Lotus - Excel - Workshop Manual - 2013 - 2017

EXIGE CUP SERVICE PARTS LIST Includes post production parts for clarification contact Lotus Aftersales For common components refer to Exige S Parts List A138T0325J For Exige V6 CUP R components contact Lotus Aftersales © Lotus Cars 2013 Technical Publications., Lotus Cars Ltd, Hethel, Norwich, Norfolk, NR14 8EZ. England. Tel: +44 (0)1953 608000 www.lotuscars.com Updated 2nd May 2017 A702T0325J For function groups in grey refer to Exige S Parts List A138T0325J 10. 00 B o dy 10 . 01 10. 02 10 . 04 10. 09 10. 11 10 . 13 10 . 15 10 . 17 10 . 23 10 . 25 10 . 31 B ody: F ront & R e a r C la ms he lls & F ix ings B ody: B odys ide s , W inds c re e n F ra me & R e a r B ulk he a d C ra s h S truc ture s F ront S e rvic e s A c c e s s P a ne ls T a ilga te & R e le a s e Me c ha nis m E ngine C ompa rtme nt, C ove r, L a tc h Me c ha nis m D oor S he lls , B e a ms , H inge s D oor L a tc h Me c ha nis m B umpe rs , V a le nc e s S poile rs & A e rofoils U nde rtra y & D iffus e r T owing S trut/ H ook 11. 00 G la z ing a nd S e a ls 11 . 01 11. 02 W inds c re e n, D oor G la s s , S e a ls & W e a the r S trips D oor W indow L ift Me c ha nis m 12. 00 E x te r i o r F i tti n g s 12 . 01 12 . 03 12 . 04 12 . 05 12 . 07 12 . 09 W he e la rc h L ine rs G rille s a nd L ouvre s R oof P a ne l, S e a ls & F ix ings D e c a ls , B a dge s & P rote c tive F ilm L ic e nc e P la te Mountings E x te rior D riving Mirrors 13. 00 S e a ts & S e a t B e l ts 13 . 01 13 . 02 13 . 27 S e a t R unne rs S e a t A s s e mblie s , front S e a t B e lts , front 14. 00 P eda l B o x & F a s c ia D a te : 30 -J ul-1 3 F unc tion C ode L is t: P a ge 1 of 3 14 . 01 14 . 05 14 . 10 P e da l B ox , P e da ls , T hrottle C ontrol F a s c ia S truc ture & S upporting H a rdwa re I ns trume nt C owling 15. 00 I n te r i o r T r i m 15 . 05 15 . 11 15 . 13 15 . 18 15 . 19 15 . 24 I nte rior D riving Mirror & S unvis ors I nte rior T rim & S towa ge P rovis ion F ront D oor T rims I nte rior T rim, C ha s s is T rim P a ne ls C e ntre T unne l T rim, G e a r L e ve r G a ite rs /S hrouds L ugga ge C ompa rtme nt C a rpe t 16. 00 S o u n d I n s u l a ti o n 16 . 01 P a s s e nge r C ompa rtme nt S ound I ns ula tion 17. 00 E l e c tr i c a l 17 . 01 17 . 03 17 . 05 17 . 06 17 . 07 17 . 11 17 . 13 17 . 17 17 . 21 17 . 27 17 . 31 H a rne s s e s , L e a ds H orn, I ne rtia S witc h, Module s , F us e s & R e la ys I nte rior S witc he s , A ux ilia ry P owe r S oc k e t E ngine Ma na ge me nt & S e ns ors I ns trume nts , T e ll T a le s , & D is pla ys E x te rior L a mps , E x c e pt H e a dla mps H e a dla mps I nte rior L a mps W inds c re e n W ipe r Motor, W ipe rs & W a s he rs I n C a r E nte rta inme nt B a tte ry, C la mps , & C a ble s 18. 00 H e a ti n g , V e n ti l a ti o n , A i r C o n d i ti o n i n g 18 . 01 18 . 03 18 . 05 H e a te r/ A ir C onditioning A s s e mblie s , H ous ings A C C ompone nts , P ipe s , H os e s H e a te r, P ipe s , H os e s For function groups in grey refer to Exige S Parts List A138T0325J 18 . 07 a 18 . 09 a 18 . 12 18 . 13 18 . 14 A C I nte rior B lowe r Motor A C /H e a te r D rive r O pe ra te d C ontrols A C /H e a te r A ir D is tribution P le num A ir T runk ing, D uc ts & V e ntila tors A C A ir R e c irc ula tion S ys te m 19. 00 L a b e l s & L i te r a tu r e 19 . 01 19 . 03 L a be ls , C e rtific a te s , L ite ra ture e tc . O wne r's H a ndbook s & S e rvic e N ote s Ma nua ls 30. 00 C ha s s is 30 . 01 30 . 02 C ha s s is , S ubfra me s S e a t B e lt Mounting F ra me s , S ta ys 31. 00 S u s pe n s io n 31 . 01 31. 03 F ront S us pe ns ion, I nc l. H ubs R e a r S us pe ns ion, I nc l. H ubs 32. 00 S te e r i n g 32 . 01 32 . 05 R a c k & P inion, & L owe r C olumn U ppe r C olumn, S te e ring W he e l 33. 00 B ra k es 33 . 01 33 . 03 33 . 05 B ra k e D is c s , C a lipe rs , & P a rk ing B ra k e A s s e mbly Ma s te r C ylinde r, S e rvo, A B S C ontrolle r, P ipe s & H os e s P a rk ing B ra k e Me c ha nis m 34. 00 W he e ls & T y r e s 34 . 01 W he e ls , T yre s & V a lve s 40. 00 E ngine 40 . 00 40 . 01 E ngine A s s e mblie s E ngine B loc k & O il P ic k U p Date: 30-Jul-13 Function Code List: Page 2 of 3 40 . 01 a 40 . 02 40 . 02 a 40 . 03 40 . 05 40 . 07 40 . 08 40 . 09 40 . 11 40 . 13 40 . 15 40 . 17 40 . 19 40 . 21 40 . 23 E ngine Mounts G a s k e ts & S e a la nts , T op O ve rha ul S e t G a s k e ts & S e a la nts , B ottom O ve rha ul S e t S ump A s s e mbly C ylinde r H e a d , V a lve s , S prings C a ms ha fts , T a ppe ts , C a m C ove r C a ms ha ft D rive C ha in & S proc k e ts P is tons , C on-rods , L ine rs C ra nk s ha ft, B e a rings , F lywhe e l W a te r P ump A s s e mbly, T he rmos ta t L ubric a tion S ys te m I gnition S ys te m, S pa rk plugs & P lug T op C oils A lte rna tor a nd S ta rte r Motor E x ha us t Ma nifold A C C ompre s s or 41. 00 B e l ts a n d P u l l e y s 41 . 03 A ux ilia ry D rive B e lts & P ulle ys 42. 00 I n d u c ti o n S y s te m s 42 . 01 42 . 04 42 . 05 42 . 09 A irbox e s , T runk ing & A ir F ilte rs T hrottle B ody, Me c ha nis m & I A C V a lve F ue l I nje c tion S ys te m S upe rc ha rge r 43. 00 E m is s io n E qu ipm e n t 43 . 03 V a c uum S ys te m, H os e s , P ipe s & F ittings 44. 00 F u e l S y s te m 44 . 01 44 . 03 44 . 05 F ue l T a nk s , F ille r F ue l P ump; F ilte r, P ipe s C ha rc oa l C a nis te r & E va pora tive L os s S ys te m. For function groups in grey refer to Exige S Parts List A138T0325J 45. 00 E x ha us t 45 . 01 45. 05 E x ha us t S ys te m H e a ts hie lds 46. 00 C o o ling 46 . 01 46 . 02 46 . 07 E ngine C ooling S ys te m & F a n E ngine C ooling S ys te m S ingle O il C oole r S ys te m E ngine 47. 00 T r a ns mis s io n 47 . 01 47. 03 47 . 05 47 . 06 47 . 07 47 . 11 47 . 15 C lutc h & R e le a s e Me c ha nis m T ra ns mis s ion A s s e mbly G e a rc ha nge Me c ha nis m, E x te rna l G e a r S e le c tor Me c ha nis m, I nte rna l G e a rs , S ha fts & B e a rings F ina l D rive & B e a rings D rive s ha fts & S e a ls 60. 00 S p e c i a l to o l s 60 . 01 60. 01 a 60 . 02 60 . 03 x T ool K it D ia gnos tic E quipme nt S pe c ia l T ools F ire E x tinguis he r K it, E x ige 80. 00 B u l k I te m s 80 . 20 a T ouc h-in P a int P e nc il R a nge Date: 30-Jul-13 Function Code List: Page 3 of 3 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Exige V6 cup range, 2013 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 702 Vehicle/Engine Type Number of First Usage B Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks and option columns. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 050....Elan+2 046, 054, 065, 074....Europa 075....Elite S1 076....Eclat S1 079....Esprit S1/S2/S2.2 082....Esprit Turbo 083....Elite S2 084....Eclat S2 085....Esprit S3 089....Excel 100....Elan 1990 111....Elise 122....Exige 2 131....Elise S (1ZZ) 340....340R 123....Exige USA 132....Evora 117....Elise 2 (Rover) 124....Europa 2006 138....Exige V6 117....Elise 2001 MY 127....2-Eleven 702....Exige V6 Cup 120....Elise111R 128....Exige S (euro) 704....Elise Cup 121....Elise USA 129....Exige S (fed) 708....3 Eleven Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes B = Body F = Transmission K = Cooling C = Front Suspension G = Wheels & Tyres L = Fuel System D = Rear Suspension H = Steering M = Electrics P = Heater & AC Q = Clutch R = Final Drive S = Exhaust 907....4 cyl. 2.0 NA 910....4 cyl. 2.2 turbo 912....4 cyl. 2.2 NA 920....4 cyl. 2.0 turbo 918....V8 3.5 turbo U = Hard Trim V = Soft Trim W = Standard Fixings 2 1 2a For common components refer to Exige S parts list A138T0325J 10.01 Updated 2nd May 2017 Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description Remarks 01 Front Clamshell Assembly Primed 02 Rear Clamshell Assembly Primed Holes for kill switches 02a Rear Clamshell Assembly Primed Holes for kill switches Option Part Number Qty Cup 380 A138B0661K 1 A702B0004K 1 A138B0696K 1 Cup 380 Note: For common components refer to Exige S parts list A138T0325J Function Code: 10.01, Page: 1 Updated 2nd May 2017 11 8 4 13 2 12 1 18 17 10 9 16 7 15 6 14 5 9 19 For common components refer to Exige S parts list A138T0325J Updated 2nd May 2017 3 Service Parts List Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead Dep Part Description 01 Remarks Option Part Number Qty Bodyside Assembly, primed LH Cup 380 A138B4521J 1 02 Bodyside Assembly, primed RH Cup 380 A138B4522J 1 03 Side Pod Assembly, carbon LH Cup 380 A138B4501F 1 04 Side Pod Assembly, carbon RH Cup 380 A138B4502F 1 05 Duct Side Pod Inner Cup 380 B138B0093F 1 06 Duct Side Pod Outer Cup 380 B138B0094F 1 07 Grille Side Pod, LH Cup 380 A138B0691F 1 08 Grille Side Pod, RH Cup 380 A138B0710F 1 09 Pop Rivet A082W6512F 7 10 Washer Flat 1/8 x 3/8 x 21g A075W4001Z 7 11 Screw M4 x 10 pan pozi B075W5079F 6 12 Nut Nyloc M4 A132W3019F 6 13 Washer Flat M5 x 25 x 1.4 blk A082W4098F 3 14 Washer M5 x 19 x 1.4 s/s blk A082W4107F 4 15 Nut Nyloc M5 A075W3008Z 4 16 Washer Anti Loss M6 x 17 x 1.6 A132W4005F 2 17 Washer M6 x 18 x 1.6 s/s blk A126W4213F 2 18 Screw M6 x 16 hex hd A075W1028Z 2 Function Code: 10.02, Page: 1 Updated 2nd May 2017 Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead Dep Part Description 19 Screw M6 x 12 bth skt hd Remarks Option Part Number Qty A126W7226F 4 Note: For common components refer to Exige S parts list A138T0325J Function Code: 10.02, Page: 2 Updated 2nd May 2017 1 2 For common components refer to Exige S parts list A138T0325J 10.09 Service Parts List Function Code 10.09 Front Services Access Panels Dep Part Description 01 Front Access Panel 02 Pin, front access panel Remarks Option Part Number Qty Cup 360 A702B0007F 1 A138B0120F 2 Note: For common components refer to Exige S parts list A138T0325J Function Code: 10.09, Page: 1 Updated 2nd May 2017 1 2 3 11 12 10 8 5 6 7 4 13 9 For common components refer to Exige S parts list A138T0325J 10.11 Updated 2nd May 2017 Service Parts List Function Code 10.11 Tailgate & Release Mechanism Dep Part Description 01 Tailgate Louvre Panel, primed 02 Tailgate Assembly 03 Remarks Option Part Number Qty A138B0571J 1 Cup 360 A702B0010F 1 Tailgate Assembly, carbon Cup 380 A138B0670F 1 04 Stay Cup 380 A120B0373F 1 05 Grommet X046B6113F 1 06 Retainer, stay C128U0034F 1 07 Spacer, retainer A138U0174F 1 08 Screw M6 x 25, skt btn hd A075W7016F 2 09 Nut Nyloc M6 A075W3009Z 2 10 Swivel Clip A082W6325F 1 11 Screw No.8 x 3/8 pan pozi A082W5187F 1 12 Washer Flat 3/16 x 1/2 x 17g A075W4063Z 1 13 Washer M6 x 18 x 1 B082W4018F 2 Note: For common components refer to Exige S parts list A138T0325J Function Code: 10.11, Page: 1 Updated 2nd May 2017 8 6 1 7 9 10 15 11 13 14 9 12 16 5 2 17 4 3 For common components refer to Exige S parts list A138T0325J 10.23 Updated 2nd May 2017 14 Service Parts List Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 01 Remarks Option Part Number Qty Front Splitter, carbon Cup 380 C138B0599F 1 02 Lip Seal, front splitter Cup 380 B138B0644F 1 03 Scrivet A100W6391F 17 04 Spacer A708A00110F 17 05 Adhesive Tape A132U6138V 2.2M 06 Rear Wing Assembly Cup 380 A138B0683F 1 07 End Plate LH, rear wing Cup 380 A138B4475F 1 08 End Plate RH, rear wing Cup 380 A138B4476F 1 09 Upright Rear Wing Cup 380 A138B0678F 2 10 Bracket, upright base rear wing LH Cup 380 A138B4471F 1 11 Bracket, upright base rear wing RH Cup 380 A138B4472F 1 12 Gasket, rear wing Cup 380 A138U0163F 2 13 Screw M5 x 25, csk skt hd A121W7214F 4 14 Screw M6 x 16, csk skt hd A918W7120F 8 15 Nut Dome M6 s/s blk A132W3020F 4 16 Washer M6 x 18 x 1.6 s/s blk A126W4213F 4 17 Bolt M6 x 14, hex flg hd A116W5233F 4 Function Code: 10.23, Page: 1 Updated 2nd May 2017 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description Remarks Option Part Number Qty Note: For common components refer to Exige S parts list A138T0325J Function Code: 10.23, Page: 2 Updated 2nd May 2017 2 Modify as shown 3 1 Modify as shown For common components refer to Exige S parts list A138T0325J 10.25 Updated 2nd May 2017 Service Parts List Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks 01 Diffuser Grille Surround Assembly Modify as shown 02 Diffuser Grille Surround Assembly Modify as shown 03 Rubber Edge Protector Option Cup 380 Part Number Qty A132U0626F 1 A132U1106F 1 A117B6010V 1 Function Code: 10.25, Page: 1 Updated 2nd May 2017 6 4 7 1 2 5 8 3 2a 10.31 Updated 2nd May 2017 Service Parts List Function Code 10.31 Towing Strut/ Hook Dep Part Description 01 Remarks Option Part Number Qty Assembly Towing Front A702A0001F 1 02 Assembly Towing Bracket Rear A702A0002F 1 02a Assembly Towing Bracket Rear A138A0505F 1 03 Towing Eye Strap A702A6000F 1 04 Nut Plate, rear towing eye LH A702A4001F 1 05 Nut Plate, rear towing eye RH A702A4002F 1 06 Screw M8 x 25 hex hd A120W1000F 2 07 Washer M8 x 21 x 1.6 s/s blk A111W4159F 2 08 Screw M8 x 25 hex flg hd A132W5006F 4 Cup 380 Function Code: 10.31, Page: 1 Updated 2nd May 2017 6 5 2 1 4 3 9 9 7 8 For common components refer to Exige S parts list A138T0325J 12.01 Updated 2nd May 2017 Service Parts List Function Code 12.01 Wheelarch Liners Dep Part Description Remarks Option Part Number Qty 01 Panel Front Wheelarch Liner LH Modfied from A128B4015F Cup 380 A138U4071K 1 02 Panel Front Wheelarch Liner RH Modfied from A128B4016F Cup 380 A138U4072K 1 03 Panel Rear Wheelarch Liner LH Modfied from A128B4019F Cup 380 A138U4481K 1 04 Panel Rear Wheelarch Liner RH Modfied from A128B4020F Cup 380 A138U4482K 1 05 Panel Vent Front Clam LH Cup 380 A138U4077F 1 06 Panel Vent Front Clam RH Cup 380 A138U4078F 1 07 Rear Spat Blade rear clam LH Modfied from A128B4011F Cup 380 A138B4515K 2 08 Rear Spat Blade rear clam RH Modfied from A128B4012F Cup 380 A138B4516K 2 09 Doublesided Tape, spat mounting C075U6071V 1.2m Note: For common components refer to Exige S parts list A138T0325J Function Code: 12.01, Page: 1 Updated 2nd May 2017 5 2 3 4 1 Modify as shown 7 6 31 130 For common components refer to Exige S parts list A138T0325J 12.03 Updated 2nd May 2017 Service Parts List Function Code 12.03 Grilles and Louvres Dep Part Description Remarks 01 Front Grille Modify as shown 02 Front Access Outlet Grille 03 Option Part Number Qty A138B0011F 1 Cup 360 A138B0324F 1 Tailgate Grille Upper Cup 360 A138B0325F 1 04 Tailgate Grille LH Cup 360 A138B4219F 1 05 Tailgate Grille RH Cup 360 A138B4220F 1 06 Grille Rear Clam Vent LH Cup 380 A138B4465F 1 07 Grille Rear Clam Vent RH Cup 380 A138B4466F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 12.03, Page: 1 Updated 2nd May 2017 2 1 3 4 For common components refer to Exige S parts list A138T0325J 12.04 Function Code 12.04 Roof Panel, Seals & Fixings Dep Part Description 01 Remarks Option Part Number Qty Hard Top Roof Assembly A702B0002J 1 02 Bracket Hard Top Rear LH A702B4001F 1 02a Bracket Hard Top Rear RH A702B4002F 1 03 Hook Hard Top Rear LH A702B4003F 1 03a Hook Hard Top Rear RH A702B4004F 1 04 Bolt, roof mtg brkt A128B0074F 6 Note: For common components refer to Exige S parts list A138T0325J Function Code: 12.04, Page: 1 6 2 3 7 4 5 1 9 8 V6 CUP For common components refer to Exige S parts list A138T0325J 12.05 page1 18 10 11 16 17 15 19 12 13 9 7 14 3 360/380 CUP For common components refer to Exige S parts list A138T0325J 12.05 page2 Updated 2nd May 2017 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 01 Remarks Option Part Number Qty Decal Sill LH V6 Cup A702U4001F 1 01a Decal Sill RH V6 Cup A702U4002F 1 02 Decal Union Jack, rear wing LH V6 Cup A702U4003F 1 02a Decal Union Jack, rear wing RH V6 Cup A702U4004F 1 03 Decal Set, fire , kill, tow V6 Cup A702U0001F 1 04 Decal V6 Cup Rear clam V6 Cup A702U0002F 1 05 Decal V6 Cup Sill V6 Cup A702U0003F 2 06 Decal Lotus Rear wing V6 Cup A702U0004F 1 07 Decal Exige Rear clam V6 Cup A702U0005F 1 08 Paint Mask Front Clam V6 Cup A702U0006F 1 09 Paint Mask Rear Clam V6 Cup A702U0007F 1 10 Decal 360 Cup Front access panel Cup 360 A702U0013F 1 11 Decal 360 Cup Rear wing Cup 360 A702U0014F 2 12 Decal 360 Cup Rear clam Cup 360 A702U0015F 1 13 Paint Mask Front Splitter Cup 360 A702U0016F 1 14 Paint Mask Rear Finisher Cup 360 Not Available 1 15 Paint Mask Side Pod LH Cup 360 A702U4009F 1 15a Paint Mask Side Pod RH Cup 360 A702U4010F 1 Function Code: 12.05, Page: 1 Updated 2nd May 2017 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 16 Remarks Option Part Number Qty Paint Mask Front access panel Cup 360 Not Available 1 17 Build Plate Cup 360 A702U0018F 1 18 Decal 380 Cup, silver Roll hoop cover Cup 380 A138U0155F 1 18a Decal 380 Cup, grey Roll hoop cover Cup 380 A138U0159F 1 19 Decal Exige 380 Cup, silver Rear clam Cup 380 A138U0164F 1 19a Decal Exige 380 Cup, grey Rear clam Cup 380 A138U0165F 1 Note: For common components refer to Exige S parts list A138T0325J 1 Function Code: 12.05, Page: 2 Updated 2nd May 2017 2 6 5 5 6 1 6 5 6 4 6 For common components refer to Exige S parts list A138T0325J 13.01 7 Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Fixed Seat Mounting LH,FIA approved A128U4013S 1 01a Fixed Seat Mounting RH, FIA approved A128U4014S 1 02 Seat Support Plate LH, FIA approved A128B4107S 1 02a Seat Support Plate RH, FIA approved A128B4108S 1 03 Screw M8 x 16 cap hd, rear outboard mounting A111W7125F 1 03a Screw M8 x 22 cap hd, rear intboard mounting A120W5284F 1 04 Screw M8 x 20 btn hd A126W5332F 2 05 Screw M8 x 20 cap hd A111W7130F 10 06 Washer M8 x 16 x 1.5 A127W4000F 16 07 Nut Nyloc M8 A075W3010F 2 Function Code: 13.01, Page: 1 2 1 3 For common components refer to Exige S parts list A138T0325J 13.02 Updated 2nd May 2017 Service Parts List Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 01 Assembly Seat, carbon, black FIA HANS 'V6 Cup' logo V6 Cup A702V0003J 2 02 Assembly Seat GRP, black atom, red stitching '360 Cup' logo Cup 360 A702V0031J 2 02a Assembly Seat GRP, red alcantara, white stitching '360 Cup' logo Cup 360 A702V0020J 2 02b Assembly Seat,carbon, black atom, red stitching '360 Cup' logo Cup 360 A702V0032J 2 02c Assembly Seat,carbon, red alcantara, white stitching '360 Cup' logo Cup 360 A702V0022J 2 03 Assembly Seat,carbon, black alcantara, red stitching '380 Cup' logo Cup 380 2 03a Assembly Seat,carbon, black alcantara, yellow stitching '380 Cup' logo Cup 380 2 03b Assembly Seat,carbon, black alcantara, silver stitching '380 Cup' logo Cup 380 2 03c Assembly Seat,carbon, black alcantara, orange stitching '380 Cup' logo Cup 380 2 Function Code: 13.02, Page: 1 Updated 2nd May 2017 1 11 2 9 7 7 8 13 12 6 8 6 5 10 7 8 4 6 3 For common components refer to Exige S parts list A138T0325J 13.27 Function Code 13.27 Seat Belts, front Dep Part Description 01 Remarks Option Part Number Qty Harness, 4 point seat belt, LH A122V0049F 2 01a Harness, 4 point seat belt, RH A122V0050F 2 02 6pt harness, driver A702V6001F 1 03 Nut Plate A702V0001J 2 04 Bracket, 6 point harness crotch strap A127V0001F 2 05 Spreader Plate, 6 point harness crotch strap A127V0002F 2 06 Bolt, 7/16" UNF, csk., skt., hd., seat belt to frame B121W2209F 4 07 Spacer, stepped, seat belt to frame A121B0045F 4 08 Spring, seat belt to frame A111U6016F 4 09 Seat Belt Assembly, retractor B120B0024F 2 10 Buckle, seat belt A120B0026F 2 11 Cover, upper anchorage A117U6014F 2 12 Bolt, shoulder, 7/16", seat belt fixing B121W2210F 2 13 Spacer, 19.0 dia. x 12.5mm, seat belt fixing A121W6782F 2 Fixed seat runner Function Code: 13.27, Page: 1 5 2 4 1 3 For common components refer to Exige S parts list A138T0325J 14.05 Updated 2nd May 2017 Service Parts List Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description Remarks 01 Column Cowl, lower Paddle Shift 02 Blanking Panel, front speakers 03 Cover, V6cup logo 04 Option Part Number Qty A120V0423F 1 A120U0174F 2 V6 Cup A702V0014K 1 Cover, 360 cup logo, black LHD Cup 360 A702V0029J 1 04a Cover, 360 cup logo, red alcantara LHD Cup 360 A702V0027J 1 04b Cover, 360 cup logo, black RHD Cup 360 A702V0030J 1 04c Cover, 360 cup logo, red alcantara RHD Cup 360 A702V0028J 1 05 Mounting Assembly, centre FLV, black alcantara Orange stitching 1 Function Code: 14.05, Page: 1 Updated 2nd May 2017 1 3 2 For common components refer to Exige S parts list A138T0325J 15.13 Service Parts List Function Code 15.13 Front Door Trims Dep Part Description 01 Remarks Option Part Number Qty Assembly Door Trim Panel LH V6 Cup A702V4001K 1 01a Assembly Door Trim Panel RH V6 Cup A702V4002K 1 01b Assembly Door Trim Panel LH Red stitching, contact motorsport Cup 360 1 01c Assembly Door Trim Panel RH Red stitching, contact motorsport Cup 360 1 01d Assembly Door Trim Panel LH, red alcantara White stitching Cup 360 A702V4009K 1 01e Assembly Door Trim Panel LH, red alcantara White stitching Cup 360 A702V4010K 1 01f Assembly Door Trim Panel RH, black alcantara Orange stiching Cup 380 1 01g Assembly Door Trim Panel RH, black alcantara Orange stiching Cup 380 1 02 Door Trim Panel Insert LH V6 Cup/Cup 360 A702V4003K 1 02a Door Trim Panel Insert RH V6 Cup/Cup 360 A702V4004K 1 02b Door Trim Panel Insert LH, red alcantara Cup 360 A702V4011K 1 02c Door Trim Panel Insert LH, red alcantara Cup 360 A702V4012K 1 03 Trim Panel, interior door pull recess, LH V6 Cup/Cup 360 A702V4005K 1 03a Trim Panel, interior door pull recess, RH V6 Cup/Cup 360 A702V4006K 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 15.13, Page: 1 Updated 2nd May 2017 2 1 For common components refer to Exige S parts list A138T0325J 15.18 Updated 2nd May 2017 Service Parts List Function Code 15.18 Interior Trim, Chassis Trim Panels Dep Part Description 01 Remarks Option Part Number Qty Sill Trim Panel LH, senosoft Front roll cage A702V4007K 1 01a Sill Trim Panel RH, senosoft Front roll cage A702V4008K 1 02 'A' Post Trim Panel, LH, black alcantara Red stitching Cup 380 1 02a 'A' Post Trim Panel, RH, black alcantara Red stitching Cup 380 1 02b 'A' Post Trim Panel, LH, black alcantara Yellow stitching Cup 380 1 02c 'A' Post Trim Panel, RH, black alcantara Yellow stitching Cup 380 1 02d 'A' Post Trim Panel, LH, black alcantara Silver stitching Cup 380 1 02e 'A' Post Trim Panel, RH, black alcantara Orange stitching Cup 380 1 02f 'A' Post Trim Panel, LH, black alcantara Silver stitching Cup 380 1 02g 'A' Post Trim Panel, RH, black alcantara Orange stitching Cup 380 1 02h 'A' Post Trim Panel, LH, cabon Cup 380 1 02i 'A' Post Trim Panel, RH, cabon Cup 380 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 15.18, Page: 1 Updated 2nd May 2017 1 3 5 4 2 For common components refer to Exige S parts list A138T0325J 15.19 Updated 3rd October 2016 Service Parts List Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 01 Remarks Option Part Number Qty Centre Console, black cloth LHD A702V4013J 1 01a Centre Console, black cloth RHD A702V4014J 1 01b Centre Console, red alcantara, LHD White stitching Cup 360 A702V4015J 1 01b Centre Console, red alcantara, RHD White stitching Cup 360 A702V4016J 1 02 Centre Console, rear, black cloth White stitching Cup 360, exposed gear shift 1 02a Centre Console, rear, carpet (velcar) Orange stitching Cup 380, exposed gear shift 1 03 Centre Console, front upper, red alcantara White stitching Cup 360, exposed gear shift 1 03a Centre Console, front upper, black alcantara Orange stitching Cup 380, exposed gear shift 1 04 Handbrake Gaiter red alcantara White stitching 04 Handbrake Gaiter Orange stitching 05 Handbrake Sleeve red alcantara White stitching 05 Handbrake Sleeve black alcantara Orange stitching 1 Cup 380, exposed gear shift 1 1 Cup 380, exposed gear shift 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 15.19, Page: 1 Updated 2nd May 2017 Service Parts List Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 01 Remarks Option Part Number Qty Centre Console, black cloth LHD A702V4013J 1 01a Centre Console, black cloth RHD A702V4014J 1 01b Centre Console, red alcantara, LHD White stitching 360 Cup A702V4015J 1 01b Centre Console, red alcantara, RHD White stitching 360 Cup A702V4016J 1 02 Centre Console, rear, black cloth White stitching 360 Cup, exposed gear shift 1 03 Centre Console, front upper, red alcantara White stitching 360 Cup, exposed gear shift 1 04 Handbrake Gaiter red alcantara White stitching 1 05 Handbrake Sleeve red alcantara White stitching 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 15.19, Page: 1 Updated 3rd October 2016 1 2 For common components refer to Exige S parts list A138T0325J 17.01 Updated 2nd May 2017 Service Parts List Function Code 17.01 Harnesses, Leads Dep Part Description 01 Main Harness, includes overrun harness 01a Main Harness, includes overrun harness 02 Harness Kit Battery Isolator & fire Extingisher Remarks Option Part Number Qty A702M0002F 1 MY16 A702M0006F 1 Cup 380 A147M0006F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 17.01, Page: 1 Updated 2nd May 2017 5 2 3 1 4 8 7 4 5 3 6 For common components refer to Exige S parts list A138T0325J 17.03 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description Remarks 01 Switch/wiring Kit, fire extinguisher 02 Switch, battery isolator 03 Bezel Flange, emergency switches 04 Plug Cap Centre 05 Option Part Number Qty Red switch located on rear clam and dash A128B0077J 2 Green switch located on rear clam and dash A128M6000F 2 A128B0046F 2 A128B0061F 2 Cup, switch mounting A128B0062K 2 06 Screw, M5 x 25, csk, skt. hd., bezel/cup to clamshell A121W7214F 12 07 'O' Ring, plug to bezel A128B0064H 2 08 Panel Cover, emergency button A702B0001F 1 Includes 'O' ring, Note: For common components refer to Exige S parts list A138T0325J Function Code: 17.03, Page: 1 Updated 1st August 2016 2 1 3 4 0 XAM For common components refer to Exige S parts list A138T0325J 17.05 Updated 2nd May 2017 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Option Part Number Qty Switch Assembly Traction Control A138M0187F 1 02 Decal, switch traction control A127B0123F 1 03 Knob, switch traction control A138M0188F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 17.05, Page: 1 Updated 2nd May 2017 2 1 3 6 4 5 7 8 For common components refer to Exige S parts list A138T0325J 17.31 Updated 2nd May 2017 Service Parts List Function Code 17.31 Battery, Clamps & Cables Dep Part Description 01 Remarks Option Part Number Qty Battery Isolator Unit A128M6001F 1 02 Battery Isolator Spike Suppressor A128M6002F 1 03 Cable Battery Positive to Isolator A1 A708M0006F 1 04 Terminal Boot End A138M6024F 2 05 Bracket, isolator A138M0168F 1 06 Screw M5 x 25 skt cap hd A132W7001F 2 07 Washer M5 A138W4002F 2 08 Nut M5 A100W3113F 2 Note: For common components refer to Exige S parts list A138T0325J Function Code: 17.31, Page: 1 Updated 2nd May 2017 Not Illustrated 19.03 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description 01 Owner's Handbook, V6 Cup supplement Remarks Option Part Number Qty A702T0002F 1 Function Code: 19.03, Page: 1 1 2 For common components refer to Exige S parts list A138T0325J 30.01 Updated 2nd May 2017 Service Parts List Function Code 30.01 Chassis, Subframes Dep Part Description 01 Remarks Option Part Number Qty Partial body LHD heater* A702A0011S 1 01a Partial body RHD heater* A702A0012S 1 01b Partial body LHD A/C* A702A0013S 1 01c Partial body RHD A/C* A702A0014S 1 02 Assembly Rear Subframe A138A0515J 1 Cup 380 Note: For common components refer to Exige S parts list A138T0325J *Use order form LSL631 Function Code: 30.01, Page: 1 Updated 2nd May 2017 2 1 6 18 12 15 19 16 17 13 7 5 8 10 14 9 4 11 3 For common components refer to Exige S parts list A138T0325J 30.02 Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description 01 Remarks Option Part Number Qty Cage Frt FIA LHD, FIA approved A702A4003F 1 01a Cage Frt FIA RHD, FIA approved A702A4004F 1 02 Padding, rool hoop A128B0072F 1 03 Screw, M10 x 40, hex. flg. hd., bar to frame A132W2044F 2 04 Washer, flat, M10 x 38, bar to frame A122A0033F 2 05 'A' Frame T45 A128A0012F 1 06 Roll Hoop T45 C122A0046F 1 07 Mounting Spigot, bar to Seat Belt Mounting Frame A128A0013F 2 08 Bolt, M8 x 50, hex. flg. hd., spigot to bar A132W2014F 2 09 Nut, flange, M8, spigot to bar A111W3154F 2 10 Bolt, M16 x 70, frame to Seat Belt Mounting Frame T45 A128A6003F 1 11 Bolt, M10 x 45, spigot to Seat Belt Mounting Frame T45 A132W2005F 2 12 Washer, flat, M10 x 20.5 x 1.5 A075W4024Z 2 13 Spreader Plate A128B0069F 2 14 Nut Plate A128B0070F 2 15 Bolt M10 x 90 A702A6001F 2 16 Bolt, M8 x 25, foot plate A120W1001F 8 17 Washer M8 A075W4020Z 8 18 Nut M10 B111W3151F 2 19 Shim Roll Hoop A128B0073F 2 Function Code: 30.02, Page: 1 Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description Remarks Option Part Number Qty Note: For common components refer to Exige S parts list A138T0325J Function Code: 30.02, Page: 2 5 2 4 3 1 For common components refer to Exige S parts list A138T0325J 31.01 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks 01 Assembly Spring and Damper Front Nitron 02 Front Damper Ohlins TTX 2 way 03 Front Spring Ohlins TTX 2 way 04 Option Part Number Qty A702C0001F 2 Race A702C0002F 2 Race A702C6000F 2 Bracket Assembly Front Damper Mounting LH A702C4001F 1 04a Bracket Assembly Front Damper Mounting RH A702C4002F 1 05 Adjustable anti-rolll bar A703C0001F 1 360 Cup Note: For common components refer to Exige S parts list A138T0325J Function Code: 31.01, Page: 1 7 5 3 2 1 4 6 For common components refer to Exige S parts list A138T0325J 31.03 Updated 2nd May 2017 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 01 Assembly Spring and Damper Rear Nitron 02 Rear Damper Ohlins TTX 2 way 03 Rear Spring 04 Option Part Number Qty A702D0001F 2 Race A702D0002F 2 Ohlins TTX 2 way Race A702D0003F 2 Spacer Damper Mounting Lower Ohlins TTX 2 way Race A702D0004F 2 05 Grommet, bootbox Nitron A702B6000F 2 06 Adjustable anti-roll bar Cup 360/380 A703D0001F 1 07 Bracket Assembly Top Damper Mount LH Cup 380 A138D4039F 1 07a Bracket Assembly Top Damper Mount RH Cup 380 A138D4040F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 31.03, Page: 1 Updated 2nd May 2017 1 5 2 3 4 For common components refer to Exige S parts list A138T0325J 32.05 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 01 Remarks Option Part Number Qty Steering Wheel Removable A702H6000F 1 02 Boss Steering Wheel Mounting A702H6001F 1 03 Hub Steering Wheel Mounting A702H0001F 1 04 Horn Push, Lotus logo, double contact A111H6024S 1 05 Horn Contact Plate A111H6008F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 32.05, Page: 1 1 For common components refer to Exige S parts list A138T0325J 33.01 2 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 01 Remarks Option Part Number Qty Brake Disc front,2 piece grooved, LH Cup 360 A703J4001F 1 01a Brake Disc front,2 piece grooved, RH Cup 360 A703J4002F 1 02 Brake Disc rear,2 piece grooved, LH Cup 360 A703J4003F 1 02a Brake Disc rear,2 piece grooved, RH Cup 360 A703J4004F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 33.01, Page: 1 Updated 2nd May 2017 1 2 3 For common components refer to Exige S parts list A138T0325J 34.01 Updated 2nd May 2017 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 01 Remarks Option Part Number Qty Wheel Front 7.5J x 17 ET26.3, five Y spoke cast satin black V6 Cup A702G0001F 2 01a Wheel Front 7.5J x 17 ET26.3, five Y spoke cast red Cup 360 A702G0009F 2 01b Wheel Rear 9.5J x 18 ET35, five Y spoke cast satin black V6 Cup A702G0002F 2 01c Wheel Rear 9.5J x 18 ET35, five Y spoke cast red Cup 360 A702G0010F 2 02 Wheel Front 7.5J x 17 ET26.3, ten spoke forged red Cup 380 A138G00156F 2 02a Wheel Rear 10J x 18 ET35 ten spoke forged red Cup 380 A138G00157F 2 03 Tyre Front 215 45 R17 Micheln Cup 2 Cup 380 A138G0120F 2 03a Tyre Front 285 30 R18 Micheln Cup 2 Cup 380 A138G0066F 2 Note: For common components refer to Exige S parts list A138T0325J Function Code: 34.01, Page: 1 Updated 2nd May 2017 1 2 3 For common components refer to Exige S parts list A138T0325J 40.03 Function Code 40.03 Sump Assembly Dep Part Description 01 Baffled Sump Assembly, fabricated 01a Baffled Sump Assembly, alloy 02 Gate Flap 03 Sump Sevice Kit, fabricated sump 04 Sump Sevice Kit. alloy sump Remarks Replace with item 01 Option Part Number Qty A702E0002J 1 Not Available A702E0004F 5 Includes plug, gasket and gate flap x 5 A702E0006S 1 Not illustrated, includes washer, O ring and gate flap x 7 A702E0005S 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 40.03, Page: 1 2 4 3 5 1 For common components refer to Exige S parts list A138T0325J 40.07 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description Remarks 01 Camshaft cover, LH 02 Option Part Number Qty With spark plug tube gaskets A132E6125S 1 Hose, ventilation No. 2, RH bank to catch tank See 40.15 A132E6303S 2 03 Hose, catch tank to camcover See 40.15 A138J0008F 1 04 Hose Clip, ventilation hose No. 2, RH bank A132E6374S 1 05 Clamp Oetiker 19.5, catch tank to camcover A918W6583F 1 Note: For common components refer to Exige S parts list A138T0325J Function Code: 40.07, Page: 1 9 12 10 8 7 1 12 Supercharger 11 15 8 8 13 10 Intake Hose 5 12 2 4 14 3 6 For common components refer to Exige S parts list A138T0325J 40.15 Function Code 40.15 Lubrication System Dep Part Description 01 Remarks Part Number Qty Catch Tank A702E6000F 1 02 Tap Catch Tank A702E6001F 1 03 Tap Catch Tank Fitting 90 deg A702E6002F 1 04 Tap Catch Tank Fitting 45 deg A702E6003F 1 05 Hose lower, catch tank to tap A702E6004F 1 06 'P' Clip, catch tank tap A702L6000F 1 07 Plug, supercharger A120K0042F 1 08 Front Breather Hose, catch tank to breather hose no 2 A132E6303S 2 09 Rear Hose catch tank to camcover, supercharger blanking See 40.07, Cut to fit A138J0008F 1.0m 10 Clamp Oetiker 21.5, catch tank connections A121W6768F 3 11 Clamp Oetiker 16.5, plug A116L6050F 2 12 Clamp Oetiker 19.5, s/charger, breather to c/cover, tap con A918W6583F 3 13 Clamp Oetiker 22.6, breather joint, intake hose blanking A121W6773F 3 14 Blanking Cap, intake hose A132E0080F 1 15 Pipe Stud B132E0082F 1 See 40.07 Option Note: For common components refer to Exige S parts list A138T0325J Function Code: 40.15, Page: 1 1 For common components refer to Exige S parts list A138T0325J 42.01 Service Parts List Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description 01 Sports Air Filter Remarks Option Part Number Qty Cup 360 A702E6007F 1 Function Code: 42.01, Page: 1 Updated 2nd May 2017 1 2 For common components refer to Exige S parts list A138T0325J 60.03x Function Code 60.03x Fire Extinguisher Kit Dep Part Description 01 02 Remarks Option Part Number Qty Fire Extinguisher, electric A702T6000F 1 Bracket Fire Nozzle Mounting A702A0004F 3 Function Code: 60.03x, Page: 1