documentation Nissan Pathfinder / Navara Validity Manufacturer Nissan Nissan Motorisation 3.0 Model Pathfinder Navara Fuel Diesel Type R51 D40 Transmission type Output in kW 7-level AT 170 EG-BE-No. / ABE e9 * 2001 / 116 * 0051 * ... L617 Displacement in cm³ Engine code 2993 V9X AT = Automatic transmission from Model Year 2011 Left-hand drive vehicle verified equipment variants: Manual / automatic air-conditioning system Front fog light Without / with navigation system Xenon with headlight washer system Passenger compartment monitoring Total installation time: Ident. No.: 1316897B_EN about 7 hours Status: 07.01.2013 © Webasto Thermo & Comfort SE Nissan Pathfinder / Navara Table of Contents Validity 1 Necessary Components 2 Installation Overview 2 Notes on Total Installation Time 2 Information on Operating and Installation Instructions 3 Notes on Validity 4 Technical Instructions 4 Explanatory Notes on Document 4 Preliminary Work 5 Heater Installation Location 5 Preparing Electrical System 6 Electrical System 8 Fuse Holder of Passenger Compartment 9 Fan Control 10 Manual Air Conditioning 10 Automatic A/C without Navigation System 12 Automatic A/C with Navigation System 14 Additionally with Passenger Compartment Monitoring 16 Digital Timer Remote Option (Telestart) Preparing Bracket Preparing Installation Location Preparing Heater Installing Heater Combustion Air Fuel Coolant Circuit Exhaust Gas Final Work Operating Instructions In Case of Manual Air-Conditioning Automatic A/C without Navigation System Automatic A/C with Navigation System 17 17 18 18 20 21 22 23 27 32 35 36 36 37 38 Necessary Components • Basic delivery scope Thermo Top Evobased on price list • Installation kit for Nissan Pathfinder / Navara 2011 Diesel: 1316896A • Heater control in accordance with price list and upon consultation with end customer • In case of Telestart, indicator lamp in accordance with price list and in consultation with end customer Installation Overview 1 6 2 Legend: 4 1. Heater 2. Fuse holder of engine compartment 3. Fuse holder of passenger compartment 4. Circulating pump 5. Digital timer 6. Metering pump 5 3 Notes on Total Installation Time The total installation time includes the time needed for mounting and demounting of the vehicle-specific components, the heater specific installation time and all other times required for the system integration and initial start-up of the heater. The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 2 Nissan Pathfinder / Navara Information on Operating and Installation Instructions 1 Important Information (not complete) Beginning of excerpt. 1.1 Installation and Repair ANNEX VII The improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide, leading to serious injury or death. REQUIREMENTS FOR COMBUSTION HEATERS AND THEIR INSTALLATION 1. GENERAL REQUIREMENTS 1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when the combustion heater is switched on or off. 2. VEHICLE INSTALLATION REQUIREMENTS 2.1. Scope 2.1.1. Subject to paragraph 2.1.2. combustion heaters shall be installed according to the requirements of this Annex. Only use genuine Webasto parts. See the Webasto air and water heaters accessories catalogue for this purpose. 2.1.2. Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex. 1.2 2.2. Positioning of heater To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or under extreme environmental conditions. 2.2.1. Body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contamination. Do not operate the heater in closed rooms due to the danger of poisoning and suffocation. 2.2.2. The combustion heater shall not constitute a risk of fire, even in the case of overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts and suitable ventilation, by the use of fire resistant materials or by the use of heat shields. 2.2.3. In the case of M2 and M3 vehicles, the heater must not be positioned in the passenger compartment. However, an installation in an effectively sealed envelope which also complies with the conditions in paragraph 2.2.2 may be used. To install and repair Webasto heating and cooling systems you need to have completed a special company training course and have the appropriate technical documentation, special tools and special equipment. Installation and repair may ONLY be carried out by persons trained and certified in a Webasto training course. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. Operation Always switch off the heater before refuelling. The heater may only be used with the prescribed fuel Diesel (DIN EN 590) or petrol (DIN EN 227). The heater may not be cleaned with a high-pressure cleaner. 1.3 Please note 2.2.4. ALWAYS follow all Webasto installation and operating instructions and observe all warnings. The label referred to in paragraph 1.4 or a duplicate, must be positioned so that it can be easily read when the heater is installed in the vehicle. 2.2.5. To become familiar with and understand all functions and properties of the heater, the operating instructions must be read carefully and observed at all times. Every reasonable precaution should be taken in positioning the heater to minimise the risk of injury and damage to personal property. 2.3. Fuel supply 2.3.1. The fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage. 2.3.2. In the case of liquid fuel heaters, where a supply separate to that of the vehicle is provided, the type of fuel and its filler point must be clearly labelled. Webasto shall assume no liability for defects, damage and injuries resulting from a failure to observe the installation, repair and operating instructions of the information contained in them. 2.3.3. A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be included in the manufacturer's operating manual. This liability exclusion particularly applies to improper installations and repairs, installations and repairs by untrained persons or in the case of a failure to use genuine spare parts. 2.4. Exhaust system 2.4.1. The exhaust outlet must be located so as to prevent emissions from entering the vehicle through ventilators, heated air inlets or opening windows. 2.5. Combustion air inlet 2.5.1. The air for the combustion chamber of the heater must not be drawn from the passenger compartment of the vehicle. 2.5.2. The air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. For proper, safe installation and repair work, the installation instructions with all warnings and safety information must be carefully read and observed at all times. Please always contact a workshop authorised by Webasto for all installation and repair work. IMPORTANT The liability due to culpable disregard to life, limb or health and due to damage or injuries caused by a wilful or reckless breach of duty remain unaffected, as does the obligatory product liability. Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Insulate loose wire ends and tie back. Sharp edges should be fitted with rub protection (split-open fuel hose)! Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). 2.6. Heating air inlet 2.6.1. The initial startup is to be executed with the Webasto Thermo Test Diagnosis. The heating air supply may be fresh or recirculated air and must be drawn from a clean area not likely to be contaminated by exhaust fumes emitted either by the propulsion engine, the combustion heater or any other vehicle source. 2.6.2. The inlet duct must be protected by mesh or other suitable means. When installing an IPCU, the corresponding settings must be checked or adjusted before the installation. 2.7. Heating air outlet 2.7.1. Any ducting used to route the hot air through the vehicle must be so positioned or protected that no injury or damage could be caused if it were to be touched. 2.7.2. The air outlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. Observe the instructions and guidelines of the respective vehicle manufacturer for demounting and mounting vehicle specific components! 2 Statutory regulations governing installation Guidelines Thermo Top Evo Heating Directive ECE R122 EMC Directive ECE R10 E1 00 0258 E1 03 5627 NOTE End of excerpt. In multilingual versions the German language is binding. The regulations of these guidelines are binding in the scope of the Directive 70/156/EEC and/or 2007/46/EC (for new vehicle models from 29/04/2009) and should also be observed in countries in which there are no special regulations. IMPORTANT Failure to follow the installation instructions will result in the invalidation of the type approval for the heater and therefore invalidation of the general homologation of the vehicle. NOTE For vehicles with an EU permit, no entry in accordance with § 19 Sub-Section 4 of Annex VIII b to the Road Traffic Act is required. 2.1 Excerpt from the directive 2001/56/EC Appendix VII for the installation of the heater Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 3 Nissan Pathfinder / Navara Notes on Validity This installation documentation applies to the vehicles Nissan Pathfinder / Navara Diesel - for validity, see page 1 from model year 2011 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation documentation. Vehicle and engine types, equipment variants and other specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible. Technical Instructions Special tools • Hose clamp pliers for self-clamping hose clamps • Hose clamp pliers for Clic hose clamps of type W • Automatic wire stripper 0.2 - 6mm² • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Hose clamping pliers • Metric thread-setter kit M4 and M6 • Webasto Thermo Test Diagnosis with current software Dimensions • All dimensions are in mm. Tightening torque values • Tightening torques of 5x13 heater bolts = 8Nm. • Tightening torque of the bolt of 5x15 water connection piece retaining plate = 7Nm. • Tighten other bolt connections in accordance with manufacturer's instructions or in accordance with state-of-theart-technology. Explanatory Notes on Document You will find an identification mark on the outside top right corner of the page in question to provide you with a quick overview of the individual working steps. Special features are highlighted using the following symbols: Mechanical system Specific risk of injury or fatal accidents Electrical system Specific risk of damage to components Coolant circuit Specific risk of fire and explosion Combustion air Reference to general installation instructions of the Webasto components or to the manufacturer's vehicle-specific documents Fuel Exhaust gas Reference to a special technical feature The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle Software Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 4 Nissan Pathfinder / Navara Preliminary Work Vehicle • • • • • • • • • • • • • • • • • • • Open the fuel tank cap. Ventilate the fuel tank. Close the fuel tank cap again. Depressurise the cooling system. Remove the engine cover. Disconnect and remove the battery. Detach the fuel filter in the engine compartment. Remove the right front wheel. Remove the wheel well trim in front on the right. Remove the bumper trim. Remove the front underride protection. Remove the splash guard (rubber) in the front on the right. Remove the lower glove compartment. Remove the lower instrument panel trim on the driver's side. Remove the drink holder between the front seats. Remove the trim of the shift lever. Remove the trim of the centre console, one M6 bolt each laterally [audio unit]. Remove the display of the navigation system, if present. Remove the A/C control panel (4 bolts), A/C control unit or A/C booster according to the manufacturer's instructions. Heater • Remove years that do not apply from the type and duplicate label. • Attach the duplicate label (type label) in the appropriate place inside the engine compartment. Heater Installation Location 1 Heater Installation location 1 Ident. No.: 1316897B_EN 1 Status: 07.01.2013 © Webasto Thermo & Comfort SE 5 Nissan Pathfinder / Navara Preparing Electrical System All vehicles The wire sections retain their numbering in the entire document. 1 2 sw 0,75² Cutting wires to length 70 1 Cut off one end of 300mm and one end of 100mm from the 1130mm corrugated tube. 2 1 Wiring harness of heater and wiring harness of circulating pump in the 300mm corrugated tube 2 Wiring harness of heater in 100 mm corrugated tube Preparing wiring harnesses 2 1 2 3 Complete connector of metering pump again after routing. Pin assignment is not relevant. 4 5 1 2 3 4 5 Connector housing Lock Blue/brown (bl / br) wires Coding Timer lock Dismantling connector 5 3 Vehicle without passenger compartment monitoring 1 Make the connections as shown. Install wire section  in provided protective sleeving. 2 3 1 4 Ident. No.: 1316897B_EN 1 Fuse holder of passenger compartment  Black (sw) wire from Fuse F5 and socket K1/30  Black (sw) wire from fuse F5  Red (rt) wire from socket K1/87a  Black (sw) wire from socket K1/30 Preparing fuse holder of passenger compartment 4 Status: 07.01.2013 © Webasto Thermo & Comfort SE 6 Nissan Pathfinder / Navara rt/sw rt gn/ws 0,5² 4² 0,75² F3 F4 Plug in Fuse F4 25A and F5 3A. Insert K1 relay only after installation. 2 F5 rt 3 86 87 85 30 4² 87a K1 Inserting F4 and F5, preparing K1 relay 1 br 0,5² sw 4 4² Vehicle with passenger compartment monitoring 7 8 sw 0,5² 250 Cutting wires to length 6 br 0,5² 5 rt 0,5² 5 1 2 3 1 rt 0,5² 5 4 rt/sw rt gn/ws 0,5² 4² 0,75² F3 F4 Plug in Fuse F4 25A and F5 3A. Insert K1 relay only after installation. 2 F5 5 3 86 87 85 30 87a K1 Ident. No.: 1316897B_EN rt 4² Inserting F4 and F5, preparing K1 relay 1 br 0,5² Make the connections as shown. Install wire section  in provided protective sleeving. 1 Fuse holder of passenger compartment  Black (sw) wire from Fuse F5 and socket K1/30  Black (sw) wire from fuse F5  Red (rt) wire from socket K1/87a Preparing  Black (sw) wire from socket K1/30 fuse holder  Red (rt) wire from socket K1/86 of passenger compartment 4 sw 4² Status: 07.01.2013 © Webasto Thermo & Comfort SE 7 Nissan Pathfinder / Navara Electrical System Positive and earth wire Fuse holder of engine compartment 1 Positive wire to positive battery distributor 2 Earth wire to original vehicle earth support point 1 Original vehicle stud bolt, plastic nut 2 Angle bracket 3 M5x16 bolt, large diameter washer [2x], retaining plate of fuse holder, nut 4 F1-2 fuses mounted 1 1 2 3 4 6 2 7 Wiring harness routing installation diagram Do not install the metering pump wiring harness until later together with fuel pipe along the original vehicle fuel line on the underbody 1 1 1 8 Wiring harness routing 1 Wiring harness of heater, heater control Ident. No.: 1316897B_EN 9 2 Wiring harness pass through 1 Wiring harness of heater, heater control 2 Protective rubber plug Status: 07.01.2013 © Webasto Thermo & Comfort SE 8 Nissan Pathfinder / Navara Fuse Holder of Passenger Compartment 1 Fuse holder of passenger compartment 2 M6x20 bolt, large diameter washer, 5 mm shim, flanged nut, existing hole 2 1 2 Installing fuse holder of passenger compartment 10 1 K1 relay Inserting K1 relay 1 11 Connect fuse holder of passenger compartment 2 to wiring harness of heater 1 according to wiring diagram, with same colour wires connected to each other. 2 1 Connecting wiring harnesses 12 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 9 Nissan Pathfinder / Navara Fan Control Manual Air Conditioning Webasto Nissan 30 15 HG F2 F1 X2 1 2 2 5 X1 F8 F24 1 6 3 2 7 5 Wiring diagram F27 GRs ge 0,5² vi ws WG rt/sw 0,5² rt gn/ws 4² 0,75² ws M95 rt 3 2 4 1 3 2 4² br rt/sw 0,5² 0,5² bl rt gn/ws 4² 0,75² X10 M94 F3 * F4 M F5 sw 3 86 87 pk 87a sw/ ws sw bl K1 85 sw br 0,5² 1 ws GM M59 8 GS 7 3 4 bl sw 4² M129 6 M59 ! 18 2 1 0 ws pk 0,5² 2 ! 30 1 br bl ws 2 4 20 4 AC-V 31 Webasto components HG TT-Evo heater X1 6-pin heater connector X2 2-pin heater connector X10 4-pin connector Heater control K1 Fan relay F1 20A fuse F2 30A fuse F3 1A fuse F4 25 A fuse F5 3A fuse Vehicle components GRs Fan relay AC-V A/C control unit M129 26-pin AC-V connector WG Resistor group M95 4-pin connector WG GS Fan switch M59 8-pin connector GS GM Fan motor M94 2-pin connector GM F8 10A fuse F24 15A fuse F27 15A fuse Colours and symbols rt red sw black ge yellow gn green vi violet ws white br brown pk pink bl blue In case of passenger compart* ment monitoring, also connect red (rt) wire for K2 relay . Legend Insulate wire end and tie back X Cutting point Wiring colours may vary. Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 10 Nissan Pathfinder / Navara 1 Connection before the 2-pin connector M94 3 from fan motor. Produce connections as shown in wiring diagram. 3 1 White (ws) wire GRs 2 White (ws) wire M94 connector  Red (rt) wire from K1/87a  Black (sw) wire from K1/30 Connecting fan motor 3 2 13 4 2 1 2 6 5 3 4 14 1 1 M129 connector on wire-side, Pin 6 1 13 12 11 10 9 8 7 Connection to 26-pin connector M129 4 from A/C control unit. Pay attention to the flow direction of the diode group 3. Insulate and tie back blue (bl) wire [2x] of diode group 3. Produce connections as shown in wiring diagram. Connection to A/C 1 Black (sw) wire of diode group [2x] control unit 2 Black/white (sw/ws) wire of diode group 5 Pink (pk) wire of connector M129, Pin 6 6 Pink (pk) wire from Fuse F8 Black (sw) wire from K1/30 6 5 4 3 2 1 26 25 24 23 22 21 20 19 18 17 16 15 14 Ident. No.: 1316897B_EN Status: 07.01.2013 M129 connector © Webasto Thermo & Comfort SE 11 Nissan Pathfinder / Navara Automatic A/C without Navigation System Webasto Nissan 30 15 Wiring diagram HG F2 F1 X2 1 2 2 5 X1 1 6 3 2 7 5 F24 F27 M94 2 F8 GRs ge 0,5² rt/sw 0,5² br rt/sw 0,5² 0,5² rt gn/ws 4² 0,75² rt gn/ws 4² 0,75² ws rt vi 4² ws 2 vi M94 F3 * F4 87 sw pk 87a sw/ ws sw bl K1 ! M96 30 1 sw bl pk br 0,5² 0,5² sw 4² 1 ws F5 3 86 85 br GM M ws X10 M127 4 2 1 3 GRr ! 6 4 KS 31 Webasto components HG TT-Evo heater X1 6-pin heater connector X2 2-pin heater connector X10 4-pin connector Heater control K1 Fan relay F1 20A fuse F2 30A fuse F3 1A fuse F4 25 A fuse F5 3A fuse Vehicle components GRs Fan relay KS A/C control unit M127 26-pin connector KS GRr Fan controller M96 4-pin connector, GRr GM Fan motor front M94 2-pin connector GM F8 10A fuse F24 15A fuse F27 15A fuse Colours and symbols rt red sw black ge yellow gn green vi violet ws white br brown pk pink bl blue In case of passenger compart* ment monitoring, also connect red (rt) wire for K2 relay . Legend Insulate wire end and tie back X Cutting point Wiring colours may vary. Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 12 Nissan Pathfinder / Navara 4 Connection before the 4-pin connector M96 3 from fan controller and before the 2-pin connector M94 4 from fan motor. Produce connections as shown in wiring diagram. 3 1 2 4 1 2 Connection to 26-pin connector M127 4 from A/C control unit. Pay attention to the flow direction of the diode group 6. Insulate and tie back blue (bl) wire [2x] of diode group 6. Produce connections as shown in wiring diagram. Connection to A/C 1 Black/white (sw/ws) wire of diode group control unit 2 Black (sw) wire of diode group [2x] 3 Pink (pk) wire from Fuse F8 5 Pink (pk) wire to connector M127, Pin 6 Black (sw) wire from K1/30 3 6 2 5 16 4 1 M127 connector on wire-side, Pin 6 1 13 12 11 10 9 8 7 6 5 4 3 2 1 26 25 24 23 22 21 20 19 18 17 16 15 14 Ident. No.: 1316897B_EN Connecting fan motor / controller 15 3 2 1 White (ws) wire GRs Pin 7 and violet (vi) wire GRs Pin 5 2 White (ws) and violet wire (vi) GM / GRr  Red (rt) wire from K1/87a  Black (sw) wire from K1/30 Status: 07.01.2013 M127 connector © Webasto Thermo & Comfort SE 13 Nissan Pathfinder / Navara Automatic A/C with Navigation System Webasto Nissan 30 15 Wiring diagram HG F2 F1 X2 1 2 2 5 X1 1 6 3 2 7 5 F24 F27 M94 2 F8 GRs ge 0,5² rt/sw 0,5² br rt/sw 0,5² 0,5² rt gn/ws 4² 0,75² rt gn/ws 4² 0,75² ws rt vi 4² ws 2 vi M94 F3 * F4 87 sw pk 87a sw/ ws sw K1 ! bl M96 30 1 sw bl ! 15 13 pk br 0,5² 0,5² sw 4² 1 ws F5 3 86 85 br GM M ws X10 M127 1 3 4 2 GRr 4 AC-V 31 Webasto components HG TT-Evo heater X1 6-pin heater connector X2 2-pin heater connector X10 4-pin connector Heater control K1 Fan relay F1 20A fuse F2 30A fuse F3 1A fuse F4 25 A fuse F5 3A fuse Vehicle components GRs Fan relay AC-V A/C control unit M127 26-pin AC-V connector GRr Fan controller M96 4-pin connector, GRr GM Fan motor front M94 2-pin connector GM F8 10A fuse F24 15A fuse F27 15A fuse Colours and symbols rt red sw black ge yellow gn green vi violet ws white br brown pk pink bl blue In case of passenger compart* ment monitoring, also connect red (rt) wire for K2 relay . Legend Insulate wire end and tie back X Cutting point Wiring colours may vary. Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 14 Nissan Pathfinder / Navara 4 Connection before the 4-pin connector M96 3 from fan controller and before the 2-pin connector M94 4 from fan motor. Produce connections as shown in wiring diagram. 3 1 2 4 1 White (ws) wire GRs Pin 7 and violet (vi) wire GRs Pin 5 2 White (ws) and violet wire (vi) GM / GRr  Red (rt) wire from K1/87a  Black (sw) wire from K1/30 Connecting fan motor / controller 17 3 Pull out M127 connector 1 from A/C booster. 1 Activation of A/C booster 18 1 2 2 3 4 6 5 Connection on 26-pin M127 connector 6 from A/C booster. Pay attention to the flow direction of the diode group 4. Insulate and tie back blue (bl) wire [2x] of diode group 4. Produce connections as shown in wiring diagram. Activation of A/C 1 Pink (pk) wire from Fuse F8 booster 2 Black (sw) wire of diode group [2x] 3 Black/white (sw/ws) wire of diode group 5 Pink (pk) wire to connector M127, Pin 15  Black (sw) wire from K1/30 19 2 1 M127 connector on wire-side, Pin 15 13 12 11 10 9 8 7 6 5 4 3 2 1 26 25 24 23 22 21 20 19 18 17 16 15 14 M127 connector 1 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 15 Nissan Pathfinder / Navara rt* Additionally with Passenger Compartment Monitoring gn 5 sw 7 86 87 87a gn gn K2 85 br Webasto components: K2= K2 relay  Red (rt) wire from K2/86  Brown (br) wire of K2/85  Black (sw) wire from K2/87a  Black (sw) wire from K2/30 30 sw 8 Vehicle components: R6= Ultrasound sensor gn= Green wire R6 6 31 7 1 1 Connection before the 2-pin connector 3 of the ultrasonic sensor control unit. Cut green (gn) wire 1 and connect with included black (sw) wires  and  (solder and insulate). Pull wires  and  into protective sleeving. Produce connections as shown in wiring dia- Connectgram. ing ultrasonic 2 Ultrasonic sensor R6 sensor Black (sw) wire from K2/87a Black (sw) wire from K2/30 2 1 8 20 3 7 2 3 5 6 Switch-off function of passenger compartment monitoring wiring diagram 1 Socket K2 relay 2 Original vehicle bolt 3 K2 relay plugged in Red (rt) wire from K2/86 Brown (br) wire of K2/85 Black (sw) wire from K2/87a Black (sw) wire from K2/30 Installing K2 relay 21 8 1 Original vehicle bolt Brown (br) wire of K2/85 Earth connection K2 relay 1 Ident. No.: 1316897B_EN 6 22 Status: 07.01.2013 © Webasto Thermo & Comfort SE 16 Nissan Pathfinder / Navara Digital Timer 1 Digital timer Installing digital timer 1 1 23 Remote Option (Telestart) 2 1 Bracket 2 Receiver 3 M5x16 bolt, large diameter washer, flanged nut, existing hole 3 Mounting receiver 24 1 Antenna Mounting antenna 1 25 Temperature sensor T100 HTM 1 Fasten temperature sensor 1 with adhesive tape. Mounting temperature sensor 26 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 17 Nissan Pathfinder / Navara Preparing Bracket 1 41 21 1 Perforated bracket A Angling down perforated bracket A 28 35 54° 38° 1 1 Perforated bracket B 52 Angling down perforated bracket B 56 85° 1 2 3 4 1 Perforated bracket A Bracket Perforated bracket B M6x16 bolt, flanged nut [2x each] 4 Premounting bracket 2 4 27 3 Preparing Installation Location 1 Drill out 9.1mm dia. hole, rivet nut Installing rivet nut 1 Ident. No.: 1316897B_EN 28 Status: 07.01.2013 © Webasto Thermo & Comfort SE 18 Nissan Pathfinder / Navara 1 1 Original vehicle flanged nut at position 2 removed. 2 1 Copy hole pattern [2x] 3 Loosely mount bracket 4 M6x20 bolt Copying hole pattern 3 4 29 1 Remove bracket. 2 1 Drill out 6.1mm dia. hole, M4 rivet nut 2 9.1 mm dia. hole; M6 Rivet nut [2x each] Installing rivet nut 30 2 1 1 M6x20 bolt, spring lockwasher 2 Original vehicle stud bolt, flanged nut 3 Bracket 2 Installing bracket 3 31 1 M6x20 bolt, spring lockwasher [2x each] 1 Installing bracket 1 Ident. No.: 1316897B_EN 32 Status: 07.01.2013 © Webasto Thermo & Comfort SE 19 Nissan Pathfinder / Navara 1 1 1 Preparing Heater 1 Cut thread with 5x13 self-tapping screw 1 [4x] and install loosely (turn max. 3 threads). Premounting bolts loosely 33 1 Water connection piece, sealing ring [2x each] 2 5x15 self-tapping bolt, retaining plate of water connection piece 1 Installing water connection piece 2 34 1 Discard section X. D B A C X A B C D = = = = 1020 220 220 960 Cutting hoses to length X 1 1 A Push braided protection hoses onto hose A and D and cut to length. Cut heat shrink plastic tubing to length. 1 50 mm long heat shrink plastic tubing [4x] Preparing hoses D 1 Ident. No.: 1316897B_EN 1 Status: 07.01.2013 © Webasto Thermo & Comfort SE 20 Nissan Pathfinder / Navara 1 1 25 mm dia. spring clip [2x] C Premounting hoses 1 35 B 1 Installing Heater 1 1 Tighten 5x13 self-tapping bolt [2x] Mounting heater 36 1 1 Tighten 5x13 self-tapping bolt [2x] 1 Mounting heater 37 1 Wiring harness of heater [2x] 2 Wiring harness of circulating pump Mounting wiring harnesses 2 1 Ident. No.: 1316897B_EN 1 38 Status: 07.01.2013 © Webasto Thermo & Comfort SE 21 Nissan Pathfinder / Navara Combustion Air 1 Combustion air pipe Installing combustion air pipe 1 39 1 M4x20 bolt, spring lockwasher, washer 2 Silencer 3 51 mm dia. clamp 1 Mounting silencer 2 3 40 1 Cable tie [2x] Fastening wiring harnesses in corrugated tube 1 1 41 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 22 Nissan Pathfinder / Navara Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off in an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. Mount the fuel line and wiring harness with rub protection on sharp edges. WARNING! The fuel line and wiring harness are routed to the metering pump as shown in the wiring harness routing diagram. 1 Fuel line, wiring harness of metering pump in corrugated tube 2 90° moulded hose, 10mm dia. clamp [2x] Connecting heater 2 1 42 1 2 1 Fuel line, wiring harness of metering pump in corrugated tube 2 Cable tie [3x] 1 2 Routing lines 2 43 1 1 Fuel line, wiring harness of metering pump in corrugated tube 1 Routing lines 1 44 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 23 Nissan Pathfinder / Navara 1 Cable tie [3x] 2 Fuel line, wiring harness of metering pump in corrugated tube 1 2 1 1 Routing lines 45 2 1 1 Fuel line, wiring harness of metering pump in corrugated tube 1 Routing lines 46 1 Perforated bracket 1 Angling down perforated bracket by 90° 82 90° 1 1 2 3 4 2 Cable tie Perforated bracket M6x25 bolt, flanged nut Metering pump intake Premounting metering pump intake 4 3 Ident. No.: 1316897B_EN 47 Status: 07.01.2013 © Webasto Thermo & Comfort SE 24 Nissan Pathfinder / Navara 1 Navara 2 1 2 3 4 5 3 6 5 Hose section, 10 mm dia. clamp [2x] Metering pump Perforated bracket Original vehicle bolt Wiring harness of metering pump, connector mounted 6 Fuel line of heater Connecting metering pump 48 4 Detach fuel supply line coupling 1 and take out in the downward direction. 1 Fuel extraction 49 1 Cut fuel supply line 2 approx. 50 mm before coupling. Route fuel line 6 in corrugated tube 1 to the metering pump. Reconnect coupling 4 from the fuel supply line. 2 3 3 6x5x6 fuel standpipe, 8 mm dia. clamp [2x] 5 Hose section, 10 mm dia. clamp [2x] 6 5 4 Fuel extraction 50 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 1 1 Hose section, 10 mm dia. clamp [2x] 2 Fuel line in corrugated tube 2 Connecting metering pump 51 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 25 Nissan Pathfinder / Navara 1 Pathfinder 2 3 6 5 4 1 Wiring harness of metering pump, connector mounted 2 Original vehicle stud bolt, flanged nut 3 Perforated bracket 4 Metering pump 5 Hose section, 10 mm dia. clamp [2x] 6 Fuel line of heater Connecting metering pump 52 Detach fuel supply line coupling 1 and take out in the downward direction. 1 Fuel extraction 53 1 Cut fuel supply line 2 approx. 50 mm before coupling. Route fuel line 6 in corrugated tube 1 to the metering pump. Reconnect coupling 4 from the fuel supply line. 2 3 3 6x5x6 fuel standpipe, 8 mm dia. clamp [2x] 5 Hose section, 10 mm dia. clamp [2x] 6 5 54 4 Check the position of the components; adjust if necessary. Check that they have freedom of movement. 1 1 Hose section, 10 mm dia. clamp [2x] 2 Fuel line in corrugated tube 2 Ident. No.: 1316897B_EN Fuel extraction Connecting metering pump 55 Status: 07.01.2013 © Webasto Thermo & Comfort SE 26 Nissan Pathfinder / Navara Coolant Circuit WARNING! Any coolant running off should be collected in an appropriate container. Route hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses cannot be damaged. The heater must be filled with coolant when installing the coolant hose. The connection should be "inline" based on the following diagram: Hose routing diagram * * 1 D A C B All connecting pipes without a specific designation = 25 mm dia. 1 = Original vehicle spring clip * = Connections rear of heat exchanger (dependent on equipment) All connecting pipes = 18x18mm dia. Ident. No.: 1316897B_EN Status: 07.01.2013 . © Webasto Thermo & Comfort SE 27 Nissan Pathfinder / Navara 1 Original vehicle stud bolt, original vehicle nut 2 38 mm dia. rubber-coated p-clamp 1 Premounting rubbercoated pclamp loosely 2 1 56 1 M6x20 bolt, large diameter washer, flanged nut, existing hole 2 Angle bracket 3 38 mm dia. rubber-coated p-clamp 4 M6x20 bolt, flanged nut 2 Premounting rubbercoated pclamp loosely 3 57 4 1 M6x20 bolt, large diameter washer, flanged nut, existing hole 2 25 mm dia. rubber-coated p-clamp 1 Premounting rubbercoated pclamp loosely 58 2 Separate engine outlet / heat exchanger inlet hose at the marking. 1 Engine outlet hose section 2 Remove and discard heat exchanger inlet hose section 3 Original vehicle spring clip 3 Cutting point 2 1 Ident. No.: 1316897B_EN 59 Status: 07.01.2013 © Webasto Thermo & Comfort SE 28 Nissan Pathfinder / Navara 1 Connection piece of heat exchanger inlet 2 Original vehicle spring clip 1 2 Connecting heat exchanger inlet D 60 1 Route hose D behind original vehicle wiring harness 1 and through rubber-coated pclamp 2. D 3 Cable tie Routing in engine compartment D 3 2 D 61 Route hose D through rubber-coated pipe clamp 1. 1 62 D C Routing in engine compartment D Connecting heater outlet 63 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 29 Nissan Pathfinder / Navara A 1 2 3 4 1 Circulating pump intake M6x25 bolt, flanged nut Angle bracket Circulating pump Premounting circulating pump 2 4 64 3 Before installation, route hose A through rubber-coated pipe clamp (see following image). 1 Original vehicle bolt 2 Angle bracket Installing circulating pump 1 2 65 1 Hose bracket 2 Remove and discard clip 1 Preparing hose bracket 2 66 1 Rubber-coated pipe clamp 2 Wiring harness of circulating pump 3 Hose bracket 1 Connecting circulating pump 3 B Ident. No.: 1316897B_EN 2 67 Status: 07.01.2013 © Webasto Thermo & Comfort SE 30 Nissan Pathfinder / Navara Route hose A through rubber-coated pipe clamp 2. Tighten bolt of rubber-coated pipe clamp 2. 1 1 Cable tie Routing in engine compartment D 2 68 A Route hose A through rubber-coated pipe clamp 2. A 1 1 Tighten bolt Routing in engine compartment 2 69 D D 1 Route hose A through rubber-coated pipe clamp 2. A 1 Tighten bolt Routing in engine compartment 2 D 70 Align hoses. Ensure sufficient distance from neighbouring components, correct if necessary. A 1 Hose of engine outlet Connecting engine outlet D 1 Ident. No.: 1316897B_EN 71 Status: 07.01.2013 © Webasto Thermo & Comfort SE 31 Nissan Pathfinder / Navara 1 Exhaust Gas 2 Discard section X. 1 Exhaust pipe a = 160 2 Exhaust end section b = 390 Preparing exhaust pipe b a X 1 Splash guard (rubber) 2 Discard section 1 Cutting out splash guard 2 45 72 Cut out foam strip 2 at the marking. 1 1 Splash guard (rubber) installed Installing exhaust end section 73 2 1 7 mm dia. hole 1 Hole in bumper 22 11 74 Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 32 Nissan Pathfinder / Navara 1 Perforated bracket 1 18 Preparing perforated bracket 59 76° 73° 1 2 3 4 1 Silencer Insert M6x25 bolt Perforated bracket M6x16 bolt, spring lockwasher Premounting silencer 4 2 75 3 1 Flanged nut 2 10 mm shim Mounting silencer 1 2 76 1 Hose clamp [2x] 2 Exhaust pipe Mounting exhaust pipe 1 2 Ident. No.: 1316897B_EN 1 77 Status: 07.01.2013 © Webasto Thermo & Comfort SE 33 Nissan Pathfinder / Navara 1 1 Underride protection 2 Drill 7 mm dia. hole [2x] 2 15 20 Preparing underride protection 2 18 15 78 1 2 6 3 1 2 3 4 5 6 M6x20 bolt, pipe clamp, flanged nut Angle bracket M6x20 bolt, flanged nut Underride protection Mould exhaust end section M6x20 bolt, large diameter washer, 5 mm shim, pipe clamp, flanged nut Premounting exhaust end section 4 79 5 1 1 Hose clamp 2 Underride protection installed 3 Exhaust end section 2 Installing exhaust end section 80 3 Ensure sufficient distance from neighbouring components, correct if necessary. 1 Exhaust end section Aligning exhaust end section 1 Ident. No.: 1316897B_EN 81 Status: 07.01.2013 © Webasto Thermo & Comfort SE 34 Nissan Pathfinder / Navara Final Work WARNING! Mount removed parts in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Insulate all loose lines and tie back. Only use manufacturer-approved coolant. Spray the heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329). • • • • Connect the battery. Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications. Adjust digital timer, teach Telestart transmitter. Make settings on A/C control panel according to the "Operating Instructions for End Customer". • Apply the signboard "Switch off parking heater before refilling" in the area of the filler neck. • See installation instructions for initial start-up and function check. Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 1316897B_EN Status: 07.01.2013 © Webasto Thermo & Comfort SE 35 Nissan Pathfinder / Navara Operating Instructions In Case of Manual Air-Conditioning Please remove page in case of manual air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. If vehicles have passenger compartment monitoring, the ultrasound passenger compartment monitoring was deactivated simultaneously with the control of the passenger compartment fan to prevent an alarm from being triggered. Before parking the vehicle, make the following settings: 1 2 1 Set fan to level "1" or max. "2" 2 Air outlet to windscreen 3 Set temperature to "max." A/C control panel 82 3 1 20A heater fuse F1 2 30A main fuse F2 of passenger compartment 1 Fuses of engine compartment 83 2 1 25A fan fuse F4 2 1A fuse F3 of heater control 3 3A fan fuse F4 Fuses of passenger compartment 3 2 1 84 Nissan Pathfinder / Navara Automatic A/C without Navigation System Please remove page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. If vehicles have passenger compartment monitoring, the ultrasound passenger compartment monitoring was deactivated simultaneously with the control of the passenger compartment fan to prevent an alarm from being triggered. Before parking the vehicle, make the following settings: 2 3 1 Air outlet to windscreen 2 Set temperature on both sides to "HI". 3 Set fan to level "2". 2 A/C control panel 85 1 1 20A heater fuse F1 2 30A main fuse F2 of passenger compartment 1 Fuses of engine compartment 86 2 1 25A fan fuse F4 2 1A fuse F3 of heater control 3 3A fan fuse F4 Fuses of passenger compartment 3 2 1 87 Nissan Pathfinder / Navara Automatic A/C with Navigation System Please remove page in case of automatic air-conditioning and add it to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. If vehicles have passenger compartment monitoring, the ultrasound passenger compartment monitoring was deactivated simultaneously with the control of the passenger compartment fan to prevent an alarm from being triggered. Before parking the vehicle, make the following settings: 1 Air outlet to windscreen 2 Set temperature on both sides to "32°". 3 Set fan to level "2". Automatic air-conditioning navigation system 2 3 1 2 88 1 20A heater fuse F1 2 30A main fuse F2 of passenger compartment 1 Fuses of engine compartment 89 2 1 25A fan fuse F4 2 1A fuse F3 of heater control 3 3A fan fuse F4 Fuses of passenger compartment 3 2 1 90