Lada - 111 - Workshop Manual - 2001 - 2001

LADA 110 111 112 Illustration album CONTENTS VAZ-2110, VAZ-21102, VAZ-21103 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 VAZ-2111 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 VAZ-2112 layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Instruments and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2110 and 2111 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2112 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Crank mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 2110 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2112 timing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Injection system diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Carburettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Carburettor operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Gearchange linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Gearbox operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Front wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Front suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Rear suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Braking system operation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Injection system wiring diagram (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ecm m1.5.4n and January-5.1), designed for vehicles VAZ-21103, 21113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Wiring diagram for engine 2111 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Breakerless ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Headlight unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Bodywork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Bodywork trim and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Body mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Interior heating and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Äé AvtoVAZ • City of Togliatti • Russia 2001 VAZ-2110, VAZ-21102, VAZ-21103 layout Specification VAZ-2110 VAZ-21102 VAZ-21103 Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . Payload , kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 . . . . . . . . . . Kerb weight, kg . . . . . . . . . . . . . . . . . 1010 . . . . . 1020 . . . . . .1035 Engine . . . . . . . . . . . . . . . . . . . . . . . . 2110 . . . . . 2111 . . . . . . .2112 Maximum speed, km/h . . . . . . . . . . . . 165 . . . . . . 167 . . . . . . . .185 Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle 14 . . . . . . . 14 . . . . . . .12.5 Dimensions, mm: - overall length. . . . . . . . . . . . . . . . . . . . . . 4265 - overall width . . . . . . . . . . . . . . . . . . . . . . 1680 - overall height. . . . . . . . . . . . . . . . . . . . . . 1420 Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . 2492 Front wheel track, mm . . . . . . . . . . . . . . . . . . . 1400 Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . 1370 1. Headlight unit 2. Cold air intake 3. Engine 4. Air cleaner 5. Steering 6. Fluid reservoir for brake hydraulic system 7. Door mirror 8. Interior rearview mirror 9. Inboard rear light 10. Boot lid 11. Rear seat 12. Outboard rear light 13. Main silencer 14. Spare wheel 15. Coil spring / rear suspension shock absorber 16. Rear brakes 17. Rear axle beam 18. Fuel tank 19. Intermediate silencer 20. Front seat 21. Instrument panel 22. Direction indicator side repeater light 23. Cooling system expansion tank 24. Front brakes 25. Front suspension strut 26. Windscreen washer fluid reservoir 27. Battery 28. Towing eye 29. Front bumper 30. Number plate 31. Radiator grille 3 VAZ-2111 layout Specification Number of seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2110 Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . . . 14 4 Dimensions, mm: Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4265 Overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1680 Overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1460 Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2492 Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370 1. Headlight unit 2. Air cleaner 3. Engine 4. Plegnum 5. Tailgate washer fluid reservoir 6. Fluid reservoir for brake hydraulic system 7. Cooling system expansion tank 8. Door mirror 9. Instrument panel 10. Steering wheel 11. Interior rearview mirror 12. Sunvisor 13. Roof rack rail 14. Rear seat 15. Tailgate 16. Rear light unit 17. Spare wheel 18. Main silencer 19. Coil spring / rear suspension shock absorber 20. Rear brakes 21. Fuel tank 22. Front seat 23. Intermediate silencer 24. Direction indicator side repeater light 25. Front suspension strut 26. Front brakes 27. Gearbox 28. Windscreen / headlight washer fluid reservoir 29. Battery VAZ-2112 layout Specification Number of seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Payload, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .475 Kerb weight, kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1010 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2112 Maximum speed, km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Acceleration time from 0 to 100 km/h through gear shifting on GVW vehicle, sec . . . . . . . . . . . . . . . .12.5 Dimensions, mm: overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4170 overall width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1680 overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1435 Wheelbase, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2492 Front wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 Rear wheel track, mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1370 1. Headlight unit 2. Canister 3. Engine 4. Air cleaner 5. Tailgate washer fluid reservoir 6. Fluid reservoir for brake hydraulic system 7. Cooling system expansion tank 8. Door mirror 9. Instrument panel 10. Steering wheel 11. Interior rearview mirror 12. Sunvisor 1á. Sunroof 14. Rear seat 15.Tailgate spoiler 16. Rear light unit 17. Spare wheel 18. Main silencer 19. Coil spring / rear suspension shock absorber 20. Rear brakes 21. Fuel tank 22. Front seat 23. Intermediate silencer 24. Gearchange lever 25. Direction indicator side repeater light 26. Catalytic converter 27. Front suspension strut 28. Front brakes 29. Gearbox 30. Windscreen / headlight washer fluid reservoir 31. Battery 5 Instruments and controls 1. Exterior light switch 2. Front foglight switch 3. Instrument cluster 4. Foglight switch and warning lamp 5. Heated rear window switch and warning lamp 6. Instrument lighting switch (rheostat) 7. Immobilizer warning sender 8. Wiper / washer stalk switch 9. Centre facia ventilation nozzles 10. Air recirculation switch 11. Heater flap control lever 12. A/C switch 13. Temperature control knob 14. Fan control knob 15. Hazard flasher warning switch 6 16. Headlight wiper / washer switch 17. Side window demister nozzle 18. Driver’s / passenger’s side facia ventilation nozzles 19. Glovebox lid 20. Glovebox lid pushlock 21. Clock (digital or normal type) or trip computer as an option 22. On-board control system display cluster 23. Cover, radio/cassette player aperture 24. Cigarette lighter 25. Front ashtray 26. Floor tunnel cover 27. Handbrake lever 28. Gearchange lever 29. Accelerator pedal 30. Inspection light socket 31. Brake pedal 32. Clutch pedal 33. Ignition switch 34. Steering column tilt adjuster lever 35. Bonnet release handle 36. Horn 37. Fusebox cover 38. Boot lid (tailgate) release knob 39. Fusebox lock button 40. Headlight hydraulic adjuster 41. Turn indicator and main / dipped beam stalk switch 42. Coolant temperature gauge 43. Tachometer 44. Left turn warning light 45. Right turn warning light 46. Speedometer 47. Odometer 48. Low fuel / fuel reserve warning light 49. Fuel gauge 50. Main beam warning light 51. Hazard flashers warning light 52. Braking system failure warning light 53. Trip recorder reset knob 54. Trip recorder 55. CHECK ENGINE light 56. Battery charge warning light 57. Handbrake ‘on’ warning light 58. Oil pressure warning light 59. Extra 60. Sidelights ’on’ warning light 61. Front left-hand door open LED 62. Front right-hand door open LED 63. Bulb failure LED 64. Brake pad wear LED 65. Driver’s seat belt reminder LED 66. Rear right-hand door open LED 67. Rear left-hand door open LED 68. Coolant level LED 69. Washer fluid level LED 70. Engine oil level LED 71. Electric mirror control unit 72. Selector position LEDs 73. Selector switch 74. Electric mirror adjustment pushbutton switch 75. Electric window control unit 76. Electric window pushbutton, front left 77. Electric window pushbutton, front right 78. Electric window pushbutton, rear left 79. Electric window pushbutton, rear right 80. Front seat heating control unit 81. Seat heating LEDs 82. Right-hand seat heating switch 83. Left-hand seat heating switch * 2110 and 2111 engines Specification Engine model. . . . . . . . . . . . . . . . . . . . . . . . . . . 2110 Cylinder bore and piston stroke, mm . . . . . . . . . . . Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 2111 . .82 ı 71 . . .1.5 . . .9.9 Rated power as per GOST 14846 (net) and IS0 1585, kW . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . . Crankshaft rate at rated power, RPM . . . . . . . . 5600 . . . . . 58 4800 1. 1st main bearing cap 2. Camshaft pulley 3. Alternator pulley 4. Crankshaft front oil seal 5. Oil pump 6. Connecting rod 7. Piston 8. Exhaust valve 9. Inlet valve 10. Camshaft pulley 11. Timing belt front cover 12. Camshaft oil seal 13. Camshaft drivebelt 14. Timing belt rear cover 15. Camshaft bearing housing 16. Valve cover 17. Camshaft 18. Oil separator screen, crankcase ventilation 19. Oil separator cover 20. Camshaft bearing housing, rear 21.* Ignition distributor* 22. Engine ancillary attachments 23. Water jacket outlet manifold 24. Spark plug 25. Cylinder head 26. Cylinder block 27. Crankshaft rear oil seal / retainer 28. Flywheel 29. Oil sump 30. Oil level dipstick 31. Crankshaft 32. Power unit 33. Rear mounting bracket 34. Rear mounting flexible unit stop 35. Engine rear mounting flexible unit 36. Bracket, left-hand mounting 37. Lower stop, flexible unit 38. Engine left-hand mounting flexible unit 39. Bracket, left-hand chassis arm 40. Upper stop, flexible unit 41. Flexible unit securing nut 42. Bracket, right-hand mounting 43. Spacer washer 44. Flexible unit, right-hand mounting 45. Bracket, right-hand chassis arm ‡. Fuel pump drive eccentric * Not fitted to 2110 engines 7 2112 engine Specification Engine model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2112 Cylinder bore and piston stroke, mm . . . . . . . . . . . . . . . . . . 82 ı 71 Capacity, l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Rated power at crankshaft speed of 5600 RPM as per GOST 14846 (net) and ISO 1585-82, kW . . . . . . . . . . . . . . . . . 68 8 1. Oil pump 2. Damper 3. Crankshaft 4. Camshaft pulley 5. Alternator drivebelt 6. Connecting rod 7. Piston 8. Chain tensioner roller 9. Cylinder head 10. Output camshaft 11. Camshaft oil seal 12. Ftont timing cover 13. Rear timing cover 14. Camshaft bearing housing 15. Valve cover 16. Plegnum 17. Guide pipe 18. Input camshaft 19. Screen 20. Coupling 21. Crankcase breather hose 22. Intake pipe 23. Injector 24. Crankshaft oil seal retainer 25. Flywheel 26. Cylinder block 27. Oil sump 28. Oil level dipstick 29. Body bracket 30. Nut 31. Arm with rubber/metal units 32. Bracket, cylinder block 33. Power unit 34. Left-hand mounting bracket 35. Bottom stop, flexible unit 36. Flexible unit, engine left-hand mounting 37. Bracket, left-hand chassis arm 38. Top stop, flexible unit 39. Retaining nut, flexible unit 40. Right-hand mounting bracket 41. Spacer washer 42. Flexible unit, right-hand mounting 43. Bracket, right-hand chassis arm 44. Bracket, cylinder block 45. Arm with rubber/metal units 46. Body bracket Crank mechanism 1. Big-end cap 2. Connecting rod 3. Retaining bolt, big end cap 4. Bush, small end 5. Circlip, gudgeon pin 6. Thermoregulator plate 7. Piston, 8-valve engine 8. Oil ring 9. Bottom compression ring 10. Top compression ring 11. Expander spring 12. Gudgeon pin 13. Big-end bearing shell 14. Piston, 16-valve engine 15. Thrust half-rings, centre main bearing 16. Main bearing- to -big-end bearing oil galleries 17. Main bearing shells 18. Crankshaft rear oil seal retainer 19. Crankshaft rear oil seal 20. Scale in clutch bellhousing window 21. Nut, flywheel retaining bolt 22. Dowel, clutch 23. Starter ring gear 24. Flywheel 25. Crankshaft 26. Crankshaft oil gallery plug 27. Crankshaft front oil seal (pressed onto oil pump cover) 28. Crankshaft sprocket 29. Alternator drive pulley A. No I and IY cylinder piston TDC mark B. Piston class mark according to gudgeon pin hole C. Piston class mark according to outer diameter D. Piston oversize mark E. Locating arrow F. No I and IY piston TDC mark (notch in flywheel) G. No I and IY piston TDC mark on ring gear I. Timing marks II. Marks on crankshaft main bearing caps (bearings numbered from engine front onwards) 9 2110 timing gear 1. Crankshaft sprocket to drive camshaft 2. Camshaft timing belt 3. Coolant pump pulley 4. Timing belt tensioner 5. Camshaft sprocket 6. Camshaft bearing front housing 10 7. Camshaft bearing rear housing 8. Camshaft 9. Valve collets 10. Top valve spring seat 11. Outer valve spring 12. Inner valve spring 13. Bottom valve spring seat 14 Inlet valve 15. Guide, inlet valve 16. Guide, outlet valve 17. Outlet valve 18. Circlip 19. Oil deflector cap 20. Tappet bucket 21. Shim 22. Cylinder head 23. Valve seat 24. Spacer washer A. TDC mark on crankshaft sprocket B. Alignment mark on oil pump cover C. Pointer (lug) on rear timing cover D. Timing mark on camshaft sprocket E. Camshaft eccentric, fuel pump drive I. Checking the timing belt tension II. Cylinder head bolt tightening sequence III. Sequence to tighten camshaft bearing housing securing nuts 2112 timing gear 1. Crankshaft sprocket, camshaft drive 2. Camshaft timing belt 3. Coolant pump pulley 4. Tension pulley 5. Ehxaust camshaft sprocket 6. Rear timing cover 7. Input camshaft sprocket 8. Disc, cam phaser 9. Guide roller 10. Output camshaft 11. Valve cover 12. Input camshaft 13.Tappet 14. Piston 15. Ball 16. Plunger guide 17. Plunger 18. Valve spring guide 19. Camshaft bearing housing 20. Hydraulic valve lifter assy 21. Valve spring 22. Oil deflector cap 23. Valve guide 24. Valve seat 25. Inlet valve 26. Cylinder head 27. Return valve 28. Cam phaser A. TDC mark on crankshaft sprocket B. Alignment mark on oil pump cover C. Notch in rear timing cover D. Timing mark on exhaust camshaft pulley E. Timing mark on input camshaft pulley F. Notch in rear timing cover G. Original ring of input camshaft H. Oilway to hydraulic tappet I. Cylinder head bolt tightening sequence II. Hydraulic valve lifter assy 11 Engine lubrication system 1. Oilway in cylinder head 2. Oil gallery in cylinder head 3. Camshaft 4. Pipe to draw crankcase emission to the side of air cleaner 5. Oil filler neck cap 6. Pipe to draw crankcase emission on carburettor / throttle body 7. Oilway to camshaft bearing 12 8. Oil pressure warning light switch 9. Sealing ring 10. Valve spring 11. Relief valve 12. Oil pump housing 13. Oil pump cover 14. Oil pick-up pipe 15. Oil pump - to - oil filter oilway 16. Oil filter - to - main oil gallery oilway 17. Check valve 18. Oil drain plug 19. Sump 20. Paper filter element 21. By-pass valve 22. Main bearing - to - big end bearing oilway 23. Oilway to main bearing 24. Main oil gallery 25. Oilway in cylinder block to cylinder head 26. Inlet pipe 27. Throttle valve plate 28. Carburettor 29. Air cleaner 30. Crankcase ventilation hose to air cleaner 31. Hose to draw crankcase emission on carburettor / throttle body 32. Oil separator strainer gause 33. Ventilation hose 34. Oil level dipstick Engine cooling system 1. Expansion tank cap 2. Coolant level sender 3. Expansion tank 4. Radiator - to - expansion tank hose 5. Cylinder head outlet manifold 6. Radiator outlet hose 7. Radiator inlet hose 8. Cooling fan motor thermoswitch 9. Left-hand fluid cooler 10. Cooling fan motor 11. Cooling fan 12. Fan cowl 13. Inlet elbow (from radiator) 14. Main thermostat valve 15. Thermostat by-pass valve 16. Thermostat housing 17. Inlet pipe (from engine) 18. Solid heat sensitive filling 19. Rubber washer 20. Piston 21. Retainer 22. Outlet pipe (to pump) 23. Thermostat cover 24. Radiator cooling pipes 25. Radiator cooling plates 26. Right-hand fluid cooler 27. Drain tap 28. Coolant pump shaft bearing 29. Coolant pump sprocket 30. Coolant pump shaft 31. Oil seal 32. Coolant pump impeller 33. Oil seal thrust ring 34. Coolant pump housing 35. Coolant pump 36. Timing belt 37. Cap exhaust valve 38. Cap inlet valve 39. Cap valve housing 40. Coolant pump intake pipe 41. Coolant supply hose to carburettor choke pull-down 42. Coolant supply hose to throttle body heating 43. Coolant return hose from carburettor 44. Coolant supply hose to heater 45. Coolant feed hose from heater 46. Coolant return hose to expansion tank 47. Coolant temperature gauge sender (used in electronic ignition system) 48. Thermostat 49. Heater radiator discharge hose I. Thermostat operation diagram: A - coolant temperature over 102°C; B - coolant temperature within 87 to 102°C; C - coolant temperature below 87°C. 13 Injection system diagram 1. Air cleaner 2. Mass airflow meter (MAF sensor) 3. Diagnostic plug 4. CHECK ENGINE light 5. Idle speed adjuster 6. Throttle position sensor 14 7. Throttle body 8. Tachometer 9. Speedometer 10. Fuel level gauge 11. Trip computer 12. Immobilizer control unit 13. Ignition module 14. Electronic control unit 15. Cooling fan relay 16. Cooling electric fan 17. Check valve 18. Gravity valve 19. Fuel pump relay 20. Two-way valve 21. Fuel vapour separator 22. Fuel filter 23. Cam phaser 24. Fuel pressure regulator 25. Fuel injector 26. Knock sensor 27. Electric fuel pump and sender 28. Speed sender 29. Crankshaft position sensor 30. Spark plug 31. Coolant temperature sender 32. Canister and electromagnetic purge valve 33. Oxygen sensor 34. Catalytic converter 35. Ignition switch 36. Battery 37. Ignition relay Injection system 1. Air pipe 2. Air cleaner housing 3. Air cleaner cover 4. Fuel rail 5. Fuel injector 6. Fuel return pipe 7. Fuel supply pipe 8. Fuel pressure regulator 9. Filter element 10. Airflow meter 11. Fuel pump and fuel level sender 12. Intake pipe hose (connected to throttle body) 13. Fuel return line 14. Fuel supply line 15. Crankcase emission inlet hose (from cylinder head cover) 16. Fuel tank 17. Injector wiring harness 18. Coolant temperature sensor 19. Throttle body 20. Fuel filter 21. Throttle valve control cable 22. Hose to draw crankcase emission at idle 23. Throttle position sensor 24. Idle speed adjuster 25. Vacuum hose to fuel pressure regulator 26. Plegnum 27. Cap, pressure gauge connector 28. Crankshaft position sensor 29. Fuel pressure regulator valve 30. Fuel pressure regulator diaphragm 31. Mounting bracket 32. Intake pipe 33. Suppor bracket 34. Fluid discharge hose, throttle body 35. Fluid feed hose, throttle body heating 36. Fuel evap hose, canister 37. Inlet valve A. Air suction to plegnum B. Fuel return to fuel tank C. Fuel supply from fuel rail 15 Fuel system 1. Cold air intake 2. Air duct 3. Camshaft eccentric 4. Pushrod 5. Fuel pump thermal insulating spacer 6. Gasket, thermal insulating spacer 7. Fuel pump gasket 8. Termoregulator 16 9. Air cleaner body 10. Air cleaner cover 11. Gause 12. Filter housing securing plate 13. Filter element 14. Perforated shell of filter element 15. Delivery pipe 16. Inner spacer 17. Seat, delivery valve 18. Delivery valve 19. Fuel pump cover 20. Filter 21. Suction valve 22. Suction line 23. Top cover 24. Top diaphragms 25. Bottom diaphragm 26. Bottom cover 27. Rocker arm 28. Shaft 29. Rocker 30. Eccentric 31. Pullrod 32. Priming lever 33. Outer spacer 34. Vapour separator 35. Filler cap 36. Vapour separator vent hose and sealing ring 37. Filler pipe 38. Fuel tank - to - vapour separator hose 39. Vent hose 40. Fuel tank 41. Vent pipe 42. Fuel gauge sender unit 43. Drain pipe 44. Return flow line 45. Supply line 46. Non-return valve 47. Fine filter 48. Fuel pump 49. Carburettor 50. Inlet air temperature control unit 51. Pushrod 52. Follower 53. Operating rod 54. Hot air intake 55. Flap valve Carburettor 1. Part throttle heater 2. Primary throttle 3. Crankcase emission pipe 4. Accelerator pump operating lever 5. Accelerator pump rocker cam 6. Diaphragm 7. Part throttle enrichment fuel jet 8. Carburettor body 9. Part throttle enrichment diaphragm 10. Electromagnetic shut-off valve 11. Idling fuel jet 12. Carburettor top cover 13. Primary barrel main air jet 14. Choke plate 15. Accelerator pump nozzle and fuel delivery valve 16. Pull-down diaphragm 17. Throttle stop screw 18. Vacuum pipe to ignition distributor vacuum control unit 19. Idle mixture adjustment screw 20. Throttle operating lever 21. Cam, throttle valve control 22. Fluid barrel 23. Pull-down diaphragm pushrod 24. Pull-down unit cover 25. Bi-metal coil 26. Cam 27. Cover, semi-automatic pull-down unit 28. Closed throttle switch lead (overrun) 29. Choke lever 30. Main air jet, secondary barrel 31. Emulsion tube 32. Primary main fuel atomizer 33. Fuel supply pipe 34. Return to fuel tank 35. Fuel filter á6. Float needle valve 37. Secondary throttle plate 38. Main fuel atomizer, secondary barrel 39. Secondary throttle adjustment screw 40. Secondary throttle arm 41. Choke pull-down gap adjustment screw 42. Primary throttle opening adjustment screw 43. Secondary throttle operating lever 44. Float 17 I II Carburettor operation diagram 1. Pull-down diaphragm 2. Pushrod 3. Electromagnetic cut-off valve 4. Idling fuel jet 5. Main air jet, primary barrel 6. Idling air jet 7. Choke valve plate 8. Main fuel jet, primary barrel 9. Acceleration pump nozzles 10. Main fuel atomizer, secondary barrel 11. Econostat injection tube, full throttle enrichment 12. Main air jet, secondary barrel 13. Fuel correction jet, secondary barrel 14. Carburettor top cover 18 15. Needle valve 16. Jet, fuel return to tank 17. Return line to fuel tank 18. Fuel filter 19. Fuel supply pipe 20. Diaphragm, part throttle enrichment 21. Fuel jet, part throttle enrichment 22. Ball valve, part throttle enrichment 23. Float 24. Fuel jet and tube, full throttle enrichment 25. Fuel correction jet and tube, secondary barrel 26. Emulsion tube, secondary barrel 27. Main fuel atomizer, secondary barrel 28. Carburettor body 29. Secondary throttle plate 30. Primary throttle plate 31. Idle mixture adjustment screw 32. Part throttle channel heater 33. Crankcase breather 34. Vacuum pipe to ignition distributor vacuum control 35. Main fuel jet, primary barrel 36. Emulsion tube, primary barrel 37. Accelerator pump, ball valve 38. Accelerator pump rocker arm 39. Accelerator pump diaphragm 40. Accelerator pump operating lever 41. Bi-metal coil 42. Arm, bi-metal coil 43. Choke valve operating rod 44. Cam 45. Adjustment screw 46. Cam, throttle operating arm 47. Throttle valve lever, primary barrel 48. Arm, stop 49. Throttle valve adjustment screw 50. Throttle valve control rod 51.Throttle operating arm 52. Choke lever a. Idling air passage b. Float chamber balance orifice c. Air passage, part throttle enrichment d. Fuel passage, part throttle enrichment e. Outlet correcting ports, secondary barrel f. Air passage, pull-down unit g. Idling air passage orifice h. Correcting port, primary barrel i. Idling emulsion passage I. Choke linkage II. Secondary throttle linkage Exhaust system 1. Exhaust manifold, 8 - valve engine 2. Bracket, front exhaust pipe 3. Gasket 4. Exhaust manifold, 16 - valve engine 5. Bracket clamp 6. Catalytic converter ceramic substrate 7. Catalytic converter 8. Intermediate silencer 9. Clasp 10. Sealing ring 11. Intermediate silencer housing 12. Exhaust perforated pipe 13. Baffle plate 14. Intake perforated pipe 15. Front exhaust pipe 16. Oxygen sensor 17. Nut locking plate 18. Flange, exhaust downpipe 19. Joint sealing ring 20. Flange, intermediate silencer pipe (or catalytic converter) 21. Suspension rings 22. Left-hand perforated pipe 23. Front perforated pipe 24. Centre baffle plate 25. Rear perforated pipe 26. Main silencer housing 27. Rear baffle plate 28. Right-hand perforated pipe 29. Front baffle plate I. Exhaust system, 8 - valve engine II. Exhaust system, 16 - valve engine 19 Clutch 1. Clutch bellhousing 2. Clutch release bearing 3. Bearing bush, clutch release fork pivot 4. Clutch release fork 5. Diaphragm spring 6. Clutch disc 20 7. Flywheel 8. Pressure plate 9. Scale to check ignition timing 10. Clutch - to - flywheel securing bolt 11. Clutch cover 12. Diaphragm spring fulcrum ring 13. Guide sleeve, clutch release bearing spring 14. Gearbox input shaft oil seal 15. Input shaft bearing 16. Input shaft 17. Sleeve, clutch release fork pivot 18. Clutch release fork boot 19. Adjustment nut 20. Cable protective boot 21. Outer cable end, bottom 22. Outer cable 23. Outer cable end, top 24. Cable 25. Clutch pedal bracket 26. Clutch pedal shaft 27. Pedal 28. Clutch pedal spring 29. Clutch release fork / bearing spring 30. Clutch release bearing assy 31. Clutch cover - to - pressure plate connection plate 32. Damper spring 33. Clutch disc hub 34. Rivet / damper tip Gearbox 1. Gearbox housing 2. Drain plug 3. Differential taper roller bearing 4. Shim 5. Oil seal 6. Front left-hand roadwheel drive 7. Output shaft 1st driven gear 8. 1st, 2nd speed and reverse gear synchro sleeve 9. Output shaft 2nd speed driven gear 10. Output shaft 3rd speed driven gear 11. 3rd and 4th synchro sleeve hub 12. Output shaft 4th driven gear 13. Thrust washer 14. Output shaft ball bearing 15. Output shaft 5th speed driven gear 16. 5th synchro sleeve hub 17.Thrust washer 18. Output shaft 19. Gearbox housing end cover 20. Input shaft 5th speed driving gear 21. Input shaft 22. Input shaft ball bearing 23. 3rd / 4th synchro baulk ring 24. 3rd / 4th synchro sleeve 25. Detent ball 26. Interlock plungers 27. Input shaft roller bearing 28. Clutch release arm 29. Breather 30. Clutch release fork 31. Clutch release fork shaft sleeve 32. Clutch housing 33. Clutch release bearing 34. Output shaft roller bearing 35. Crown wheel 36. Pinion 37. Pinion shaft 38. Halfshaft gear 39. Speedometer drive gear 40. Speed sender 41. Speedometer driven gear 42. Front right-hand roadwheel drive 43. Boot, gearshift linkage joint 21 Gearchange linkage 1. Gearchange lever grip 2. Gearchange lever 3. Gearchange lever shaft 4. Gear lever shaft bushes 5. Spacer 6. Gaiter 7. Clamping plate 8. Stop, gearchange lever shaft 9. Circlip, ball socket 10. Cap, ball socket 11. Ball socket, gearchange lever 12. Spherical finger, gearchange lever 13, Spring, gearchange lever 14. Buffer, gearchange lever 15. Retainer, ball socket 22 16. Restrainer plate, ball socket retainer 17. Ball socket retainer - to - body floor securing bolt 18. Reverse locking bracket 19. Reverse locking bracket strap 20. Torque rod 21. Gearbox control rod 22. Clamp, gearbox control rod 23. Joint end 24. Joint sleeve 25. Joint shaft 26. Joint housing, gearbox control rod 27. Joint retaining taper screw 28. Joint gaiter 29. Shift rod oil seal housing 30. Oil seal 31. Bush, shift rod 32. Shift rod 33. Clutch housing 34. Relay lever (forward gears) 35. Lock clips 36. 1st / 2nd gear selector fork rod 37. 3rd / 4th gear selector fork rod 38. 5th gear selector fork rod 39. Lock clip guide pivot 40. Reverse relay lever 41. Reverse selector fork 42. Relay shaft 43. Gear selector mechanism housing 44. Torque rod securing bracket 45. Torque rod joint eye 46. Torque rod joint damper 47. Torque rod shaft 48. Torque rod end 49. Torque rod clamp I. Reverse gear selection II. 1st - 2nd gear line selection III. Torque rod securing bracket, option IV. Gearchange lever position with reverse gear engaged Gearbox operation diagram 1. Gearbox housing end cover 2. 5th speed driving gear 3. Gearbox housing 4. 4th speed driving gear 5. Detent ball 6. Detent spring 7. Detent plunger 8. 3rd speed driving gear 9. 2nd speed driving gear 10. Reverse driving gear 11. 1st speed driving gear 12. Clutch bellhousing 13. Gearbox input shaft 14. Axle drive gear 15. Output shaft 16. Pinion shaft 17. Pinion 18. Halfshaft gear 19. Oil seal 20. Speedometer drive gear 21. Differential case 22. Crown wheel 23. Shift rod 24. Lever, shift rod 25.Three - shoulder relay lever 26. Reverse fork lock 27. Reverse fork 28. Reversing light switch 29. Reverse idler gear 30. Reverse idler gear shaft 31. Shim 32. 1st speed driven gear 33. 1st, 2nd speed and reverse synchro sleeve 34. 2nd speed driven gear 35. 3rd speed driven gear 36. 3rd / 4th synchro baulk ring 37. 3rd / 4th synchro sleeve hub 38. 3rd / 4th synchro sleeve 39. 4th speed driven gear 40. 5th speed driven gear 41. 5th synchro sleeve A. Baulk ring projection a, b, c - Gaps I. Synchronizer operation diagram II. Neutral III. Engaging 4th gear IV. Completed angular speed trimming for gear 39 and shaft 15 V. 4th gear complete engagement 23 Front wheel drive 24 1. Left-hand front wheel drive 2. Right-hand front wheel drive 3. Boot inner clip 4. Boot outer clip 5. Right-hand roadwheel driveshaft 6. Halfshaft gear circlip 7. Inner joint housing 8. Splash guard 9. Shaft buffer 10. CV joint hub circlip 11. CV joint ball 12. CV joint cage 13. CV joint hub 14. Thrust ring 15. Inner joint retaining clip 16. CV joint boot 17. Left-hand roadwheel driveshaft 18. Outer joint housing Front suspension 1. Telescopic strut mounting, upper 2. Coil spring upper seat 3. Compression buffer 4. Telescopic strut bellows 5. Coil spring 6. Coil spring lower seat 7. Swing arm 8. Telescopic strut 9. Adjustment bolt 10. Eccentric washer 11. Control arm 12. Anti-roll bar bracket 13. Anti-roll bar mounting rubber 14. Anti-roll bar 15. Anti-roll bar strut 16. Brake disc 17. Circlips 18. Outer joint housing splined shank 19. Wheel hub bearing 20. Tie - rod 21. Front suspension cross-member 22. Balljoint housing 23. Balljoint bearing 24. Ballpin 25. Spacer 26. Ballpin boot 27. Compression buffer mounting 28. Suspension strut piston rod 29. Upper mounting bearing 30. Upper mountng rubber 31. Cover 32. Front suspension cross-member securing bolt 33. Front tie-rod joint mounting rubber 34. Shim 35. Front tie-rod joint bush 36. Stub axle 37. Suspension arm - to - body bracket 38. Suspension arm joint rubber bush 39. Suspension arm joint spacer 40. Anti-roll bar joint 41. Rear tie-rod joint 25 Rear suspension 1. Rear wheel hub 2. Rear suspension arm 3. Suspension arm securing bracket 4. Joint rubber bush 5. Spacer sleeve 6. Securing bolt, rear suspension arm 7. Body bracket 26 8. Upper mounting, coil spring 9. Retaining washer, shock absorber piston rod 10. Spacer sleeve 11. Coil spring packing 12. Retaining rubbers, shock absorber piston rod 13. Compression buffer 14. Shock absorber piston rod 15. Bellows 16. Rear suspension coil spring 17. Lower coil spring seat 18. Shock absorber 19. Link bar 20. Rear brake backplate 21. Circlip 22. Hub bearing 23. Washer 24. Wheel hub securing nut 25. Wheel hub shaft 26. Sealing ring 27. Hub cap 28. Splash guards 29. Suspension arm flange 30. Arm bracket with shock absorber lug 31. Shock absorber rubber bush Steering 1. Track-rod end 2. Track-rod balljoint 3. Steering lever 4. Tie-rod adjuster pin 5. Left-hand track rod 6. Track rod - to - rack securing bolts 7. Right-hand track rod 8. Ballpin liner 9. Protective cap 10. Ballpin 11. Clip 12. Steering rubber mounting 13. Bellows 14. Needle bearing 15. Spider 16. Steering box 17. Pinch bolt 18. Flexible coupling 19. Middle shaft 20. Steering wheel mounting bracket 21. Spacer sleeve 22. Clamp bolt 23. Steering rack 24. Rack pad 25. Damper rings 26. Silent block 27. Connection plate 28. Upper shaft 29. Adjuster bush 30. Steering column tilt adjuster lever 31. Circlip 32. Upper column shroud 33. Steering shaft bearing 34. Horn push pad 35. Steering wheel 36. Lower column shroud 37. Roller bearing 38. Pinion 39. Ball bearing 40. Protective bush 41. Sealing ring 42. Nut, bearing 43. Dust cover 44. Sealing ring 45. Damper slipper 46. Nut A. Mark on the steering box B. Mark on the dust cover 27 Braking system 1. Brake disc 2. Carrier 3. Caliper 4. Brake pads 5. Wheel cylinder 6. Piston 7. Pad wear indicator 8. Sealing ring 9.Wheel cylinder - to - guide pin securing bolt 28 10. Dust cover 11. Guide pin 12. Splash guard 13. Friction linings 14. Wheel hub 15. Guide studs 16. Brake hose 17. Pad spring 18. Piston dust cover 19. Stub axle - to - wheel cylinder securing bolt 20. Bleed screw 21. Caliper mounting bolt 22. Rear brake shoes 23. Hold-down spring 24. Expander strut 25. Upper return spring 26. Wheel cylinder dust seal 27. Stop screw 28. Bleed screw 29. Rear brake backplate 30. Retainer 31. Thrust ring 32. Spring 33. Brake fluid inlet union 34. Hold-down cup 35. Seal 36. Wheel cylinder piston 37. Abutment plate 38. Pin, shoe manual operation lever 39. Shoe manual operation lever 40. Handbrake cable 41. Cable spring 42. Cable end piece 43. Lower return spring 44. Brake shoe mount 45. Guide plate 46. Rivets 47. Cast iron ring a. Vents b. Threaded holes for drum removal Braking system operation diagram 1. Carrier 2. Guide pin 3. Disc brake pads 4. Caliper 5. ‘Left-hand front - to - right-hand rear’ brake hose 6. Front brake wheel cylinder 7. Wheel cylinder piston 8. Piston seal 9. Front brake disc 10. Piston stroke limiter screw 11. Sealing ring 12. Thrust cup 13. Piston return spring 14. ‘Right-hand front - to - left-hand rear’ brake operating piston 15. Spring, sealing ring 16. Spacer 17. Master cylinder fluid reservoir 18. ‘Left-hand front - to - right-hand rear’ brake operating piston 19. Seal 20. Vacuum valve 21. Valve body 22. Diaphragm 23. Vacuum servo unit piston 24. Vacuum servo unit valve 25. Valve spring 26. Input rod return spring 27. Air filter 28. Input rod 29. Brake pedal return spring 30. Rear pressure regulator piston 31. Bush, piston 32. Seal 33. Spring, piston 34. Sealing rings 35. Valve disc 36. Valve spring 37. Plug 38. Valve 39. Spring 40. Plunger 41. Piston head seal 42. ‘Left-hand front - right-hand rear’ hydraulic circuit 43. Stop - light switch end 44. Brake pedal 45. Dust cover 46. Output rod 47. Valve housing return spring 48. Shoe return spring 49. Rear brake shoe 50. Rear brake wheel cylinder piston 51. Piston seal 52. Thrust rings A. Vacuum cavity B. Atmospheric cavity C. Atmosphere - to - valve inner cavity port D. Vacuum - to - valve inner cavity port E, G. Pressure regulator chambers connected to master cylinder F. Pressure to the piston from related drive componenets L, N. Pressure regulator chambers connected to wheel cylinders K, M, H. Gaps P1 - Fluid pressure in master cylinder P2 - Fluid pressure in wheel cylinder 29 Wiring diagram 1. Headlight unit 2. Front brake pad wear sensor 3. Reversing light switch 4. Cooling fan motor thermo-switch 5. Engine cooling fan motor 6. Horn 7. Carburettor electromagnetic valve 8. Closed throttle switch 9. Oil level sender 10. Oil pressure warning light sender 11. Coolant temperature gauge sender 12. Speed sender 13. Starter motor 14. Battery 15. Alternator 30 16. Windscreen washer motor 17. Washer fluid level sender 18. Coolant level sender 19. Windscreen wiper gear motor 20. Exhaust gas recirculation (EGR) valve 21. Micro gear motor, heater shutter control 22. Heater unit motor 23. Ignition coil 24. Ignition distributor 25. Spark plug 26. Control module 27. Carburettor electromagnetic valve control unit 28. Heater motor additional resistor 29. Brake fluid level sender 30. Exterior lighting switch 31. Instrument cluster 32. Foglight switch 33. Foglight warning light 34. Heated rear window warning light 35. Heated rear window switch 36. Steering column combination switch 37. Instrument lighting switch 38. Ignition switch 39. Fusebox 40. Fuel level gauge sender 41. EGR valve switch 42. Inspection light socket 43. Heater control unit 44. On-board control system display cluster 45. Hazard warning flashers switch 46. Clock 47. Heater controls illumination lamp 48. Glovebox light 49. Direction indicators side repeaters 50. Glovebox light switch 51. Handbrake ‘on’ warning light switch 52. Cigarette lighter 53. Driver’s seat belt reminder sender 54. Ashtray lamp 55. Stop-light switch 56. Reading light 57. Interior light 58. Temperature sensor for heating system 59. Switches in front door pillars 60. Switches in rear door pillars 61. Outboard rear lights 62. Inboard rear lights 63. Number plate light 64. Luggage compartment light K1. Bulb failure relay K2. Windscreen wiper relay K3. Intermittent relay, direction indicator / hazard flashers K4. Headlight dipped beam relay K5. Headlight main beam relay K6. Extra relay K7. Heated rear window relay K8. Not used (not fitted to vehicles of VAZ -2110 family) A. Connectors for rear window washer motor B. To dim-dip light wiring connector C. Connector to trip computer D. To headlight wiper wiring connector E. To rear window heating element F. Connector for extra brake light Injection system wiring diagram (GM) 1. Diagnostic plug 2. Idle speed adjuster 3. Electronic control module (ECM) 4. Knock sensor 5. Ignition module 6. Spark plugs 7. Injectors 8. Fuel electric pump and fuel level sender 9. Connector to instrument panel wiring harness 10. Oxygen sensor 11. Fuse for fuel pump, fuel pump relay and injectors 12. Fuel pump relay 13. Fuse for speed sender, oxygen sensor and MAF sensor 14. Power ‘on’ relay 15. Fuse for ECM and ignition module 16. Cooling fan motor relay 17. Engine cooling fan motor 18. Mass airflow (MAF) meter 19. Canister purge valve 20. Speed sender 21. Coolant temperature sensor 22. Throttle position sensor 23. Crankshaft position sensor A. To battery ‘+’ terminal 31 Wiring diagram for engine 2111 management system, multipoint fuel injection to meet EURO-2 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111, 21122: 1234- Injectors; Spark Plugs; Ignition Module; Data Link Connector (DLC); 5Electronic Control Module (ECM); 6Connector, to instrument panel harness; 32 7 - Main Relay; 8 - Fuse, to main relay; 9 - Cooling Fan Relay; 10 - Fuse, to cooling fan relay; 11 - Fuel Pump Relay; 12 - Fuse, to fuel pump relay; 13 - Mass Air Flow (MAF) Sensor; 14 - Throttle Position (TP) Sensor; 15 - Engine Coolant Temperature (ECT) Sensor; 16 - Idle Air Control (IAC) Valve; 17 - Heated Oxygen Sensor (HO2S); 18 - Knock Sensor (KS); 19 - Crankshaft Position (CKP) Sensor; 20 - EVAP Purge Solenoid; 21 - Immobilizer Control Module; 22 - Immobilizer System Key Reader; 23 - Vehicle Speed Sensor (VSS); 24 - Electric Fuel Pump with Fuel Level Sensor; 25 - Oil Pressure Control Light Sensor; 26 - Engine Coolant Temperature Gauge Sensor; 27 - Oil Level Sender; ABCDE- Connector, to internal ABS module; Connector, to A/C harness; Connector, to electric fan harness; wiring to ignition switch (illumination light); Connector, to blue/white wire disconnected from the ignition switch; F - to battery terminal «+»; G1, G2 - Ground Connections. Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S7-» or «-SF-» means that the wire should be connected to component #7 or F through the connection not shown on the diagram. Important: A different sequence of fuses may be used while assembling the vehicle. Wiring diagram for engine 2112 management system, sequential fuel injection to meet EURO-2 emission standards (ECM M1.5.4N and January-5.1), designed for vehicles VAZ-21103, 21113, 2112: 12345- Injectors; Spark Plugs; Ignition Module; Data Link Connector (DLC); Electronic Control Module (ECM); 6 - Connector, to instrument panel harness; 7 - Main Relay; 8 - Fuse, to main relay; 9 - Cooling Fan Relay; 10 - Fuse, to cooling fan relay; 11 - Fuel Pump Relay; 12 - Fuse, to fuel pump relay; 13 - Mass Air Flow (MAF) Sensor; 14 - Throttle Position (TP) Sensor; 15 - Engine Coolant Temperature (ECT) Sensor; 16 - Idle Air Control (IAC) Valve; 17 - Heated Oxygen Sensor (HO2S); 18 - Knock Sensor (KS); 19 - Crankshaft Position (CKP) Sensor; 20 - EVAP Purge Solenoid; 21 - Camshaft Position Sensor (CMP); 22 - Immobilizer Control Module; 23 - Immobilizer System Key Reader; 24 - Vehicle Speed Sensor (VSS); 25 - Electric Fuel Pump with Fuel Level Sensor; 26 - Oil Pressure Control Light Sensor; 27 - Engine Coolant Temperature Gauge Sensor; 28 - Oil Level Sender; A - Connector, to interior ABS module; B - Connector, to A/C harness; C - Connector, to electric fan harness; D - wiring to ignition switch (illumination light); E - Connector, to blue/white wire disconnected from the ignition switch; F - to battery terminal «+»; G1, G2 - Ground Connections. Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-4-». Marking «-S7-» or «-SF-» means that the wire should be connected to component #7 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-» Important: A different sequence of fuses may be used while assembling the vehicle. 33 Wiring diagram for engine 2111 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21102, 2111,21122: 1 - Injectors; 2 - Spark Plugs; 3 - Ignition Module; 45- 34 Data Link Connector (DLC); Electronic Control Module (ECM); 6 - Oil Pressure Control Light Sensor; 7 - Engine Coolant Temperature Gauge Sensor; 8 - Oil Level Sender; 9 - Main Relay; 10 - Fuse, to main relay; 11 - Cooling Fan Relay; 12 - Fuse, to cooling fan relay; 13 - Fuel Pump Relay; 14 - Fuse, to fuel pump relay; 15 - Mass Air Flow (MAF) Sensor; 16 - Throttle Position (TP) Sensor; 17 - Engine Coolant Temperature (ECT) Sensor; 18 - Idle Air Control (IAC) Valve; 19 - EVAP Purge Solenoid; 20 - Rough Road Sensor (G-Sensor); 21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2); 22 - Fuel Control Heated Oxygen Sensor (HO2S 1); 23 - Knock Sensor (KS); 24 - Crankshaft Position (CKP) Sensor; 25 - Immobilizer Control Module; 26 - Immobilizer System Key Reader; 27 - Camshaft Position (CMP) Sensor; 28 - Electric Fuel Pump with Fuel Level Sensor; 29 - Vehicle Speed Sensor (VSS); 30 - Connector, to instrument panel har ness; A - Connector, to A/C harness; B - Connector, to internal ABS module; C - Connector, to electric fan harness; D - wiring to ignition switch (illumination light); E - Connector, to blue/white wire discon nected from the ignition switch; F - to battery terminal «+»; G1, G2 - Ground Connections. Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means that the wire should be connected to component #9 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-». Important: A different sequence of fuses may be used while assembling the vehicle. Wiring diagram for engine 2112 management system, sequential fuel injection, to meet EURO-3 emission standards (ECM MP7.0H), designed for vehicles VAZ-21103, 2113, 2112: 123456- Injectors; Spark Plugs; Ignition Module; Data Link Connector (DLC); Electronic Control Module (ECM); Oil Pressure Control Light Sensor; 7 - Engine Coolant Temperature Gauge Sensor; 8 - Oil Level Sender; 9 - Main Relay; 10 - Fuse, to main relay; 11 - Cooling Fan Relay; 12 - Fuse, to cooling fan relay; 13 - Fuel Pump Relay; 14 - Fuse, to fuel pump relay; 15 - Mass Air Flow (MAF) Sensor; 16 - Rough Road Sensor (G-Sensor); 17 - Throttle Position (TP) Sensor; 18 - Engine Coolant Temperature (ECT) Sensor; 19 - Idle Air Control (IAC) Valve; 20 - EVAP Purge Solenoid; 21 - Catalyst Monitor Heated Oxygen Sensor (HO2S 2); 22 - Fuel Control Heated Oxygen Sensor (HO2S 1); 23 - Knock Sensor (KS); 24 - Crankshaft Position (CKP) Sensor; 25 - Immobilizer Control Module; 26 - Immobilizer System Key Reader; 27 - Camshaft Position (CMP) Sensor; 28 - Electric Fuel Pump with Fuel Level Sensor; 29 - Vehicle Speed Sensor (VSS); 30 - Connector, to instrument panel har ness; A - Connector, to A/C harness; B - Connector, to internal ABS module; C - Connector, to electric fan harness; D - Wiring to ignition switch (illumination light); E - Connector, to blue/white wire discon nected from the ignition switch; F - to battery terminal «+»; G1, G2 - Ground Connections. Alongside letter code of wire color this diagram also has digital marking indicating the number of electrical component to which the wire should be connected, e.g. «-5-». Marking «-S9-» or «-SF-» means that the wire should be connected to component #9 or F through the connection not shown on the diagram. Some markings also indicate pin number (after a slash), e.g. «-5/15-». Important: A different sequence of fuses may be used while assembling the vehicle. 35 Alternator Specification Maximum current at 13 v and 6000 RPM, A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Adjustable range of voltage, v . . . . . . . . . . . . . . . . . . . . 13.2 to 14.7 Engine - to - alternator ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 : 2.4 36 1. Housing 2. ‘B+’ terminal for power consumption 3. Interference suppression capacitor 2.2 uF 4. Common terminal of additional diodes (connected to ‘D+’ of voltage regulator) 5. Holder for rectifier positive diodes 6. Holder for rectifier negative diodes 7. Stator winding terminals 8. Voltage regulator 9. Brush holder 10. Rear cover 11. Front cover 12. Stator core 13. Stator winding 14. Spacer 15. Washer 16. Taper washer 17. Pulley 18. Nut 19. Rotor shaft 20. Front rotor shaft bearing 21. Rotor pole ends 22. Rotor winding 23. Bush 24. Clamp screw 25. Rear rotor bearing 26. Bearing bush 27. Slip rings 28. Negative diode 29. Positive diode 30. Additional diode 31. ‘D’ terminal (common terminal of additional diodes) 32. Battery 33. Alternator 34. Fusebox 35. Ignition switch á6. Battery charge warning light 37. Instrument cluster 38. Brush 39. Voltage regulator earth terminal 40. Voltage regulator ‘DF’ terminal 41.Voltage regulator ‘D+’ terminal Starter motor Specification Rated power, kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55 Current consumption at rated power, not greater, A . . . . . . . . .375 Current consumption at ‘brake-on’ state, not greater, A . . . . .700 Current consumption at idle, not greater, A . . . . . . . . . . . . . . . . .80 1. Drive shaft 2. Front cover bush 3. Stop ring 4. Pinion and free-wheel clutch inner ring 5. Clutch roller 6. Drive shaft mount and retainer 7. Planet gear shaft 8. Gasket 9. Bracket, lever 10. Operating lever 11. Front cover 12. Starter motor relay armature 13. Relay holding winding 14. Relay plunging winding 15. Solenoid yoke 16. Plunger 17. Relay core 18. Contact disc 19. Cover 20. Through-bolts 21. ‘Positive’ brush terminal 22. Clip 23. Brush holder 24. ‘Positive’ brush 25. Armature shaft 26. Pinch bolt 27. End cover and bush 28. Commutator 29. Housing 30. Permanent magnet 31. Armature core 32. Armature shaft mount and retainer 33. Planet gear 34. Centre (drive) gear 35. Carrier 36. Ring gear 37. Ring, operating lever 38. Hub and free-wheel clutch outer ring 39. Spring stop 40. Battery 41. Alternator 42. Starter motor 43. Ignition switch I. Starter motor operation diagram: A - starter motor is “OFF” B, C - actuation of starter motor D - starter motor is “ON” II. Clutch operation: • on the left - at engine start-up • on the right - after engine start 37 Breakerless ignition system 1. Integrated circuit 2. Permanent magnet and circuit 3. Cover 4. Terminal for ignition coil lead 5. Centre carbon electrode 6. Side electrode and terminal 7. Rotor 8. Shield 38 9. Shaft front bearing holder 10. Baseplate 11. Steel screen 12. Centrifugal advance unit driven plate 13. Governor weight 14. Drive plate 15. Oil seal 16. Shaft 17. Coupling 18. Rear shaft end bush 19. Vacuum advance unit 20. Vacuum union 21. Diaphragm 22. Vacuum advance operating rod 23. Hall sensor 24. Ignition distributor housing 25. Bearing, baseplate 26. Bush 27. Felt ring 28. Contact stud 29. Insulator 30. Spark plug body 31. Sealing ring 32. Heat screening washer 33. Centre electrode 34. Side electrode 35. Secondary winding terminal (high tension) 36. Ignition coil secondary winding 37. Ignition coil primary winding 38. Plastic insulation 39. Core 40. Primary winding terminals (low tension) 41. Ignition distributor 42. Spark plugs 43. Ignition coil 44. Ignition control module 45. Ignition switch I. Centrifugal advance operation diagram II. Hall sensor operation diagram: U - voltage pulses at Hall sender output I - current pulses in ignition coil primary winding t - current build-up time III. Vacuum advance unit characteristics: A - timing angle, degrees P - vacuum, GPa IV. Centrifugal advance unit characteristics: A - timing angle, degrees n - distributor shaft rotation rate Headlight unit 1. Headlight housing 2. Cover 3. Vertical adjustment screw 4. Lens bracket 5. Horizontal adjustment screw 6. Lens mounting rim 7. Carrier plate 8. Reflector, main beam 9. Main beam bulb AKÉ 12-55 10. Sidelight bulb A12-5-1 11. Headlight glass 12. Frame 13. Lens 14. Diaphragm 15. Dipped light reflector 16. Dipped light bulb AKÉ 12-55 17. Direction indicator side repeater housing 18. Light filter 19. Direction indicator bulb A 12-21-3 20. Direction indicator glass 21. Hydraulic adjuster working cylinder 22. Spring 23. Joint 24. Slide 25. Shield 26. Arm 27. Lens retaining clamp 28. Return spring 29. Pushrod, hydraulic adjuster working cylinder 30. Seal 31. Headlight unit 32. Fusebox 33. Headlight switch 34. Exterior light switch 35. Ignition switch 36. Headlight main beam warning light, instrument cluster A. To power supply K4. Headlight main beam relay K5. Headlight dipped beam relay I. AO ‘Avtosvet’ headlight unit II. Optical diagram of AO ‘Avtosvet’ main beam headlight unit III. Terminal numbers in headlight connector: 1 - negative 2 - dipped beam light 3 - sidelight 4 - main beam light IV. Bosch headlight unit (direction indicator is as in AO ‘Avtosvet’ headlight unit) V. Headlight operation diagram 39 Windscreen wiper 1. Bracket 2. Wiper gear motor 3. Left-hand arm connection 4. Left-hand arm spindle 5. Bush, shaft 6. Crank arm 7. Connection rod 8. Link arm 40 9. Wiper arm 10. Protective cap 11. Right-hand arm spindle 12. Right-hand arm connection 13. Crank arm 14. Cover 15. Joint housing 16. Balljoint 17. Gear motor tie-rod 18. Crank 19. Rear bush, armature shaft 20. Felt ring 21. Motor housing 22. Permanent magnet 23. Armature 24. Commutator 25. Rocker arm with brush holders, chokes and thermo bi-metal fuse 26. Front bush, armature shaft 27. Panel with interference suppression capacitors and limit switch contacts 28. Intermediate gears unit 29. Cover 30. Gear motor housing 31. Driven gear 32. Output shaft, gear motor 33. Intermediate gears unit 34. Contact ring, limit switch 35. Wiper motor 36. Thermo bi-metal fuse 37. Windscreen washer pump motor 38. Fusebox 39. Ignition switch 40. Windscreen wipe/wash switch A. Terminal numbers in windscreen wiper connector B. To power supply C1, C2. Interference suppression capacitors K2. Windscreen wiper relay K6. Additional relay L1, L2. Chokes a. 1st speed (slow) wiper arm b. 2nd speed (fast) wiper arm Bodywork 1. Front panel 2. Top cross-member, radiator grille 3. Right-hand front wing 4. Right-hand inner wing 5. Bonnet hinge 6. Bonnet 7. Front door inner panel 8. Windscreen pillar 9. Front roof beam 10. Right-hand rear door 11. Centre roof beam 12. Left-hand body side 13. Rear coil spring mounting 14. Cross-member 15. Rear roof beam 16. Roof panel 17. Boot lid 18. Rear floor 19. Rear screen frame 20. Rear panel 21. Left-hand rear door 22. Floor sill 23. Centre floor 24. Left-hand front door 25. Front floor 26. Left-hand front wing 27. Front coil spring mounting 28. Bracket 29. Left-hand front chassis arm 30 Bottom cross-member, radiator grille 31. Roof panel 32. Side window pillar 33. Tailgate 34. Top panel, rear body 35. Bottom panel, rear body 36. Rear body side panel 37. Centre pillar 38.Top panel, body side 39. Roof panel 40. Right-hand side panel, rear body 41.Tailgate panel 42.Upper panel, rear body 43. Centre panel, rear body 44. Bottom panel, rear body 45. Left-hand side panel , rear body I. VAZ - 2110 bodywork II. VAZ - 2111 bodywork III. VAZ - 2112 bodywork 41 Bodywork trim and seals 1. Bulkhead insulation 2. Right-hand front door trim 3. Windscreen pillar trim 4. Headlining 5. Right-hand rear door trim 6. Upper trim, centre pillar 7. Lower trim, centre pillar 42 8. Rear parcel shelf 9. Rear pillar cover 10. Boot covering 11. Luggage compartment carpet 12. Wheel arch / boot trim 13. Sill trim, rear 14. Sill trim, front 15. Floor carpet 16. Tailgate trim, lower 17. Right-hand tailgate trim 18. Tailgate trim, upper 19. Headlining 20. Right-hand rear pillar trim 21. Rear screen right-hand pillar trim 22. Shelf support 23. Rear parcel shelf 24. Wheel arch / body side trim 25. Luggage compartment carpet A B C D E F G H - Airbox seal Seal, sliding glass front guide rail Sliding glass window seals, lower Windowscreen seal, upper Windscreen upper corner seal Door weatherstrips and sliding glass upper seals Seal, sliding glass rear guide rail Rear window seal I J K L M N - Molding, side window Boot lid seal Door aperture weatherstrip, lower Upper molding, side window Lower molding, side window Tailgate aperture weatherstrip I. Detail, VAZ - 2111 bodywork Seats 1. Front seat cushion 2. Front seat back 3. Headrestraint 4. Headrestraint plastic insert 5. Split pin 6. Headrestraint guide 7. Headrestraint trim 8. Right-hand rear seat back 9. Centre rear seat back 10. Left-hand rear seat back 11. Rear seat cushion 12. Seat back rake adjuster 13. Retainer 14. Gasket 15. Side trim, seat back rake adjuster 16. Seat back frame 17. Bottom part, seat back rake adjuster 18. Seat slide 19. Seat rail 20. Seat sliding adjuster 21. Frame support 22. Cushion frame 23. Springs 24. Front bracket 25. Torsion bars 26. Right-hand cushion trim, rear seat 27. Right-hand cushion panel, rear seat 28. Rear seat back lock handle 29. Right-hand rear seat back 30. Rear seat back locking catch 31. Mounting bracket 32. Rear seat back 33. Rear seat cushion 34. Rear seat cushion hinges 35. Cushion lift strap 43 Body mechanisms 1. Door lock gear motor 2. Locking rod 3. Inner lock housing 4. Outer control lever 5. Intermediate lever 6. Lock operating lever 7. Lock operation finger 8. Pawl 9. Ratchet 10. Exterior lock cover 44 11. Exterior lock housing 12. Private lock 13. Clip 14. Exterior door handle 15. Dog 16. Door exterior handle operating link 17. Private lock control rod 18. Striker plate 19. Finger 20. Door locking knob 21. Locking knob rod 22. Inner door lock housing 23. Inner handle intermediate rod 24. Inner handle crank arm 25. Interior door handle 26. Operating lever 27. Inner control lever 28. Drive lever, door locking knob 29. Inner door handle locking lever 30. Inner handle operating rod 31. Winder handle lever 32. Handle trim cover 33. Escutcheon 34. Operating shaft 35. Pinion 36. Barrel with gear wheel 37. Window regulator housing 38. Roller 39. Stud 40. Retainer 41. Strap 42. Bracket 43. Window regulator gear motor 44. Window regulator mechanism 45. Window regulator mounting 46. Roller 47. Sliding glass 48. Sliding glass holder 49. Plate 50. Guide rail 51. Cable 52. Left-hand lock housing 53. Drive link 54. Lock linkage 55. Lock handle 56. Right-hand lock housing 57. Pawl 58. Arm 59. Lock rotor 60. Striker plate 61. Reinforcement plate 62. Bonnet hook 63. Striker plate 64. Rotor 65. Operating lever 66. Ejector 67. Control cable 68. Lock handle 69. Lock housing I. Front door lock II. Rear door lock operation diagram III. Front door window regulator linkage IV. Electric window regulator V. Check strap VI. Window regulator VII. Boot lock VIII. Bonnet lock Interior heating and ventilation 1. Left-hand air duct 2. Inner ventilation outlet 3. Driver’s footwell outlet 4. Left-hand centre facia vent 5. Inner ventilation air duct 6. Footwell control flap 7. Heater radiator cowling 8. Heater radiator 9. Micro gear motor 10. Lever 11. Heater control flap operating lever 12. Return hose 13. Supply hose 14. Rear cowl 15. Fan cowl 16. Evap hose 17. Front cowl 18. Electric fan, heater 19. Air box 20. Bulkhead insulation 21. Fresh air box outlet 22. Recirculation shutter 23. Windscreen demister nozzles 24. Outlet grilles 25. Vent nozzle control lever 26. Side window demister nozzles 27. Control lever 28. Right-hand vent control lever 29. Facia 30. Air conditioner switch 31. Recirculation switch 32. Electric fan control knob 33. A/C control knob 34. Passenger’s footwell air duct outlet 35. Right-hand air duct 36. Heater duct shutter 37. Heater control flap 38. Windscreen demister nozzle flap 39. Bracket, heater control levers 40. Intermediate lever 41. Footwell flap operating rod 42. Operating rod, windscreen demister nozzle flap I. Heater operation diagram II. Heater controls 45 2110-3902400-11