CRAFTED LIKE
NO OTHER
OWNER MANUAL
NISSAN
Navara NP300 2015+
DON’T JUST SETTLE
FOR THE SAME
OLD BULL
AUSTRALIAN VERSION
This manual contains the Nissan Navara NP300 +2015ƒVVKPIKPUVTWEVKQPUHQT
Bullbar Ref.: 48002320
Front Bumper Ref.:48002319
www.afn.pt |
[email protected] | FACEBOOK.COM/AFN4x4
Owner
Owner Manual
Manual | Fiting Instructions
1 INTRODUCTION
The Company
4x4 Accessories
Our Design Approach
Founded in 1995, AFN - 4x4 Accessories
dedicates itself to the production and
commerce of all-terrain accessories. Its
constant concern in its customers total
satisfaction, and in the ideals of innovation
and transformation have granted a position
of notability both in the national and
international panorama.
The only company in Portugal in the
mass production of 4x4 accessories, relies
on specialized and experienced technicians, with the most adequate knowledge, to an efficient response capability
to its customers demands.
Thanks to the specialization in the
several areas of design and manufacture
and to a constant investment in technology, AFN has been broadening its wide
range of products, without ever neglecting the quality factor.
In its diversity of products we can include,
with all-terrain quality, protection, safety
and aesthetic accessories.
And it is here that AFN invest on the best
technology, the best cut precision of the
raw material, and the transformation of
products with the quality recognized in
the marketplace.
AFN has, at its disposal, resources to
test and analyse the resistance of its
products and stands in the front row
regarding the European homologation
of materials dedicated to all terrain.
The contact with the most important
test laboratories for vehicles, both in
England, Spain and Germany, provides
AFN with the know-how to manufacture
a wide range of quality products.
AFN designs each accessorie taking into
consideration the original model lines and fixing points. We refuse to have a “one design
fits all” solution and we are always looking
foward to embrace new challenges on how
to adjust a new product into a new model!
The days of just throwing on a bit of steel
together to form a protection system are
gone. AFN is leading the way modern vehicle
protection components are manufactured.
Other will follow, and it won’t be long where
the AFN approach to Styling, Fit, Form and
Function will become the benchmark for all
other manufacturers.
2
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
INDEX
AFN 4x4 Accessories
Product: Front Bumper
Part Ref.: 48002319
Product: Bullbar
Part Ref.: 48002320
3
Introduction
2
1 Checklist
Product 48002320
4
2 Fitting Instructions
6
3 NAVARA NP300 Catalogue
23
4 Warranty Terms
24
5 AFN 4x4 Partners
25
Owner
48002319_48002320
Owner Manual
Manual || Checklist
Fiting Instructions
1 CHECKLIST
- In this section you have a checklist with all parts included for the installation of your AFN product
- This product should be installed as demonstrated in the product fitting instructions
- If verified that any component is damaged, please contact your nearest AFN distributor
- The specified parts will only fit in the models specified by AFN
- Do not modify any component of the product
This checklist is for product 48002320.
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
DESCRIPTION
Bullbar Navara NP300
Winch Bracket - NP300
AFN Led Lights - Mask (Left Side)
AFN Led Lights - Mask (Right Side)
Aluminium Bracket w/ Fog Light (Left Side)
Aluminium Bracket w/ Fog Light (Right Side)
Double Nut Plate M12
Winch Reinforcement (Right Side)
Winch Reinforcement (Left Side)
Reinforcement (Right Side)
Reinforcement (Left Side)
Recovery Point (Left Side)
Recovery Point (Right Side)
Side Winch Bracket Shim 2mm thickness
Side Winch Bracket Shim 4mm thickness
Grill Bracket
Headlight Rubber’s Bracket (Left Side)
Headlight Rubber’s Bracket (Right Side)
Square Nut M12
Front Skid Plate
Intercooler Bracket (Left Side)
Intercooler Bracket (Right Side)
Left Flap
Right Flap
Plate Bracket
Bolt M10x30
Washer M10
Washer M8
REFERENCE
47001844
47001846
48002544
48002545
48002579
48002580
47001943
47001847
47001848
47001853
47001854
47001942
47001941
46007392
46007391
46007191
46007047
46007046
46007001
46006985
46006976
46006975
46006974
46006973
46005518
45000007
45000010
45000011
QTY
NUMBER
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
2x
2x
1x
1x
1x
4x
1x
1x
1x
1x
1x
1x
4x
16x
4x
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
4
DESCRIPTION
Nylock Nut M10
Nylock Nut M8
Washer M12
Bolt M12x30
Washer M10
Bolt M6x20
Washer M6
Bolt M8x20
Nylock Nut M12
Bolt M12x35
Bolt M10x35
Nylock Nut M6
Bolt M12x120x35
Bolt M12x40
Bolt M5x15
Side Rubber 30cm
Washer M6
Nylock Nut M5
Bolt M10x25
Washer M12
Bolt M6x20
Washer M5
Cage Nut M6
Bolt M12x30
Headlight Rubber 55cm
Plastic Nut
Bolt M3,5x16
REFERENCE
45000017
45000018
45000036
45000037
45000039
45000043
45000050
45000058
45000066
45000067
45000069
45000074
45000201
45000267
45000273
45000502
45000931
45000946
45000956
45000995
45000998
45001002
45001012
45001027
45001053
45001113
45001123
QTY
12x
2x
30x
12x
8x
3x
6x
2x
10x
4x
8x
3x
4x
2x
8x
2x
10x
8x
4x
2x
10x
16x
10x
2x
2x
8x
8x
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
5
Owner
48002319_48002320
Owner Manual
Manual || Checklist
Fiting Instructions
2 FITTING INSTRUCTIONS
WARNING:
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
- This product should be installed as demonstrated in the Product «Fitting Instructions»;
- The specified parts, will only fit the models specified by AFN;
- Do not modify any component of the product;
- It is recommended that this product is installed by specialized and trained personnel;
- AFN doesn’t take responsability for changes made in the vehicle by its manufacturer;
- Work safely and use specialized tools at all times;
- Always use protective gear.
Size
M6
M8
M10
M12
Mouting Time
- 4 hours
- 2 persons (recommended)
Tools Required
- Screwdriver star head
- Screwdriver flat head
- Wrench
- Ratchet wrench
- Allen wrench
- Crane
6
Torque Nm Torque lbft
9 Nm
22 Nm
44 Nm
77 Nm
7 lbft
16 lbft
32 lbft
57 lbft
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 1 - Remove the OEM* Bumper
Remove the OEM* front bumper
just as specified by the vehicle
manufacturer in your maintenance
manual.
In order to be perfect, some adjustments needs to be done in the grill
so, remove it aswell.
Be careful so you don’t break the
fasteners on the grill.
Once that is done, remove the
*OEM RECOVERY POINT.
(Be aware that you must save all
*OEM bolts and nuts.)
*OEM - Original Equipment Manufacturer
7
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 2 - Preparation of the AFN Bullbar/Front
Bullbar | Bumper
Bumper
Preview
Parts needed:
1
3
4
5
17
6
x1 Bullbar Navara NP300 x1 AFN Led Lights - Mask x1 AFN Led Lights - Mask x1 Aluminium Bracket
x1 Aluminium Bracket
x1 Headlight Rubber’s Bracket
18
46
50
53
x8 Nylock Nut M5
x16 Washer M5
x2 Headlight Rubber
Left Side
43
x1 Headlight Rubber’s Bracket x8 Bolt M5x15
Right Side
Right Side
Left Side
44
x2 Side Rubber
30mm
8
Left Side
Right Side
50mm
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 2 - Preparation of the AFN Bullbar/Front Bumper
Installation
ATTENTION!
The following step only applies if the
AFN LED Lights are not mounted,
or if by any case there is a need to
dismount it. Proceed to next Step.
Before inserting the AFN Bullbar
| Front Bumper(1) on the vehicle
there are some details that we
advise to do first (so, place it on a
flat working surface).
Take on the Left AFN Led Lights
Mask(3) and fit it into the AFN
Bullbar | Front Bumper(1) using 10x
Bolts M4x16 (They go with AFN LED
Light kit).
Plase be in mind that there is no
need to overtight these bolts,
because the rubber masks will be
crushed causing an unpleasant
look.
Repeat this step for the other side
with Right AFN Led Lights Mask(4)
using 10x Bolts M4x16(They go with
AFN LED Light kit).
If you done it correctly it should look
like the image on the right.
Once that is done, take on Left
Rubber Bracket(17) and fit it into
AFN Bullbar | Front Bumper(1).
Use 4x Bolts M5x15(43) with 8x
Washers M5(50) and 4x Nylock
Nuts M5(46).
Fit the Headlight Rubber(53) and
Side Rubber(44) in the Left Rubber
Bracket(17).
Repeat this step for the other side
on Right Rubber Bracket(18).
Once everything is correctly fitted,
Give the final torque on all bolts.
9
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 23 - Preparation
Fitting the Winch
of theReinforcements
AFN Bullbar | Bumper
on Vehicle
Preview
Parts needed:
7
8
9
12
13
21
x1 Double Nut Plate M12 x1 Winch Reinforcement x1 Winch Reinforcement x1 Recovery Point
x2 Recovery Point
x1 Intercooler Bracket
22
Right Side
Left Side
Left Side
Right Side
Left Side
27
28
29
30
31
x1 Intercooler Bracket
x4 Washer M10
x8 Washer M8
x4 Nylock Nut M10
x2 Nylock Nut M8
x20 Washer M12
36
37
38
39
41
42
x2 Bolt M8x20
x8 Nylock Nut M12
x4 Bolt M12x35
x4 Bolt M10x35
x4 Bolt M12x140x35
x2 Bolt M12x40
Right Side
10
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 3 - Fitting the Winch Reinforcements on Vehicle
Installation
Take
on
Right
Winch
Reinforcement(8) and fit it into the
vehicle, using 2x Bolts M10x35(39)
with 4x Washers M10(27) and 2x
Nylock Nuts M10(29).
Then, fit the rear part of Right
Winch Reinforcement(8) using 2x
Bolts M12x35(38) with 4x Washers
M12(31) and 2x Nylock Nuts
M12(37).
Just finger tight all bolts
Do Not tighten yet.
Once that is done, take on Left
Recovery Point(12) and fit it into the
vehicle.
Use 2x Bolts M12x120x35(41) with 4x
Washers M12(31) and 2x Nylock Nuts
M12(37).
On the bottom of the Left Recovery
Point(12), reuse the *OEM Bolts with
2x Washers M12(31).
Just finger tight all bolts
Do Not tighten yet.
For the other side, use Double Nut
Plate(12), with 2x Bolts M12x40(42)
with 2x Washers M12(31).
Then, take on the supplied Intercooler
Bracket(21) and fit it in the inner side
of the Right Reinforcement(8).
Using 1x Bolt M8x20(36) with 2x
Washers M8(38) and 1x Nylock Nut
M8(30).
Please note that the red circles are
meant for the *OEM rubbers.
Just finger tight all bolts
Do Not tighten yet.
Repeat these steps for the right side
using the the parts correspondent
to that side (9), (13), (22).
*OEM - Original Equipment Manufacturer
11
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 24 - Preparation
Fitting the Winch
of theBracket
AFN Bullbar
to the| Bumper
Chassis
Preview
Parts needed:
2
10
11
19
26
27
x4 Bolt M10x30
x8 Washer M10
x1 Winch Bracket
x1 Reinforcement
x1 Reinforcement
x4 Square Nut M12
29
32
33
39
x8 Nylock Nut M10
X4 Bolt M12x30
x8 Washer M10
x4 Bolt M10x35
Right Side
Left Side
12
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 4 - Fitting the Winch Bracket to the Chassis
Installation
With help of another person or a
crane, fit the Winch Bracket(2) onto
the Chassis. Bolts needed:
Use 4x Bolts M12x30(32) with 4x
Square Washers M12(19).
Just finger tight all bolts
Do Not tighten yet.
Once the Winch Bracket(2) is
secured, fit the Left Reinforcement(11)
connecting the Chassis to the Right
Winch Reinforcement(8).
Use 2x Bolts M10x35(39) with 4x
Washers M10(27), two on each bolt
and 2x Nylock Nut M10(29).
Use 2x Bolt M10x30(26) with 4x
Washers M10(33) and 2x Nylock Nut
M10(29).
Repeat these steps for the Left
Reinforcement(9).
Just finger tight all bolts
Do Not tighten yet.
13
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 25 - Preparation
Fitting the AFN
of the
Bullbar
AFN |Bullbar
Bumper| Bumper
in the Winch Bracket
Preview
Parts needed:
1
14
15
x1 Bullbar Navara NP300 x2 Winch Bracket Shim
Side - 2mm thickness
x2 Winch Bracket Shim
Side - 4mm thickness
31
32
x6 Washer M12
x6 Bolt M12x30
14
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 5 - Fitting the AFN Bullbar | Bumper in the Winch Bracket
With help of another person or
a crane, lift the AFN Bullbar |
Bumper(1) and place it over the
Winch Bracket(2), as showed in the
image above.
Use 6x Bolts M12x30(32), with 6x
Washers M12(31).
Just finger tight all bolts
Do Not tighten yet.
ATTENTION!
When
everything
is
correctly
fitted, please check and use, if
needed, the supplied shims with
2mm thickness(14) and 4mm
thickness(15), to adjust the best way
the Winch Bracket(2) to the body and
Chassis.
Mind that this is a precision task,
please take time to correctly
assemble this step.
See Step4 to see the bolts used.
Use them only if you have to, they are
opcional and may not be needed.
Once everything is correctly fitted,
Give the final torque on all bolts.
15
Installation
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 26 - Preparation
Fitting the Flaps
of the
in AFN
the AFN
Bullbar
Bullbar
| Bumper
| Bumper
Preview
Parts needed:
23
24
31
32
37
45
x1 Left Flap
x1 Right Flap
x4 Washer M12
x2 Bolt M12x30
x2 Nylock Nut M12
x10 Washer M6
49
51
54
55
x10 Bolt M6x20
x10 Cage Nut M6
x8 Plastic Nut
x8 Bolt M3,5x16
16
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 6 - Fitting the Flaps in the AFN Bullbar | Bumper
Installation
Take on Right Flap(24) and fit it the
AFN Bullbar | Front Bumper(1).
But first we advise to fit 5x Cage Nuts
M6(51) on top of it and 4x Plastic
Nuts M3,5(54) on the bottom.
Tip1:
You may use a rubber mallet to easily
fit the 4x Plastic Nuts(54).
Tip2:
You may use a screwdriver to easily fit
the 5x Cage Nuts(51).
Once that is done fit the top of the
Right Flap(24) in the AFN Bullbar |
Front Bumper(2).
Use 5x Bolts M6x20(49), with 5x
Washers M6(45).
Then, fit the front of the Right
Flap(24).
Use 1x Bolt M12x30(32) with 2x
Washers M12(31) and 1x Nylock
Nut M12(37).
Just finger tight all bolts
Do Not tighten yet.
Push the Right Flap(24) to the OEM*
plastic fenders and mark the cut line,
then cut OEM* plastic fender.
Mark a hole on the inner side of wheel
fender.
Drill a 2mm diameter hole and fix the
flaps through these holes using 4x
Bolt M3,5x16(55).
Give the final torque.
Repeat all theese steps on the other
side for the Left Flap(23).
*OEM - Original Equipment Manufacturer
17
Owner
Instructions 48002319_48002320
Owner Manual
Manual || Fitting
Fiting Instructions
Step 27 - Fitting
Preparation
the Front
of the
Skid
AFNPlate
Bullbar
and |Plate
Bumper
Bracket AFN Bullbar | Bumper
Preview
Parts needed:
20
25
47
48
52
x1 Front Skid Plate
x1 Plate Bracket
x4 Bolt M10x25
x2 Washer M12
x2 Bolt M12x30
18
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 7 - Fitting the Front Skid Plate and Plate Bracket AFN Bullbar | Bumper
Take on Front Skid Plate(20) and
fit it beneath AFN Bullbar | Front
Bumper(1).
Use 4x Bolts M10x25(47).
Give the final torque.
Once that is done, take on Plate
Bracket(25) and fit it on AFN Bullbar
| Front Bumper(1).
Use 2x Bolts M12x30(52) with 2x
Washers M12(48).
Give the final torque.
19
Installation
Owner
Owner Manual
Manual | Fiting Instructions
Step 28 - Preparation
Fitting the Grill
of the
Bracket
AFN Bullbar | Bumper
Preview
Parts needed:
16
34
35
40
x1 Grill Bracket
x3 Bolt M6x20
x6 Washer M6
x3 Nylock Nut M6
20
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
Step 8 - Fitting the Grill Bracket
Installation
Finally it’s time to fit the Grill Bracket
(16) into the OEM* Grill.
Use the fasteners in order to fit the
Grill Bracket(16) into the OEM* Grill.
Once that is done, fit both Grill
Bracket(16) and OEM* Grill in the
vehicle.
Use 3x Bolts M6x20(34) with 6x
Washers M6(35) and 3x Nylock Nuts
M6(40).
Give the final torque.
If you done it correctly this is what
it should look like.
*OEM - Original Equipment Manufacturer
21
Owner
Owner Manual
Manual | Fiting Instructions
Step 29 - Preparation
Final Result of the AFN Bullbar | Bumper
Preview
Your new AFN BULLBAR | FRONT BUMPER is now installed on your Nissan NAVARA NP300!
Have Fun!
Reminder !
Before operating a vehicle fitted with an AFN Front Bumper:
- Make sure all fittings are tightened
- Check winch operation (if installed)
- Check all electrical wiring attached to lights and parking sensors (if installed)
Maintenance | Care
Periodically check and tighten all nuts. Stripped, fractured or bent bolts or nuts need to be replaced.
22
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
3 NAVARA NP300 CATALOGUE
AFN 4x4 Accessories is becoming a well known brand for its products due to its quality, design and safety which are
challenged for thousands of people everyday, worldwide.
In its diversity of products we can include, with all-terrain quality, protection, safety and aesthetic accessories. With that
being said, AFN 4x4 has some other accessories that every offroad passionate would like to have, such are Body Protections, Underbody Protections, Light Holders, Storage (Wheel Supports and Jerry-can carriers) and others related to
the Aesthetics.
We have some 4x4 accessories that combine with the original model lines that if you take a closer look you will see that they
don't appear to be an accessorie, but a must-have.
Please be in mind that some accessories are available only to some models.
Feel free to check all the products that may interest you in our website at: www.afn.pt
Ref.: 48002320 - Bull Bar with fog lights
Ref.: 48002319 - Front Bumper
Ref.: 48002381 - Side Steps
Ref.: 48002382 - Nerf Bars
Ref.: 48002311 - Rear Step Bar w/ trailer hitch
Ref.: 48002310 - Rear Bumper w/ Wheel and
Jerry-can carrier
Ref.: 48002314 - Sump Skid Plate (*AI)
Ref.: 48002315 - Gearbox Skid Plate (*AI)
Ref.: 48002316 - Transfer Box Skid Plate (*AI)
Ref.:
48002317 - Fuel tank Skid Plate (*AI)
*Al - Aluminium
23
Owner
Owner Manual
Manual | Fiting Instructions
4 WARRANTY TERMS
AFN4x4 products are warranted free from defects in materials and workmanship for a period of two (2) years from the
date of initial retail purchase. Third-party components are delivered under the original manufacturer warranty.
Under the present warranty, AFN4x4 obligation shall be limited to repairing, replacing or crediting, at its option, any part
found to be defective.
AFN4x4 does not warrant or make any representations concerning its goods when:
a) The products are purchased used, scratch and dent or when the box was opened.
b) The products are not installed, used, and maintained strictly in accordance with AFN4x4’s instructions.
c) The products are installed in vehicles that are used in competition.
d) The products are installed in vehicles fitted with aftermarket non-standard tires with diameters in excess of OEM*
specifications.
e) The products are installed in vehicles with engines that have been modified to increase performance.
AFN4x4 will not be responsible for goods damaged in transit. If any goods arrive damaged, please contact the AFN4x4
as soon as possible. AFN4x4 will assess and may arrange to have the damaged goods returned to a AFN4x4 Distributor
and arrange for a replacement of the goods. Damaged goods must be returned in the condition received by you with all
original packaging, accessories and/or manuals. If they are not returned in same condition sent there may be an additional fee charged.
To file a claim under this warranty please contact AFN4x4 at +351 256 808 300 or via email at
[email protected] to request a
Returned Goods Authorization (RGA) number and instructions for returning the defective component.
*OEM - Original Equipment Manufacturer
24
Nissan
NP300 +2015
Nissan||NAVARA
0CXCTTC02
5 AFN 4x4 PARTNERS
Portugal
Rua da Madeira, 113
Z. Industrial das Travessas
3700-176 S. João da Madeira
T:(00351) 256 838 300/7
[email protected]
www.afn.com
Espanha
Carretera de Moledo 8
36214, Vigo (Pontevedra)
T:(0034) 986 378338
[email protected]
www.4x4misutonida.com
Austrália
19 Flinders Parade
North lakes
QLD 4509
T:(0061) 1300 236 494
[email protected]
www.afn4x4.com.au
Costa Rica
Fort overlanding CR,
Alajuela
T:(0011) 506 8430 0211
[email protected]
www.fortoverlanding.com
25
www.afn.pt |
[email protected] | FACEBOOK.COM/AFN4x4
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226
6