Lotus - Esprit - Workshop Manual - 1996 - 2001

ELISE SERVICE PARTS LIST 1996-2001, Includes limited editions Technical Publications, Lotus Cars Limited, Hethel, Norwich, Norfolk, NR14 8EZ. England. Telephone 01953 608000 www.lotuscars.com © Lotus Cars Ltd. 1996 Part Number A111T0325J Updated 5th March 2018 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Elise range, 1996 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 111 B Vehicle/Engine Type Number of First Usage Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks column. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 076....Eclat S1 084....Eclat S2 111....Elise 050....Elan+2 079....Esprit S1/S2/S2.2 085....Esprit S3 340....340R 046, 054, 065, 074....Europa 082....Esprit Turbo 089....Excel 075....Elite S1 083....Elite S2 100....Elan 1990 Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand rear wheelarch area, and is also printed on a label stuck to the body in the front services compartment. The engine number is marked on a vertical patch at the left hand end of the forward face of the cylinder block, and is most easily viewed using a mirror. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number may not accurately reflect vehicle age, may also be changed during the car’s life, and is an unreliable method of vehicle identification. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted. Note that the coding of the V.I.N. changed with the introduction of ‘98 M.Y. year ‘96 & ‘97 Model Year Manufacturer Identifier Code 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 S C C 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 1 2 3 123456789012345678901 123456789012345678901 123456789012345678901 Engine Type YN1=1.8 'K16' 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 4 5 6 12345678901234567890 12345678901234567890 12345678901234567890 Vehicle Type 111 =Elise Plant H=Hethel 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 123456789012345678901 7 8 9 123456789012345678901 123456789012345678901 123456789012345678901 Engine Emission Spec. 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 1234567 1234567 123456 10 1234567 11 123456 12 1234567 123456 1234567 1234567 12345671234567123456 123456 Model Year T =1996 V =1997 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 13 1234567 1234567 1234567 Model 0=Elise 1234567 12345678901234567890 1234567 12345678901234567890 1234567 12345678901234567890 1234567 12345678901234567890 1234567 12345678901234567890 1234567 12345678901234567890 1234567 1234567 12345678901234567890 14 12345678901234567890 15 16 17 1234567 12345678901234567890 1234567 123456712345678901234567890 12345678901234567890 Chassis/Body A =RHD F =LHD Serial Number ‘98 Model Year onwards Manufacturer Identifier Code Vehicle Type 111 = Elise 123456789012345678901 1234567 123456789012345678901 1234567123456 123456 123456789012345678901 123456789012345678901 1234567123456 123456 S C C 1234567 123456789012345678901 1234567 123456 123456789012345678901 1234567 123456 123456789012345678901 1234567 123456 1 2 3 4 5 123456789012345678901 1234567 123456 123456789012345678901 1234567 123456 123456789012345678901 1234567 1234567890123456789011234567123456 123456 Engine Type G = 1.8 'K16' J = 1.8 'VVC' K = Sport 160 Check Digit 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 6 7 8 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 Restraint A = Active belts 1234567 1234567 1234567 1234567 1234567 1234567 1234567 9 1234567 1234567 1234567 1234567 Assembly Plant H = Hethel B = Shah Alam 123456 123456 123456 123456 123456 123456 123456 10 123456 123456 123456 1234567 123456 12345671234567 1234567 123456 1234561234567 12345671234567 1234567 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 1234567 11 12 13 123456 1234567 1234567 123456 1234567 1234567 123456 1234567 12345612345671234567 1234567 Model Year W = 1998 X = 1999 Y = 2000 1 = 2001 ohs51 Model 3 = Elise 6 = 340R 8 = Exige 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 123456789012345678901234567 14 15 16 17 123456789012345678901234567 123456789012345678901234567 Chassis/Body C = RHD D = LHD E = Race F = SVA RHD Serial Number V.I.N. ON CHASSIS V.I.N. LABEL ohs8 ENGINE NUMBER ohs9 June 1996 ELise S1 Nov 1997 Sport 190 Nov 1998 135 Sport Jan 1999 50th Jan 1999 111S July 1999 Type 79 Oct 1999 Type 49 Oct 1999 Millenium Jan 2000 340R July 2000 Exige S1 Feb 2000 Sport 160 1997 GT1 R ace Car Updated 2nd January 2018 ELISE MODEL HISTORY Model Introduction: June '96 VIN: T 0017 onwards Front Brake Disc Shields: December '97 VIN: W 2260 (approx.) Alloy shield fitted on inboard side of front discs to protect from debris and balance pad life. 1997 Model Year: November '96 VIN: V 240 onwards No specification change. Uprated Starter Motor: February '97 VIN: V 685 Starter motor uprated from 1.0 kW to 1.4 kW and engine management fuse relocated from rear to front services compartment. Commonisation of a.c. type chassis: September '97 VIN: V 1685 (approx.) Plus; 1672, 1673, 1677, 1682. Less; 1694, 1708. Shape of chassis, rear side of fuel tank crossmember, changed to accommodate a.c. compressor. Low level engine coolant outlet pipe. Re-circ. ventililation holes in chassis toe-board. 1998 Model Year: October '97 VIN: W 1814 onwards. No specification change. Revised Harness & Main Fusebox: October '97 VIN: W 1941 onwards. Plus; 1920, 1926, 1937, 1938. Less; 1965, 2002. New harness introduced to accommodate optional U.K. market Cobra 6422 alarm. New main fusebox with 22 ‘Littel’ fuses in front luggage compartment. Optional U.K. Market Cobra 6422 Alarm: October '97 VIN: W 1947 onwards. Plus 1937, 1938. Option upgraded from Cobra 6019HF to 6422. Facility to reprogramme transmitter keys. Override switch deleted. Elise Sport 190: November 97 Approx. 65 cars (35 had centre seat position) Cars built by production and then converted by Lotus Engineering for track use only. Revised Soft Top Cant Rails: May '98 VIN: W 3332 Latches on rear end of roof cant rails use new dovetail design to improve location. Door seals changed to incorporate moulded front ends to mate with new cantrail front seals. New soft top canopy with press studs reposiitioned to suit new cant rails. Parts set required to fit hardtop roof. Cast Iron Brakes: June '98 VIN: W 3714 (approx.) Cast iron brake discs and pads replace aluminium metal matrix brakes. Integral Boot Box: September '98 VIN: W 4429 (approx.) Plus; 4140, 4315, 4365, 4383. Less 4653. Rear clamshell includes luggage compartment box replacing luggage bag. 1999 Model Year: November '98 VIN: X 4976 onwards. No specification change. 135 Sport: November '98 VIN: X 5401 - 5450, 6001 - 6035. 135 bhp cylinder head; Close ratio gearbox; Sports exhaust; Competition style seats; Sports steering wheel; Drilled iron brake discs; Quicksilver paint with blue soft top; Headlamp covers; Body graphics; Silver roll over bar. 2nd batch variations: 111S wheels, tyres & spats; black painted fuel filler cap; matt finish alloy gear knob; Sport 135 99 side decals. Integral Stud Toe-Link Ball Joints: December '98 VIN: X 5479 Rear suspension toe-link ball joint changes to include integral M10 stud. 50th Anniversary Elise: January '99 VIN: X 5463 - 5816 (total 51) Anniversary green with gold wheels, green/rafia leather seats, 'Elise' floor mats, gold decals, Anniversary decal on rear transom. Updated 2nd January 2018 Angled Rear Window: January '99 VIN: X 5558 Rear window mounted in angled surround to reduce reflections. Elise: January ‘00 Start of new serial numbers at VIN: Y 0001 (last in old series was X 8200) Elise 111S: January '99 VIN: X 5722 VVC engine & close ratio transmission. Revised muffler & tailpipes. Crossdrilled iron discs. Lotus styled 6-spoke road wheels, 7.5" rear rims with 225/45 ZR16 rear P Zeros. Optional rear spoiler extension. Acrylic headlamp covers & smoke front indicator lenses. Composite engine lid, rear wheelarch spats, '111S' decal on rear body & fascia, moulded air intake grille. Forged alloy window winders, weave patterned dash inserts, revised seat foams & stitching. Elise 340R: January ‘00 VIN: Y 0004 to 0009, 9640 onwards. Limited edition of 340. Extreme lightweight version of the Elise, based on modified standard chassis fitted with minimalist bodywork and a detuned, road going version of the VHPD powertrain. See 340R supplement for full specifation. Elise Type 79: July '99 Available based on either standard or 111S versions. Black body colour. All cars have gold painted grilles as follows; radiator air intake, radiator outlet, engine lid outlet, rear clamshell recess, engine bay intake. All cars have gold painted 111S type road wheels, black and gold Alcantara steering wheel, gold painted dash insert panels, 111S type black leather seats with gold Alcantara centres, gold decals on rear body and dash, black and gold nose badge, Union Flag decal on rear. Standard versions will also have headlamp covers and rear wheelarch spats. Elise Type 49: October '99 Available based on either standard or 111S versions. Two tone red/ white body colour. All cars have gold painted 111S type road wheels, black and red Alcantara steering wheel, 111S type black leather seats with red Alcantara centres, gold decals. Standard versions also have headlamp covers and rear wheelarch spats. Elise ‘Millenium’ : October ‘99 Available based on either standard or 111S versions. Atlantis Blue body colour. All cars have blue Alcantara steering wheel pad and sill trim panels, 111S type black leather seats with blue Alcantara centres. Standard versions also have111S type road wheels. rear wheelarch spats and headlamp covers. Cars were usually supplied with a range of dealer fitted Lotus accessories. Sport 160: February ‘00 SVA: VIN: Y 00601 to 00650 WVTA: VIN: Y 0651 onwards First 50 cars with Single Vehicle Approval. Subsequent cars Whole Vehicle Type Approved. High performance derivative, based on 111S specification with 160 PS fixed valve timing engine. WVTA versions require airbox modifiication and sport exhaust fitment for full power release. Other features include new engine controller, sport suspension, ‘race’ wheels, plinth mounted rear aerofoil, Alcantara trimmed seats and steering wheel pad, body decals. Exige: July ‘00 VIN: Y 0001 (Character 13 = 8) - model specific serial number sequence Road going version of the Elise race series car, with 178bhp 340R engine, close ratio transmission, sport suspension and larger 12-spoke black finish wheels (16x7 & 17x8.5) with Yokohama A039 tyres. Front and rear clamshells styled as race car with pillar mounted rear aerofoil. Tinted polycarbonate rear tailgate with air ducting, linked to roof mounted air intake duct. Optional Alcantara sports seats and 340R harnesses. Meta security system. Roof mounted radio aerial. Autumn ‘00: Elise WVTA models discontinued with the introduction of the new 2001 model year Elise. SVA cars built in 2001: base Elise, 111S, Sport 160/190 and Exige. Last Classic Elise built was VIN: 1 2287; last Exige was VIN: 1 0604 Updated 2nd January 2018 10.00 Body 13.27 Seat Belts, front 10.01 10.02a 10.04 10.09 10.11 10.11a 10.15 10.17 10.20 10.25 10.31 Body: Front & Rear Clamshells & Fixings Body: Sill Panels, Windscreen Frame & Rear Bulkhead Crash Structures Front Services Access Panels Tailgate & Release Mechanism Tailgate & Release Mechanism Door Shells, Beams, Hinges Door Latch Mechanism Rear Window Shroud & Fixings Undertray & Diffuser Towing Strut/ Hook 14.00 Pedal Box & Fascia 14.01 14.05 14.05a 14.10 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware Fascia Structure & Supporting Hardware AC Cars Instrument Cowling 15.00 Interior Trim 11.00 Glazing and Seals 11.01 11.02 Windscreen, Door Glass, Seals & Weather Strips Door Window Lift Mechanism 15.05 15.11 15.13 15.14 15.19 15.23 15.24 15.30 Interior Driving Mirror & Sunvisors Interior Trim & Stowage Provision Front Door Trims Interior Trims Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Luggage Compartment Stowage Luggage Compartment Carpet Carpeting & Mats 12.00 Exterior Fittings 17.00 Electrical 12.01 12.02 12.03 12.04 12.05 12.07 12.09 Wheelarch Liners Soft Top Roof, Cant Rails, Roof Bows Grilles and Louvres Roof Panel, Seals & Fixings Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 13.00 Seats & Seat Belts 13.01 13.02 13.02a 13.02b Seat Runners Seat Assemblies, front Competition Drivers Seat, Fixings. Harness Competition Style Seat, Fixings.Harness 17.01 17.03 17.05 17.06 17.06a 17.07 17.11 17.13 17.17 17.21 17.27 17.31 Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors ECM/Electrics Mounting Brackets Instruments, Tell Tales, & Displays Exterior Lamps, Except Headlamps Headlamps Interior Lamps Windscreen Wiper Motor, Wipers & Washers In Car Entertainment Battery, Clamps, & Cables Date: 19-Jan-11 Function Code List: Page 1 of 3 17.33 Security Alarm System, Parking Sensors & Camera 32.00 Steering 18.00 Heating, Ventilation, Air Conditioning 18.02 18.03 18.05 18.07 18.07a 18.07b 18.09 18.09a 18.11 18.11a 18.12 18.13 18.14 18.15 AC Evaporator Housing AC Components, Pipes, Hoses Heater, Pipes, Hoses Interior Blower Motor, Heater Matrix, Intakes & Ducting AC Interior Blower Motor AC/ Heater: Blower Motor/Heater Assy, Intakes & Ducting Driver Operated Controls AC/Heater Driver Operated Controls AC Vacuum Controls AC/Heater Vacuum Controls AC/Heater Air Distribution Plenum Air Trunking, Ducts & Ventilators AC Air Recirculation System Auxillary AC Unit 32.01 32.03 32.05 32.06 Rack & Pinion, & Lower Column Power Steering unit, Reservoir, Plumbing Upper Column, Steering Wheel Motorsport Steering Wheel Kit 33.00 Brakes 33.01 33.03 33.05 Brake Discs, Calipers, & Parking Brake Assembly Master Cylinder, Servo, ABS Controller, Pipes & Hoses Parking Brake Mechanism 34.00 Wheels & Tyres 34.01 Wheels, Tyres & Valves 40.00 Engine 19.00 Labels & Literature 19.01 19.03 Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals 30.00 Chassis 30.01 30.02 30.19 Chassis, Subframes Seat Belt Mounting Frames, Stays Longerons 31.00 Suspension 31.01 31.03 31.03a 31.03b Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs Rear Suspension Incl. Hubs, Steel Hub Carrier Uniball Rear Toe Link Kit (MOTORSPORT) 40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.07a 40.09 40.11 40.13 40.15 40.17 40.19 40.21 Engine Assemblies Engine Block & Oil Pick up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Camshafts, Tappets, Cam Cover VVC Pistons, Con-rods, Liners Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold Date: 19-Jan-11 Function Code List: Page 2 of 3 40.23 AC Compressor 41.00 Belts and Pulleys 41.01 41.01a 41.03 Camshaft Belts, Guards & Pulleys Camshaft Belts, Guards & Pulleys, VVC Auxiliary Drive Belts & Pulleys 42.00 Induction Systems 42.01 42.04 42.05 42.07 42.07a Airboxes, Trunking & Air Filters Throttle Body, Mechanism & IAC Valve Fuel Injection System Inlet Manifold, Plenum & gaskets Inlet Manifolds, Plenum & Gaskets VVC 44.00 Fuel System 44.01 44.03 44.05 Fuel Tanks, Filler Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 45.05 Exhaust System Heatshields 46.00 Cooling 46.01 46.02 46.03 Engine Cooling System & Fan Engine Cooling System & Fans, AC Cars Oil Cooler/Heat Exchanger & Pipes 47.00 Transmission 47.01 47.03 47.05 47.06 Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Gear Selector Mechanism, Internal Date: 19-Jan-11 Function Code List: Page 3 of 3 47.07 47.11 47.15 Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals 60.00 Special tools 60.01 60.01a 60.02 60.03 Tool Kit Diagnostic Equipment Special Tools Fire Extinguisher, Gulf States 80.00 Bulk Items 80.20a Touch-in Paint Pencil Range 36/38 7 3 35 8 5 9 37/38 19 11 2 10 22 20 12 1 4 26 25 24 11 12 14 28 12 11 31 30 24 14 25 26 23 32 11 15 11 12 13 12 See 17.06a 46 29 45 21 47 20 19 16 17 39 18 40 41 42 10.01 43 44 27 33 34 6 Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description Remarks 01 Front Clamshell** Includes H/lamp bezels, items 3/4 01a Front Clamshell** Less H/lamp bezels, items 3/4 02 Rear Clamshell, rectangular license plate 02a Option Part Number Qty B111B0170J 1 111S, Sport 135, 160, 190, Type '49' B111B0356J 1 Prior to VIN* (see below), includes items 5 & 6 UK/Europe A111B0169J 1 Rear Clamshell, square license plate Prior to VIN* (see below), includes items 5 & 6 Australia/Japan A111B0325J 1 02b Rear Clamshell/Boot-Box Assy., rectangular license plate From VIN* (see below) UK/Europe/plus Japan '99 MY B111B0169J on 1 02c Rear Clamshell/Boot-Box Assy., square license plate From VIN* ( see below) Australia/plus Japan prior to '99 MY B111B0325J 1 02d Rear Clamshell/Boot-Box Assy., rectangular license plate Also Sport 160, cars with spoiler & spats 111S, UK/Europe/plus Japan '99 MY on A111B0582J 1 02e Rear Clamshell/Boot-Box Assy., square license plate Cars with spoiler & spats 111S, Australia/plus Japan prior to '99 MY A111B0583J 1 03 Headlamp Bezel, RH A111B0330K 1 04 Headlamp Bezel, LH A111B0329K 1 05 Shear Plate, RH Part of clamshell, items 2/2a C111B0110F 1 06 Shear Plate, LH Part of clamshell, items 2/2a C111B0109F 1 07 Rubber Buffer X046B6113Z 2 08 Setscrew, M8 x 35, hex. hd. A075W1041Z 2 Function Code: 10.01, Page: 1 Updated 5th December 2016 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description 09 Remarks Option Part Number Qty Locknut, M8 A075W3026Z 2 10 Washer, flat, M8 x 25 x 1.4 A111W4156F 2 11 Screw, M8 x 25 btn cap blk, clamshell fix. A111W7115F 18 11a Screw, M8 x 25 btn cap s/s, clamshell fix. A111W7175F 18 12 Washer, M8 x 25 blk A111W4156F 18 12a Washer, M8 x 25 s/s A075W4021Z 18 13 Shimplate, (plastic), clamshell to sill, 1.6mm A111U0285K As req. 13a Shimplate, (plastic), clamshell to sill, 2.4mm A111U0286K As req. 14 Washer, neoprene, M8 x 8 x 3 A111U6055F 8 15 Spirenut, M5 B100W6372F 3 16 Washer, flat, 3/16" x 3/4" A075W4009Z 3 17 Washer, spring, 3/16" A075W4030Z 3 18 Screw, pozi. M5 x 16, clamshell to front undertray A082W5107F 3 19 Screw, M6 x 20, clamshell fix. A082W5206F 6 20 Washer, shakeproof, M6, A075W4046Z 6 21 Washer, flat, M6 x 15 x 1.5 A075W4015Z 6 22 Bracket, rear clamshell, RH Part of clamshell assy. B111B0114F 1 23 Bracket, rear clamshell, LH Part of clamshell assy. B111B0113F 1 24 Setscrew, M8 x 20, hex. hd. rear clamshell fix. A075W1038Z 2 25 Washer, spring, M8 A075W4036Z 2 26 Washer, flat, M8 x 25 x 1.4 A075W4021Z 2 Function Code: 10.01, Page: 2 Updated 5th December 2016 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description Remarks Option 27 Bracket, short, harness to clamshell front and rear 28 Mounting Plate, number plate lamp 29 Cage nut, M5, attachment of electrics panel 30 Mounting Plate, indicator repeater lamp 31 Drain, engine cover gutter 31a Drain, engine cover gutter 32 Hose Clip, 16 - 25mm A079K6018F 1 33 PVC Tube, 5/8", engine cover gutter drain A075U6083V 1 33a PVC Tube, 5/8", engine cover gutter drain A111U0432V 1 34 'P' Clip, open, drain tube fix. A075W6230F 1 35 Bracket, long, harness to clamshell, front A111M0020K 2 36 Headlamp Cover, 4.0mm, RH Fits clamshell, item 1a 111S, Sport 135, 160, 190, Type '49' B111U0328F 1 36a Headlamp Cover, 1.5mm, RH Fits clamshell, item 1 Accessory only C111U0328F 1 37 Headlamp Cover, 4.0mm, LH Fits clamshell, item 1a 111S, Sport 135, 160, 190, Type '49' B111U0327F 1 37a Headlamp Cover, 1.5mm, LH Fits clamshell, item 1 Accessory only C111U0327F 1 38 Butyl Seal, cover fixing. A111U6071V R/B 111S, Sport 135, 160, 190, Type '49' A100B6207V 1.8M 39 Rear Spoiler 111S, Sport 160 A111B0553K 1 39a Rear Spoiler, GRP composite MOTORSPORT A111B0568J 1 39b Rear Spoiler, part carbon fibre MOTORSPORT A111B0569J 1 Part of clamshell assy. Part of clamshell assy. Boot-box clamshell Part Number Qty A111M0021K 4 A111M0048F 2 A111W6609F 2 A111U0073F 2 A111B0176F 1 A111U0432 Boot-box clamshell Function Code: 10.01, Page: 3 Updated 5th December 2016 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description 40 Remarks Option Part Number Qty Gasket, rear spoiler to clamshell 111S, MOTORSPORT A111B0552K 2 41 Spreader Plate 111S, Sport 160, MOTORSPORT A111B0557F 2 42 Washer,flat, M8 111S, Sport 160, MOTORSPORT A075W4020Z 4 43 Washer, spring, M8 111S, Sport 160, MOTORSPORT A075W4036Z 4 44 Setscrew, M8 x 25, hex. hd., spoiler fix. 111S, MOTORSPORT A111W1156F 4 44a Setscrew, M8 x 45, hex. hd., spoiler fix. Sport 160 A075W2040Z 4 45 Plinth, spoiler mounting, LH Sport 160 A111B0703F 1 45a Plinth, spoiler mounting, RH Sport 160 A111B0702F 1 46 Gasket, plinth to spoiler, LH Sport 160 A111U0515K 1 46a Gasket, plinth to spoiler, RH Sport 160 A111U0514K 1 47 Gasket, plinth to clamshell, LH Sport 160 A111U0513K 1 47a Gasket, plinth to clamshell, RH Sport 160 A111U0512K 1 48 Blanking Grommet Fuel pump fuse & ALDL access Boot-box clamshell A111U6061F 2 49 Elbow, gutter drain Not illustrated Boot-box clamshell A111U6065F 1 For spoiler with plinth *VIN: W 4429 (approx.) plus; 4140, 4315, 4365, 4383. less 4653 **Some early cars had perspex headlamp covers, check the car before ordering Function Code: 10.01, Page: 4 Updated 5th December 2016 2 15 1 16 25 12 19 See 10.11 22 17 3 30 23 21 26 6 20 12 28 9 13 12 7 16 12 15 25 14 23 18 10 5 8 11 29 27 See 15.11 12 4 26 12 10.02a 26 24 Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Dep Part Description 01 Windscreen Frame Assembly 02 Gutter, windscreen frame 03 Sill Panel, RH 03a Remarks Option Part Number Qty Painted B111B0173J 1 A111B0106K 1 RHD A111B0168J 1 Sill Panel, RH LHD, A111B0166J R/B A111B0168J 1 04 Sill Panel, LH RHD A111B0167J 1 04a Sill Panel, LH LHD, A111B0165J R/B A111B0167J 1 05 Rear bulkhead Assembly Prior to AC commonisation Painted A111B0172J 1 05a Rear bulkhead Assembly AC commonisation Painted A111B0376J 1 06 Capping Rail, rear bulkhead Painted B111B0006K 1 07 Panel, 'B' post closing, RH Part of sill panel assy. A111B0150K 1 08 Panel, 'B' post closing, LH Part of sill panel assy. A111B0149K 1 09 Baffle, sill panel, RH Part of sill panel assy. B111B0154K 1 10 Baffle, sill panel, LH Part of sill panel assy. B111B0153K 1 11 Baffle, scuttle to fascia top B111B0026K 1 12 Captive Nut, M8, big hd. A111W6592F 18 13 Packing Piece, screen frame A111U0290F 2 14 Tapping Plate, screen frame A111B0180F 2 15 Screw, M6 x 20, hex. hd. A111W1155F 4 16 Washer, flat, M6 x 15 x x1.5 A082W4133F 4 17 Bracket, 'A' post, RH B111B0112F 1 18 Bracket, 'A' post, LH B111B0111F 1 Function Code: 10.02a, Page: 1 Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Dep Part Description Remarks 19 Grommet 20 Blanking Grommet, 12.5mm 21 Option Part Number Qty Fitted driver's side only X036B6010Z 1 Fitted passenger side only A100B6163F 1 Plate, wiper assy. mounting, centre B111B0009K 1 22 Plate, wiper assy. mounting, outer B111B0010K 2 23 Backing Plate, capping rail A111B0295F 2 24 Captive Stud. M6 X 25, bulkhead to heatshield fix. A082W6310F 2 25 Edge Finisher, 'B' post B111U0231K 2 26 Blanking Grommet, 12.5mm sill panels & bulkhead A100B6163F 12 27 Foam Strip, self adhesive, 10 x 3mm, bulkhead/chassis seal A111P0214K 1 28 Foam Strip, cellular PVC, self adhesive, inner sill panels A111B6000V As req. 29 Blanking grommet, passenger 'B' post Fits unused engine cover release cable hole A082B6057F 1 30 Universal Hole Plug, front RH sill panel Covers holes for oil cooler pipes A100V6065F 2 Function Code: 10.02a, Page: 2 2 12 1 3 10 8 4 7 5 9 6 10.04 Updated 2nd February 2015 Service Parts List Function Code 10.04 Crash Structures Dep Part Description 01 Remarks Part Number Qty Front Crash Structure Assembly C111B0012J 1 02 Grommet, blanking, crash structure A082B6057F 1 03 Panel, front undershield A111B0011F 1 03a Panel, front undershield A111B0400F 1 04 Spirenut M5, undershield fix B100W6372F 6 05 Screw, M5 x 16, pozi., undershield fix A111W1163F 6 06 Washer M5 x 18 x 1.5, undershield fix. A075W4015Z 6 07 Screw, M6 x 12, flg. hd., undershield fix. A111E6007F 3 08 Alloy Plate. LH For A/R bar with rubber pivot bushes From VIN: W 3039 A111B0531F 1 08a Alloy Plate, RH For A/R bar with rubber pivot bushes From VIN: W 3039 A111B0530F 1 09 Pop Rivet, plate fix. A085W6259F 6 10 Washer, flat, 3/16" x 1/2", plate to crash structure A075W4000Z 4 11 Betaseal 1701, crash structure bonding Not illustrated A082B6281F 300mm 12 Grille, leaf green Bonded to crash structure A117B0466F 2 With outlet holes for oil cooler Option Sport 160, 190 Function Code: 10.04, Page: 1 Updated 2nd February 2015 27 10 1 11 12 13 See 10.01 22 23 17 24 2 18 5 3 19 16 25 9 20 26 8 15 21 14 10.09 4 7 6 Service Parts List Function Code 10.09 Front Services Access Panels Dep Part Description 01 Remarks Option Part Number Qty Front Bonnet Assembly A111B0076J 1 02 Shim, 1mm, hinge to bonnet A111U0374F As req. 02a Shim, 4mm, hinge to bonnet A111U0375F As req. 03 Bracket Front Hinge B111U0028F 1 04 Hinge Rotor B111U0029F 1 05 Washer, shakeproof, M5 A075W4045Z 2 06 Setscrew M5 x 16, hex. hd. A082W1088F 2 07 Buffer, hinge upstop A075U6050F 2 08 Setscrew, M6 x 25, hex. hd. A111W1150F 3 09 Washer, flat, M6 x 14 A082W4133F 3 10 Striker Pin A082U6091F 1 11 Nut, striker pin A111U6021F 1 12 Spring, striker pin A111U6023F 1 13 Spring Retainer Cup A111U6022F 1 14 Abutment, release cable A111U0096F 1 15 Release Cable, front bonnet B111U0031F 1 16 Grommet A082L6159F 1 17 Screw, M8 x 20, pan hd.,pozi. A075W5095Z 2 Bonded to front clamshell Hinge pivot Function Code: 10.09, Page: 1 Updated 1st December 2014 Function Code 10.09 Front Services Access Panels Dep Part Description 18 Remarks Option Part Number Qty Washer, shakeproof, M8 A075W4048Z 2 19 Guide Plate A100U0035F 1 20 Slider Assembly A082U6087F 1 21 Spring, slider assembly A111U6020F 1 22 Finisher, outlet grille LH A111B0135K 1 23 Finisher, outlet grille RH A111B0134K 1 24 Outlet Grille, LH A111B0130F 1 24a Outlet Grille, gold, LH A111B0663F 1 25 Outlet Grille, RH A111B0131F 1 25a Outlet Grille, gold, RH A111B0662F 1 26 Spacer Hinge Pivot A111U6035F 2 27 Nut Plate, M10, floating, striker pin fix. A111U0032F 1 JPS 111S JPS 111S Function Code: 10.09, Page: 2 Updated 1st December 2014 2 30 1 32 23 31 29 33 37 34 38 35 27 39 36 28 18 20 24 19 3 23 15 4 21 22 14 5 12 25 17 6 7 10 16 11 8 13 9 10.11 Service Parts List Function Code 10.11 Tailgate & Release Mechanism Dep Part Description Remarks Option Part Number Qty 01 Engine Cover Assembly, alloy With locating channel for boot bag lid Boot bag clamshell B111B0086J 1 01a Engine Cover Assembly, alloy With locating bracket for cover prop Boot-box clamshell C111B0086J 1 01b Engine Cover Assembly, composite All cars from VIN: X 5722 111S A111B0421K 1 02 Nut Plate, M10, floating B111U0032F 1 03 Weather Seal, clamshell flange A089U6055F As req. 04 Shim, 1mm, hinge to engine cover A111U0372F As req. 04a Shim, 4mm, hinge to engine cover A111U0373F As req. 05 Buffer, hinge upstop A075U6050F 2 06 Hinge Rotor B111U0034F 1 07 Washer, flat, M6 x 14 A082W4133F 3 08 Setscrew, M6 x 25 hex. hd. A111W1150F 3 09 Bracket Rear Hinge Bonded into engine bulkhead C111U0033F 1 10 Screw, M5 x16, pan hd. pozi. Hinge pivot A082W1088F 2 11 Washer, shakeproof, M5 A075W4045Z 2 12 Washer, flat, 3/16 x 3/4 A082W4107F 4 13 Spacer, hinge pivot A111U6035F 2 14 Washer, shakeproof, M8 A075W4048Z 2 Function Code: 10.11, Page: 1 Updated 1st December 2014 Function Code 10.11 Tailgate & Release Mechanism Dep Part Description 15 Remarks Option Part Number Qty Screw, M8 x 20, pan hd. pozi. A075W5095Z 2 16 Slider Assembly A082U6087F 1 17 Mounting Plinth, latch assy. B111B0158K 1 18 Striker Pin A082U6091F 1 19 Spring, striker pin A111U6023F 1 20 Nut, striker pin A111U6021F 1 21 Spring Retainer Cup A111U6022F 1 22 Finisher Ring, release handle to 'B' post A111U0142K 1 23 Abutment, engine cover release cable A111U0141F 1 24 Grommet, 5mm ID, release cable A111B0085K 1 25 Cable, engine cover release A111U0553F 1 26 Grille, rear, RH Alloy engine cover B111B0046F 1 26a Grille, rear, RH Composite engine cover 111S/ VIN: X 5722 on A111B0538F 1 26b Grille, gold, rear, RH Composite engine cover JPS 111S A111B0666F 1 27 Grille, rear, LH Alloy engine cover B111B0047F 1 27a Grille, rear, LH Composite engine cover 111S/ VIN: X 5722 on A111B0539F 1 27b Grille, gold, rear, LH Composite engine cover JPS 111S A111B0667F 1 28 Grille, front, LH Alloy engine cover B111B0045F 1 28a Grille, front, LH Composite engine cover 111S/ VIN: X 5722 on A111B0537F 1 28b Grille, gold, front, LH Composite engine cover JPS 111S A111B0665F 1 29 Grille, front, RH Alloy engine cover B111B0044F 1 Bonded to rear clamshell Function Code: 10.11, Page: 2 Updated 1st December 2014 Function Code 10.11 Tailgate & Release Mechanism Dep Part Description Remarks Option Part Number Qty 29a Grille, front, RH Composite engine cover 111S/ VIN: X 5722 on A111B0536F 1 29b Grille, gold, front, RH Composite engine cover JPS 111S A111B0664F 1 30 Locating Channel, boot bag lid, alloy engine cover Bonded to engine cover Boot bag cars A111U0248F 1 30a Locating Bracket, prop, alloy engine cover Bonded to engine cover Boot-box prior to VIN: X 5722 A111U0474K 1 30b Locating Bracket, prop, composite engine cover Bonded to engine cover 111S/ VIN: X 5722 on A111U0474K 1 31 Prop, alloy engine cover Boot-box prior to VIN: X 5722 A111U0473F 1 31a Prop, composite engine cover 111S/ VIN: X 5722 on B111U0435F 1 32 Setscrew, M6 x 25, button hd., blk. A075W7016Z 1 33 Pivot Bush, prop A089U1518F 1 34 Washer, flat, M8 x 25 B075W4021Z 1 35 Washer, flat, M10 x 20.5, blk. A075W4024Z 1 36 Nyloc Nut, M6 A075W3009Z 1 37 Retaining Clip, prop A082W6325F 1 38 Washer, flat, 3/16 x 1/2", blk. A075W4063Z 1 39 Screw, No.8 x 3/8", pan hd. pozi., blk. A082W5187F 1 Function Code: 10.11, Page: 3 Updated 1st December 2014 25 22 19 18 24 26 20 17 27 28 8 16 3 7 21 22 10 14 15 13 12 4 5 6 8 2 10 12 11 9 29 23 1 10.15 Updated 24th January 2013 10 Service Parts List Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description Remarks 01 Door Assembly, LH 01a Door Assembly, RH 02 Option Part Number Qty Includes front glass guide channel B111B0061J 1 Includes front glass guide channel B111B0060J 1 Door Beam, LH C111U0023F 1 02a Door Beam, RH C111U0022F 1 03 Hinge, chassis to door beam A111U0055F 2 04 Setscrew, M6 x 20, hex. hd., beam to door fix. A075W1030Z 4 05 Washer, shakeproof, M6 A075W4046Z 4 06 Washer, flat, M6 x 1.5 A075W4015Z 4 07 Spacer, door beam B111U0196F 2 08 Shim, door hinge, 1.0mm A111B0316F As req 08a Shim, door hinge, 1.5mm A111B0317F As req 08b Shim, door hinge, 2.0mm B111B0314F As req. 08c Shim, door hinge, 3.0mm B111B0315F As req 09 Screw, M8 x 30, cap hd. A089W7052F 8 10 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 18 11 Screw, M6 x M20, hex. hd. A075W1030Z 4 12 Washer, flat, M6 A075W4013Z 8 13 Nut, M6, Nyloc A075W3009Z 4 Obsolete 31/01/97 Function Code: 10.15, Page: 1 Updated 1st December 2013 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description Remarks 14 Spring Plate, door check use in conjunction with support plate see SB 1998/16 15 Option Part Number Qty C111B0174F 2 Support Plate, door check spring C111B0175F 2 16 Bearing, door hinge A111U6025F 4 17 Bush, door hinge A111U0057F 4 18 Screw, M10 x 30, cap hd. A075W7030F 4 19 Dust Cap, door hinge A111U6024F 2 20 Door Stop Buffer Strip Cut to fit, 135mm, 2 off B111B0177V As req. 21 Setscrew, M8 x 20, hex. hd. Door beam to door A075W1038Z 4 22 Washer, shakeproof, M8 A075W4048Z 10 23 Buffer, self adhesive, door shut gap A111J6025F 10 24 Nutplate, door hinges A111U0056F 4 25 Bolt, M8 x 45, hex,hd.,beam to rear bracket, upper A075W2040Z 2 26 Setscrew, M8 x 25, hex. hd.,, beam to rear bracket, lower A075W1039Z 2 27 Finisher Ring, door drainholes A075P6064F 2 28 Nutplate, door to beam, upper Bonded inside doorshell B111B0082F 2 29 Nutplate, door to beam, lower Bonded inside doorshell A111B0081F 2 B111B0178K R/B Fitted in chassis *door curtain not availiable* Function Code: 10.15, Page: 2 Updated 1st December 2013 9 40 8 2 10 14 7 15 6 16 5 38 4 7 4 6 1 37 20 21 36 11 7 17 12 4 6 18 4 3 19 39 4 24 23 25 29 34 13 30 31 26 35 35 22 27 28 10.17 Updated 24th June 2011 32 33 11 Service Parts List Function Code 10.17 Door Latch Mechanism Dep Part Description Remarks 01 Vehicle Lock Set Comprising; 2 door lock assys., 1 steering lock barrel, pair of keys 02 Option Part Number Qty A111U0326S 1 Blanking Grommet, linkage access hole A082B6057F 2 03 Nut, nyloc, M6, support brkt fix A075W3009Z 2 04 Washer, flat, M6 x 12.1 x 1.4, support brkt fix A075W4013Z 12 05 Support Bracket, release button, LH A111U0093F 1 05a Support Bracket, release button, RH A111U0092F 1 06 Washer, spring, M6, support brkt. fix. A075W4035Z 6 07 Setscrew, M6 x 16, support brkt. fix. A075W1028Z 6 08 Screw, M5 x 10, pozi, cover plate fix A111W5223F 2 09 Cover Plate, mechanism access hole B111U0094K 2 10 Fixing Strap, cover plate A111U0095K 2 11 Nylon Clip, linkage retention A082U6267F 4 12 Lever, door latch release A111U0122F 2 13 Roll Pin, door latch lever to spindle retention A111U6560F 2 14 Shim, expanded stainless, door striker attachment A111U0215F 2 15 Shim, 2mm, door striker pin A111U0220F 2 16 Shim, 4mm, door striker pin A111U0219F 2 17 Front Collar, door striker pin A111U0138F 2 Function Code: 10.17, Page: 1 Updated 24th June 2011 Function Code 10.17 Door Latch Mechanism Dep Part Description 18 Remarks Option Part Number Qty Finisher, door striker pin A111U0137K 2 19 Washer, striker A111U0136F 2 20 Washer, flat, M12 x 24 x 1.6, door striker pin A075W4071F 2 21 Striker Pin, door latch A111U6003F 2 22 Release, door latch, interior, LH Includes handle A111U6005F 1 22a Release, door latch, interior, RH Includes handle A111U6004F 1 23 Screw, No. 8 x 3/4", pozi., door release fix. A075W5074Z 6 24 Spire Nut, No 8 captive, door release fix. A075W6016Z 4 25 Plastic Clip, interior release rod guide A075J6027Z 4 26 Rod, interior release to latch, LH B111U0133F 1 26a Rod, interior release to latch, RH B111U0132F 1 27 Foam Strip, 19 x 3mm A082U6067F As req. 28 Latch mechanism, LH A111U0389S 1 28a Latch mechanism, RH A111U0388S 1 29 Rod, latch to lever assy. A111U0134F 2 30 Screw, M6 x 12, pozi., door latch/ bracket fix. A111W5214F 10 31 Washer, shakeproof, M6, door latch fix. A075W4046Z 6 32 Bracket, door beam attachment, LH A111U0069F 1 32a Bracket, door beam attachment, RH A111U0068F 1 33 Spindle/Lever, door latch release, LH C111U0121F 1 33a Spindle/Lever, door latch release, RH C111U0120F 1 Function Code: 10.17, Page: 2 Updated 24th June 2011 Function Code 10.17 Door Latch Mechanism Dep Part Description 34 Remarks Option Part Number Qty Rod, latch to release button B111U0135F 2 35 Bush, lever/spindle assy. A111U6018F 4 36 Screw, M4 x 16 pozi., exterior door pull fix. A100W5133F 4 37 Washer, flat, M4 x 9 x 0.8, exterior door pull fix. A082W4099F 4 38 Door Pull, exterior A111B0028F 2 39 Screw, bracket to door A111W5214F 4 40 Bracket, release button LH B111U0091F 1 40a Bracket, release button RH B111U0090F 1 Function Code: 10.17, Page: 3 Updated 24th June 2011 5 10 1 13 2 7 4 12 8 3 6 11 9 10.20 Updated 24th January 2013 Service Parts List Function Code 10.20 Rear Window Shroud & Fixings Dep Part Description 01 Remarks Option Part Number Qty Roll Over Bar Fairing A111B0239J 1 02 Clip Upper, rear window retaining B111B0291F 2 03 Pop Rivet, rear window clip fix. A075W6070Z 4 04 Latch Assembly, fairing retention A111B6054F 2 05 Safety Catch A111U6036F 2 06 Keeper Plate B111B0290F 2 07 Pop Rivet, latch fix. A075W6070Z 4 08 Pop Rivet, keeper fix. A082W6512F 8 09 Gasket, roll bar cover LH C111B0247F 1 10 Gasket, roll bar cover RH C111B0248F 1 11 Buffer, plastic fastener A111W6535F 2 12 Lining, roll over bar fairing A111V0159K 2 13 Backing Plate, latch to fairing B111B0243F 2 Bonded inside fairing Function Code: 10.20, Page: 1 Updated 24th January 2013 1 10 9 11 8 8 11 7 8 7 5 4 6 5 4 7 6 3 2 10.25 3 6 Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks Option Part Number Qty 01 Undertray Without NACA ducts B111A0214F R/B A340A0020F 1 01a Undertray Assembly With NACA ducts A111A0220J B111A0220J 1 02 NACA Duct Part of item 1 A111A0218K 2 03 Screw, M8 x 25, button hd. A111W7115F 4 04 Washer, spring, M8 A075W4036Z 4 05 Washer, flat, M8 x 25 x 1.4 A111W4156F 4 06 Screw, M5 x 16, hex. hd. A111W1163F 16 07 Washer, flat, M5 x 25 x 1.4 A082W4098F 16 08 Spire Nut, M5 B100W6372F 16 09 Foam Strip, self adhesive, 10mm x 6mm A100B0431V As req. 10 Diffuser B111A0215F 1 11 Foam Strip, self adhesive, 19mm x 3mm A082U6067F 3 A082W5107F R/B Function Code: 10.25, Page: 1 3 8 4 7 6 2 1 5 4 3 10.31 Function Code 10.31 Towing Strut/ Hook Dep Part Description Remarks 01 Towing Eye Prior to 111S intro. 01a Towing Eye All cars from 111S intro. 02 Mounting Strut, towing eye Prior to 111S intro. 02a Mounting Strut, towing eye All cars from 111S intro. 03 Option Part Number Qty A111B0058F 1 A111B0399F 1 B111B0057F 1 A111U0456F 1 Setscrew, M8 x 35, hex. hd., grade 8.8 Zn A075W1035Z 3 04 Washer, flat, M8 x 1.4 Zn A075W4021Z 3 05 Towing Eye, rear Fixed to roll over bar reinforcement assy. MOTOR SPORT A111A0270F 1 06 Grommet Fitted in polycarbonate rear window MOTOR SPORT X036B6167Z 1 07 Lock Nut, M12, towing eye fix. MOTOR SPORT A100W3107F 1 08 Stud, M12, towing eye to roll-over bar MOTOR SPORT A111A0265S 1 111S 111S Function Code: 10.31, Page: 1 23 21 24 19 2 6 25 15/16 28 22 29 20 23 4 8 9 10 1 11 13 26 14 7 27 3 17 29 31 18 8 9 10 5 12 13 11.01 Updated 3rd October 2016 30 Service Parts List Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 01 Remarks Option Part Number Qty Windscreen B111B0037F 1 02 Windscreen Finisher B111U0088F 1 03 Spacer, windscreen alignment A075U0588Z 7 04 Primary Door Seal Assembly, RH 2460mm long D111U0160F 1 05 Primary Door Seal Assembly, LH 2460mm long D111U0161F 1 06 Door Glass Assembly, RH Includes stud carriers, item 27 C111B0038F 1 07 Door Glass Assembly, LH Includes stud carriers, item 27 C111B0039F 1 08 Carrier, inner waist seal Bonded into door assembly B111U0149F 2 09 Seal, door waist inner B111U6033F 2 10 Retainer door waist, outer seal A111U0148F 2 11 Seal, door waist, outer, RH A111U0200F R/B C111U0200F 1 12 Seal, door waist, outer, LH A111U0201F R/B C111U0201F 1 13 Edge Clip Outer seal attachment A111W6568F 18 14 Rear Window/Housing Assy, glass Non reflective From VIN: X 5558 A111B0562J 1 14a Rear Window, glass Prior to VIN: X 5558 C111B0187F 1 14b Rear Window, polycarbonate Light weight (has a hole in the top) MOTOR SPORT A111B0368S 1 15 Seal, rear window, self adhesive For non-reflective window assy. From VIN: X 5558 A111B6205F 2.25M 16 Seal, rear window Prior to VIN: X 5558 R/B B111B0236K A111B6056V 3M Bonded into door assembly Function Code: 11.01, Page: 1 Updated 3rd October 2016 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 17 Remarks Option Part Number Qty Door Cheater Seal A111U0119F 2 18 Pop Rivet, cheater seal fix. A079W6195F 2 19 Moulded Plastic Carrier, RH A111B0210K 1 20 Moulded Plastic Carrier, LH A111B0209K 1 21 Tongue Strip, RH C111B0220F 1 22 Tongue Strip, LH C111B0221F 1 23 Screw, No.6 x 3/4", csk. pozi., tongue strip fixing A075W5026Z 12 24 Gripper Strip A111B6044V 2M 25 Seal Support, plastic, RH A111B0360K 1 25a Seal Support, foam, RH B111B0286F 1 26 Seal Support, plastic, LH A111B0359K 1 26a Seal Support, foam, LH B111B0285F 1 27 Screw, No.6 x 3/4", csk. pozi., seal support to 'A' post A075W5026Z 6 28 Stud carrier A111U0341S 6 29 Clip, rear glass retention, lower B111B0188F 2 30 Pop Rivet, clip to capping rail A100W6397F 2 31 Storage Bag, rear window A111V0157J 1 32 Permabond Initiator INI 5 Not illustrated, refer to section BN Elise Service Notes A000Z0043F As req. 33 Permabond Flexon F246 Not illustrated, refer to section BN Elise Service Notes B089B6125V As req. Suppliied in metre lenghts Door seal to 'A' post Door seal to 'A' post Bonded to glass Function Code: 11.01, Page: 2 Updated 3rd October 2016 24 23 25 22 See 11.01 37 34 34 5 5a 2a 21 30 7 6 3 31 8 4 9 32 10 28 15 2 14 33 35 12 27 9 13 10 30 11 31 26 32 1 16 29 17 17 33 18 36 19 20 18 19 20 11.02 Updated 24th January 2013 Service Parts List Function Code 11.02 Door Window Lift Mechanism Dep Part Description 01 Remarks Part Number Qty Window Regulator, RH C111U0082K 1 01a Window Regulator, LH C111U0083K 1 02 Window Winder Handle, plastic A111U6008F 2 02 Windscreen Finisher B111U0088F 1 02a Window Winder Handle, alloy A111U0486F 2 02b Cap, window regulator handle A111U6010F 2 03 Spacer, window regulator handle A082W4109F 4 04 Screw, regulator handle fix, (incl. retaining clip) A111U6009F 2 04a Screw, flg. skt. hd., regulator handle fix, Alloy winder handle fix. not illustrated 111S A111W7183F 2 04b Washer, shakeproof, M5 Alloy winder handle fix. not illustated 111S A075W4045Z 2 05 Eccentric Stop B111U0084F 2 05a Mesh Washer, eccentric stop A111U0251F 1 06 Setscrew, eccentric stop fix. A100W1055F 2 07 Washer, shakeproof A075W4046Z 2 08 Setscrew, regulator fix A075W1028Z 2 09 Washer, spring, M6 A075W4035Z 6 10 Washer, flat,,M6 B082W4018F 6 Not illustrated Option 111S Function Code: 11.02, Page: 1 Updated 1st December 2014 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 11 Remarks Option Part Number Qty Washer, spacer A075W4016Z 2 12 Setscrew M6, regulator fix A075W1027Z 4 13 Guide Channel, window regulator A111U6011F 1 14 Washer, flat M5 A075W4000Z 4 15 Nyloc Nut, M5 A100W3113F 4 16 Channel Assembly, door glass, rear, RH C111U0040F 1 16a Channel Assembly, door glass, rear, LH C111U0039F 1 17 Spirenut, M5, channel assy., fix A100W6372F 8 18 Washer, flat, 3/16 x 3/4 x 16 SWG A075W4009Z 8 19 Washer, shakeproof, M5 A075W4045Z 4 20 Screw, M5 x 16, pozi., channel assy., fix. A082W5107F 8 21 Lift Channel, door glass assy., RH B111U0264F 1 21a Lift Channel, door glass assy., lLH B111U0265F 1 22 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 8 23 Washer, shakeproof, M8 Deleted - R/B Loctite243, A918E6027V A075W4048Z 2 24 Setscrew, M8 x 45, channel assy., fix. ` A075W1043Z 2 25 Locknut, guide channel fix. A907E6285F 6 26 Silent Channel, front B111U0054K 2 27 Silent Channel, rear B111U0053K 2 28 Bracket, upstop, LHF & RHR A111U0259F 2 Function Code: 11.02, Page: 2 Updated 1st December 2014 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 29 Remarks Option Part Number Qty Bracket, upstop, LHR & RHF A111U0260F 2 30 Screw, M6 x 20, hex. hd.,upstop bracket fix. A111W1155F 8 31 Washer, spring, M6 A075W4035Z 8 32 Washer, flat M6 x 15 x 1.5 A075W4015Z 8 33 Shim, 1.5mm, spacer upstop bracket A111U0337F As req. 34 Buffer, guide channel upstop A111U0268F 4 35 Channel Assembly, door glass, front, RH C111U0038F 1 35a Channel Assembly, door glass, front, LH C111U0037F 1 36 Nut Plate, glass stop bracket to door beam B111U0292F 4 37 Screw M5 x 12 CSK pozi, rail to door A100W5196F 2 Function Code: 11.02, Page: 3 Updated 1st December 2014 1 7 2 8 23 3 5 4 12 21 11 16 10 9 13 14 15 25 18 22 17 24 19 15 20 14 13 26 6 9 10 12 11 12.01 Service Parts List Function Code 12.01 Wheelarch Liners Dep Part Description 01 Remarks Option Part Number Qty Wheelarch Liner, front, RH B111B0162K 1 01 Housing, gear lever pivot A111F6008H 1 02 Wheelarch Liner, rear, RH B111B0124F 1 03 Wheelarch Liner, front, LH B111B0163K 1 04 Wheelarch Liner, rear, LH C111B0125F 1 05 Mudflap, front, RH A111B0312K 1 06 Mudflap, front, LH A111B0313K 1 07 Weather Seal, front liners B111U0194K 2x1.4M 08 Weather Seal, rear liners B111U0195K 2x1.2M 09 Screw, M5 x 25, pozi, pan hd. S/S, liner fix. A082W5185F 8 10 Washer, shakeproof, M5 A075W4045Z 4 11 Washer, flat, 3/16 x 0.5", S/S black A082W4129F 8 12 Rawlnut, M5, clamshells, front & rear A075W6074F 8 13 Screw, M6 x 25, pozi, pan hd. liner fix. Rear of front liner, front of rear liner to sills, rear liner to chassis & shear plate A075W5089Z 14 13a Plastic Fastener Rear of front liner to sill A100W6391F 6 14 Washer, shakeproof, M6 A075W4046Z 14 15 Washer, flat, M6 A075W4015Z 14 B111B0125K R/B Front of front liner, rear of rear liner to clamshells A075W5084F R/B A075W4011Z R/B Late cars Function Code: 12.01, Page: 1 Updated 2nd February 2015 Function Code 12.01 Wheelarch Liners Dep Part Description 16 Remarks Option Part Number Qty Rawlnut, M6 x 15, sills, chassis & shear plate A075W6140F 14 17 Screw, No.6 x 3/4", pozi, flange hd., mudflap to clamshell A075W5028F 2 18 Spirenut, No.6, mudflap top fix. A075W6013Z 2 19 Tape, 12.7mm, double sided, mudflap to sill fix. C075U6071V 0.7M 20 Fastener, mudflap to sills A111W6534F 4 20a Fastener, mudflap to sills, top fixing A100W6481F 2 21 Blanking Grommet, headlamp bulb access X026B0371Z 2 22 Grommet G2, 25mm, speed sensor harness A082L6181F 1 23 Blanking Grommet, 12.5mm, liner services plinth A100B6163F 3 24 Rear Wheelarch Spat, LH 111S A111B0541K 1 25 Rear Wheelarch Spat, RH 111S A111B0540K 1 26 Plastic Fastener, spat fix. 111S A079W6195F 10 Function Code: 12.01, Page: 2 Updated 2nd February 2015 1 27 34 25 16 28 26 See 19.01 20 21 19 17 13 18 11 2 24 23 6 29 7 22 8 30 9 15 14 10 See 19.01 14 3 12 32 4 31 5 12.02 Updated 2nd February 2015 Service Parts List Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description Remarks Option Part Number Qty 01 Soft Top Roof A level prior to VIN: W 3332 Beige/Black, from VIN: W 3332 B111B0303J 1 01 Soft Top Roof A level prior to VIN: W 3332 Burgundy/Black, from VIN: W 3332 B111B0304J 1 01 Soft Top Roof A level prior to VIN: W 3332 Green/Black, from VIN: W 3332 B111B0305J 1 01 Soft Top Roof A level prior to VIN: W 3332 Black/Sailcloth, from VIN: W 3332 B111B0240J 1 01 Soft Top Roof A level prior to VIN: W 3332 Black/Black Stayfast, from VIN: W 3332 B111B0241J 1 01 Soft Top Roof A level prior to VIN: W 3332 Blue/ Black Stayfast, from VIN:W 3332 B111B0242J 1 02 Bow, roof support A111B0213K 2 03 Cant Rail Assembly, LH Prior to VIN: W 3332 A111B0211K 1 03a Cant Rail Assembly, LH From VIN: W 3332 B111B0353J 1 04 Foam Gasket, cant rail front, LH Pior to VIN: W 3332 B111B0293F 1 05 Seal, cant rail, LH From VIN: W 3332 D111U0303F 1 06 Cant Rail Assembly, RH Prior to VIN: W 3332 A111B0212K 1 06a Cant Rail Assembly, RH From VIN:W 3332 B111B0352J 1 07 Foam Gasket, cant rail front, RH Prior to VIN: W 3332 B111B0294F 1 08 Seal, cant rail front, RH From VIN: W 3332 D111U0302F 1 Function Code: 12.02, Page: 1 Updated 2nd February 2015 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description 09 Remarks Option Part Number Qty Striker, cant rail. Prior to VIN: W 3332 A111B0208F 2 10 Catch, cant rail, LH Prior to VIN: W 3332 A111B0215F 1 10a Catch, cant rail, RH Prior to VIN: W 3332 A111B0216F 1 11 Shim, cant rail striker to body Prior to VIN: W 3332 A111B0218F 4 12 Shim, catch to cant rail Prior to VIN: W 3332 A111B0217F 4 13 Pin, striker to 'B' post Prior to VIN: W 3332 A111B6034F 2 14 Screw, No.10 x 0.5", pan hd., pozi., catch to cant rail Prior to VIN: W 3332 A075W5040Z 4 15 Screw, M5 x 30, button hd., striker to 'B' post Prior to VIN: W 3332 A111W7146F 2 16 Striker, cant rail, LH From VIN: W 3332 B111U0405F 1 16a Striker, cant rail, RH From VIN: W 3332 B111U0406F 1 17 Mounting Plate, cant rail catch, LH From VIN: W 3332 C111U0385F 1 17a Mounting Plate, cant rail catch, RH From VIN: W 3332 C111U0386F 1 18 Spring, cant rail catch From VIN: W 3332 A111U0387F 2 19 Shim, 1mm, cant rail catch adjustment From VIN: W 3332 A111U0400F As req. 19a Shim, 3mm, cant rail catch adjustment From VIN: W 3332 A111U0401F As req. 20 Screw, M5 x 20, cap hd., striker to 'B' post From VIN: W 3332 A111W7172F 2 21 Screw, M5 x 20, csk,pozi, catch assy. to cant rail From VIN: W 3332 A082W5134F 4 22 Screw, M4 X 10, pan hd., pozi., catch spring to plate From VIN: W 3332 B075W5079F 2 23 Washer, shakeproof, M4, catch spring to plate From VIN: W 3332 A075W4086F 2 24 Washer, flat, M4 x 9 x 0.8, catch spring to plate From VIN: W 3332 A100W4120F 2 25 Escutcheon, hood tail fixing A111B0200F R/B B111B0200F 2 Function Code: 12.02, Page: 2 Updated 2nd February 2015 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description Remarks 26 Tapping Plate, escutcheon to buttress Bonded to clamshell 27 Screw, M4 x 16, csk. hd., pozi., escutcheon to buttress 28 Tongue Strip, soft top to header rail 29 Press Stud Fastener, soft top to cant rail 30 Washer, flat, M5 x 16.5 x 1.6 31 Allen Key, soft top tensioning 32 Soft Top Bag 33 Cape, canopy weather cover 34 Cable Assembly Option Part Number Qty B111B0201F 2 A111W5219F 4 A111B0222K 1 A111B6076F 6 Bonded to roof bows A082W4115F 4 Stowed in RH rear quarter panel, see 15.11 B111B6042F 1 A111V0158J 1 A111V0211S 1 A111B0339J 1 Part of soft top assy. Not illustrated Accessory only Note: soft tops & cant rails from VIN: W 3332 are compatible with the Hardtop. see 12.04 Function Code: 12.02, Page: 3 Updated 2nd February 2015 2 4 8 5 1 7 9 3 11 6 10 8 12.03 Updated 24th January 2013 Service Parts List Function Code 12.03 Grilles and Louvres Dep Part Description Remarks 01 Grille, front intake, without driving lamps 02 Grille, front intake with driving lamps 02a Grille, gold, front intake with driving lamps 03 Grille, rear clamshell recess, LH 03a Grille, gold, rear clamshell recess, LH 04 Grille, rear clamshell recess, RH 04a Grille, gold, rear clamshell recess, RH 05 Plastic Fastener, front grille fix. 06 Option Part Number Qty 7 off fixings, item 05 B111B0041F 1 2 off fixings, item 05 B111B0059F 1 A111B0661F 1 B111B0183F 1 A111B0669F 1 B111B0184F 1 A111B0668F 1 A111W6534F 7 Screw, M5 x 16, pan hd. pozi., rear grille fix. to clamshell A082W5117F 4 07 Rubber Rawlnut, 5mm, rear grille fix. to clamshell A075W6074F 4 08 Grommet, rear grille fix, grille spigots, 4 off 2 off, front grille with driving lamps A082B6158F 6 09 Grille, front intake Moulded plastic 111S, Sport 160 A111B0485K 1 10 Screw, No.8 x 0.75", self tapping, pozi., grille fix. 111S, Sport 160 A100W5166F 2 11 Plastic Insert, grille fix. 111S, Sport 160 A111W3164F 2 JPS 111S Access to reverse lamp (RHD) JPS 111S Access to rear fog lamp (RHD) JPS 111S 7 off, grille item 01, 2 off, grille item 02 In driving lamp brackets Function Code: 12.03, Page: 1 Updated 24th January 2013 26 24 9 4 10 25 1 3 13 14 12 7 16 6 5 27 21 8 17 18 2 20 11 19 12.04 22 22 15 23 Service Parts List Function Code 12.04 Roof Panel, Seals & Fixings Dep Part Description Remarks Option Part Number Qty 01 Hardtop Kit, finished in primer Incl., cant rails, soft top, door seals Prior to VIN; W 3332 A111B0510S 1 01a Hardtop Kit, finished in gloss black Incl., cant rails, soft top, door seals Prior to VIN; W 3332 A111B0511S 1 01b Hardtop, finished in primer Excl., cant rails, soft top, door seals From VIN: W 3332 A111B0512S 1 01c Hardtop, finished in Gloss Black Excl., cant rails, soft top, door seals From VIN: W 3332 A111B0513S 1 01d Hardtop Fitting Kit A111B0484J 1 02 Hardtop Headlining, standard trim Cloth A111V0298S 1 02a Hardtop Headlining, optional trim Leather,black A111V0299S 1 02b Hardtop Headlining, optional trim Leather, golden tan A111V0300S 1 02c Hardtop Headlining, optional trim Leather, racing green A111V0301S 1 02d Hardtop Headlining, optional trim Leather, viking blue A111V0302S 1 02e Hardtop Headlining, optional trim Leather, begonia A111V0303S 1 02f Hardtop Headlining, optional trim Leather, orkney red wing A111V0304S 1 03 Clamp Assembly, hardtop to header rail A111B0382J 1 04 Hardtop Seal Assembly E111U0307F 1 05 Blanking Plug, clamp screw access A111V6031F 3 06 Finisher, clamp screw access hole A111U0203F 3 Function Code: 12.04, Page: 1 Updated 1st December 2014 Function Code 12.04 Roof Panel, Seals & Fixings Dep Part Description Remarks 07 Screw, M8 x 25, button hd., skt., clamp fix. Black finish 08 Washer, M8 x 15 x 2, rubber, clamp to hardtop 09 Black neophrene 10 Option Part Number Qty A111W7115F 3 A089W4093f 3 Fix to hardtop clamp A082B6177V As req. Foam seal, self adhesive, 19 mm x 5 mm Fix to hardtop clamp A082U6068V As req. 11 Buffer Pad, foam, LH Self adhesive A111U0376F R/B C111B0247F 1 12 Buffer Pad, foam, RH Self adhesive A111U0376F R/B C111B0248F 1 13 Locating Pin, hardtop to buttress escutcheons B111U0236F 2 14 Plate, pin retension, LH B111U0237F 1 15 Plate, pin retension, RH B111U0238F 1 16 Washer, flat, M8 x 16.6 x 1.4 mm A075W4020Z 2 17 Washer, crinkle, M8 A082W4114F 2 18 Locknut, M8, locating pin A075W3026Z 2 19 Latch Assembly A111B6054F 2 20 Bumper Foot, self adhesive A111U6054F 4 21 Retaining Tang, rear window location B111B0291F 2 22 Pop Rivet A100W6397F 8 23 Pop Rivet A075W6071Z 4 24 Fastener, firtree, seal assy. to hardtop A111W6622F 12 25 Washer, flat, seal assy. to hardtop A075W4013Z 24 26 Seal Insert, round section foam A082U6171V 2 27 Captive Fixing, M8, clamp to hardtop B082W3117F 3 Hardtop to cant rail striker Retains screw item 7 Function Code: 12.04, Page: 2 Updated 1st December 2014 17 15 18 16 13 7 14 1 12 4 2 21,21a,21b 19 5 3 22,22a,22b 9 11 6 24 23,23a 8 20 10 25 23b,23c 7 23d,23e 12.05 Updated 24th January 2013 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 01 Nose Badge, Lotus logo 01a Nose Badge, Lotus logo, black/gold 02 Remarks Option Part Number Qty A089U1816F 1 C079U4607F 1 Rawlnut, 5mm, rubber, nose badge fix. A075W6074F 2 03 Decal, elise, fascia A111U0227F 1 03a Decal, elise, gold, fascia, JPS, Type '49' A111U0498F 1 03b Decal, elise, fascia, smoke metallic Sport 160 A111U0509F 1 04 Decal, elise, charcoal, rear clamshell A111U0226F 1 04a Decal, elise, silver, rear clamshell A111U0225F 1 04b Decal, elise, gold, rear clamshell 50th Anniversary Cars A111U0488S 1 04c Decal, elise, gold, rear clamshell JPS, Type '49' A111U0497F 1 04d Decal, elise, smoke metallic, rear clamshell Sport 160 A111U0507F 1 05 Decal, Lotus, charcoal, rear clamshell A111U0224F 1 05a Decal, Lotus, silver, rear clamshell A111U0223F 1 05b Decal, Lotus, gold, rear clamshell 50th Anniversary Cars A111U0489S 1 05c Decal, Lotus, gold, rear clamshell JPS, Type '49' A111U0492F 1 05d Decal, Lotus, smoke metallic, rear clamshell Sport 160 A111U0508F 1 06 Film, blackout, front clamshell, to door shut face, LH A111B0341K 1 07 Film, front of cheater, LH/RH A111B0342K 2 JPS Function Code: 12.05, Page: 1 Updated 24th January 2013 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 08 Remarks Option Part Number Qty Film, rear of door shut face, LH B111U0221K 1 09 Film, side intake protection, LH A111B0283K 1 10 Film, sill protection, LH A111B0117K 1 11 Film, rear wheelarch protection, LH A111B0115K 1 12 Film, sill protection, RH A111B0118K 1 13 Film, rear wheelarch protection, RH A111B0116K 1 14 Film, side intake protection, RH A111B0284K 1 15 Film, cant rail striker, RH A111B0344K 1 16 Film, rear of door shut face, RH B111U0222K 2 17 Film, cant rail striker, LH A111B0343K 1 18 Film, blackout, front clamshell, to door shut face, RH A111B0340K 1 19 Film, blackout, front clamshell top fix. A111B0697S 2 20 Decal, 50th Anniversary, rear clamshell 50th Anniversary Cars A111U0490S 1 21 Decal, 111S, silver/blue, rear clamshell 111S A111B0626F 1 21a Decal, 111S, graphite/red, rear clamshell 111S A111B0627F 1 21b Decal, 111S, gold, rear clamshell JPS 111S A111U0493F 1 22 Decal, 111S, silver/blue, fascia 111S A111B0628F 1 22a Decal, 111S, graphite/red, fascia 111S A111B0629F 1 22b Decal, 111S, gold, fascia JPS 111S A111U0494F 1 23 Decal, Sport 135, behind doors '98 MY, Sport 135 A111B0595F 2 23a Decal, Sport 135, behind doors '99 MY, Sport 135 A111B0630F 2 Around fixing holes Function Code: 12.05, Page: 2 Updated 24th January 2013 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 23b Remarks Option Part Number Qty Decal, Sport 160, smoke metallic, behind doors Sport 160 A111B0701F 2 23c Decal, Sport 160, silver, behind doors Sport 160 A111B0722F 2 23d Decal, 160, smoke metallic, behind doors 160 A111U0580K 2 23e Decal, 160, silver, behind doors 160 A111U0581K 2 24 Decal, Union Flag, centre rear clamshell JPS 111S A111U0495F 1 25 Decal, '49' Sides of front clamshell Type '49' A111U0502F 2 26 Decal, gold stripe, 25mm Not illustrated, around red/white join line Type '49' A111U0499V 8m 27 Decal, gold stripe. 3mm Not illustrated, above item 29 on car sides Type '49' A111U0500V 4m 28 Film, paint protection, bulk Not illustrated, cut to fit A100B2477V As req. 29 Film Set, rear clamshell Not illustrated, comprises items: 9/11/13/14/15/17 Accessory only A111B0475J 1 30 Film Set, front clamshell & buttress protection Not illustrated, comprises items: 34/35/36/37/38/39 Accessory only A111B0574S 1 31 Film, nose side protection, RH Not illustrated, intake to wheelarch Accessory only A111B0516S 1 32 Film, centre, upper nose protection Not illustrated, above air intake, between headlamps Accessory only A111B0514S 1 33 Film, nose side protection, LH Not illustrated, intake to wheelarch Accessory only A111B0515S 1 34 Film, cheek edge protection Not illustrated, outboard of intake, Accessory only below 34 & 35 A111B0518S 2 35 Film, buttress protection, soft top fix. Not illustrated, around keyhole plate Accessory only A111B0517S 2 Function Code: 12.05, Page: 3 Updated 24th January 2013 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option Part Number Qty 36 Film, fuel filler recess edge protection Not illustrated, lower edge of recess Accessory only A111B0519S 1 37 Decal Set, Sport 160, smoke metallic Not illustrated (Obsolete) Sport 160 A111U0511F 1 38 Decal Set, Sport 160, silver Not illustrated (Obsolete) Sport 160 A111U0510F 1 Function Code: 12.05, Page: 4 Updated 24th January 2013 2 1 2 12.07 Function Code 12.07 Licence Plate Mountings Dep Part Description 01 02 Remarks Option Part Number Qty Front Number Plate Plinth A111B0049K 1 Plastic Fastener A111W6534F 5 Function Code: 12.07, Page: 1 2 1 5 9 8 12 13 4 3 6 9 10 11 8 7 12.09 Updated 4th October 2012 Service Parts List Function Code 12.09 Exterior Driving Mirrors Dep Part Description Remarks 01 Mirror Plinth, mounting, RH 01a Option Part Number Qty Not painted A111U0076F 1 Mirror Plinth, mounting, LH Not painted A111U0075F 1 02 Mirror Housing, Not painted common RH & LH B111U0117K 2 02a Mirror Housing, Primed common RH & LH A111U0424K 2 03 Glass Assembly, convex A111U6046F 2 03a Glass Assembly, flat A111U6039F 2 04 Bellows, mirror to plinth A111U6032F 2 05 Gasket, mirror plinth upper B111U0104F 2 06 Gasket, mirror plinth lower C111U0103F 2 07 Setscrew, M5 x 20, hex. hd. A075W1025F 4 08 Washer, internal shakeproof, M5 A075W4045Z 4 09 Washer, flat, M5 A075W4011Z 4 10 Blanking Tape A111V0206K 4 11 Blanking Grommet A100B6163F 2 12 Screw, M5 x 20, cap hd. A111W7126F 2 13 Screw, No 10 x 1", pan hd. pozi., plinth to mirror A075W5043Z 2 Australia only Function Code: 12.09, Page: 1 Updated 4th October 2012 2 6 7 1 3 5 4 13.01 Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Part Number Qty Seat Runners, driver, RHD A111V0012J 1 01a Seat Runners, driver, LHD A111V0011J 1 02 Seat Mounting Frame, passenger, RHD A111V0013F 1 02a Seat Mounting Frame, passenger, LHD A111V0014F 1 03 Screw, M8 x 20, cap hd. A111W7130F 2 04 Stop, seat runner B111V0017F 2 05 Screw, M8 x 25, cap hd. Runner front fix. A111W7115F 2 06 Screw, M8 x 16, cap hd. Mounting frame fix. A111W7125F 4 07 Screw, M8 x 12, button hd. Side brackets to seat fix. A111W7131F 4 Runner rear fix. Option Function Code: 13.01, Page: 1 1 5 6 8 7 2 10 9 13.02 Service Parts List Function Code 13.02 Seat Assemblies, front Dep Part Description 01 Remarks Option Part Number Qty Seat Assembly, driver, RHD Black leather A111V0197J 1 01a Seat Assembly, driver , LHD Black leather A111V0198J 1 01b Seat Assembly, driver, RHD Raffia leather A111V0502J 1 01c Seat Assembly, driver, LHD Raffia leather A111V0506J 1 01d Seat Assembly, driver, RHD Charcoal leather A111V0514J 1 01e Seat Assembly, driver, LHD Charcoal leather A111V0515J 1 01f Seat Assembly, driver, RHD Red leather A111V0094J 1 01g Seat Assembly, driver, LHD Red leather A111V0124J 1 01h Seat Assembly, driver, RHD Golden tan leather A111V0171J 1 01i Seat Assembly, driver, LHD Golden tan leather A111V0172J 1 01j Seat Assembly, driver, RHD Viking blue leather A111V0181J 1 01k Seat Assembly, driver, LHD Viking blue leather A111V0182J 1 01L Seat Assembly, driver, RHD Red wing leather A111V0200J 1 01m Seat Assembly, driver, LHD Red wing leather A1111V0201J 1 01n Seat Assembly, driver, RHD Blue leather A111V0093J 1 01o Seat Assembly, driver, LHD Blue leather A111V0123J 1 01p Seat Assembly, driver, RHD Magnolia leather A111V0246J 1 01q Seat Assembly, driver, LHD Magnolia leather A111V0245J 1 Function Code: 13.02, Page: 1 Updated 15th April 2011 Function Code 13.02 Seat Assemblies, front Dep Part Description 01r Remarks Option Part Number Qty Seat Assembly, driver, RHD Begonia leather A111V0186J 1 01s Seat Assembly, driver, LHD Begonia leather A111V0187J 1 01t Seat Assembly, driver, RHD Racing green leather A111V0176J 1 01u Seat Assembly, driver, LHD Racing green leather A111V0177J 1 01v Seat Assembly, driver, RHD Vinyl & hooding material A111V0215J 1 01w Seat Assembly, driver, LHD Vinyl & hooding material A111V0216J 1 01x Seat Assembly, driver, RHD Fawn leather A111V0091J 1 01y Seat Assembly, driver, LHD Fawn leather A111V0121J 1 01z Seat Assembly, driver, RHD Charcoal cloth A111V0090J 1 01zz Seat Assembly, driver, LHD Charcoal cloth A111V0120J 1 02 Seat Assembly, passenger, RHD Black leather A111V0196J 1 02a Seat Assembly, passenger, LHD Black leather A111V0481J 1 02b Seat Assembly, passenger, RHD Raffia leather A111V0504J 1 02c Seat Assembly, passenger, LHD Raffia leather A111V0508J 1 02d Seat Assembly, passenger, RHD Charcoal leather A111V0518J 1 02e Seat Assembly, passenger, LHD Charcoal leather A111V0499J 1 02f Seat Assembly, passenger, RHD Red leather A111V0007J 1 02g Seat Assembly, passenger, LHD Red leather A111V0501J 1 02h Seat Assembly, passenger, RHD Golden tan leather A111V0170J 1 02i Seat Assembly, passenger, LHD Golden tan leather A111V0482J 1 02j Seat Assembly, passenger, RHD Viking blue leather A111V0180J 1 Function Code: 13.02, Page: 2 Updated 15th April 2011 Function Code 13.02 Seat Assemblies, front Dep Part Description 02k Remarks Option Part Number Qty Seat Assembly, passenger, LHD Viking blue leather A111V0484J 1 02L Seat Assembly, passenger, RHD Red wing leather A111V0199J 1 02m Seat Assembly, passenger, LHD Red wing leather A111V0480J 1 02n Seat Assembly, passenger, RHD Blue leather A111V0006J 1 02o Seat Assembly, passenger, LHD Blue leather A111V0500J 1 02p Seat Assembly, passenger, RHD Magnolia leather A111V0247J 1 02q Seat Assembly, passenger, LHD Magnolia leather A111V0486J 1 02r Seat Assembly, passenger, RHD Begonia leather A111V0185J 1 02s Seat assembly, passenger, LHD Begonia leather A111V0485J 1 02t Seat Assembly, passenger, RHD Racing green leather A111V0175J 1 02u Seat Assembly, passenger, LHD Racing green leather A111V0483J 1 02v Seat Assembly, passenger, RHD Vinyl & hooding material Not issued 1 02w Seat Assembly, passenger, LHD Vinyl & hooding material Not issued 1 02x Seat Assembly, passenger, RHD Charcoal cloth A111V0003J 1 02y Seat Assembly, passenger, LHD Charcoal cloth A111V0497J 1 02z Seat Assembly, passenger, RHD Fawn leather A111V0004J 1 02z Seat Assembly, passenger, LHD Fawn leather A111V0498J 1 03 Seat Assembly, comfort, driver, RHD Not illus., 111S Black leather B111V0458J 1 03a Seat Assembly, comfort, driver, LHD Not illus., 111S Black leather B111V0459J 1 03b Seat Assembly, comfort, driver, RHD Not illus., 111S Raffia leather B111V0503J 1 03c Seat Assembly, comfort, driver, LHD Not illus., 111S Raffia leather B111V0507J 1 Function Code: 13.02, Page: 3 Updated 15th April 2011 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 03d Seat Assembly, comfort, driver, RHD Not illus., 111S Charcoal leather B111V0512J 1 03e Seat Assembly, comfort, driver, LHD Not illus., 111S Charcoal leather B111V0513J 1 03f Seat Assembly, comfort, driver, RHD Not illus., 111S Red leather Not issued 1 03g Seat Assembly, comfort, driver, LHD Not illus., 111S Red leather Not issued 1 03h Seat Assembly, comfort, driver, RHD Not illus., 111S Golden tan Not issued 1 03i Seat Assembly, comfort, driver, LHD Not illus., 111S Golden tan Not issued 1 03j Seat Assembly, comfort, driver, RHD Not illus., 111S Blue leather Not issued 1 03k Seat Assembly, comfort, driver, LHD Not illus., 111S Blue leather Not issued 1 03L Seat Assembly, comfort driver, RHD Not illus., 111S Magnolia leather B111V0473J 1 03m Seat Assembly, comfort, driver, LHD Not illus., 111S Magnolia leather Not issued 1 03n Seat Assembly, comfort, driver, RHD Not illus., 111S Green leather Not issued 1 03o Seat Assembly, comfort driver, LHD Not illus., 111S Green leather B111V0465J 1 03p Seat Assembly, comfort. driver, RHD Not illus., Type '49' Black leather/red alcantara B111V0548K 1 03q Seat Assembly, comfort driver, LHD Not illus., Type '49' Black leather/red alcantara B111V0550K 1 03r Seat Assembly, comfort. driver, RHD Not illus., JPS 111S Black leather/gold alcantara B111V0537J 1 03s Seat Assembly, comfort. driver, RHD Not illus., JPS 111S Black leather/gold alcantara Not issued 1 03t Seat Assembly, comfort, common Not illus., Sport 160 Black leather/red alcantara A111V0582J 2 03u Seat Assembly, comfort, common Not illus., Sport 160 Black leather/blue alcantara A111V0583J 2 03v Seat Assembly, comfort driver, RHD Not illus., 111S Charcoal cloth B111V0452J 1 03w Seat Assembly, comfort driver, LHD Not illus., 111S Charcoal cloth B111V0453J 1 03x Seat Assembly, comfort, passenger Not illus., 111S Charcoal cloth B111V0451J 1 Function Code: 13.02, Page: 4 Updated 15th April 2011 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 04 Seat Assembly, comfort, passenger, RHD Not illus., 111S Black leather B111V0457J 1 04a Seat Assembly, comfort, passenger, LHD Not illus., 111S Black leather B111V0491J 1 04b Seat Assembly, comfort, passenger, RHD Not illus., 111S Raffia leather B111V0505J 1 04c Seat Assembly, comfort, passenger, LHD Not illus., 111S Raffia leather B111V0509J 1 04d Seat Assembly, comfort, passenger, RHD Not illus., 111S Charcoal leather B111V0516J 1 04e Seat Assembly, comfort, passenger, LHD Not illus., 111S Charcoal leather B111V0517J 1 04f Seat Assembly, comfort, passenger, RHD Not illus., 111S Red leather B111V0454J 1 04g Seat Assembly, comfort, passenger, LHD Not illus., 111S Red leather A111V0501J 1 04h Seat Assembly, comfort, passenger, RHD Not illus., 111S Golden tan leather Not issued 1 04i Seat Assembly, comfort, passenger, LHD Not illus., 111S Golden tan leather A111V0492J 1 04j Seat Assembly, comfort, passenger, RHD Not illus., 111S Blue leather Not issued 1 04k Seat Assembly, comfort, passenger, LHD Not illus., 111S Blue leather A111V0494J 1 04L Seat Assembly, comfort, passenger, RHD Not illus., 111S Magnolia leather B111V0472J 1 04m Seat Assembly, comfort, passenger, LHD Not illus., 111S Magnolia leather A111V0496J 1 04n Seat Assembly, comfort, passenger, LHD Not illus., 111S Begonia leather Not issued 1 04o Seat Assembly, comfort, passenger, LHD Not illus., 111S Begonia leather A111V0495J 1 04p Seat Assembly, comfort, passenger, LHD Not illus., 111S Green leather A111V0493J 1 04q Seat Assembly, comfort, passenger, common Not illus., 111S Green leather A111V0463J 1 04r Seat Assembly, comfort, passenger, LHD Not illus., Type'49' Black leather/red alcantara B111V0551K 1 04s Seat Assembly, comfort, passenger, RHD Not illus., Type '49' Black leather/red alcantara B111V0549K 1 04t Seat Assembly, passenger, RHD Not illus., JPS 111S Black leather/gold alcantara Not issued 1 Function Code: 13.02, Page: 5 Updated 15th April 2011 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 04u Seat Assembly, passenger, LHD Not illus., JPS 111S Black leather/gold alcantara A111V0538J 1 04v Seat Assembly, comfort, passenger, common Not illus., 111S Fawn leather A111V0498J 1 04w Seat Assembly, comfort, passenger, common Not illus., 111S Charcoal cloth B111V0497J 1 05 Inflatable Lumbar Support, driver Includes tube, driver only A111V0117F 1 06 Pump & Valve, lumbar support A089V6142F 1 07 Screw, M8 x 12, button hd. A111W7131F 1 08 Bracket, pump & valve assy. B111V0127F 1 09 Nyloc Nut, M8 A075W3010Z 4 10 Washer flat, M8 x 17 x 1.6mm A075W4020Z 4 Function Code: 13.02, Page: 6 Updated 15th April 2011 1 8 6 10 9 3 11 4 7 14 5 13 13.02a 12 Function Code 13.02a Competition Drivers Seat, Fixings. Harness Dep Part Description 01 Drivers Seat, Corbeau 02 Fitting kit 03 Remarks Option Part Number Qty MOTOR SPORT A111V6034S 1 A111V0297J 1 Screw, brackets to floor fixing A111W7125F 4 04 Bolt, sideplate to runner fixings A075W1038Z 8 05 Nyloc nut, sideplate to runner A907E6284F 6 06 Washer, flat A075W4020Z 20 07 Setscrew, button head, sideplate to seat & runner A082W7050F 4 08 Setscrew, button head, seat belt to runner A082W7063F 2 09 Washer, harness to seat side A079W4019F 2 10 Spacer, sideplate mtg A111V0294F 4 11 Sideplate, seat to runner A111V0293F 4 12 Seat Mounting Bracket, LH B111V0265F 1 13 Seat Mounting Bracket, RH B111V0266F 1 14 Six Point Harness A111U0378S 1 15 Fitting Instructions LSL365 1 Comprising: items 03-13 MOTOR SPORT Not illustrated, supplied with seat/harness fitting kits Function Code: 13.02a, Page: 1 1 10 9 8 2 7 3 3 6 13.02b 5 4 Function Code 13.02b Competition Style Seat, Fixings.Harness Dep Part Description 01 Competition Style Seat 02 Seat Mounting, passenger, fixed, RHD 02a Seat Mounting, passenger, fixed, LHD 03 Washer, flat, M8 x 17 x 1.6 mm, seat to mounting fix 04 Remarks Option Part Number Qty A111V6035S 1 A111V0014F 1 A111V0013F 1 A075W4020Z 2 Nyloc Nut, M8, seat to mounting fix A075W3010Z 2 05 Washer, harness to seat mounting fix. A075W4020Z 2 06 Nyloc Nut, harness to seat mounting fix. A907E6284F 2 07 Six Point Harness A111U0378S 1 08 Screw, M8 x 12 mm, seat to fixed mounting Standard part A111W7131F 2 09 Screw, M8 x 16 mm, seat mounting to floor fixing Standard part A111W7125F 4 10 Reducer Stud, six point harness to seat Fits standard seat also if required A111U0395S 2 11 Fitting instructions Not illustrated, supplied with seat/harness fitting kits LSL365 1 Standard part Standard part MOTOR SPORT Function Code: 13.02b, Page: 1 2 3 1 4 5 3 3 13.27 Function Code 13.27 Seat Belts, front Dep Part Description Remarks 01 Seat Belt Assembly Includes fixings, Items 2,3,4,5. 02 Part Number Qty A111U0001F 2 Cap, black, top fixing bolt A111U6015H 2 03 Spacer A111U0017F 2 04 Spring, buckle to seat A111U6016F 2 05 Bolt, special, buckle to seat fix. B111U0016F 2 06 Six Point Harness Kit A111U0378S 2 Also see 1202a/b, not illustrated Option MOTOR SPORT Function Code: 13.27, Page: 1 36 37 42 38 35 34 40 60 43 39 42 60 43 44 45 41 33 51 29 32 28 61 41 43 53 54 50 52 31 30 46 47 48 55 49 58 57 56 59 72 63 62 6 60 7 26 7 67 64 69 68 11 7 6 6 27 12 24 1 8 15 14 20 66 65 5 71 25 10 4 3 23 15 70 16 22 9 21 19 17 18 14.01 Updated 4th December2017 13 2 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Throttle Pedal 01a Throttle Pedal Assembly 02 Remarks Option Part Number Qty C111J0018F 1 C111J0016J 1 Pad, throttle pedal A111J0081F 1 03 Setscrew, M5 x 16, pad to arm retention A075W1085F 1 04 Washer, M5 x 10 x 1.0, pad to arm retention A075W4011Z 2 05 Nyloc Nut, M5,pad to arm retention A075W3008Z 1 06 Bearing, pedal pivots A111J6018F 6 07 Thrust Washer, pedal pivots A111J6019F 5 08 Brake Pedal B111J0069F 1 08a Brake Pedal Assembly B111J0070F 1 09 Pad, brake & clutch pedals C111J0019F 2 10 Clutch Pedal C111J0017F 1 11 Push Rod, brake master cylinder A111J0041F 1 12 Push Rod, clutch master cylinder A111J0042F 1 13 Pop Rivet, 5/32" x 1/2", pad fix. A075W6068Z 2 14 Trunnion, brake & clutch push rods A111J0039F 2 15 Grubscrew, M6 x 6, push rod locking A111W7147F 2 16 Driver Footrest, RHD A111A0103F 1 Includes pad Clutch/brake pedals without synthetic bushes Brake only from VIN: X7261 Function Code: 14.01, Page: 1 Updated 4th December2017 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 16a Remarks Option Part Number Qty Driver Footrest, LHD A111A0104F 1 17 Screw, M6 x 16, pozi, footrest fix. A076W5090F 3 18 Washer, shakeproof, M6, footrest fix. A075W4046Z 3 19 Locknut, M6, footrest fix. A100W3108F 3 20 Pedal Shaft B111J0038F 1 21 Nyloc Nut, M6, shaft fix. A075W3009Z 2 22 Washer, flat, M6, shaft fix. A075W4013Z 2 23 Screw, M6 x 35, hex. hd., shaft fix. A075W1033Z 2 24 Grip-Lock, self adhesive, hook A111V6020V 0.6M 25 Grip-Lok, self adhesive, loop A111V6019V 0.6M 26 Passenger Footrest Assembly, LHD B111A0102J 1 26a Passenger Footrest Assembly, RHD B111A0101J 1 27 Foam Seal, 25 x 12.5 A082U6065V As req. 28 Side plate, pedal box, LH B111J0033F 1 29 Side plate, pedal box, RH B111J0034F 1 30 Screw, M6 x 20, hex. hd., side plate fix. A111W1155F 6 31 Washer, spring, M6 A075W4035Z 6 32 Clip, throttle cable to manifold fix. A082W6370F 1 33 Clip, throttle cable to canister pipe fix. A089W6268F 1 34 'P' Clip, throttle cable to sump A111W6611F 1 35 Washer, shakeproof, M8, 'P' clip to sump A075W4048Z 1 Function Code: 14.01, Page: 2 Updated 4th December2017 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 36 Remarks Part Number Qty Setscrew, M8 x 20, 'P' clip to sump A075W1038Z 1 37 Tie Wrap, throttle cable fix. A082W6324F 1 38 Throttle Cable A111J0114F 1 38a Throttle Cable, 190 engine A111J0140S 1 39 Collar, brake light switch fix. A089M6020F 1 40 Brake Light Switch A089M6019F 1 41 Bush, nylon, relay lever A111J6017J 1 42 Nyloc Nut, M4 A075W3049F 1 43 Thrust Washer, nylon, relay lever A111J6016F 8 44 Relay Lever, throttle linkage B111J0045F 1 45 Nut, nyloc, M5 A100W3113F 2 46 Slider Button, relay lever A111J6020F 1 47 Base Plate, relay lever, RHD C111J0048F 1 47a Base Plate, relay lever, LHD C111J0047F 1 48 Washer, shakeproof, M5, base plate fix A075W4054Z 2 49 Screw, M5 x 10, pozi, base plate fix. A082W5097F 2 50 Screw, M4 x 16, pozi, swivel fix. A100W5133F 2 51 Swivel, throttle linkage A111J0043F 1 52 Pedal Box Extrusion D111J0021F 1 53 Nyloc Nut, M5 A075W3008Z 1 54 Washer, flat, M5 x 10 x 0.8, A111W4168F 1 Part of VHPD 190 engine kit Option MOTORSPORT A111J0045J R/B C111J0021F R/B Function Code: 14.01, Page: 3 Updated 4th December2017 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 55 Remarks Option Part Number Qty Screw, M5 x 12, button hd. A111W7138F 1 56 Setscrew, M6 x 35, throttle pedal stop A075W1033Z 1 57 Nut, M6, nyloc, throttle pedal stop A082W3085F 1 58 Pulsert, M6 x 1.0 A079W6156F 1 59 Nut Plate, pedal box A111J0083F 1 60 Washer, flat, M5 x 10 x 1.0 A075W4011Z 2 61 Blanking Plug A111J6020F 2 62 Link, throttle spring, RHD A111J0096F 1 62a Link, throttle spring, LHD A111J0097F 1 63 Throttle Return Spring A075J6029Z 1 64 Pull Rod , throttle linkage A111J0044F 1 65 Ball Joint, pull rod A111J6015F 2 66 Locknut, M5, ball joint/pull rod A082W3088F 2 67 Bracket, throttle pedal to pull rod B111J0046F 1 68 Pop Rivet, 3/16", bracket to throttle pedal A075W6087Z 1 69 Nyloc Nut, M5, throttle pedal link fix. A100W3113F 2 70 Trunnion, clutch/brake pedal Can be retro fitted to both pedals VIN: X7261 on (clutch) A111J0155F 1 71 Bush, synthetic, clutch/brake pedal trunnion Can be retro fitted to both pedals VIN: X7261 on (clutch) A111J6036F 2 72 Setscrew, M5 x 12, hex. hd. A075W1021Z 2 73 Grease, molycote DC33 medium, pedal bush lube A111F6016V As req. Rod only Not illustrated, for trunnions without bushes Function Code: 14.01, Page: 4 Updated 4th December2017 1 25 13 14 28 27 9 7 29 30 3 2 17 5 36 35 32 31 37 34 33 26 24 11 19 14 4 13 10 8 14.05 15 12 18 23 20 22 6 16 21 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Remarks Option Part Number Qty Dash Panel Upper, driver's side (short) RHD B111U0106F 1 01a Dash Panel Upper, driver's side (short) LHD B111U0105F 1 02 Dash Panel Upper, passenger's side (long) RHD B111U0108F 1 02a Dash Panel Upper, passenger's side (long) LHD B111U0107F 1 03 Dash Panel Middle. driver's side (short) RHD B111U0110F 1 03a Dash Panel Middle, driver's side (short) LHD B111U0109F 1 04 Dash Panel Middle. passenger's side (long) RHD B111U0112F 1 04a Dash Panel Middle, passenger's side (long) LHD B111U0111F 1 05 Dash Panel Lower, driver's side (short) RHD/LHD B111U0113F 1 06 Dash Panel Lower, passenger's side (long) RHD/LHD B111U0114F 1 07 Coin Tray, RH A111V0086K 1 08 Coin Tray, LH A111V0087K 1 09 Finisher, dash end, RH A111V0056K 1 10 Finisher, dash end, LH A111V0057K 1 11 Spire Nut, No.8, dash middle to upper A075W6016Z 6 12 Screw, No.8 x 3/4", csk. pozi., dash middle to upper A111W5215F 6 13 Plastic Rivet, finisher fixing A082W6515F 2 14 Spring Clip, anti-rattle A111B0190F 4 15 Screw, No. 6 x 3/4, csk. pozi., dash middle to lower A075W5026Z 6 16 Spire Nut, No. 6, dash middle to lower A082W6239F 6 17 Dash Infill Panel, driver's side (short) A111V0073K 1 RHD, prior to '99 Function Code: 14.05, Page: 1 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 17a Remarks Option Part Number Qty Dash Infill Panel, driver's side (short) LHD, prior to '99 A111V0075K 1 18 Dash Infill Panel, passenger's side (long) RHD, prior to '99 A111V0079K 1 18a Dash Infill Panel, passenger's side (long) LHD, prior to '99 A111V0081K 1 19 Dash Infill Panel, centre Part of radio fitting kit* RHD, prior to '99 A111V0075K 1 19a Dash Infill Panel, centre Part of radio fitting kit* LHD, prior to '99 A111V0073K 1 20 Dash Infill Panel, passenger's side Part of radio fitting kit* RHD/LHD, prior to '99 A111V0077K 1 21 Dash Infill Panel, weave pattern, passenger's side RHD/LHD, 111S A111V0446K 1 21a Dash Infill Panel, gold, passenger's side JPS 111S A111V0542K 1 21b Dash Infill Panel, blue alcantara, passenger's side Millenium Special Ed. A111V0698K 1 22 Dash Infill Panel, weave pattern, radio blanking RHD/LHD, 111S A111V0448K 1 22a Dash Infill Panel, senotex, radio blanking RHD/LHD, standard car A111V0373K 1 22b Dash Infill Panel, gold, radio blanking JPS 111S A111V0541K 1 23 Dash Infill Panel, weave pattern, switches/htr. conts., LH RHD/LHD, 111S A111V0444K 1 23a Dash Infill Panel, gold, switches/htr. conts., LH JPS 111S A111V0540K 1 23a Dash Infill Panel, blue alcantara, switches/htr. conts., LH Millenium Special Ed. A111V0699K 1 24 Dash Infill Panel, weave pattern, switches/htr. conts., RH RHD/LHD, 111S A111V0442K 1 24a Dash Infill Panel, gold, switches/htr. conts., RH JPS 111S A111V0539K 1 24b Dash Infill Panel, blue alcantara, switches/htr. conts., RH Millenium Special Ed. A111V0700K 1 25 Shroud, steering column upper B111V0059K 1 26 Shroud, steering column lower A111V0383K 1 27 Bracket, steering column cowling front A111U0127F 1 From 111S intro., Jan. '99 Function Code: 14.05, Page: 2 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 28 Remarks Option Part Number Qty Grommet, steering lock to cowling B100V6061F 1 29 Bracket, steering column cowling rear A111U0128F 1 30 Screw, No. 8 x 3/4, csk. pozi. Upper to lower shroud A075W5012F 4 31 Spire Nut, M6 Upper to lower shroud A079W6024F 4 32 Spire Nut, M8 Shroud to brackets A075W6016Z 3 33 Screw No. 10 x 1/2", pan hd. pozi. Bracket to column rear A075W5040Z 2 33 Washer, flat, M5 Bracket to column rear A075W4011Z 2 35 Screw, M4 x 10, pan hd. pozi. Bracket to column front A075W5079F 2 36 Washer, int. shakeproof, M4 Bracket to column front A075W4086F 2 37 Screw, No. 8 x 3/4" Shroud to brackets A075W5074Z 3 *From Jan. '99 all cars have three infill panels, including radio blanking panel Function Code: 14.05, Page: 3 4 3 2 1 6 12 9 5 8 13 7 10 11 14.05a Function Code 14.05a Fascia Structure & Supporting Hardware AC Cars Dep Part Description 01 Remarks Option Part Number Qty Infill Panel, driver's side, single vent. RHD A111V0268K 1 01a Infill Panel, driver's side, single vent. LHD A111V0267K 1 02 Infill Panel, centre, twin vent. RHD A111V0270K 1 02a Infill Panel, centre, twin vent. LHD A111V0269K 1 03 Blanking Panel, radio aperture Common A111V0281K 1 04 Infill Panel, passenger's side, single vent. RHD A111V0278K 1 04a Infill Panel, passenger's side, single vent. LHD A111V0279K 1 05 Dash Panel Middle, driver's side (short) RHD A111U0364F 1 05a Dash Panel Middle, driver's side (short) LHD A111U0365F 1 06 Dash Panel Middle, passenger's side (long) RHD A111U0366F 1 06a Dash Panel Middle, passenger's side (long) LHD A111U0367F 1 07 Dash Panel Lower, driver's side (short) RHD A111U0360F 1 07a Dash Panel Lower, driver's side (short) LHD A111U0361F 1 08 AC Switch Panel RHD A111U0370F 1 08a AC Switch Panel LHD A111U0369F 1 09 Dash Panel Lower, passenger's side (long) RHD A111U0362F 1 09a Dash Panel Lower, passenger's side (long) LHD A111U0363F 1 10 Trim Panel, AC switches RHD A111V0290K 1 10a Trim Panel, AC switches LHD A111V0289K 1 11 Screw, No.6 x 1/2", flg. hd. pozi. Trim panel to dash A075W5012F 2 12 Screw, No.6 x 3/4", csk. pozi. Dash middle to lower A075W5026Z 6 Function Code: 14.05a, Page: 1 1 3 2 4 5 6 14.10 Function Code 14.10 Instrument Cowling Dep Part Description 01 Remarks Option Part Number Qty Instrument Cowling A111U0146J 1 02 Bracket, instrument mounting, RH C111U0156F 1 03 Bracket, instrument mounting, LH C111U0155F 1 04 Nut, M4 Instrument pack to brackets A075W3019F 4 05 Washer, flat, M4 x 9 x 0 8 Instrument pack to brackets A082W4099F 4 06 Screw, M6 x 15, hex. hd. Brackets to dash A100A6024F 2 Function Code: 14.10, Page: 1 2 1 15.05 Service Parts List Function Code 15.05 Interior Driving Mirror & Sunvisors Dep Part Description Remarks 01 Mirror Assembly, interior rear view includes item 2 (Rover 90443378) 02 Mounting Plinth, interior mirror 03 Adhesive Kit, mirror mounting plinth Option Not illustrated Part Number Qty A111U6001F 1 A111U6026F 1 A100B6230S 1 Function Code: 15.05, Page: 1 Updated 6th November 2010 6 1 5 7 8/9 4 2 3 11 12 13 10 8/9 15.11 Function Code 15.11 Interior Trim & Stowage Provision Dep Part Description 01 Stowage Net 02 Rear Quarter Trim, LH 02a Remarks Part Number Qty A111V6008F 1 Fits bulkhead, prior AC commonisation B111V0053K 1 Rear Quarter Trim, LH Fits bulkhead, AC commonisation B111V0286K 1 02b Rear Quarter Trim, RH With hole for grommet, item 14 B111V0052K 1 03 Screw, M4 x 30 pan hd. pozi. A111W5222F 4 04 'T' Anchor, stowage net retention A111V6009F 4 05 Bracket, fixing post stowage net A111V0103F 2 06 Screw No. 6 x 1/2", trim fix. A075W5012F 2 07 Spire Nut, trim fix. A079W6024F 2 08 Grip-Loc Self Adhesive Loop 20mm Rear trim to bulkhead/'B' post A111V6019V 2M 09 Grip-Loc Self Adhesive Hook 20mm Rear trim to bulkhead/'B' post A111V6020V 2M 10 Pocket, passenger stowage RHD Side of gear lever cover A111V0274J 1 10a Pocket, passenger stowage LHD Side of gear lever cover A111V0275J 1 11 Stowage Tray, RHD Driver's side A111V0100K 1 11a Stowage Tray, LHD Driver's side A111V0101K 1 12 Double Sided Tape, stowage tray fixing C075U6071V As req. 13 Washer, spring M12 Between belt reel & trim panel A075W4069F 2 14 Grommet, allen key stowage Not illustrated, in RH rear trim A036B6182Z 1 Bonded to rear bulkhead Option Function Code: 15.11, Page: 1 1 4 2 3 15.13 Service Parts List Function Code 15.13 Front Door Trims Dep Part Description 01 Remarks Option Part Number Qty Door Trim, RH A111V0040K 1 01a Door Trim, LH A111V0041K 1 02 Escutcheon, interior release, RH A111V0044K 1 02a Escutcheon, interior release, RH A111V0704J 1 02b Escutcheon, interior release, LH A111V0045K 1 02c Escutcheon, interior release, LH A111V0703J 1 03 Plastic Fastener, door trims A111W6534F 14 03a Metal Fastener, door trims LOTAC05024 1 04 Plastic Fastener, escutcheons A111W6535F 4 Blue alcantara Blue alcantara Only available as Aftersales accessory containing 14 fixings Aftersales option/special editions Function Code: 15.13, Page: 1 Updated 2nd February 2015 2 1 4 3 15.14 Function Code 15.14 Interior Trims Dep Part Description 01 Remarks Option Part Number Qty Trim Pad Assembly, LH Blue leather A111V0113J 1 01a Trim Pad Assembly, LH Red leather A111V0115J 1 01b Trim Pad Assembly, LH Raffia leather A111V0109J 1 01c Trim Pad Assembly, LH Charcoal cloth A111V0111J 1 01d Trim Pad Assembly, LH Magnolia leather A111V0249J 1 01e Trim Pad Assembly, LH Black leather A111V0202J 1 01f Trim Pad Assembly, LH Red Wing, leather A111V0204J 1 01g Trim Pad Assembly, LH Racing green A111V0178J 1 01h Trim Pad Assembly, LH Begonia A111V0188J 1 01i Trim Pad Assembly, LH Viking blue A111V0183J 1 01j Trim Pad Assembly, LH Golden tan A111V0173J 1 02 Trim Pad Assembly, RH Blue leather A111V0114J 1 02a Trim Pad Assembly, RH Red leather A111V0116J 1 02b Trim Pad Assembly, RH Raffia leather A111V0110J 1 02c Trim Pad assembly, RH Charcoal cloth A111V0112J 1 02d Trim Pad Assembly, RH Magnolia leather A111V0248J 1 02e Trim Pad Assembly, RH Black leather A111V0203J 1 02f Trim Pad Assembly, RH Red wing, leather A111V0205J 1 02g Trim Pad Assembly, RH Racing green A111V0179J 1 02h Trim Pad Assembly, RH Begonia A111V0189J 1 02i Trim Pad Assembly, RH Viking blue A111V0184J 1 Function Code: 15.14, Page: 1 Function Code 15.14 Interior Trims Dep Part Description 02j Trim Pad Assembly, RH 03 Trim Pad Assembly, long, LH 04 Trim Pad Assembly, long, RH 05 Double Sided Tape, trim pad to chassis Remarks Option Part Number Qty Golden tan A111V0174J 1 AC cars Black only A111V0251J 1 AC cars Black only A111V0250J 1 B075U6070V 4M Function Code: 15.14, Page: 2 7 3 10 1 6 2 5 8 9 10 4 11 15.19 5 5 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description Remarks 01 Cover, gear lever, RHD 01a Option Part Number Qty No stowage pocket fixing A111U0216K 1 Cover, gear lever, RHD With pocket fixing A111U0212K 1 01b Cover, gear lever, LHD Assembly with pocket A111U0209J 1 01c Cover, gear lever, LHD No stowage pocket fixing A111U0217K 1 01d Cover, gear lever, LHD With pocket fixing A111U0211K 1 01e Cover, gear lever, RHD Assembly with pocket A111U0210J 1 02 Cover, handbrake A111U0102K 1 03 Cover, tunnel front, RHD Alloy B111A0068F 1 03a Cover, tunnel front, LHD Alloy A111A0106F 1 04 Mounting Bracket, front tunnel to floor C111A0067F 1 05 Plastic Fastener, tunnel fix. A082W6505F 7 06 Mounting Bracket, front tunnel to toeboard B111A0069F 1 07 Pop Rivet, 3/16" x 9/16", bracket fix. A082W6243F 1 08 Blind Rivet, tunnel mount fix. A111W6613F 4 09 Clip, harness retention A082W5457F 2 10 Edging Strip, harness protection B075U6054V 0.16M 11 Tape, double sided, tunnel mount to floor B075U6070V 0.55M Function Code: 15.19, Page: 1 7 6 8 9 See 30.19 5 11 4 3 2 1 15.23 10 Service Parts List Function Code 15.23 Luggage Compartment Stowage Dep Part Description 01 Remarks Option Part Number Qty Boot Bag A111V0151J 1 02 Clip, boot bag to clamshell gutter A111V0156F 2 03 Shim 1.6mm, , hinge height adjustment A111V0155K As req. 03a Shim 2.4mm, , hinge height adjustment A111V0154K As req. 04 Hinge, boot bag lid A111V0148F 1 05 Fastener, plastic, hinge to bulkhead A111W6535F 9 06 Lid, boot bag A111V0142K 1 07 Buffer/Adjuster, boot bag lid A082U6163F 2 08 R-Lok Expansion Rivet, hinge to boot bag lid A111W6604F 9 09 Cam, turnbuckle, boot bag to bulkhead B075W6181F 5 10 Stud, turnbuckle, boot bag to bulkhead A075W6180F 5 11 Washer, turnbuckle, boot bag to bulkhead A075W6182F 5 Function Code: 15.23, Page: 1 Updated 6th November 2010 6 2/3 5 4 1 15.24 Function Code 15.24 Luggage Compartment Carpet Dep Part Description Remarks Option Part Number Qty 01 Carpet Set, composite boot-box Incl. fastener buttons, items 2/3 Boot-box cars B111V0427J 1 02 Press Fastener Button, bulkhead carpet fix. Part of item 1 Boot-box cars A111B6074F 5 03 Press Fastener Socket, bulkhead carpet fix. Part of item 1 Boot-box cars A111B6075F 5 04 Press Fastener Stud, carpet to bulkhead Boot-box cars A111B6076F 5 05 Washer, flat, 1/8 x 3/8" Boot-box cars A075W4001Z 5 06 Pop Rivet, fastener fix. Boot-box cars A075W6070Z 5 Function Code: 15.24, Page: 1 1 3 2 5 4 15.30 Service Parts List Function Code 15.30 Carpeting & Mats Dep Part Description Remarks Option Part Number Qty 01 Floor Mat, RH, RHD Use item 2b A111V0046K R/B A117V0733S 1 01a Floor Mat, RH, LHD Use item 2c A111V0048K R/B A117V0734S 1 02 Floor Mat, LH, RHD Use item 2b A111V0047K R/B A117V0733S 1 02a Floor Mat, LH, LHD Use item 2c A111V0049K R/B A117V0734S 1 02b Floor Carpet Set, RHD Chassis corrosion programme* Retro-fit all A117V0733S 1 02c Floor Carpet Set, LHD Chassis corrosion programme* Retro-fit all A117V0734S 1 03 Velcro Strip, hook, self adhesive Chassis corrosion programme* B075U6070V R/B A111V6020V 0.5m 04 Carpet Fixing Stud, lower Chassis corrosion programme* A117U6009F 4 05 Carpet Fixing Stud, upper Chassis corrosion programme* A117U6008F 4 06 Floor Mat Set, black/gold, RHD Not illustrated, Black with gold 'Elise 111S' stitching JPS 111S A111V0534F 1 06a Floor Mat Set, black/gold, LHD Not illustrated, Black with gold 'Elise 111S' stitching JPS 111S A111V0533F 1 * See Service Bulletin 2004/14 Function Code: 15.30, Page: 1 Updated 3rd June 2016 19 31 19 23 24 25 35 30 29 38 27 37 21 20 36 22 26 33 28 19 32 39 34 6 20 17 40 41 2 42 15 14 16 3 45 44 43 13 1 12 47 46 11 7 9 8 4 5 57 49 7 51 9 55 53 10 17.01 61 60 9 58 59 56 52 54 50 49 Service Parts List Function Code 17.01 Harnesses, Leads Dep Part Description Remarks Option Part Number Qty 01 Harness, main 12 slot fusebox Prior to VIN*, see below B111M0011F 1 01a Harness, main 22 slot fusebox From VIN*, see below C111M0082F 1 01b Harness, main, AC Malaysian spec. AC only A111M0083F 1 01c Harness, main, AC/Heater Cars built in 2000 (Exige system) AC/Heater D111M0083F 1 01d Harness, main B111M0071K 1 02 Harness, front clamshell A111M0012F 1 03 Harness, rear clamshell B111M0013F 1 03a Harness, rear clamshell, twin reverse lamps A111M0106F 1 04 Harness, door switch A111M0042F 2 05 Jumper Harness, main loom to fuel pump A111M6103S 1 06 Engine Harness Standard car A111E6141S 1 06a Engine Harness, VVC 111S A111E6405S 1 06b Engine Harness, AC AC only A111E6100S 1 06c Fuel Injector Harness A111E6233S 1 07 Cradle, cable tie, harness to heater duct ABS panel A082W6276F 6 08 Cable Tie, harness to heater duct ABS panel A075W6038Z 2 09 Pop Rivet, 3/16" x 7/16" A075W6087Z 2 10 Washer, flat, M5 x 10 x 1 A075W4011Z 2 Australia only Malaysia Specification Not illustrated Function Code: 17.01, Page: 1 Updated 1st December 2014 Function Code 17.01 Harnesses, Leads Dep Part Description 11 Remarks Option Part Number Qty Mounting Plate, grommet A111M0040K 1 12 Grommet, harness grommet to scuttle TBA 1 13 'P' Clip, harness to radiator duct A075W6230F 3 14 Washer, flat, 3/16" x 1/2" A075W4000Z 2 15 Pop Rivet, 3/16" x 7/16" A075W6087Z 3 16 Washer, flat M5 x 10 x 1.0 A075W4011Z 3 17 Cable Tie A075W6038Z 2 18 Bracket, long, harness A111M0020K 2 19 Bracket, short, harness A111M0021K 4 20 Washer, flat, 1/8" x 3/8" A075W4001Z 12 21 Pop Rivet, 3.2mm x 11.5mm A082W6512F 12 22 Edging Strip, harness protection A085U6080V 0.7m 23 'P' Clip A075W6228F 2 24 Pop Rivet, 3/16" x 7/16" A075W6097Z 2 25 Washer, flat, M5 x 10 x 1.0 A075W4011Z 2 26 Cradle, cable tie A085W6276F 1 27 Cable tie A075W6038Z 1 28 Pop Rivet, 3/16" x 7/16" A075W6087Z 1 29 Washer, flat, M5 x 10 x 1.0 A075W4011Z 1 30 Clip, self adhesive A075W6044Z 2 31 Rubber Edging Strip A085U6080V 0.36m Function Code: 17.01, Page: 2 Updated 1st December 2014 Function Code 17.01 Harnesses, Leads Dep Part Description 32 Remarks Option Part Number Qty 'P' Clip A075W6228F 3 33 Washer, flat, M5 x 10 x 1.0 A075W4011Z 3 34 Pop Rivet, 3/16" x 7/16" A075W6087Z 3 35 Rubber Edging Strip A085W6080V 0.11m 36 Cable Tie, harness to H/brake cable A075W4011Z 2 37 'P' Clip, speaker wiring rear bulkhead A075W6227F 6 38 Pop Rivet, 3/16" x 7/16" A075W6087Z 6 39 Washer A075W4011Z 6 40 Screw, No.6 x ½" pozi., lamp wiring to clamshell A075W5012F 4 41 Spire Nut, No.6, lamp wiring to clamshell A079W6024F 4 42 'P' Clip, lamp wiring to clamshell A075W6000Z 4 43 Setscrew, M5 x 16, fuses to ECM plate A082W5107F 1 44 Washer, flat, M5 x 10 x 1.0, fuses to ECM plate A075W4011Z 1 45 Pulsert, M5, fuses to ECM plate A111W6539F 1 46 Setscrew, M4 x 12, DLC fixing A100M5143F 2 47 Washer, M4 x 9 x 0.8, DLC fixing A082W4099F 2 48 Rubber Edging Strip, harness protection A085U6080V 0.50m 49 'P' Clip A75W6228F 3 50 Clip, harness connectors to panel A111M6030F 3 51 Cable Tie, harness to rear support strut A075W6038Z 3 52 Cradle, cable tie, harness to airbox brkt. A085W6276F 1 Function Code: 17.01, Page: 3 Updated 1st December 2014 Function Code 17.01 Harnesses, Leads Dep Part Description 53 Remarks Option Part Number Qty Cable Tie, harness to airbox brkt., A075W6038Z 1 54 Pop Rivet, 3/16" x 7/16", harness to airbox brkt. A075W6087Z 1 55 'P' Clip, aerial lead to rear bulkhead A075W6227F 3 56 Pop Rivet, 3/16" x 7/16", aerial lead to rear bulkhead A075W6087F 3 57 Washer, flat, M5 x 10 x 1.0, aerial lead to rear bulkhead A075W4011Z 3 58 'P' Clip, harness to parkbrake microswitch A075W6228F 1 59 Washer flat, M5 x 10 x 1.0, harness to parkbrake microswitch A075W4011Z 1 60 'P' Clip, harness to gearchange mech. A075Q6013Z 1 61 Clip, harness connector to chassis A111M6030F 2 62 AC Harness, primary Not illustrated AC only B111M0096F 1 63 Harness, AC thermostat bridging link Not illustrated AC only A111M0113F 1 64 Harness, link to ECM (EFi) Not illustrated, WVTA cars Sport 160, from VIN: Y0651 A111M0151F 1 65 Jump Harness, ECM power feed Not illustrated Sport 160/160 A111M6131F 1 66 Harness, misfire detection module Not illustrated, See service bulletin 2001/1R 111S A111M6128S 1 *VIN: W1941, plus 1920, 1926, 1937, 1938. less 1965, 2002 Function Code: 17.01, Page: 4 Updated 1st December 2014 28 1 7 3 4 2 25 4 20 20 19 19 22 26 8 27 10 23 24 13 14 19 15 9 20 21 16 17 6 5 11 12 18 20 19 22 19 17.03 Updated 24th January 2013 20 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Remarks Option Part Number Qty Horn 'Low ' Note A100M6031F 1 02 Module, wiper delay A082M6457F 1 03 Module, flasher Unit A083M6303F 1 04 Pulsert, M5 A111W6539F 2 05 50A Maxi Fuse A100M6078F 2 06 Inertia switch A082M6598F 1 07 40A Maxi Fuse A100M6077F 1 08 Cover, relay station All models A111M6077S 1 09 Cover, fusebox '98 MY on A111M6115S 1 10 Cover, fusebox Prior to '98 MY A111M6077S 1 11 Spacer, fitted to fuse box A111U0368F 2 12 Rawlnut, M5, fuse box to wheelarch A075W6074F 2 13 Screw, M6 pozi, relay boxes to wheelarch A075W5089Z 4 14 Washer flat, M6, relay boxes to wheelarch A075W4015Z 4 15 Rawlnut, M6, relay boxes to wheelarch A075W6140F 4 16 Bolt, M5 x 45, fuse box to wheelarch A082W2106F 2 17 Washer flat, M5, fuse box to wheelarch A075W4011Z 2 18 Bracket, fuse holder A111U0168F 1 Function Code: 17.03, Page: 1 Updated 24th January 2013 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 19 Remarks Option Part Number Qty Screw, M5 x 16, pan hd. pozi. A082W5107F 7 20 Washer, flat, M5 x 10 x 1.0 A075W4011Z 7 21 Bracket, fuse holders A111U0167F 1 22 Plastic Clip, fuse holder retention A111M6020F 2 23 Relay Single Contact Changeover 30A Horn, cooling fan, dip beam C079M6141F 3 24 Relay Double Contact 2 x 15A Main beam B082M6182F 1 25 Module, rear fog lamp A111M0067F R/B B111M0067F 1 26 Module, seat belt buzzer Japan, Australia only A082M4866F 1 27 Double Sided Tape, 0.4 x 12mm, module fix. A100B6142V 0.1M 28 Relay Single Contact Changeover 30A Fog lamp default off C079M6141F 1 29 Blanking Grommet, fuse, ALDL access LH luggage compartment, not illustrated A111U6061F 2 Bootbox cars Function Code: 17.03, Page: 2 Updated 24th January 2013 2 1 7 6 5 4 3 11 8 10 9 17.05 Updated 24th June 2011 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Option Part Number Qty Column Switch, LH, indicators/dip/flash A100M6048F 1 02 Column Switch, RH, windscreen wipe/wash A100M6049F 1 03 Switch, sidelamps A111M0001F 1 04 Switch, master lighting A111M0002F 1 05 Switch, rear fog A111M6015F 1 06 Switch, hazard A111M6016F 1 07 Switch, blank A111M6000F 1 08 Switch, panel light dimmer / trip reset A111M6060S 1 09 Cigar Lighter B100M6041F 1 10 Bezel, cigar lighter, orange B100M6052F 1 11 Ignition Switch A111M6108S 1 Part of upper steering column Function Code: 17.05, Page: 1 Updated 24th June 2011 15 3 2 4 5 1 6 Fuel pump, see 44.03 9 14 Charcoal canister, see 44.05 Distributor Assy., see 40.17 Fuel rail and injectors see 42.05 Fuel filter, see 44.03 13 7 Inertia switch, see 17.03 8 10 12 coil pack, see 40.17 11 17.06 Updated 24th January 2013 16 18 Service Parts List Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks 01 Engine Coolant Temperature Sensor (horizontal) 02 Water Temperature Gauge Sensor (vertical) 03 Option Part Number Qty Brown housing A111E6046S 1 Blue housing A111E6047S 1 Crankshaft Position Sensor A111E6063S 1 04 Oxygen Sensor ( O2 sensor ) A111E6059S 1 05 Intake Air Temperature (IAT) Sensor Green housing (use item 09) A111E6061S 1 06 Oil Temperature Sensor VVC engine, hydraulic control unit 111S A111E6377S 1 07 Manifold Absolute Pressure (MAP) Sensor VVC /Lotus 160 engines 111S, Sport 160, from VIN: Y0651 A111E6372S 1 08 Cam Angle Sensor VVC engine 111S A111E6371S 1 09 Washer, coolant sensor A111E6058S 1 10 Throttle Position Sensor A111E6064S 1 11 Relay Module (Multi Function Unit) A111M6024F 1 12 Electronic Control Module (ECM) C111E6013F 1 12a Electronic Control Module (ECM) VVC engine 111S A111E6223F 1 12b Electronic Control Module (ECM) 190 VHPD engine MOTORSPORT A111E6212S 1 12c Electronic Control Module (Gems ECM) Lotus Performance 160, SVA Sport 160, prior to VIN: Y0651 A111E0046R 1 12d Electronic Control Module (EFi ECM) Lotus Performance 160, WVTA Sport 160, from VIN: Y0651 A111E0050F 1 12e Electronic Control Module (EFi ECM) Improved driveability upgrade All Sport 160 A111E0083S 1 13 Vehicle Speed Sensor A910E6939F R/B A918E6080F 1 Function Code: 17.06, Page: 1 Updated 24th January 2013 Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks Option Part Number Qty 14 Misfire Detection Module See service bulletin 2001/1R 111S A111M6133S 1 15 Catalyst Overheat Sensor Japan only A111E6062S 1 16 Liquid Trap, MAP sensor feed Between manifold and ECM Standard cars A111L6006F 1 17 Bracket, liquid trap to clamshell Not Illustrated A111L0028F 1 18 Cable Tie, liquid trap to bracket A075W6038Z 1 Function Code: 17.06, Page: 2 Updated 24th January 2013 1 20 5 7 19 18 16 11 15 17 12 13 4 2 14 3 12 13 9 5 10 6 8 17.06a Function Code 17.06a ECM/Electrics Mounting Brackets Dep Part Description Remarks Option Part Number Qty 01 ECM/Electrics Mounting Bracket Mounted on LH longeron Prior to bootbox D111M0026F 1 02 Electrics Mounting Bracket Mounted on LH longeron Bootbox cars, all models A111M0111F 1 03 ECM Mounting Bracket Kit Comprises: items 4 to 11 111S, Sport 160 A111M0147J 1 04 ECM Mounting Bracket Assembly Mounted on boot bulkhead 111S, Sport 160 A111M0139J 1 05 Setscrew, M6 x 16, hex. hd. 3 off for subframes with weldnuts A075W1028Z 2 06 Washer, flat, M6 A075W4015Z 2 07 Washer, flat, M6 x 18 x 1.0 B082W4018F 1 08 Nyloc Nut, M6 For subframes without weldnuts A075W3009Z 1 09 Edge Clip, bracket to subframe For subframes without weldnuts A111W6631F 1 10 Foam Pad, connector mounting plate A111M0140F 1 11 Connector Locating Clip A111M6030F 2 12 Setscrew, M6 x 16, hex. hd., bracket to longeron 3 off for item: 1 A075W1028Z 2 13 Washer, flat, M6 3 off for item: 1 A075W4015Z 2 14 Binding Post A089M6033F 1 15 'P' Clip, harness retention A075W6228F 2 16 Pop Rivet, 'P' clip fix. A100W6397F 2 17 Edging Strip, harness protection A085V6080V As req. 18 Screw, M5 x 16, pan hd. pozi., plate to clamshell Prior to bootbox A082W5107F 2 19 Washer, flat, M5 x 10, plate to clamshell Prior to bootbox A075W4011Z 2 20 Pulsert, M5, plate to clamshell Fitted to clamshell LH shear panel Prior to bootbox A111W6539F 2 Function Code: 17.06a, Page: 1 Updated 6th November 2010 1 17.07 Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 01 02 Remarks Option Part Number Qty Instrument Pack, MPH D111N0001F 1 Instrument Pack, Km/h D111N0002F 1 Function Code: 17.07, Page: 1 1 2 22 17 11 36 34 16 19 29 27 3 12 15 18 35 21 24 20 26 32 31 23 25 10 33 8 32 30 10 33 28 7 6 4 5 17.11 Updated 24th January 2013 9 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 01 Remarks Option Part Number Qty Lamp, indicator rear, amber lens A111M0010F 2 02 Lamp, stop/tail A111M0009F 2 03 Bulb 12v 5/21w A036M6331F 2 04 Lens, side repeater A111M6048F 2 05 Gasket, side repeater A111U0074F 2 06 Bulb 12v 5w, side repeater A082M6342F 2 07 Bulb Holder, side repeater A111M6009F 2 08 Lamp, rear fog (high intensity) A111M6004F 1 09 Lamp, reverse Malaysia spec is two (2) lamps A111M6003F 1 10 Bulb, 12v 21w A111M6012F 2 11 Lamp, CHMSL A111M6006F 1 12 Bulb 12v 5w, CHMSL A082M6342F 4 13 Bracket, CMHSL A111M6034F 1 15 Lamp, license plate A111M6002F 2 16 Bulb 12v 5w License plate lamp A083M6292F 2 17 Mounting Plate, license plate lamp Bonded into body A111M0048F 2 18 Nut, M4 nyloc Stop / tail & indicator lamps A075W3019F 12 19 Washer, flat, M4 Stop / tail & indicator lamps A082W4099F 12 Stop / tail lamps Fog / reverse lamp Function Code: 17.11, Page: 1 Updated 24th January 2013 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description Remarks 20 Nut, M8, nyloc 21 Option Part Number Qty CMHSL mount A075W3010Z 2 Washer, M8 CMHSL mount A075W4020Z 2 22 Bulb 12v 21w, clear Indicators A036M6329F 4 22a Bulb 12v 21w, amber Front indicators, smoke lens 111S A111M6091S 2 23 Plate, driving lamp mounting, LH Commonised with 111S B111B0051F R/B C111B0051F 1 23a Plate, driving lamp mounting, RH Commonised with 111S, not Illustrated B111B0050F R/B C111B0050F 1 24 Screw, M8 x 25, cheese hd., plate to intake A082W6530F 6 25 Screw, M8 x 40, cheese hd., driving lamp to plate A082W6531F 6 26 Spring, driving lamp mounting A111B6004F 6 27 Rivnut, M8, driving lamp to intake A075W6155F 6 28 Driving Lamp A111M6008F 2 29 Lamp, indicator front, amber lens A111M0008F 2 29a Lamp, indicator front, smoke lens A111M0121F 2 30 Mounting Bracket, side repeater A111U0073F 2 31 Reflector A111M6005F 2 32 Screw, M4 x 12, pan hd., lamp fix. A100W5143F 4 33 Spire Nut, M4 A100W6449F 4 34 Bracket, CHMSL fixing A111M6034F 1 35 Screw No. 6 x 1 flg pozi, license plate lamp A082W5022F 4 36 Spire Nut No.6 A075W6014Z 4 111S Bonded into body Function Code: 17.11, Page: 2 Updated 24th January 2013 5 11 4 8 1 3 7 15 6 5 1 9 2 10 2 14 13 12 17.13 Service Parts List Function Code 17.13 Headlamps Dep Part Description 01 Headlamp, RHD 01a Headlamp, LHD 02 Bracket, headlamp mounting 03 Remarks Part Number Qty A085M6215F 2 Assembly with side lamp holder A082M6320F 2 Bonded to clamshell A111B0052F 2 Spring, plate to studs A111B6005F 6 04 Wingnut M5 ( Nylon ) A111W3146F 6 05 Plate, headlamp adjustment A111B0486F 2 06 Screw, clip to plate A075W5011Z 6 07 Clip, headlamp retainer A111B0054F 6 08 Bulb, headlamp 12v 55/60w A075M6126Z 2 09 Bulb, sidelamp 12v 5w A111M6010F 2 10 Seal, headlamp A111U0166K 2 11 Rubber Cover, headlamp connections A111M6036F 2 12 Bracket, headlamp mounting, lower Used with headlamp covers, bonded to clamshell 111S, Sport 135, 160, 190 A111B0468F 2 13 Bracket, headlamp mounting, RH Used with headlamp covers, bonded to clamshell 111S, Sport 135, 160, 190 A111B0478F 2 14 Bracket, headlamp mounting, LH Used with headlamp covers, bonded to clamshell 111S, Sport 135, 160, 190 A111B0479F 2 15 Spacer, nylon Lower fixing only A111U6035F As req. Used with headlamp covers Option 111S, Sport 135, 160, 190 Function Code: 17.13, Page: 1 Updated 2nd February 2015 1 2 4 3 17.17 Updated 27th September 2012 Service Parts List Function Code 17.17 Interior Lamps Dep Part Description 01 Interior Lamp 02 Switch, interior lamp, door activated 03 04 Remarks Part Number Qty A111M6019F 1 A111M6035F 1 Screw No.6 x ¾ flange hd., pozi. A075W5028Z 1 Spire Nut, No.6 A111W6588F 1 Passenger side for intrusion alarm, see 17.33 Option Driver's side Function Code: 17.17, Page: 1 Updated 27th September 2012 20 9 3 4 19 1 10 6 18 5 17 15 6 16 13 14 5 2 7 12 8 17.21 See 17.31 11 Service Parts List Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description Remarks 01 Wiper Drive Assembly, RHD 01a Option Part Number Qty If unavalible order 01b C111M0034F 1 Wiper Drive Assembly, LHD If unavalible order 01c B111M0033F 1 01b Wiper Drive Assembly and fitting kit, RHD Kit to replace wiper drive with fabricated bracket A117M0104S 1 01c Wiper Drive Assembly and fitting kit, LHD Kit to replace wiper drive with fabricated bracket A117M0103S 1 02 Cover, wiper motor, RHD A111U0172K 1 02a Cover, wiper motor, LHD A111U0173K 1 03 Wiper Arm Assembly C111M0049F 1 04 Wiper Blade Assembly, 24" A111M6125F 1 05 Screw, M8 x 20, cap hd., bracket to scuttle A111W7141F 3 06 Washer, M8, spring S/C light A075W4036Z 3 07 Screw, No.10 x ½", pozi., cover fix. A075W5040Z 2 08 Spire Nut No. 8, cover, wiper motor fix. A075W6016Z 2 09 Pin and Clip Set, wiper blade to arm A111M6107S 1 10 Windscreen Washer Jet A082M6369F 2 11 Washer Bottle and Pump Assembly A111M6066F 1 12 Washer Pump A111M6047S 1 13 Non Return Valve, washer fluid A100M6062H 1 A111M6031F R/B A111M6029F R/B Function Code: 17.21, Page: 1 Updated 24th January 2013 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description 14 Remarks Option Part Number Qty Hose, bottle to 'T' piece B111M0054K 1 15 'T' piece, washers A111M6045K 1 16 Tube, 'T' piece to jet B111M0056K A050M6164V As req. 17 Tube, 'T' piece to jet B111M0055K A050M6164V As req. 18 Spacer, washer jet A111M6046K 2 19 Sleeve, washer jet A111M0065F 1 20 Pivot Cover, wiper arm A082M6380F 1 Bonded over Jet & Spacer Function Code: 17.21, Page: 2 Updated 24th January 2013 13/14 See 15.11 1 6 12 2 7 3 4 5 9 10 8 11 17.27 Service Parts List Function Code 17.27 In Car Entertainment Dep Part Description 01 Remarks Option Part Number Qty Aerial Mast A082M6533F 1 02 Aerial Base A082M6534F 1 03 Rubber Washer, mounting nut A111M6033F 1 04 Nut, aerial base to engine cover A082M6555F 1 05 Cable, aerial co-axial extension B111M0024F 1 06 Blanking Plug When aerial not fitted A111B6037F 1 07 Nut, blanking plug When aerial not fitted A111B6038F 1 08 Tie Wrap, aerial lead heatshield A075W6038Z 2 09 Cradle, tie wrap, aerial co-ax. heatshield A085W6276F 2 10 Pop Rivet, tie wrap cradle retention A085W6259Z 2 11 Heatshield, aerial lead A082H4077V 1 12 Speaker Kit, Alpine SPE 1620 A111M6052F 1 13 Radio/CD Player A082M6631F 1 14 Radio/Cassette A082M6627F 1 A111M0024F R/B Function Code: 17.27, Page: 1 Updated 3rd May 2016 9 7 17 5 9 10 18 15 8 16 6 3 4 20 2 19 14 26 1 13 23 12 24 22 25 11 17.31 21 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description 01 Remarks Option Part Number Qty Standard Battery, Tungstone 063, RHD A111M6007F R/B B111M0007F 1 01a Standard Battery, Tungstone 063, LHD A111M6007F R/B A111M6120F 1 01b Competition Battery MOTORSPORT A111M6116S 1 01c Battery Master switch Not illustrated MOTORSPORT A111M6081S 2 01d Battery Cover Not illustrated MOTORSPORT A111M0107K 1 02 Battery Cable, VE negative, front, RHD A111M0019F 1 02a Battery Cable, VE negative, front, LHD A111M0015F 1 02b Battery Cable, VE negative, front, RHD A111M0089F 1 03 Battery Cable, VE positive B111M0014F 1 04 Vent, battery fumes A111M0104K 1 05 Battery Clamp/ Washer Bottle Bracket E111M0025F 1 06 Foam Seal, battery clamp A082U6067F 400mm 07 Setscrew, M6 x 16, hex. thin hd., battery clamp upper fx. A075W1028Z 1 08 Setscrew, M6 x 16, hex. hd., battery clamp to chassis A075W1028Z 2 09 Washer, flat, M6 x 18 , battery clamp to chassis B082W4018F 3 10 Washer, spring, M6, battery clamp to chassis A075W4035Z 2 11 Locating Bracket A111M0032F 1 12 Pop Rivet, bracket to chassis A075W6087Z 1 13 Clip, self adhesive, pipe securing A111M6079F 1 14 Protective Cover, positive terminal A111M6079F 1 15 Battery Tray A111M0155F 1 AC cars only Incl. maxi fuse, see S/B 1997/06 D111M0025F R/B Cars built in 2000 AC/heater cars Function Code: 17.31, Page: 1 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description Remarks Option Part Number Qty 15a Battery Tray Malaysia spec. cars AC only cars B111M0079F 1 16 Battery Clamp Plate Cars built in 2000 AC/ heater cars A111M0161F 1 17 Clamp Bolt, M8 x 100, cap hd., battery to tray Cars built in 2000 AC/heater cars A111M6132F 1 17a Clamp Bolt Assembly, battery to tray Malaysia spec. cars AC cars only B111M0094J 2 18 Clamp Bolt Shoulder Cars built in 2000 AC/heater cars B111M0095F 1 19 Setscrew, M6 x 20, hex. hd., battery tray to chassis AC cars only A111W1155Z 8 20 Washer, flat, M 6 x 12 .1 x 1.4 AC cars only A075W4013Z 8 21 Cable, chassis to gearbox A111M0023F 1 22 Screw, M8 x 20, hex hd., cable to chassis Front & rear earth points A075W2038Z 2 23 Washer, flat, M8 x 16.6 x 1.4, cable to chassis Front & rear earth points A075W4020Z 2 24 Bolt, M10 x 20, hex. hd., cable to engine A075W1079F 1 25 Washer, flat, M10 x 20.5 x 1.8, cable to engine A075W4024Z 1 26 Cup Washer, cable to earth point Front & rear earth points A111M0039F 2 27 Battery Isolator Switch Kit Not illustrated Prior to revised Harness MOTORSPORT A111M0128S 1 28 Battery Isolator Switch Kit Not illustrated With revised Harness MOTORSPORT A111M0129S 1 29 Battery Clamp Bracket Assembly Not illustrated MOTORSPORT A111M0076S 1 30 Battery Locator Bracket Not illustrated MOTORSPORT A111M0077S 1 Function Code: 17.31, Page: 2 15 19 8 15 6a 2/2a 17 16 20 7 14 11/11a 3 5a 10 13 4/4a 9 17.33 12 18 Service Parts List Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks Option Part Number Qty 01 Cobra Alarm Kit, 6019HF Items: 2, 3, 4, 5, 6, 7, 11, 21 Up to VIN: 1946-excl.1937/8 A111M0053F 1 01a Cobra Alarm Kit, 6422HF Items: 2a, 4a, 5a, 6a, 11a, 21a From VIN: 1947-incl.1937/8 A111M0098F 1 02 Alarm Controller, Cobra 6019, with keys/touch keys Needs matching to immobiliser Up to VIN: 1946-excl.1937/8 A111M6041S 1 02a Alarm Controller, Cobra 6422, with keys/touch keys Includes matched immobiliser From VIN: 1947-incl.1937/8 A111M6119S 1 03 Immobiliser Module, Cobra 6019 Controller switches need matching to immobiliser Up to VIN: 1946-excl.1937/8 A111M6043S 1 04 Microwave Sensor, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6044S 1 04a Microwave Sensor, Cobra 6422 From VIN: 1947-incl.1937/8 A111M6099S 1 05 Siren Unit, Cobra 6019, includes overide switch Up to VIN: 1946-excl.1937/8 A111M6042S 1 05a Siren Unit, Cobra 6422 From VIN: 1947-incl.1937/8 A111M6098S 1 06 Touch Key Receptacle, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6061S 1 06a Touch Key Receptacle, Cobra 6422 From VIN: 1947-incl.1937/8 A111M6102S 1 07 Buzzer Unit, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6062S 1 08 Alarm Module, Lucas 5AS 433Mhz Germany Use transmitter key, item 13 (Rover YWC 000980) Without Cobra system A111M0046K 1 08a Alarm Module, Lucas 5AS 433Mhz UK/ Europe Use transmitter key, item 13 (Rover YWC 000980) Without Cobra system A111M0043K 1 08b Alarm Module, Lucas 5AS 433Mhz UK/ Europe Use transmitter key, item 13 With Cobra system A111M0074K 1 08c Alarm Module, Lucas 5AS 315Mhz Japan Use transmitter key, item 13a Without Cobra system A111M0047K 1 08d Alarm Module, Lucas 5AS 433Mhz Switzerland Use transmitter key, item 13 Without Cobra system A111M0045K 1 Not illustrated Not illustrated Function Code: 17.33, Page: 1 Updated 3rd November 2014 Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks Option Part Number Qty 08e Alarm Module, Lucas 5AS 433Mhz Holland Use transmitter key, item 13 Without Cobra system A111M0044K 1 09 Transmitter Key, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6038S 1 10 Siren Override Key, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6040S 1 11 Touch Key, Cobra 6019 Up to VIN: 1946-excl.1937/8 A111M6039S 1 11a Touch Key, Cobra 6422 From VIN: 1947-incl.1937/8 A111M6101S 1 12 Transmitter Key, Cobra 6422 casing and components From VIN: 1947-incl.1937/8 A111M6100S 1 12a Transmitter Key, Cobra 6422 casing From VIN: 1947-incl.1937/8 A142M6000S 1 13 Transmitter key, Lucas, 433Mhz, 'A' type Euro A111M6063S 1 13a Transmitter key, Lucas, 315 Mhz, 'B' type Japan only A111M6138S 1 14 Microswitch, alarm activator, doors A111M6035F 1 15 Microswitch, alarm activator, bonnet and engine cover A111M6037F 2 16 Bracket, engine cover microswitch A111M0061F 1 17 Cover, microswitch bracket A111M0057K 1 18 Cover, immobiliser module Cobra 6019/6422 A111M0064K 1 18a Cover, immobiliser module Cobra 6422 B111M0064K 1 19 Bracket, bonnet microswitch A111M0052F 1 20 Plate, electronics mounting RHD '98 MY D111M0026F 1 21 Harness , Cobra alarm kit, 6019 Not illustrated Up to VIN: 1946-excl.1937/8 C111M0050F 1 21a Harness, Cobra alarm kit, 6422HF Not illustrated From VIN: 1947-incl.1937/8 D111M0050F 1 22 Connector Extension Lead, microwave to controller, Not illustrated Cobra 6019/6422 A111M6114S 1 Boot-box cars Function Code: 17.33, Page: 2 Updated 3rd November 2014 Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks 23 Bridging Plug, Cobra immobiliser Not illustrated, Part of 190 kit, see 40.00 02i Option Part Number Qty A111M0123S 1 NOTE: For full information on all Lotus Security Sytems, see LSL483g Function Code: 17.33, Page: 3 Updated 3rd November 2014 12 10 11 8 7 13 See 18.03 9 See 18.07a 4 5 14 1 6 3 2 18.02 Updated 24th January 2013 Service Parts List Function Code 18.02 AC Evaporator Housing Dep Part Description 01 Remarks Option Part Number Qty Air Inlet Baffle, RHD A111P0098K 1 02 Drain Pipe Assembly B111P0157F 1 03 Drain tube, ½" ID A111K6010V 1 04 Evaporator Housing, lower, RHD A111P0246K 1 05 Plenum, lower, RHD A111P0104K 1 06 Double Sided Tape, 0.25mm width B075U6070V As req. 07 Plenum, upper, RHD A111P0102K 1 08 Adaptor Spigot, plenum A111P0208K 1 09 Screw, No 6 x ½", pozi., plenum fixings A075W5012F 5 10 Evaporator Housing, upper, RHD A111P0089K 1 11 Foam Strip Seal, self adhesive, plenum to evap. hsg. A111P0213K As req. 12 Plastic Fastener, plenum to evap hsg. fixing A111W6534F 1 13 Foam Strip Seal, 25 mm x 12.5 mm A111P0173K 1 14 Base, plenum, lower B111P0008K 1 Note: for AC/heater cars built in 2000 see Exige Parts List Function Code: 18.02, Page: 1 Updated 24th January 2013 19 18 15 20 17 16 28 21 14 27 22 24 25 12 23 13 29 10 11 24 25 11 26 8 7 6 5 See 46.02 36 4 3 37 35 34 38 1 2 32 31 33 30 18.03 Service Parts List Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 01 Remarks Option Part Number Qty Evaporator B111P0076F 1 02 'O' Ring, No 8, expansion valve A082P6079F 1 03 'O' Ring, No 10, expansion valve A082P6080F 1 04 Tape, non drip A075P6086F 0.500m 05 Expansion Valve A111P6048F 1 06 Clamp Plate, pipes to expansion valve A082P4402F 1 07 Elbow Pipe, condenser A111P0242F 1 08 Suction Pipe, pipe joint retaining A111P0137F 1 09 Screw, M6 x 25 , suction pipe fix. A111W7170F 2 10 Washer, spring, M6 A075W4035Z 2 11 Refrigerant Pipe, high pressure, rear to front A111P0150F 1 12 Refrigerant Pipe, suction line, front to rear A111P0149F 1 13 Stud Plate, AC pipe joint A111P0151F 1 14 'O' Ring, high pressure line joints A111P6019F 3 15 'O' Ring, compressor, suction line joints A111P6018F 3 16 Washer, spring, M6 A075W4035Z 2 17 Screw, M6 x 25 mm, pipe joint retaining A111W7170F 2 18 Clamp Plate, compressor pipes A111P0117F 1 Function Code: 18.03, Page: 1 Updated 24th January 2013 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 19 Remarks Option Part Number Qty Setscrew, M5 x 30, hex. hd., clamp plate to bracket A079W1084F 1 20 Steady Bracket, compressor pipes A111P0119F 1 21 Pipe/Hose assembly, compressor discharge B111P0131S 1 22 Pipe/Hose assembly, compressor suction A111P0132F 1 23 Bracket, condenser & fans mounting, rear A111P0084F 1 24 Spigot, condenser mounting A111P0129F 4 25 Grommet, condenser mounting A111P6022F 4 26 Screw, M6 x 12 mm, brackets to radiator A111E6007F 4 27 Spire Nut, M6, brackets to radiator A100W6362F 4 28 Condenser A111P6035F 1 29 Bracket, cndenser & fans mounting, front A111P0085F 1 30 Receiver Drier A082P4378F 1 31 Clamp, receiver drier mounting A111P0116F 1 32 Setscrew, M6 x 30 mm, receiver drier clamping A075W1032Z 1 33 Setscrew, M6 x 20 mm, clamp to body A075W1030Z 2 34 Trianary Switch, receiver drier A111P0327F 1 35 Refrigerant Pipe, condenser to receiver drier A111P0135F 1 36 Refrigerant Pipe, rear/front pipe to condenser inlet elbow B111P0134F 1 37 Pressure Relief Valve A111P6030H 1 38 Refrigerant Pipe, receiver drier to expansion valve A111P0136F 1 39 Clamp Plate, valve to evaporator A082P4401F 1 A111P0131F R/B A082P6075F R/B Function Code: 18.03, Page: 2 Updated 24th January 2013 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 40 Remarks Option Part Number Qty Screw, M5 x 40, cap hd. skt., valve to clamp A100W7081F 2 41 Screw, M6 x 16, cap hd. skt., clamp to valve A075W7017F 1 42 Washer, spring, M6 A075W4035Z 1 Note: for AC/heater cars built in 2000 see Exige Parts List Function Code: 18.03, Page: 3 Updated 24th January 2013 10 7 3 1 8 6 3 7 4 6 2 5 6 7 9 See 18.07 18.05 Function Code 18.05 Heater, Pipes, Hoses Dep Part Description 01 Remarks Option Part Number Qty Pipe, heater return B111P0001F 1 02 Pipe, heater feed B111P0002F 1 03 Grommet, heater pipes A111P0003K 2 04 Hose, heater inlet, RHD A111P0058F 1 04a Hose, heater inlet, LHD A111P0057F 1 05 Hose, heater outlet, RHD A111P0056F 1 05a Hose, heater outlet, LHD A111P0055F 1 06 Hose Clip A079K6018Z 4 07 Tie Wrap Cradle A085W6276F 14 08 Blind Rivet, cradle to chassis A085W6259F 4 09 Blind Rivet, cradle to chassis A111W6613F 6 10 Blind Rivet, cradles to chassis A111W6614F 4 11 Water Valve A111P6023F 1 In scuttle baffle Pipes to chassis Cars built in 2000 AC only Function Code: 18.05, Page: 1 16 13 15 14 11 2 14 3 4 5 12 21 7 19 23 20 17 24 22 10 1 6 18 9 18.07 3 25 Function Code 18.07 Interior Blower Motor, Heater Matrix, Intakes & Ducting Dep Part Description Remarks Option Part Number Qty 01 Heater Assembly, RHD Incl. matrix, housing & flap assy. Service assembly A111P0278J 1 01a Heater Assembly, LHD Incl. matrix, housing & flap assy. Service assembly A111P0277J 1 02 Cover, heater housing, RHD B111P0042K 1 02a Cover, heater housing, LHD B111P0041K 1 03 Foam Seal, heater housing A100B0431V As req. 04 Bracket, heater assy. to chassis B111P0053F 1 05 Heater Matrix A111P6011F 1 06 Foam base, heater matrix A111P6012F 1 07 Heater Housing, RHD Includes flap assembly Service assembly B111P0074J 1 07a Heater Housing, LHD Includes flap assembly Service assembly B111P0073J 1 08 Foam Seal, heater casing to motor A100B0431V 1 09 Blower Motor A111P0012F 1 10 Hose, blower to plenum A111P0020F 1 11 Plenum Assembly, RHD Includes flap assembly A111P0064J 1 11a Plenum Assembly, LHD Includes flap assembly A111P0063J 1 12 Deflector, footwell A111P0062K 1 13 Plenum, outlet A111P0026K 1 14 Foam Seal, plenum outlets A100B0431V As req. 15 Tie Wrap Cradle A085W6276F 2 16 Pop Rivet A075W6087Z 2 17 Bracket, upper, blower to housing A111U0477F 1 Function Code: 18.07, Page: 1 Function Code 18.07 Interior Blower Motor, Heater Matrix, Intakes & Ducting Dep Part Description 18 Remarks Part Number Qty Bracket, lower, blower to housing A111U0491F 1 19 Nyloc Nut, M5 A100W3113F 2 20 Washer, flat, M5 x 12 A100W4121F 4 21 Pop Rivet A075W6066Z 6 22 Setscrew, M6 x 16, hex. hd., blower to chassis 2 off, LHD A075W1028Z 3 22a Setscrew, M6 x 25, hex. hd., blower to chassis LHD A075W1031Z 1 23 Washer, spring, M5 A075W4035Z 3 24 Washer, flat M5 x 18 x 1.0 B082W4018Z 3 25 Ram Air Intake A111P0034K 1 26 Blower Outlet A111P0024K 1 27 Butyl Tape, footwell deflector to chassis seal A100B6207V As req. Not illustrated Option Function Code: 18.07, Page: 2 8 7 1 5 6 3 2 4 18.07a Updated 23rd December 2010 Service Parts List Function Code 18.07a AC Interior Blower Motor Dep Part Description Remarks Option Part Number Qty 01 Blower Motor, including resistor No heater AC only A111M6071F 1 02 Mounting Plate, blower to evap. housing No heater AC only A111P0183F 1 03 Foam Seal No heater AC only A111P0185F 1 04 Pop Rivet, plate to evap. housing No heater AC only A075W6090Z 3 05 Screw, M4 x 16, hex. hd. No heater AC only A082W5141F 4 06 Washer, shakeproof, M4 No heater AC only A075W4086F 4 07 Thermoamplifier/Thermister Assembly No heater AC only A082M4766K 1 08 Timer Module, hot shut down pump No heater AC only A111M6076F 1 Function Code: 18.07a, Page: 1 Updated 15th April 2011 8 10 1 4 3 2 7 13 12 11 5 9 6 18.07b Function Code 18.07b AC/ Heater: Blower Motor/Heater Assy, Intakes & Ducting Dep Part Description 01 Remarks Option Part Number Qty Heater Assembly. RHD B111P0282F 1 01a Heater Assembly. LHD B111P0281F 1 02 Screw, M6 x 20, hex. hd., heater assy. to chassis A075W1030Z 1 03 Washer, spring, M6, heater assy. to chassis A075W4035Z 1 04 Washer, flat, M6, heater assy. to chassis A075W4015Z 1 05 Foam Gasket, duct to heater A116P0020F 1 06 Air Intake Duct B116P0005F 1 07 Deflector, footwell, RHD A117P0222F 1 07a Deflector, footwell, LHD A117P0221F 1 08 Pop Rivet, deflector fix. A082W6512Z 10 09 Hose, heater to plenum A111P0343V 1 10 Resistor Assembly, fan control A111M6127F 1 11 Screw, M6 x 12, hex. hd., resistor assy. to chassis A075W1027Z 2 12 Washer, spring, M6, resistor assy. to chassis A075W4035Z 2 13 Washer, flat, M6, resistor assy. to chassis A075W4015Z 2 A075W1027Z R/B Function Code: 18.07b, Page: 1 16 23 16 21 13/14 15 20 12 19 6 6 6 5 15 11 17 10 8 20 9 18 13 4 21 24 7 1 22 2 17 3 18.09 Updated 24th January 2013 Service Parts List Function Code 18.09 Driver Operated Controls Dep Part Description 01 Remarks Option Part Number Qty Switch, fan speed control A082M6223F 1 02 Knob, fan speed control A082P4350F 1 03 Graphics Panel, heater A111P0011F 1 04 Knob, slider assembly, heater/distribution A111P6003F 2 05 Control Slider, heater/distribution A111P6002F 2 06 Cable Securing Clip A111P6008F 4 07 Screw, M4 x 16, csk. pozi., control to panel A100W5160F 4 08 Washer, M5 x 10 A075W4011Z 4 09 Washer, M4 x 9 A082W4099F 4 10 Nyloc Nut, M4 A075W3049F 4 11 Cable, temp. control, RHD A111P0021F 1 11a Cable, temp. control, LHD A111P0051F 1 12 Cable, distribution control, RHD A111P0022F 1 12a Cable, distribution control, LHD A111P0050F 1 13 Cable Abutment Bracket, heater & plenum, RHD A111P0049F 2 14 Cable Abutment Bracket, plenum, LHD A111P0052F 1 15 Lever Arm Assembly, flaps A111P0048F 2 16 Washer, spacer, M6 x 12 x 1.5, plenum flap B100W4127F 4 1 off, heater, LHD Includes grub screw Function Code: 18.09, Page: 1 Updated 24th January 2013 Function Code 18.09 Driver Operated Controls Dep Part Description 17 Remarks Option Part Number Qty Washer, spacer, M6 x 15 x 1.5, heater flap A082W4133F 2 18 Washer, M12 x 24, switch to panel A075W4071F 1 19 Grommet, cables through bulkhead X036B6150Z 2 20 Pop rivet, cable abutment bracket fix. A111W6597F 8 21 Washer, flat, 1/8" x 3/8" A075W4001Z 1 22 Flap Assembly, heater unit Part of heater assy., see 18.07 B111P0060J 1 23 Flap assembly, plenum Part of plenum assy., see18.07 B111P0059J 1 24 Spring Clip, switch knob A082W6493F 1 2 off RHD Function Code: 18.09, Page: 2 Updated 24th January 2013 9 4 1 See 14.05a 3 2 7 6 8 5 18.09a Service Parts List Function Code 18.09a AC/Heater Driver Operated Controls Dep Part Description Remarks 01 LED Assembly, orange 02 Switch, thee speed fan Supplied with knob 03 Rotary Control, temperature Supplied with knob & cable 03a Switch, refrigeration control No heater 04 Switch, air distribution Supplied with knob 05 Switch, air conditioning 06 Knob, switch control 07 Switch, recirculation 08 Graphics Panel, AC/heater 08a Graphics Panel, AC only No heater 09 Cable, temperature control Part of item 3 Option Part Number Qty A11M6069F 2 A111M6069F 1 AC/heater cars A111P0310F 1 AC only cars A111M6074H 1 A111M6074H 1 A111M6067F 1 A082P4350F 3 A111M6068F 1 AC/heater cars A111P0155F 1 AC only cars A111P0156F 1 TBA 1 Part of items 2, 3, 4 Function Code: 18.09a, Page: 1 Updated 15th April 2011 23 18 22 21 20 1 24 3 6 19 2 9 13 14 17 12 24 15 1 16 12 11 2 26 8 7 10 2 4 25 6 5 3 18.11 2 1 Service Parts List Function Code 18.11 AC Vacuum Controls Dep Part Description 01 Remarks Option Part Number Qty Vacuum Actuator A111P6046F 3 02 Elbow Connector, vacuum pipes A075P6079F 4 03 Connector, elbow to pipe A082W6619F 2 04 'T' Piece, pipe connector reservoir to solenoid A082J6089F 2 05 Vacuum Pipe,500mm, actuator to solenoid A111P0193K 1 06 Connector, 40mm, vacuum pipe to reservoir / 'T' piece A082L4294F 2 07 Connector Hose, 25mm, 'T' piece to solenoid A111P0241K 2 08 Connector Hose, 40mm, 'T' piece to 'T' piece A111P0191K 1 09 Vacuum Hose, 500mm, actuator to solenoid A111P0209K 1 10 Vacuum Hose, 470mm, actuator to solenoid A111P0198K 1 11 Elbow Hose, 'T' piece to solenoid A111P0192K 1 12 Solenoid, vacuum control A082M6421F 2 13 Solenoid, vacuum control A082M6666F 1 14 Vacuum hose, 175 mm, solenoid to 'T' piece A111P0253K 1 15 Setscrew, M5 x 20 mm, solenoid to platform mounting A111W1105F 3 16 Washer, M5 x 1.0 mm A075W4011Z 3 17 Vacuum Pipe, 3500mm, reservoir to solenoid 'T' piece A111P0197K 1 18 Vacuum Reservoir A100P6018F 1 Function Code: 18.11, Page: 1 Updated 1st December 2014 Function Code 18.11 AC Vacuum Controls Dep Part Description 19 Remarks Option Part Number Qty Setscrew, M5 x 20, hex. hd., vacuum reservoir mounting A075W1025F 2 20 Washer, flat, M5 x 1.0 A075W4011Z 2 21 Nyloc Nut, M5 A075W3008Z 2 22 Vacuum Hose, 700mm, reservoir to non return valve A111P0194K 1 23 Non Return Valve A111P0176F 1 24 Extension Arm, vacuum actuator B111P0221F 2 25 Extension Arm, vacuum actuator B111P0220F 1 26 Mounting Plate, solenoid modules A111P0148F 1 Function Code: 18.11, Page: 2 Updated 1st December 2014 26 25 23 22 20 4 24 21 3 14 2 11 6 18 7 19 5 9 19 8 19 12 17 13 15 18.11a 16 10 Service Parts List Function Code 18.11a AC/Heater Vacuum Controls Dep Part Description 01 Remarks Option Part Number Qty Solenoid Valve, screen flap A082M6666F 1 02 Solenoid Valve, footwell flap A082M6421F 1 03 Solenoid Valve, re-circ flap A082M6421F 1 04 Solenoid Valve, water valve A082M6421F 1 05 Bracket, solenoids mounting TBA 1 06 Screw, M5 x 12, button hd., pozi., bracket & solenoids fix. A111W7117F 6 07 Washer, spring, M5 A082W4130F 6 08 Nyloc Nut, M5, solenoids to bracket A075W3008Z 4 09 Hose, vacuum supply, 'T' peice connecting Cut to fitted length A910E6784V 45mm 10 Hose, vacuum supply, 'T' peice to solenoid Cut to fitted length A910E6784V 50mm 11 Hose, vacuum supply, 'T' peice to solenoid Cut to fitted length A910E6784V 40mm 12 Hose, vacuum supply, 'T' peice connecting Cut to fitted length A910E6784V 45mm 13 Hose, vacuum supply, 'T' peice to reservoir Cut to fitted length A910E6784V 2.5M 14 Hose, vacuum supply, 'T' peice to solenoid Cut to fitted length A910E6784V 270mm 15 Hose, solenoid to footwell flap Cut to fitted length A910E6784V 560mm 16 Hose, solenoid to re-circ flap Cut to fitted length A910E6784V 700mm 17 Hose, solenoid to water valve Cut to fitted length A910E6784V 2.5M 18 Hose, solenoid to screen flap Cut to fitted length A910E6784V 640mm Function Code: 18.11a, Page: 1 Updated 1st December 2014 Function Code 18.11a AC/Heater Vacuum Controls Dep Part Description 19 Remarks Option Part Number Qty 'T' Piece A082J6089F 1 20 Vacuum Reservoir A100P6018F 1 21 Setscrew, M5 x 20, hex., hd., vacuum reservoir mounting A075W1025F 2 22 Washer, flat, M5 x 1.0 A075W4011Z 2 23 Nyloc Nut, M5 A075W3008F 2 24 Connector, 40mm, vacuum hose to 'T' piece A082L4294F 1 25 Vacuum Hose, 700mm, reservoir to non return valve B111P0220F 1 26 Non Return Valve A111P0184F 1 Function Code: 18.11a, Page: 2 Updated 1st December 2014 23 25 26 21 24 22 27 20 28 19 17 29 6 16 5 See 18.11 18 15 4 14 30 6 5 4 7 11 12 32 13 9 10 8 31 5 6 4 2 6 5 4 3 18.12 1 Function Code 18.12 AC/Heater Air Distribution Plenum Dep Part Description 01 Remarks Option Part Number Qty Setscrew, M4 x 16, pozi, fixing actuator bracket A082W5141F 2 02 Mounting Bracket, actuator A111P0229F 1 03 Mounting Bracket, footwell flap, RHD A111P0228F 1 04 Bush, outer pivot A075P6064F 8 05 Bush, inner pivot A089P0268F 8 06 Securing Cip, flap shaft A075W6173F 6 07 Foam Strip, 10mm x 6mm, self adhesive A111P0141K As req. 08 Starlock Fastener, 4mm A111P6025F 2 09 Air distribution module, RHD A111P0112K 1 10 Spindle, air flap pivot A111P0123H 1 11 Duct, footwell outlet to FLV's A075P0150F 4 12 Flap, footwell, RHD B111P0120H 1 13 Pivot shaft, footwell flap A111P0121H 2 14 Flap, demist, RHD C111P0079F 1 15 Mounting Bracket, demist actuator A111P0222F 1 16 Directional Lever, demist flap A111P0233F 1 17 Starlock Fastener, 4 mm A111P6025F 2 18 Screw, No 6 x ½", self tap. pozi. A075W5012F 5 19 Foam Gasket TBA 1 20 Baffle, actuator housing, RHD A111P0235K 1 21 Gasket TBA 1 Function Code: 18.12, Page: 1 Function Code 18.12 AC/Heater Air Distribution Plenum Dep Part Description Remarks Option 22 Seal TBA 1 23 Foam Gasket TBA 1 24 Pop Rivet, demist actuator bracket fixing A075W6090Z 3 25 Module, air distribution, RH upper, RHD A111P0108K 1 26 Outlet Duct, footwell distribution to FLV A075P0150F 4 27 Pop Rivet, duct fixing A075W6090Z 12 28 Gasket, air distribution module TBA 1 29 Gasket, air distribution module TBA 1 30 Adaptor Spigot, air distribution box A111P0207K 1 31 Air Distribution Plenum, AC/heater, LHD Cars built in 2000 A111P0285F 1 31a Air Distribution Plenum, AC/heater, RHD Cars built in 2000 A111P0286F 1 32 Adaptor, plenum to trunking Cars built in 2000 A111P0283F 1 LHD only Part Number Qty Function Code: 18.12, Page: 2 5 7 4 8 9 10 12 6 11 13 3 18 14 2 1 15 16 18.13 Updated 24th January 2013 Service Parts List Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 01 Trunking, face level vent, driver, outer 01a Trunking, 50.5mm, face level vent, driver, outer 02 Remarks Option Part Number Qty AC A111P0203F 1 AC/heater A111P0328K 700mm Trunking Reducer, face level vent, driver, outer AC A111P0199F 1 03 Adaptor, trunking to face level vent AC A111P0178K 1 04 Face Level Vent, RH AC A082P6063F 1 05 Face Level Vent, centre AC A111P6017F 1 06 Adaptor, trunking to face level vent, centre AC A111P0177K 1 07 Face Level Vent, LH AC A111P6016F 1 08 Adaptor, trunking to face level vent AC A111P0178K 1 09 Trunking Reducer, face level inner, LH AC A111P0200F 1 10 Trunking, face level vent, passenger outer AC A111P0206F 1 10a Trunking, 50.5mm, face level vent, passenger outer Cars built in 2000 AC/heater A111P0329K 500mm 11 Trunking, face level vent, passenger, inner Centre twin vent AC B111P0205F 1 11a Trunking, 38.5mm, face level vent, passenger, inner Centre twin vent, cars built in 2000 AC/heater A111P0331K 180mm 12 Trunking Reducer, face level vent, passenger, centre AC B111P0202F 1 13 Trunking Reducer, face level vent, drivers, centre AC B111P0201F 1 14 Trunking, face level vent, driver, inner Centre twin vent AC A111P0203F 1 14a Trunking, 38.5mm, face level vent, driver, inner Centre twin vent, cars built in 2000 AC/heater A111P0330K 200mm Cars built in 2000 Function Code: 18.13, Page: 1 Updated 24th January 2013 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description Remarks 15 Demister Vent, top of crash pad 16 Duct Kit, AC re-circ to footwell, RHD 16a Duct Kit, AC re-circ to footwell, LHD 17 Screw, No.4 x 0.5", csk, pozi. S/T, vent to dash top 18 Grommet, FLV thro' bulkhead, LHS Option Part Number Qty All cars A111P6001F 4 Cars built in 2000 AC/heater A111P0284F 1 Cars built in 2000 AC/heater A111P0283F 1 All cars A075W5003F 6 A111P6047F 1 Function Code: 18.13, Page: 2 Updated 24th January 2013 2 3 2 1 2 5 6 7 4 2 2 9 2 8 5 2 2 18.14 See 18.11 6 7 5 Function Code 18.14 AC Air Recirculation System Dep Part Description 01 Remarks Option Part Number Qty Air Inlet Diverter, RH, RHD A111P0096K 1 02 Foam Strip Seal, self adhesive A111P0173K As req. 03 Air Inlet Diverter, LH, RHD A111P0095K 1 04 Flap, recirc. A111P0160F 1 05 Fastener, starlock, 4 mm A111P6025F 6 06 Bush Pivot, outer, RHD A075P6046F 6 07 Bush Pivot, inner, RHD A089P0268F 6 08 Mounting Bracket, recirc. flap A111P0216F 1 09 Pop Rivet, bracket fix. A075W6090Z 4 Function Code: 18.14, Page: 1 5 14 6 11 3/4 16 17 9 15 8 12 2 17 13 10 7 19.01 Service Parts List Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks Option Part Number 01 Certificate of Conformity Contact Lotus Type Approval All models/markets Not listed 1 02 Label, shear panel warning A111A0213F 1 03 Label, tyre loading, (205/50 ZR16 RR tyre) Australia only A111U0206F 1 04 Label, tyre loading, (225/45 ZR16 RR tyre) Australia only A111U0274F 1 05 Label, VIN (special order only) F075U1186K 1 06 Label, headlamp levelling, 1.5% B082U7039F 1 07 Label, fuel consumption A111U0006K 1 08 Label, brake fluid warning A082U7623F 1 09 Label, 'E' mark C111U0008F 1 09a Label, 'E' mark 1999 on D111U0008F 1 09b Label, 'E' mark 2000 on E111U0008F 1 10 Cant Rail Fitting Instruction, RH Prior to VIN: 3332 B111U0242F 1 10a Cant Rail Fitting Instruction, RH From VIN: 3332 C111U0242F 1 11 Cant Rail Fitting Instruction, LH Prior to VIN: 3332 B111U0243F 1 11a Cant Rail Fitting Instruction, LH From VIN: 3332 C111U0243F 1 12 Fuel Filler, unlock instructions, black A111U0257F 1 12a Fuel Filler, unlock instructions, white A111U0258F 1 13 Label, premium unleaded fuel A082U7800F 1 In services bay Australia only Qty Function Code: 19.01, Page: 1 Updated 1st February 2011 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description 14 Remarks Option Part Number Qty Hood Fitting Instruction Card A111U0241F 1 15 Label, luggage loading A111U0007F 1 16 Label, vehicle emissions A111U0318F 1 17 Label, jacking point A111U0239F 2 Function Code: 19.01, Page: 2 Updated 1st February 2011 1 19.03 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description Remarks Option Part Number Qty 01 Owners Handbook Includes maintenance record/dealer directory All models C111T0324J 1 01a Maintenance Schedule Not illustrated, 9.000 mile intervals A111T0324/2 1 01b Maintenance Schedule Not illustrated, 6.000 mile intervals Sport 160 B111T0324/2 1 02 User Quick Guide Not illustrated A111T0234/4 1 03 Service Notes Not illustrated A111T0327J 1 04 Service Parts List Not illustrated A111T0325J 1 05 Service Labour Time Schedule Not illustrated, incl. 340R & Exige B11T0328J R/B D111T0328J 1 06 Handbook Sticker, MIL operation Not illustrated: See service bulletin 2001/1R 111S LSL411 1 07 Fitting Instructions, suspension enhancement kit Not illustrated: see 31.01/03 Standard cars LSL4569 1 Dealer supply Function Code: 19.03, Page: 1 8 9 10 2 13 11 1 15 3 7 6 5 4 30.01 14 12 Service Parts List Function Code 30.01 Chassis, Subframes Dep Part Description Remarks 01 Partial Body Assembly** 01a Option Part Number Qty Cars prior to VIN* (see below) will RHD need replacement later type fuel tank, see 44.01 A111A0230J 1 Partial Body Assembly** Cars prior to VIN* (see below) will LHD need replacement later type fuel tank, see 44.01 A111A0229J 1 02 Rear Sub Frame, galvanised Order rear longerons also, see 30.19 C111A0057F R/B F111A0057F 1 03 Shear Panel, fuel tank bay closing panel C111A0065F R/B D111A0065F 1 04 Screw, M8 x 25, hex. hd., shear panel fix A111W1156F 10 05 Washer, flat, M8 x 21 x 1.6 A111W4159F 10 06 Washer, flat, M8 x 16.6 x 1.4 A111W4164F 5 07 Nut, nyloc, M8 A907E6284F 5 08 Blanking Panel, RH, toe board air vents Heater cars A111P0490K 1 09 Blanking Panel, LH, toe board air vents Heater cars A111P0489K 1 10 Pop Rivet, blanking panel fix A085W6259F 8 11 Shim, chassis to subframe, LH A111A0217F 1 11a Shim, chassis to subframe, RH A111A0216F 1 12 Bolt, M10 x 55, hex. hd. A111W2181F 2 13 Screw, M10 x 25, hex. hd. A111W1157F 2 14 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 8 Function Code: 30.01, Page: 1 Updated 2nd March 2015 Function Code 30.01 Chassis, Subframes Dep Part Description 15 Nut, M10, flg. hd. 16 Elise Floor Panel Set, front 16a Remarks Option Part Number Qty A111W3151F 4 Not illustrated A117A0235S 1 Elise Floor Panel, rear Not illustrated A117A0236S 3 17 Applicator Gun, Betamate 2800 Not illustrated Floor panel fixing A117T0010S 1 17a Betamate 2800 Kit, 2 x 80ml Not illustrated Floor panel fixing B111B6159V 1 17b Beatprime 1707, 160ml Not illustrated Floor panel fixing A111B6374V 1 *VIN: V1685 (approx.) plus 1672, 1673, 1677, 1682. less1694, 1708 **Use order form LSL631 Function Code: 30.01, Page: 2 Updated 2nd March 2015 11 9 17 16 10 11 12 19 13 18 12 13 7 1 8 11 12 14 21 13 22 3 13 12 4 See 31.01 5 6 23 15 30.02 2 20 Service Parts List Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description 01 Roll-Over Bar, black 01a Roll-Over Bar, silver 02 Remarks Option Part Number Qty E111A0074F 1 E111A0248F 1 Shim, base plate A111A0071F 2 03 Screw, M8 x 25, cap hd. A111W7132F 8 04 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 8 05 Screw, M10 x 40 cap hd. A111W7143F 2 06 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 2 07 Strut, bar to floor MOTOR SPORT A111A0239S 1 08 'A' Frame/Harness Bar MOTOR SPORT A111A0234S 1 09 'U' Clamp Spigot, strut to bar, LHD MOTOR SPORT A111A0227S 1 09a 'U' Clamp Spigot, strut to bar, RHD MOTOR SPORT A111A0226S 1 10 Mounting Spigot, harness bar to roll-over bar MOTOR SPORT A111A0224S 2 11 Bolt, M8 x 50, hex. hd. MOTOR SPORT A079W1044F 4 12 Washer, flat, M8 MOTOR SPORT A075W4079F 8 13 Nyloc Nut, M8 MOTOR SPORT A907E6284F 8 14 Setscrew, M8 x 16, cap hd. MOTOR SPORT A075W1036Z 2 15 Setscrew, M8 x 20, pan hd. pozi. MOTOR SPORT A075W5095Z 2 16 Bolt, M12 x 80, hex. hd. MOTOR SPORT A082W2157F 1 Sport 135, 190 Function Code: 30.02, Page: 1 Updated 1st December 2014 Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description 17 Remarks Option Part Number Qty Washer, flat MOTOR SPORT A082W4154F 1 18 Bolt, M10 x 75, hex. hd. MOTOR SPORT A075W2059Z 2 19 Washer, flat, M10 MOTOR SPORT A075W4037Z 2 20 Bolt, 7/16" x 25mm, hex. hd. MOTOR SPORT A111W2183F 2 21 Washer, flat, 7/16" MOTOR SPORT A075W4029F 2 22 Corner Plate, strut to floor, LH footwell (RHD) MOTOR SPORT A111A0238S 1 22a Corner Plate, strut to floor, RH footwell (LHD) MOTOR SPORT A111A0237S 1 23 Floor Reinforcing Plate MOTOR SPORT A111A0244S 1 24 Roll-Over Bar Reinforcement Kit, RHD Comprises items 7 to 22 MOTOR SPORT A111A0246S 1 24a Roll-Over Bar Reinforcement Kit, LHD Comprises items 7 to 22 MOTOR SPORT A111A0245S 1 Function Code: 30.02, Page: 2 Updated 1st December 2014 15 16 10/11 17 3 4 1 14 12 5 6 8 7 13 2 9 30.19 Function Code 30.19 Longerons Dep Part Description Remarks Option Part Number Qty 01 Longeron, alloy boot floor, RH Required with new subframe Prior to VIN* (see below) B111A0060F 1 01a Longeron, composite boot-box, RH Required with new subframe From VIN* (see below) A111A0266F 1 02 Longeron, alloy boot floor, LH Required with new subframe Prior to VIN* (see below) B111A0061F 1 02a Longeron, composite boot-box LH Required with new subframe From VIN* (see below) A111A0267F 1 03 Boot Floor, alloy Fits items: 01/02 G111A0059F 1 04 Boot Bulkhead Fits items: 01/02 B111B0107F 1 05 Washer, flat, 3/16" x 1/2" A075W4000Z 7 06 Screw, M5 x 12, button hd., bulkhead fixing A111W7138F 6 07 Rivnut, M5 x 0.8 countersunk hd A111W6566H 2 08 Pulsert, M6 flat hd. A079W6191F 6 09 Rivnut, M6 x 1, countersunk hd. A111W6536H 8 10 Grip-Lock, self adhesive, loop A111V6019V 0.15M 11 Grip-Lock, self adhesive, hook A111V6020V 0.15M 12 Pulsert, M5 A111W6539F 3 13 Pop Rivet, 6.4 x 20, boot floor to longeron A111W6593F 6 14 Pop Rivet, 6.4 x 13, boot floor to longeron A111W6594F 10 15 Screw, M5 x 20, button hd., black A111W7152F 2 16 Washer, flat, 3/16 x 0.5" A082W4129F 2 17 Pulsert, M5 A111W6539F 2 Also logeron to subframe Function Code: 30.19, Page: 1 Function Code 30.19 Longerons Dep Part Description Remarks Option Part Number Qty *VIN: W 4429 (approx.) plus; 4140, 4315, 4365, 4383. less 4653 Function Code: 30.19, Page: 2 24 26 23 31 27 35 34 36 25 33 35 38 34 39 18 37 34 62 28 16 29 19/20 15 14 64 54 58 55 32 30 60 17 7 8 1 21 40 41 32 22 59 57 56 52 51a 4 61 10 9 53 50 45 49 40 66 5 44 48 47 46 3 2 51 12 13 45 11 44 42 22 See 34.01 See 33.01 43 31 44 45 31.01 26 63 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 01 Hub Carrier Assembly, LH Including bearing F111C0029K R/B A111C0141J 1 01a Hub Carrier Assembly, RH Including bearing F111C0030K R/B A111C0142J 1 02 Ball Joint Carrier, lower LH B111C0043F 1 02a Ball Joint Carrier, lower RH B111C0042F 1 03 Screw, M10 x 30 hex hd., grade 8.8 A111W1158F 8 04 Circlip, dia 68 mm, bearing retention A111C6016F 4 05 Bearing, double taper roller A111C6002F 2 06 Front Hub Clamp Bolt Set A111C0137S 2 07 Bolt, M16 x 100, hex. hd., hub retention A111W2185F 2 08 Washer, flat, M16 x 30 x 2, hub retention A111W4171F 2 09 Dust Shield, hub bearing B111C0076F 2 10 Thrust Washer, inner, hub retention A111C0118F 2 11 Thrust Washer, outer, hub retention A111C0117F 2 12 Nyloc Nut, M16, hub retention A111W3159F 2 13 Hub Assembly A111C6001F 2 14 Steering Arm, LH A111C0143F 1 14a Steering Arm, RH A111C0144F 1 15 Bolt, M10 x 65, cap hd., steering arm to hub carrier A111W7144F 2 Comprises 07-12, use if M12 set removed, (prior VIN: W 1830) Including studs, item 66 Function Code: 31.01, Page: 1 Updated 6th November 2010 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 16 Remarks Part Number Qty Bolt, M10 x 45, cap hd., steering arm to hub carrier A111W7155F 2 17 Shim, 1mm, camber adjustment A111C0062F As req. 17a Shim, 3mm, camber adjustment C111C0064F As req. 18 Damper B111C0007F 2 18a Damper MOTOR SPORT B111C0116S 2 18b Damper, retro fit, Bilstein Standard suspension E117C0007H 2 19 Road Spring, (parallel) Prior to VIN: W 3580 A111C0074F 2 19a Road Spring, (barrel) From VIN: W 3580 A111C0140F 2 19b Road Spring, retro fit Standard suspension A116C0015H 2 20 Road Spring MOTOR SPORT A111C0136F 2 21 Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F 2 22 Washer, M10 x 20.5 x 1.8, damper bottom fix. A075W4024Z 2 23 Bolt, M10 x 70, hex. hd., damper top fix. A075W2058Z 2 24 Washer, flat, M10 x 20 5 x 1.8, damper top fix. A075W4024Z 2 25 Spacer, damper to top mounting bracket A111C0061F 4 26 Nyloc Nut, M10, damper fixings A100W3112F 4 27 Damper Mounting Bracket, LH Non AC chassis cars, (47mm hole centre) Prior to VIN* (see below) A111C0033F 1 27a Damper Mounting Bracket, RH Non AC chassis cars, (47mm hole centre) Prior to VIN* (see below) A111C0034F 1 27b Damper Mounting Bracket, LH AC commonisation chassis cars, (67mm hole centre) From VIN* (see below) B111C0033F 1 Part of Enhancement Kit Part of Enhancement Kit Option Function Code: 31.01, Page: 2 Updated 6th November 2010 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 27c Damper Mounting Bracket, RH AC commonisation chassis cars, (47mm hole centre) From VIN* (see below) B111C0034F 1 28 Bolt, M8 x 25, hex, hd., bracket to chassis A111W1156F 4 29 Washer, flat, M8 x 16.6, bracket to chassis A111W4164F 4 30 Nyloc Nut, M8, bracket to chassis A075W3010Z 4 31 Ball Joint B111C6012F 4 32 Nyloc Nut, ball joint fix A111C6019S 2 33 Pivot Bolt, M10 x 80, hex. hd., wishbone upper front A075W2061Z 2 34 Washer, flat, M10 x 20.5 x 1.8, A075W4024Z 8 35 Nut, nyloc, M10, wishbone upper to chassis A100W3112F 4 36 Shim, castor adjustment A111C0077F 6 37 Snubber Washer, rubber coated, upper wishbone A111C0081F 2 38 Shim, castor adjustment, small A111C0080F 8 39 Pivot Bolt, M10 x 75mm, hex. hd., wishbone upper rear A075W2059Z 2 40 Nut, nyloc, M10, wishbone lower to chassis fix A100W3112F 4 41 Washer, flat, M10 x 20.5 x 1.8, A075W4024Z 4 42 Wishbone Assembly, lower, LH Includes balljoint & bushes A111C0115J 1 42a Wishbone Assembly, lower, RH Includes balljoint & bushes A111C0114J 1 43 Anti-Roll Bar Drop Link A111C0063F 2 44 Washer, flat, M10 x 24 x 1.5, drop link fix A075W4023F 2 45 Nyloc Nut, M10 x 1.25, drop link fix A111W3152F 2 Includes nyloc nut A111C6012F R/B Function Code: 31.01, Page: 3 Updated 6th November 2010 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Part Number Qty 46 Pivot Bolt, M10 x 85, hex. hd., wishbone lower Lower front, used with rubber A/R From VIN: W3039 bar pivot bushes A079W2063F 4 47 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 4 48 Washer, flat, M10 A111W4163F 6 49 Pivot Bolt, , M10 x 130, hex. hd., wishbone lower front A075W2065F 2 50 Bolt, M5 x 45, cap hd., A/R bar pivot block fix A082W2106F 2 51 Anti-Roll Bar, uses nylon pivot blocks Prior to VIN: W 3039 A111C0054F 1 51a Anti-Roll Bar, uses rubber pivot blocks From VIN: W3039 A111C0111F 1 51b Anti-Roll Bar, sport (adjustable) MOTOR SPORT A111C0134S 1 52 Mounting Clamp, nylon, A/R bar Prior to VIN: W 3039 B111C0052F 2 53 Bush, 'top hat', A/R bar nylon pivot block Prior to VIN: W 3039 A111C0060F 2 54 Clamp Bracket, A/R bar From VIN: W 3039 A111C0107F 2 55 Spacer Plate, A/R bar fixing From VIN: W 3039 A111C0109F 2 56 Washer, flat, M5 x 10 x 1, A/R bar nylon pivot block Prior to VIN: W 3039 A075W4011Z 2 57 Nyloc Nut, M5, A/R bar, nylon pivot block Prior to VIN: W 3039 A100W3113F 2 58 Pivot Bush, rubber, A/R bar. From VIN: W 3039 A111C0094F 2 59 Screw, M8 x 30, A/R bar clamp bracket fixing From VIN: W 3039 A111W1161F 4 60 Washer, flat, M8 From VIN: W 3039 A111W4169F 2 61 Washer, flat, M8 x 25 x 1.4 From VIN: W 3039 A111W4156F 2 62 Wishbone assembly, upper LH A111C0113J 1 Used with nylon A/R bar pivot blocks Uses nylon pivot blocks: see S/N section XA Option Prior to VIN: W 3039, & MOTORSPORT Includes balljoint & bushes Function Code: 31.01, Page: 4 Updated 6th November 2010 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks 62a Wishbone assembly, upper RH Includes balljoint & bushes 63 Bush, lower wishbone/upper wishbone front pivots 64 Bush, upper wishbone rear pivot 65 Sport Spring/Damper Kit, front and rear Not illustrated 66 Wheel Stud, 36mm protrusion Elise wheels only, part of hub 67 Enhancement Kit, Eibach springs/Bilstein dampers Elise 2001 based enhancement 67a Spring/Damper Assembly, front, upgrade kit Not illus. Part of kit: item 67 68 Duralac, jointing compound Use between steering arm & hub carrier Option Part Number Qty A111C0112J 1 A116C0068F 6 A111C0108F 2 A111C0138S 1 A111C6020S 8 Standard suspension A111C0148S 1 Standard suspension A117C0052F 2 A111C6017S 125ml A111C0075F R/B MOTOR SPORT *VIN: V 1685 (approx.) plus 1672, 1673, 1677, 1682. less1694, 1708 Function Code: 31.01, Page: 5 Updated 6th November 2010 43 59 44 40 41 42 20 21 22 18 27 45 33 34 17 18 39 45 46 25 47 18 48 49 35 23 18 8 27 37 26 24 16 39 7 22a 38 32 28 21 See 33.01 21 14 12 4 18 36 39 6 13a 1 See 34.01 3 2 5 10 29 15 18 30 9 54 13a 50 62 19 18 22 See 33.01 31.03 13 20 58 57 56 55 11 52 53 51 13 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 01 Hub Carrier Assembly, LH 01a Hub Carrier Assembly, RH 02 Option Part Number Qty Including bearing A111D0139J 1 Including bearing A111D0138J 1 Ball Joint Carrier, lower B111D0049F 2 03 Screw, M10 x 30 hex. hd.,ball joint carrier to hub carrier A111W1158F 8 04 Circlip A111C6016F 4 05 Bearing A111C6002F 2 06 Hub Assembly Including studs, item 62 A111C6001F 2 07 Upper Ball Joint Carrier May use A117D0067F B111D0055F 2 07a Upper Ball Joint Carrier Increase negative camber A111D0128S 2 08 Shim, camber adjustment B111D0052F As req. 08a Shim, camber adjustment MOTOR SPORT D111D0052F As req 09 Toe Link Assembly B111D0037J R/B item 51 * C111D0037J 2 10 Toe Link Rod A111D0050K R/B item 52 * A111D0137F 2 11 Ball Joint, tapped type, outer RH thread Check for RH thread before ordering A111D0064F R/B item 53 Ball A111D0140J Joint Kit, stud type * 2 12 Ball Joint, tapped type, inner, LH thread Check for LH thread before ordering A111D0063F R/B item 54 Ball A111D0141J Joint Kit, stud type * 2 13 Locknut, M12, RH thread, ball joint A111W3150F 2 13a Locknut, M12, LH thread, ball joint A111W3149F 2 MOTOR SPORT Function Code: 31.03, Page: 1 Updated 5th December 2016 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 14 Bolt, M10 x 65, hex. hd., hub carrier to track control arm 14a Part Number Qty 4 or 5 shim washers * A111D0065F 2 Bolt M10 x 60, hex. hd., hub carrier to track control arm 1,2 or 3 shim washers * A111D0054F 2 15 Washer, flat, M10 x 1.8, beneath bolt head 1,2,3 or 5 shim washers * A111W4163F 2 15a Washer, flat, M10 x 3, beneath bolt head 4 shim washers * A111W4180F 2 16 Bolt, M10 x 50, cap hd., ball joint carrier to hub carrier A111W7145F 4 17 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 18 Washer, M10, flat A075W4024Z 22 19 Lower Wishbone Assembly, LH Includes balljoint & bushes A111D0005F R/B A111D0087J 1 19a Lower Wishbone Assembly, RH Includes balljoint & bushes A111D0006F R/B A111D0088J 1 20 Bolt, M10 x 55, hex, hd., spring/damper fixing A079W2057F 4 21 Nyloc Nut, M10 A100W3112F 10 22 Ball Joint B111C6012F 4 22a Nyloc Nut, ball joint A111C6019S 4 23 Bracket, wishbone to chassis, LH B111D0027F 1 23a Bracket, wishbone to chassis, RH B111D0026F 1 24 Bolt, bracket to chassis A111W1156F 2 25 Washer, flat, upper, M8 x 20.5 x 1.5 A111W4176F 2 26 Washer, flat, lower, M8 x 16.6 x 1.4 A111W4164F 2 27 Nyloc Nut, M8, thin A907E6284F 4 28 Upper Wishbone Assembly, LH Includes balljoint & bushes B111D0004F R/B A111D0085J 1 28a Upper Wishbone Assembly, RH Includes balljoint & bushes B111D0004F R/B A111D0086J 1 Includes nyloc nut Option A111C6012F R/B Function Code: 31.03, Page: 2 Updated 5th December 2016 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 29 Remarks Part Number Qty Spacer, conical, track control arm to hub carrier A111D0043F 2 30 Shim, bump steer adjustment A111D0044F As req. 31 Washer, flat, 10 x 21 x 2 A111W4163F 2 32 Road spring, (parallel) Prior to VIN: W3580 B111D0057F 2 32a Road Spring, (barrel) From VIN: W3580 A111D0133F 2 32b Road Spring MOTOR SPORT A111D0132F 2 32c Road Spring, retro fit Standard suspension A117D0056H 2 33 Damper B111D0003F 2 33a Damper MOTOR SPORT B111D0089F 2 33b Damper, retro fit, Bilstein Standard suspension E117D0009H 2 34 Screw, M10 x 25, hex. hd., bracket to chassis A111W1157F 2 35 Washer, flat M10 A111W4163F 4 36 Pivot Bolt, M10 x 70, hex. hd., lower wishbone/toe link fix. A111D0053F 2 37 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056Z 2 38 Bush, lower wishbone front pivot (short) A111D0061F 4 39 Bush, lower wishbone rear / upper wishbones A116C0068F 6 40 Screw, M10 x 30, hex. hd., damper bracket to chassis A111W1158F 4 41 Washer, flat, M10 Not used with spreader plate Original parallel spring bracket A075W4024Z 4 42 Bracket, damper top mount Parallel springs (uprated bracket) C111D0022F R/B Part of Enhancement Kit Part of Enhancement Kit Option 2 per wishbone A111C0075F R/B A111D0159F 2 Function Code: 31.03, Page: 3 Updated 5th December 2016 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 43 Bracket, damper top mount Barrel springs, plus sport suspension, (could use A117D0058F) MOTOR SPORT, plus VIN: W3580 on A111D0076F 2 43a Bracket, damper top mount, retro fit Part of Enhancement Kit Standard suspension A117D0077F 2 44 Spreader Plate, damper bracket Use with all brackets All cars A111D0125F 2 45 Flange Nut, M10 A111W3151F 4 46 Speed Sensor Bracket B111D0024F 1 47 Setscrew, bracket to hub carrier A075W1029Z 1 48 Washer, spring M6 A075W4035Z 1 49 Washer, flat M6 A075W4013Z 1 50 Flange Nut, hub securing A100R6002F 2 51 Toe Link Assembly Includes items 52/53/54 (refer to SB 2003/11) C111D0037J 2 52 Toe Link Rod (refer to SB 2003/11) A111D0137F 2 53 Ball Joint, stud type (outer) RH thread, 60mm long stud Check for RH thread before ordering A117D0074S 2 54 Ball Joint, stud type (inner) LH thread, 60mm long stud Check for LH thread before ordering A117D0090S 2 55 Spacer, conical, track control arm to hub carrier Used with stud type ball joint B111D0043F 2 56 Shim, bump steer adjustment Used with stud type ball joint A111D0136F As req. 57 Washer, flat M10 x 20.5 x 1.8 Used with stud type ball joint A111W4163F 2 58 Nyloc Nut, M10 Used with stud type ball joint A075W3011Z 2 59 Adaptor Block, bracket to chassis, LH A111A0003F 1 Function Code: 31.03, Page: 4 Updated 5th December 2016 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 59a Adaptor Block, bracket to chassis,RH 60 Uniball Rear Toe Link Kit, alloy hub carrier 61 Remarks Option Part Number Qty A111A0002F 1 Not illustrated, see section 3103b MOTOR SPORT A111D0127S 1 Uniball Rear Toe Link Kit, steel hub carrier Not illustrated, see section 3103b MOTOR SPORT B111D0127S 1 62 Wheel Stud, 36mm protrusion Elise wheels only, part of hub A111C6020S 8 63 Enhancement Kit, Eibach springs/Bilstein dampers Elise 2001 based enhancement Standard suspension A111C0148S 1 63a Spring/Damper Assembly, rear Not illus. Part of kit: item 63 Standard suspension C117D0038F 2 64 Duralac, jointing compound Use between BJ carrier and hub carrier A111C6017S 125ml * Refer to Service Notes, Section DF.4 Function Code: 31.03, Page: 5 Updated 5th December 2016 29 36 28 11 9 30 9 20 48 22 12 13 17 8 12 31 15 32 24 27 12 9 33 34 8 21 25 20 6 27 9 18 7 12 5 14 16 26 14 9 12 12 39 12 2 41 9 27 See 33.01 44 1 3 See 34.01 37 9 45 38 42 35 4 10 11 13 31.03a 43 40 Service Parts List Function Code 31.03a Rear Suspension Incl. Hubs, Steel Hub Carrier Dep Part Description Remarks 01 Hub Carrier, forged steel, LH 01a Hub Carrier, forged steel, RH 02 Option Part Number Qty Excluding bearings A111D0143K 1 Excluding bearings A111D0142K 1 Circlip A111C6016F 4 03 Bearing A111C6002F 2 04 Hub Assembly Including studs A111C6001F 2 05 Ball Joint Carrier May use A117D0067F B111D0055F 2 06 Shim, camber adjustment B111D0052F As req. 07 Bolt, M10 x 50, cap hd., ball joint carrier to hub carrier A111W7145F 4 08 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 09 Washer, flat, M10 x 20.5 Zinc finish A075W4024Z 22 10 Lower Wishbone Assembly, LH Includes balljoint & bushes A111D0087J 1 10a Lower Wishbone Assembly, RH Includes balljoint & bushes A111D0088J 1 11 Bolt, M10 x 55, hex. hd., spring/damper fixing A079W2057F 4 12 Nyloc Nut, M10 A100W3112F 14 13 Ball Joint B111C6012F 4 14 Nyloc Nut, balljoint A111C6019S 4 15 Bracket, lower wishbone to chassis, LH B111D0027F 1 15a Bracket, lower wishbone to chassis, RH B111D0026F 1 Includes nyloc nut Function Code: 31.03a, Page: 1 Updated 3rd November 2014 Function Code 31.03a Rear Suspension Incl. Hubs, Steel Hub Carrier Dep Part Description 16 Remarks Part Number Qty Bolt, M8, bracket to chassis A111W1156F 2 17 Washer, flat, upper, M8 x 20.5 x 1.5 S/S A111W4176F 2 18 Washer. flat. lower, M8 x 16.6 x1.4 A111W4164F 2 20 Upper Wishbone Assembly, LH Includes balljoint & bushes A111D0085J 1 20a Upper Wishbone Assembly, RH Includes balljoint & bushes A111D0086J 1 21 Road Spring A111D0133F 2 21a Road Spring MOTOR SPORT A111D0132F 2 21b Road Spring, retro fit Standard suspension A117D0056H 2 22 Damper B111D0003F 2 22a Damper MOTOR SPORT B111D0089S 2 22b Damper, retro fit, Bilstein Standard suspension E117D0009H 2 23 Screw, M10 x 25, hex. hd., bracket to chassis A111W1157F 2 24 Washer, flat, M10 A111W4163F 4 25 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056Z 2 26 Bush, lower wishbone front pivot (short) A111D0061F 4 27 Bush, lower wishbone rear/upper wishbones A111C0075F 6 28 Screw, M10 x 30, hex. hd., damper bracket to chassis A111W1158F 4 29 Bracket, damper top mount Could also use A117B0058F A111D0076F 2 29a Bracket, damper top mount, retro fit Part of Enhancement Kit A117D0077F 2 30 Spreader Plate, damper bracket A111D0125F 2 31 Speed Sensor Mounting Bracket A111D0148F 1 Part of Enhancement Kit Part of Enhancement Kit Option 2 per wishbone Standard suspension Function Code: 31.03a, Page: 2 Updated 3rd November 2014 Function Code 31.03a Rear Suspension Incl. Hubs, Steel Hub Carrier Dep Part Description 32 Remarks Option Part Number Qty Setscrew, M6 x 25, bracket fix. A075W1029Z 1 33 Washer, spring, M6 A075W4035Z 1 34 Washer, flat, M6 A075W4013Z 1 35 Flange Nut, hub securing A100R6002F 2 36 Adaptor Block, bracket to chassis, LH A111A0003F 1 36a Adaptor Block, bracket to chassis, RH A111A0002F 1 37 Shim, 1mm, bump steer adjustment A111D0044F 8 38 Spacer, 3mm, toe link to hub carrier A111D0146F 2 39 Spacer, 10mm, toe link stud to nut A111D0147F 2 40 Ball Joint, outer, RH thread, 60mm long stud A111D0134F 2 41 Ball Joint, inner, LH thread, 60mm long stud A111D0135F 2 42 Toe Link Assembly C111D0037J 2 43 Locknut, M12, RH thread, ball joint to rod A111W3150F 2 44 Locknut, M12, LH thread, ball joint to rod A111W3149F 2 45 Toe Link Rod A111D0137F 2 46 Enhancement Kit, Eibach springs/Bilstein dampers Elise 2001 based enhancement Standard suspension A111C 1 46a Spring/Damper Assembly, rear Not illus. Part of kit: item 46 Standard suspension C117D0038F 2 Could use B111D0134F 45mm stud and discard item 39 (refer to SB 2001/06) Refer to SB 2003/11 Function Code: 31.03a, Page: 3 Updated 3rd November 2014 See 31.03 See 31.03a 9 10 8 5 11 12 10 13 4 23 15 8 16 20 17 7 20 22 18 19 6 1 11 2 11 21 3 31.03b 14 Service Parts List Function Code 31.03b Uniball Rear Toe Link Kit (MOTORSPORT) Dep Part Description Remarks Option Part Number Qty 01 Mounting Bracket, alloy, uniball toe link to hub carrier For alloy hub carrier kit Prior to VIN* (see below) A111D0126S 2 02 Sliding Spacer, mounting bracket For alloy hub carrier kit Prior to VIN* (see below) A111D0129S 2 03 Bolt, M10 x 110, hex. hd., toe link/brkt. to hub carrier For alloy hub carrier kit Prior to VIN* (see below) A075W2066F 2 04 Washer, flat M10 x 20.5, toe link/brkt. to hub carrier Black finish, alloy hub carrier kit Prior to VIN* (see below) A111W4163F 2 05 Nyloc Nut, M10 A100W3112F 4 06 Bolt, M10 x 45, cap hd., bracket/ball joint carrier fix. A111W7160F 4 07 Washer, flat, M10 A111C0080F 4 08 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 4 09 Nyloc Nut, M6, support bracket to chassis A075W3009Z 8 10 Washer, M6 x 12.1 x 1.4, support bracket to chassis A075W4013Z 16 11 Conical Spacer, uniball pivots A111D0092S 8 12 Support Bracket , toe link to chassis For subframes without weldnuts A111D0099S 2 12a Support Bracket/Heatshield , toe link to chassis, LH For subframes with weldnuts A111D0153F 1 12b Support Bracket , toe link to chassis, LH For subframes with weldnuts 340R only A340D0011F 1 12c Support Bracket , toe link to chassis, RH For subframes with weldnuts Including 340R B111D0100F 1 13 Setscrew, M6 x 16, support bracket to chassis A075W1028Z 8 14 Bolt, M10 x 20.5, wishbone/toe link inboard pivot A075W2060Z 2 15 Uniball Bearing, LH thread A111D6009S 2 Zinc finish Function Code: 31.03b, Page: 1 Updated 6th November 2010 Function Code 31.03b Uniball Rear Toe Link Kit (MOTORSPORT) Dep Part Description 16 Remarks Option Part Number Qty Lock Nut ½" UNF, LH thread A111W3160F 2 17 Toe Link A111D0097S 2 18 Lock Nut ½" UNF, RH thread A075W3017Z 2 19 Uniball Bearing, RH thread A111D6010S 2 20 Shim, 1mm, bump steer adjustment A111D0044F 8 21 Bolt, M10 x 80, toe link to hub carrier For steel hub carrier kit From VIN* (see below) A111W7184F 2 22 Spacer, toe link to hub carrier For steel hub carrier kit From VIN* (see below) B111D0043F 2 23 Nut, M10 x 1.5, kaylock, toe link to hub carrier For steel hub carrier kit From VIN* (see below) A089W3082F 2 24 Uniball Toe Link Kit, alloy hub carrier Prior to VIN* (see below) A111D0127S 1 25 Uniball Toe Link Kit, steel hub carrier From VIN* (see below) B111D0127S 1 *VIN: X8155 (approx.), plus 2000 MY cars, starting VIN: Y0001 Function Code: 31.03b, Page: 2 Updated 6th November 2010 4 5 3 6 2 12 13 1 14 13 2 11 10 3 4 7 8 9 5 6 32.01 12 15 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description 01 Remarks Option Part Number Qty Steering Rack Assembly, RHD D111H0010F R/B A117H0052F 1 01a Steering Rack Assembly, LHD D111H0009F A117H0053F 1 02 Gaiter, steering rack, dia 32mm at rack end Alloy rack tube A111H6016F R/B B111H6016S 2 02a Gaiter, steering rack, non-pinion end, dia 38mm at rack end Steel rack tube A120H6004S 1 02b Gaiter, steering rack, pinion end, dia 45mm at rack end Steel rack tube A120H6005S 1 03 Lock Nut, half nut, M12 , track rod end to track rod Not used with ball joint A117H0009F A111W3150F 2 04 Lock Nut, M12 , track rod end to track rod A111W3124F 2 05 Track Rod End/Ball Joint A117H0009F 2 06 Nyloc Nut, M10, track rod end to steering arm A111W3152F 2 07 Adjuster Plate, rack height setting (5 notch) A111H0016F 2 07a Adjuster Plate, rack height setting (10 notch) A111H0021F 2 08 Washer, flat, M8, rack mounting A075W4020Z 2 09 Setscrew, M8 x 25, hex. hd., rack mounting A082W1110F 2 10 Setscrew, M10 x 30, hex. hd., rack mounting A100A6028F 2 11 Washer, flat, M10, rack mounting A075W4024Z 2 12 Bolt, M8 x 40, hex. hd., 10.9 grade, steering shaft to U/J A918W2171F 4 13 Nyloc Nut, M8, steering shaft to U/J A075W3010Z 4 Includes nut, item: 6 Re-positioned rack height for sport suspension A111H6015F R/B MOTOR SPORT Function Code: 32.01, Page: 1 Updated 27th September 2012 Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description 14 Grommet, steering shaft thro' bulkhead 15 Intermediate Steering Shaft Assembly Remarks Option B111H0003 F/B Part Number Qty A082H6046F 1 C111H0003F 1 Function Code: 32.01, Page: 2 Updated 27th September 2012 16 15 16 20 14 7 14 19 9 18 20 16 10 15 See 17.05 20 12 8 1 17 22 4 11 3 16 16 6 21 17 2 5 2a See 17.05 32.05 Updated 24th January 2013 Service Parts List Function Code 32.05 Upper Column, Steering Wheel Dep Part Description Remarks 01 Steering Wheel Assembly Includes splined hub 01a Steering Wheel Assembly Includes splined hub, Red/black alcantara 02 Option Part Number Qty A111H0001F 1 A111H0030K 1 Horn Push, ( less badge ) A111H6021H 1 02a Horn Badge A111H6023H 1 03 Crash Pad, silver Standard A111H6020H 1 03a Crash Pad, gold alcantara JPS A111H0040S 1 04 Lock Plate, steering wheel A111H6009F 1 05 Horn Contact Plate A111H6008F 1 06 Upper Steering Column A111H6007F 1 07 Bracket, upper steering column B111H0006F 1 08 Column Mounting Bracket, RH A111A0098F 1 09 Bracket, forward column mounting B111H0004F 1 10 Column Mounting Bracket, LH A111A0097F 1 11 Nutplate, upper column support B111H0007F 2 12 Pop Rivet, nutplate to bracket A111W6586F 2 13 Bolt, M8 x 35, hex. hd., column to bracket A075W2038D 2 14 Washer, flat, M8 x 20 x 2.5 A079W4019F 3 15 Setscrew, M6 x 16, side to forward brk/chassis A075W1028Z 4 Type '49' Includes ign. switch/steering lock Function Code: 32.05, Page: 1 Updated 24th January 2013 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 16 Remarks Option Part Number Qty Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 8 17 Nyloc Nut, M6 A907E6258F 4 18 Setscrew, M8 x 16 hex. hd., front mounting A075W1036Z 1 19 Washer, spring, M8 A075W4036Z 1 20 Rubber Beading, bracket edge protection B075U6054V 0.3M 21 Steering Lock Housing A111H6003S 1 22 Shear Bolt, steering lock A111H6026S 2 23 Splined Hub, steering wheel A111H6018S 1 Excluding lock barrel, see 10.17, item 1 Not illustrated, part of wheel assy., item 1 Function Code: 32.05, Page: 2 Updated 24th January 2013 6 2 7 5 4 9 Existing parts see 32.05 3 1 8 32.06 Function Code 32.06 Motorsport Steering Wheel Kit Dep Part Description Remarks Option Part Number Qty 01 Removeable Steering Wheel Kit, red Track use only MOTORSPORT A111H0026J 1 01a Removeable Steering Wheel Kit, black Track use only M/SPORT A111H0027J R/B B111H0027J 1 02 Steering Wheel, red Track use only MOTORSPORT A111H6017S 1 02a Steering Wheel, black Track use only MOTORSPORT A111H6025S 1 03 Locking Ring Assembly, ring and hub Track use only MOTORSPORT A111H6019S 1 04 Screw, M6 x 20 skt. csk., spigot hub fix. Track use only MOTORSPORT A918E7120F 6 05 Spacer, wheel locking ring Track use only MOTORSPORT A111H0025S 1 06 Horn Earth Extension Track use only MOTORSPORT A111H0114S 1 07 Screw, M6 x 20 cap hd., splined hub to spacer Track use only MOTORSPORT A082W7041F 4 08 Horn Push, Lotus logo, double contact Track use only MOTORSPORT A111H6024S 1 09 Lock Barrel & Keys Track use only MOTORSPORT A111H6028S 1 Function Code: 32.06, Page: 1 1 19 21 1 18 2 4 20 17 8 12 25 24 11 12a 6 3 7 23 25 26 9 15 22 16 5 13 10 14 33.01 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description Remarks Option Part Number Qty 01 Brake Disc, alloy Refer to SB 2000/16 Up to VIN: W 3713 E111J0089F 4 01a Brake Disc, iron From VIN: W 3714 (June '98) A111J0128F 4 01b Brake Disc, iron, cross drilled Replaced by LOTAC05527 Sport 135, 160, 190, 111S A111J0141F 4 01c Brake Disc (pair), grooved Supplied in pairs, replacement for A111J0141F LOTAC05527 2 02 Brake Caliper, rear, RH With pads B116J0080F 1 02a Brake Caliper, rear, RH No brake pads B116J0082S 1 02b Brake Caliper, rear, LH With pads B116J0079F 1 02c Brake Caliper, rear, LH No brake pads B116J0081S 1 03 Brake Pad Set, rear For alloy brake discs, Refer to SB 2000/16 A111J0100S 1 03a Brake Pad Set, rear For iron brake discs A117J0085S 1 03b Brake Pad Set, rear For iron brake discs A111J0151S 1 04 Brake Caliper, front RH No brake pads A111J0120F 1 4a Brake Caliper, front LH No brake pads A111J0119F 1 05 Brake Pad Set, front, (includes items 6, 7, 8) For alloy brake discs, Refer to SB 2000/16 A111J0099S 1 05a Brake Pad Set, front For iron brake discs A111J0168S 1 05b Brake Pad set, front, (includes items 6, 7, 8) For iron brake discs A111J0150S 1 06 Anti-Rattle Spring, front brake pads A111J0098F 2 MOTOR SPORT MOTOR SPORT Function Code: 33.01, Page: 1 Updated 3rd April 2017 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 07 Pin, front pad retaining 08 ' R' clip, pin retention 09 Remarks Option Part Number Qty A111J0123F 4 A075W6175F 4 Adaptor Plate, rear caliper, RH C111J0004F 1 09a Adaptor Plate, rear caliper, LH C111J0003F 1 10 Brake Disc Shield, front, RH From VIN: W 2260 A111J0126F 1 10a Brake Disc Shield, front, LH From VIN: W 2260 A111J0125F 1 10b Brake Disc Shield, front, RH Retro fit Prior to VIN: W2260 A111J0130J 1 10c Brake Disc Shield, front, LH Retro fit Prior to VIN: W 2260 A111J0129J 1 11 Washer, M5 x 10 x 0.8 mm Retro fit only A111W4168F 2 12 Setscrew, M5 x 16, button hd., shield fixing All shields (4 used on retro fit) A111W7156F 6 12a Setscrew, M5 x 12 mm, shield fixing Retro fit brake shields only A111W1160F 2 13 Overlay, Anti squeal, rear brake pads Alloy brake discs A111J0121F 4 14 Overlay, Anti squeal, front brake pads Alloy brake discs A111J0122F 4 15 Buffer, front brake pads A111J6030S 4 16 'O' Ring, brake disc to hub A111J6024F 4 17 Nipple Cover, front brake bleed A111J6029F 2 17a Bleed Nipple Kit rear A082J6161S 1 18 Bolt, M10 x 75, cap hd., front caliper fixing A111W7140F 4 19 Bolt, M10 x 80, hex. hd., rear caliper fixing B082W1113F 2 20 Bolt, M8 x 60, cap hd., rear caliper fixing A111W1166F 2 21 Washer, flat, M10 x 20.5, rear caliper upper fixing bolt A075W4024Z 2 Replaces split pins Black finish B082W1114F R/B Function Code: 33.01, Page: 2 Updated 3rd April 2017 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description Remarks Option Part Number Qty 22 Bolt, M10 x 60, low cap hd., adaptor plate to hub carrier Later type hub carriers with thro' bolts A111W7161F 2 22a Bolt, M10, low cap hd., adaptor plate to hub carrier Earlier type hub carriers with tapped holes A111W7142F 4 23 Bolt, M10 x 45, low cap hd., adaptor plate to hub carrier Later type hub carriers with thro' bolts A111W7160F 2 24 Washer, flat Used with thro' bolts A111C0080F 4 25 Nut, M10 x 1.5 Used with thro' bolts A089W3082F 4 26 Sliding Pin Bush Kit, rear calipers Not illustrated, includes sleeves, boots & seals A082J6162S 2 27 Piston Retraction Tool, rear calipers Not illustrated T000T1242F 1 (Not illustrated), use permabond A025 Function Code: 33.01, Page: 3 Updated 3rd April 2017 4 5 6 21 17 15 7 2 19 5 4 25 6 12 3 16 13 14 1 4 5 5 4 18 13 10 23 11 13 20 4 5 22 24 6 18 9 8 33.03 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 Remarks Option Part Number Qty Tandem Master Cylinder A111J0079F A111J6001L 1 02 Reservoir A111J6002F R/B B111J6002F 1 03 Bulkhead Connector A089J6013F 1 04 Nut, M10 x 1.0, thin Zn A075J6017Z 4 05 Washer, M10, internal shakeproof A075W4049Z 4 06 Brake Hose, pipe to caliper, front & rear A120J0044F 4 07 Connector Three Way, brakepipes B075J6019F 1 08 Clip, 10dia. x 15 wide, hose retention A111W6595F 4 09 Nyloc Nut, M6, thin Zn A907E6285F 4 10 Setscrew, M8 x 25, master cylinder to pedal box A075W1039Z 1 11 Setscrew, M8 x 20, master cylinder to pedal Box A075W1038Z 1 12 Nyloc Nut, M8 , master cylinder to pedal pox A111W3126F 1 13 Washer, flat, M8 A075W4020Z 3 14 Spirathene Protector, front to rear pipe A111J6023V 800mm 15 Washer, spring, M6 A075W4035Z 1 16 Washer, flat M6 x 12.1 x 1.4 A075W4013Z 2 17 Bolt, M6 x 30, long hex. hd. A075W2028Z 1 18 Nylon Clip A075J6027Z 11 AO82J4390F R/B Upper front, lower rear wishbones Function Code: 33.03, Page: 1 Updated 1st August 2014 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 19 Remarks Option Part Number Qty Brake Pipe, front to rear A111J0059F 1 20 Brake Pipe, rear LH C111J0057K 1 21 Brake Pipe, rear RH C111J0058K 1 22 Brake Pipe, front main RHD B111J0060K 1 22a Brake Pipe, front main LHD B111J0061K 1 23 Brake Pipe, front RH, RHD A111J0062F 1 23a Brake Pipe, front RH, LHD A111J0064F 1 24 Brake Pipe, front LH,RHD A111J0063F 1 24a Brake Pipe, front LH, LHD B111J0065F 1 25 Hose Clip, reservoir to clutch master cyl. pipe A918W6541F 1 'B' level for AC cars Function Code: 33.03, Page: 2 Updated 1st August 2014 3 6 4 7 22 5 8 See 47.05 1 18 14 6 5 17 15 16 10 11 12 20 21 19 9 2 13 33.05 Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Remarks Option Part Number Qty Parking Brake Assembly A111J0002J 1 02 Cable, parking brake primary B111J0025F 1 03 Cable, parking brake secondary B111J0024F 1 04 Equaliser, handbrake A111J6014H 1 05 Clevis Pin, dia 8 x 10.5 A111W6674F 2 06 'R' Clip A075W6175F 2 07 Bumper, self adhesive A111J6025F 2 08 Bumper, self adhesive A111J6027F 2 09 Mounting Channel, parking brake assembly C111J0027F 1 10 Screw, M8 x 30, cap hd. A089W7052F 2 11 Washer, spring M8 A075W4036Z 2 12 Washer, flat M8 x 16.6 x 1.4 A075W4020Z 2 13 Spacer, parking brake channel to floor A111J0030K 2 14 Switch, parking brake tell tale A111M6025F 1 15 Screw, M3 x 16 pan hd. pozi. A082W5110F 1 16 Screw, M3 x 20 pan hd. pozi. A082W5163F 1 17 Washer, flat M3 x 7 A100W4125F 2 18 Nyloc Nut, M3 A079W3060F 2 19 Screw, M8 x 25 hex. thn. hd. A075W1081Z 2 20 Washer, spring, M8 A075W4036Z 2 21 Bush, parking brake A111J0028K 2 A111J0024F R/B A111J0026F R/B Function Code: 33.05, Page: 1 Function Code 33.05 Parking Brake Mechanism Dep Part Description 22 Remarks Option Part Number Qty Hand-Grip, parking brake lever A111J6037S 1 23 'P' Clip, cable to rear lower wishbones A111W6612F 2 24 Nyloc Nut, M6, clip to wishbone A907E6285F 2 Function Code: 33.05, Page: 2 9 10 AWI OZ (111S) Rimstock Victory (Sport 160) 2 14 11 1 12 13 6 19 5 3 19 15 8 16 7 17 18 34.01 4 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 01 Wheel & Tyre Assy., front, five spoke AWI not available Prior to VIN: 6429 approx. A111G0006F 2 01a Wheel & Tyre Assy., front, twelve spoke Rimstock not available From VIN: 6429 approx. A111G0021F 2 01b Wheel & Tyre Assy., front, six spoke OZ not available 111S B111G0017F 2 01c Wheel & Tyre Assy., front, six spoke OZ Gold finish, not available JPS, Type '49' A111G0028F 2 01d Wheel & Tyre Assy., front, five spoke, Victory Grey finish, not available Sport 160 A111G0036F 2 02 Tyre, front 185/55 R15, Pirelli P Zero Obsolete see SB 2006/04 A111G6006H 2 02a Tyre, front 195/50 R15, Yokohama Advan Neova, RH Improved performance option, (requires frt w/arch extension lip) All cars LOTAC05260 1 02b Tyre, front 195/50 R15, Yokohama Advan Neova, LH Improved performance option (requires frt w/arch extension lip) All cars LOTAC05261 1 02c Tyre, front 185/55 R15, Yokohama C Drive Service replacement Standard car LOTAC05401 2 03 Road Wheel, front, five spoke AWI, 5.5J x 15 Osbsolete Prior to VIN: 6429 approx. A111G0004F 2 03a Road Wheel, front, twelve spoke Rimstock 5.5J x 15 From VIN: 6429 approx. A111G6040F 2 03b Road Wheel, front, six spoke OZ, 5.5J x 15 111S A111G0013F 2 03c Road Wheel, front, six spoke OZ, 5.5J x 15 Gold finish JPS, Type '49' A111G0029F 2 03d Road Wheel, front, five spoke Victory, 6J x 15 Grey finish Sport 160 A111G6032S 2 03e Road Wheel, front, five spoke Victory, 6J x 15 Silver finish Sport 160 A111G6030S 2 04 Wheel & Tyre Assy., rear, five spoke AWI, 205/50 tyre not available Prior to VIN: 6429 approx. A111G0010F 2 04a Wheel & Tyre Assy., rear, five spoke AWI, 225/45 tyre not available Prior to VIN: 6429 approx. A111G0009F 2 Function Code: 34.01, Page: 1 Updated 1st November 2016 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 04b Wheel & Tyre Assy., rear, twelve spoke Rimstock, 205/50 tyre not available From VIN: 6429 approx. A111G0022F 2 04c Wheel & Tyre Assy., rear, twelve spoke Rimstock, 225/45 tyre not available From VIN: 6429 approx. A111G0023F 2 04d Wheel & Tyre assy., rear, six spoke OZ, 225/45 tyre not available 111S A111G0016F 2 04e Wheel & Tyre assy., rear, six spoke OZ, 225/45 tyre Gold finish, not available JPS, Type '49' A111G0030F 2 04f Wheel & Tyre assy., rear, five spoke Victory, 225/45 tyre Grey finish, not available Sport 160 A111G0037F 2 05 Road Wheel, rear, five spoke AWI, 7J x 16 Osbsolete Prior to VIN: 6429 approx. A111G0005F 2 05a Road Wheel. rear, twelve spoke Rimstock 7J x 16 From VIN: 6429 approx. A111G6041F 2 05b Road Wheel, rear, six spoke OZ, 7.5J x 16 111S A111G0012F 2 05c Road Wheel, rear, six spoke OZ, 7.5J x 16 Gold finish JPS, Type '49' A111G0031F 2 05d Road Wheel, rear, five spoke Victory, 8J x 16 Grey finish Sport 160 A111G6033S 2 05e Road Wheel, rear, five spoke Victory, 8J x 16 Silver finish Sport 160 A111G6031S 2 06 Tyre, rear, 205/50 ZR 16, Pirelli P Zero Must be fitted in pairs, Obsolete, see SB 2006/04 A111G6022H 2 06a Tyre, rear, 225/45 ZR 16, Pirelli P Zero Must be fitted in pairs, Obsolete, see SB 2006/04 A111G6019H 2 06b Tyre, rear 225/45 R16, Yokohama Advan Neova, RH Improved performance option All cars LOTAC05262 1 06c Tyre, rear 225/45 R16, Yokohama Advan Neova, LH Improved performance option All cars LOTAC05263 1 06d Tyre, rear, 205/50 ZR 16, Yokohama C Drive Service replacement Standard car LOTAC05402 2 07 Wheel Nut A111G6001F 16 08 Wheel Centre Cover, Lotus badge A082G4112F 4 Function Code: 34.01, Page: 2 Updated 1st November 2016 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 08a Wheel Centre Cover, Lotus badge For Victory wheels Sport 160 A111G6034S 4 09 Security Wheelnut Kit A111G6008F 1 10 Security Coded Socket Contact Aftersales quoting wheelnut code Secure No.s 1 11 Extractor Tool, security wheelnut cover Container for wheelnut key (stowed) A111G6017H 1 12 Cap, security wheelnut A111G6015F 4 13 Protection Cap, security wheelnut key stowage A111G6013F 1 14 Grommet, security wheelnut key/tool stowage A111G6012F 1 15 Tyre Weld, repair canister A111G6005F 1 16 Terry Clip, tyre weld canister retention A111W6590F 2 17 Pop Rivet, terry clip fixing A075W6090Z 4 18 Washer, flat, terry clip fixing A075W4084F 4 19 Tyre Valve A111G6002H 4 Function Code: 34.01, Page: 3 Updated 1st November 2016 A111G0004F 5.5 x 15 A111G0005F 7.0 x 16 Silver A111G6030S 6.0 x 15 A111G6031S 8.0 x 16 A111G6026S 5.5 x 15 A111G6027S 7.0 x 16 Silver A111G6032S 6.0 x 15 A111G6033S 8.0 x 16 A111G6028S 5.5 x 15 A111G6029S 7.0 x 16 Grey A128G0007F 7.0 x 16 A128G0008F 8.0 x 17 Satin black ALS3G0064F 7.0 x 16 ALS3G0065F 8.0 x 17 Gloss black ALS3G0062F 7.0 x 16 ALS3G0063F 8.0 x 17 Glitter silver A127G0001F 7.0 x 16 A127G0002F 8.0 x 17 Satin black A127G0004F 7.0 x 16 A127G0003F 8.0 x 17 Silver ALS3X0129F 7.0 x 16 ALS3X0130F 8.0 x 17 Black/silver (Type 25) A122G0017S 7.0 x 16 A122G0018S 8.0 x 17 Black/gold (Type 72) A128G0003F 6.0 x 16 A128G0004F 8.0 x 17 Satin black A128G0005F 6.0 x 16 A128G0006F 8.0 x 17 Silver Elise MK1 (Rover p/train) Elise MK2 (Rover p/train) Elise MK2 (Toyota p/train) Exige MK1 (Rover p/train) ALS3G0066F 7.0 x 16 ALS3G0067F 8.0 x 17 HP silver Exige MK2 (Toyota p/train) A111G0012F 5.5 x 15 A111G0013F 7.5 x 16 HP silver A111G0029F 5.5 x 15 A111G0031F 7.5 x 16 Gold (Type 49 JPS) D117G0014H 5.5 x 16 D117G0015H 7.5 x 17 Glitter silver A117G0111H 5.5 x 16 A117G0112H 7.5 x 17 Gold (Type 72) A117G0113H 5.5 x 16 A117G0114H 7.5 x 17 A131G0006H 5.5 x 16 B131G0001H 7.5 x 17 HP silver A120G0057F 5.5 x16 A120G0058F 7.5 x17 Stealth grey A120G0042H 6.0 x 16 A120G0032H 6.5 x 16 A120G0033H 7.5 x 17 HP silver A120G0047H 6.0 x 16 A120G0026H 6.5 x 16 A120G0027H 7.5 x 17 Black A121G0013H 6.5 x16 A121G0015H 7.5 x17 Anodised A117G0124H 6.5 x 16 A117G0019H 7.5 x 17 Silver B117G0026H 5.5 x 16 B117G0027H 7.5 x 17 Silver A117G0089H 5.5 x 16 A117G0090H 7.5 x 17 Gold B117G0087H 5.5 x 16 A117G0088H 7.5 x 17 HP silver dark A117G0138S 5.5 x 16 A117G0139S 7.5 x 17 A,B121G0005H 7.5 x 17 HP silver light C117G0028H 5.5 x 16 B117G0029H 7.5 x 17 A120G0023H 7.5 x 17 Black Elise MK1 (Rover p/train) Elise MK2 (Rover p/train) Elise MK2 (Toyota p/train) Exige MK1 (Rover p/train) D117G0024H 5.5 x 16 D117G0025H 7.5 x 17 Black A120G0059H 5.5 x 16 A120G0060H 7.5 x 17 Satin black Exige MK2 (Toyota p/train) T A111G0042F 7.0 x 16 A111G0043F 8.5 x 17 Black A111G6040F 5.5 x 15 A111G6041F 7.0 x 16 Silver A122G0015F 7.0 x 16 A122G0016F 8.0 x 17 Gloss antracite A120G0067F 6.0 x 16 A120G0068F 8.0 x 17 Black A120G0052H 5.5 x 16 A120G0053H 7.5 x 17 Silver T A120G0054H 5.5 x 16 A120G0055H 7.5 x 17 Black A704G0001F 7.0 x 16 A704G0002F 8.0 x 17 Black (Elise Cup) A704G0003F 7.0 x 16 A704G0004F 8.0 x 17 HP silver (Elise Cup) T A147G0001F 6.0 x 16 A147G0002F 8.0 x 17 Black A120G0065F 6.0 x 16 A120G0066F 8.0 x 17 Silver A147G0014F 6.0 x 16 A147G0015F 8.0 x 17 Gold (Elise GP Cup 250) T A120G0061F 6.0 x 16 A120G0062F 8.0 x 17 Black A120G0048F 6.0 x 16 A120G0049F 8.0 x 17 HP silver T A147G0003F 6.0 x 16 A147G0004F 8.0 x 17 HP silver T A147G0008F 6.0 x 16 A147G0009F 8.0 x 17 Black (Diamond Cut) TPMS compatible for 17.5 MY Elise MK1 (Rover p/train) Elise MK2 (Rover p/train) Elise MK2 (Toyota p/train) Exige MK1 (Rover p/train) Exige MK2 (Toyota p/train) BLS2G6006F 6.5 x 16 BLS2G6007F 7.5 x 17 Silver T BLS2G6003F 6.5 x 16 BLS2G6005F 7.5 x 17 Black LOTAC05382 6.5 x 16 LOTAC05383 7.5 x 17 Sliver A122G0007H 6.5 x 16 A122G0008H 7.5 x 17 Black A120G0063S 6.5 x 16 A120G0064S 7.5 x 17 Gold (Type 72) TPMS compatible for 17.5 MY Elise MK1 (Rover p/train) Elise MK2 (Rover p/train) Elise MK2 (Toyota p/train) Exige MK1 (Rover p/train) Exige MK2 (Toyota p/train) 1 40.00 Function Code 40.00 Engine Assemblies Dep Part Description Remarks 01 Engine Assembly, 1.8, undressed Less ancilliaries 01b Engine Assembly, 1.8 VVC, undressed Less ancilliaries 01c Option Part Number Qty A111E6109S 1 111S A111E6318S 1 Engine Assembly, 135 Sport 135 A111E6228S 1 01d Engine Assembly, 160 Sport 160, prior to VIN: A111E 1 01e Engine Assembly, 160 Sport 160, from VIN: A111E 1 01f Engine Assembly, 190 VHPD Sport 190 A111E6127S 1 02 Fitting Kit, 190 VHPD Engine Comprising items: 2a to 3 MOTOR SPORT A111E0034J 1 02a Carbon Fibre Airbox Part of fitting kit item 2 MOTOR SPORT A111E0020S 1 02b Ducting, airbox Part of fitting kit item 2 MOTOR SPORT A111E0022S 1 02c Adaptor, ducting to air intake Part of fitting kit item 2 MOTOR SPORT A111E0023K 1 02d Hose Clip, ducting Part of fitting kit item 2 MOTOR SPORT A111W6638F 2 02e Throttle Cable Part of fitting kit item 2 MOTOR SPORT A111J0140S 1 02f Fuel Feed Pipe Part of fitting kit item 2 MOTOR SPORT A111L6039S 1 02g Fuel Return Pipe Part of fitting kit item 2 MOTOR SPORT A111L6040S 1 02h Throttle Cable 'U' Bracket Part of fitting kit item 2 MOTOR SPORT C111J0046F 1 02i Bridging Plug, Cobra immobiliser Part of fitting kit item 2 MOTOR SPORT A111M0123S 1 02j Guidance Notes Part of fitting kit item 2 MOTOR SPORT LSL364 1 03 Crankcase Breather Pipe Kit Part of fitting kit, comprising items MOTOR SPORT 3a to 3h A111E0035J 1 03a Grommet Part of breather pipe kit item 3 MOTOR SPORT A082L6181F 1 03b Adaptor/Connector, Part of breather pipe kit item 3 MOTOR SPORT A111E6153F 1 Function Code: 40.00, Page: 1 Function Code 40.00 Engine Assemblies Dep Part Description Remarks Option Part Number Qty 03c Hose, engine breather to air box Part of breather pipe kit item 3 MOTOR SPORT A111E0029S 1 03d 'T' Piece, elbow to connector Part of breather pipe kit item 3 MOTOR SPORT A111E6152S 1 03e Elbow, engine breather to air box Part of breather pipe kit item 3 MOTOR SPORT A111E0032K 1 03f Hose/Connector, engine breather to air box Part of breather pipe kit item 3 MOTOR SPORT A111E6151S 1 03g Clip Part of breather pipe kit item 3 MOTOR SPORT A111E6155S 1 03h Clip Part of breather pipe kit item 3 MOTOR SPORT A111E6154S 1 Function Code: 40.00, Page: 2 5 1 4 6 3 7 2 9 10 11 8 12 13 40.01 Function Code 40.01 Engine Block & Oil Pick up Dep Part Description Remarks 01 Cylinder Block Assembly Includes bearing ladder 02 Part Number Qty A111E6185S 1 Bolt, ladder to Block A111E6186S 1 03 Screw, ladder to block A111E6187S 9 04 Dowel, ladder to block A111E6188S 2 05 Dowel, block to head A111E6175S 2 06 Dowel, block to gearbox A111E6189S 2 07 Rail, oil feed A111E6190S 1 08 Core Plug A111E6191S 2 09 Stud, rail to ladder A111E6192S 2 10 Nut, rail fixing A111E6193S 2 11 '0' Ring. oil pick-up pipe seal A111E6066S 1 12 Oil Pick-Up Pipe A111E6167S 1 13 Bolt, oil pick-up pipe fix. A111E6168S 1 Also see 40.02 Option Function Code: 40.01, Page: 1 11 10 9 24 3 8 2 17 10 4 5 16 6 1 21 20 12 13 17 6 10 23 10 7 20 19 15 10 18 22 10 14 12 17 40.01a Updated 3rd November 2014 Service Parts List Function Code 40.01a Engine Mounts Dep Part Description 01 Remarks Option Part Number Qty Bracket, engine upper mount, chassis RH D111E0004F 1 02 Bracket, engine upper mount, engine RH A111E6027F 1 03 Engine Steady Arm, upper A111E6014F 1 04 Hydromount Assembly A111E6002F 1 05 Bolt, M10 x 45 A111W2175F 2 06 Washer, M10 x 20.5 A111W4163F 4 07 Nyloc Nut, M10 A100W3112F 2 08 Nut, M12 x 1.75 A111W3155F 1 09 Bolt, M12 x 70 A100D6023F 2 10 Washer, flat, M12 A075W4028Z 8 11 Bolt, M14 x 2 x 80 A111E6008Z 2 12 Bolt, M12 x 90 A075W2073F 2 13 Engine Steady Arm, lower A111E6029F 1 14 Bolt, M12 x 60 A075W2070Z 1 15 Mounting Leg, clutch slave cylinder A111E6139S 1 16 Bush, engine mount A111E6016F 1 17 Nyloc Nut, M12 A075W3012Z 4 18 Bolt, M10, flg. hd. A111E6137S 2 Function Code: 40.01a, Page: 1 Updated 24th January 2013 Function Code 40.01a Engine Mounts Dep Part Description 19 Remarks Option Part Number Qty Spacer, engine mounting to chassis A111F6002F 1 20 Screw, flanged head A111E6134S 4 21 Bracket, steady arm to engine A111E6133S 1 22 Engine/Transmission Mounting, LH A111F6186F 1 23 Bracket, engine/transmission mounting, LH A111E6136S 1 24 Bracket, head to RH mount A111E6460S 1 25 Bolt, M10 x 22, flg. hex. hd., mounting leg upper Not illustrated A111E6140S 2 26 Bolt, M10 x 20, flg. hex. hd., mounting leg lower Not illustrated A111E6138S 2 A111E6135S R/B Function Code: 40.01a, Page: 2 Updated 24th January 2013 7 5 4 12 8 10 3 6 2 40.02 Updated 24th January 2013 Service Parts List Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description Remarks 01b Head Gasket update kit** 02 Option Part Number Qty Comprises items 2a to 8 + oil rail* A117E6114S 1 Gasket, cylinder head Includes dowels, also see 40.05 A111E6103S 1 02a Gasket, cylinder head Supplied as P/O kit item 1** 03 Oil seal, valve stem Also see 40.05 04 Gasket, cam cover Also see 40.07 05 Oil Seal, camshaft, rear, red 06 1 A111E6171S 16 A111E6052S R/B A117E6025S 1 Also see 40.07 A111E6055S R/B A111E6271S 2 Oil Seal, camshaft, front, black Also see 40.07 A111E6055S R/B A111E6272S 2 07 Gasket, exhaust manifold Also see 40.21 A111E6051S 1 08 Gasket, inlet manifold (green) Also see 42.07 A111E6086S (black) R/B B111E6086S 1 08a Gasket, inlet manifold , VVC Not illus., also see 42.07a 111S, Sport 135/160/190 A117E6097S 1 09 Liquid Sealant, cam carrier to head Not illustrated, also bearing hsg. to block A111E6172S 1 10 Gasket, coolant outlet spout A111E6087S 1 11 Oil Rail A117E6112S 1 12 Dowel A111E6175S 2 Not illustrated * See Service Bulletin 2010/04 ** For 111S order VVC inlet manifold gasket, item 8a Function Code: 40.02, Page: 1 Updated 24th January 2013 13 5 10 7 6 4 8 3 9 12 11 2 40.02a Service Parts List Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description Remarks 01 Bottom Overhaul Gasket Set 02 Option Part Number Qty Comprises items 2 to 11 A111E6050S 1 "0" Ring, oil pick-up pipe Also see 40.01 A111E6066S 1 03 Oil Seal, crankshaft front Also see 40.11 A111E6054S 1 04 Fitting Tool, oil seal Supplied with seal T000T1286F 1 05 Oil seal, crankshaft rear Also see 40.11 A111E6057S 1 06 Gasket, water pump Also see 40.13 A111E6080S 1 07 Sealing Ring, thermostat to housing Also see 40.13 A111E6084S 1 08 'O' Ring, thermostat housing to engine Also see 40.13 A111E6067S 1 09 'O' Ring, water pipe to thermostat housing Also see 40.13 A111E6067S 1 10 Gasket, oil filter housing Also see 40.15 A111E6101S 1 11 Gasket, oil pump Also see 40.15 A111E6053S 1 12 Gasket, dip stick tube Also see 40.15 A111E6009F 1 13 Liquid Gasket Kit, for sump A111E6172S 1 14 Liner Sealant A918E6069V 1 A111E6048S R/B Not illustrated Function Code: 40.02a, Page: 1 Updated 2nd February 2015 1 5 4 3 2 40.03 Function Code 40.03 Sump Assembly Dep Part Description 01 Remarks Option Part Number Qty Oil Sump A111E6089S 1 02 Sump Plug A111E6077S 1 03 Washer, sump plug A111E6035S 1 04 Fixing Bolt, M8 x 25, flg. hd. B111E6187S 12 05 Fixing Bolt, M8 x 60, flg. hd. A111E6343S 2 06 Sealant, Three Bond 1133E, sump to bearing ladder A117E6102S 1 A111E6187S R/B Not illustrated A111E6172S R/B Function Code: 40.03, Page: 1 6 1 5 4 3 13 2 14 15 See 17.06 12 9 8 11 7 10 40.05 Service Parts List Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description Remarks Option Part Number Qty 01 Cylinder Head, bare Includes cam carrier Dynamic belt tensioner A111E6242S 1 01a Cylinder Head, bare, VVC Includes cam carrier 111S A111E6305S 1 01b Cylinder Head, bare, VHPD Includes cam carrier Sport 190 A111E6247S 1 01c Cylinder Head, bare, Lotus 160 Includes cam carrier Sport 160 A111E6393J 1 02 Bolt, cylinder head fixing A111E6111S 10 03 Spring Seat/Stem Seal A111E6171S 16 04 Valve Spring A111E6096S 16 04a Valve Spring, VVC 111S A111E6315S 16 04b Valve Spring, VHPD Sport 190 A111E6251S 16 05 Valve Spring Cap A111E6211S 16 05a Valve Spring Cap, VHPD A111E6250S 16 06 Valve Collet A111E6110S 32 07 Inlet Valve A111E6094S 8 07a Inlet Valve, VVC/VHPD 111S, Sport 190 A111E6313S 8 08 Valve Seat Insert, inlet Prior engine 637368 A111E6333S 8 08a Valve Seat Insert, inlet From engine 637368 A111E6455S 8 08b Valve Seat Insert, inlet, VVC/VHPD 111S, prior eng. 147263 A111E6308S 8 08c Valve Seat Insert, inlet, VVC/VHPD 111S, from eng. 147263 A111E6457S 8 Sport 190 Function Code: 40.05, Page: 1 Updated 24th June 2011 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 09 Remarks Option Part Number Qty Valve Guide, standard, plain, A111E6306S 16 09a Valve Guide, oversize, grooved/stepped A111E6307S 16 10 Exhaust Valve A111E6095S 8 10a Exhaust Valve, VVC/VHPD 111S, Sport 190 A111E6314S 8 11 Valve Seat Insert, exhaust Prior engine 637368 A111E6334S 8 11a Valve Seat Insert, exhaust From engine 637368 A111E6454S 8 11b Valve Seat Insert, exhaust, VVC/VHPD Also Sport 190 111S, prior eng. 147263 A111E6309S 8 11c Valve Seat Insert, exhaust, VVC/VHPD Also Sport 190 111S, from eng. 147263 A111E6456S 8 12 Gasket, cylinder head See 40.02 13 Outlet Spout A111E6407S 1 14 Gasket, outlet spout A111E6087S 1 15 Setscrew, spout to head A111E6168S 2 1 Function Code: 40.05, Page: 2 Updated 24th June 2011 6 7 18 9 10 8 5 4 11 14 15 Cam Carrier, part of Head Assy., See 40.05 2 1 3 13 40.07 12 Service Parts List Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 01 Exhaust Camshaft 01a Exhaust Camshaft, 160 01b Exhaust Camshaft, VHPD 02 Inlet Camshaft 02a Inlet Camshaft, 160 02b Inlet Camshaft, VHPD 03 Tappet, hydraulic 03a Tappet, solid, VHPD 04 Remarks Option Part Number Qty A111E6206S 1 Sport 160 A111E6396S 1 Sport 190 A111E6253S 1 A111E6207S 1 Sport 160 A111E6397S 1 Sport 190 A111E6262S 1 A111E6097S 16 A111E6248S 16 Camshaft Cover A111E6174S 1 05 Bolt, cam cover to head A111E6160S 15 06 Spark Plug Cover, black A111E0003F 1 06a Spark Plug Cover, red, VHPD A111E6267S 1 07 Screw, spark plug cover to head A111W5210F 2 08 Retainer, screw, cover fixing A111W6540F 2 09 Oil Filler Cap A111E6039S 1 10 Seal, oil filler cap A111E6056S 1 11 Gasket, camshaft cover Also see 40.02 A111E6052S 1 12 Oil Seal, camshaft, rear, brown Also see 40.02 A111E6271S 2 Sport 190 Motorsport Sport 190 A111E6055S R/B Function Code: 40.07, Page: 1 Updated 6th November 2010 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description Remarks Option Part Number Qty 13 Oil Seal, camshaft, front, black Also see 40.02 A111E6055S R/B A111E6272S 2 14 Bolt, flg. hd., cam carrier to head A111E6311S 20 15 Inlet camshaft with rotor arm drive A111E6208S 1 16 Roll Pin, cam drive locn. A111E6292S 2 17 Bolt, flg. hd., cam carrier to head A111E6312S 4 18 Grommet, plug leads retaining A111E6368S 1 18j Shim, tappet adjusting VHPD, 0.115" Not illustrated Sport 190 A111E6431S As req. 19 Shim, tappet adjusting VHPD, 0.105" Not illustrated Sport 190 A111E6421S As req. 19a Shim, tappet adjusting VHPD, 0.106" Not illustrated Sport 190 A111E6422S As req. 19b Shim, tappet adjusting VHPD, 0.107" Not illustrated Sport 190 A111E6423S As req. 19c Shim, tappet adjusting VHPD, 0.108" Not illustrated Sport 190 A111E6424S As req. 19d Shim, tappet adjusting VHPD, 0.109" Not illustrated Sport 190 A111E6425S As req. 19e Shim, tappet adjusting VHPD, 0.110" Not illustrated Sport 190 A111E6426S As req. 19f Shim, tappet adjusting VHPD, 0.111" Not illustrated Sport 190 A111E6427S As req. 19g Shim, tappet adjusting VHPD, 0.112" Not illustrated Sport 190 A111E6428S As req. 19h Shim, tappet adjusting VHPD, 0.113" Not illustrated Sport 190 A111E6429S As req. 19i Shim, tappet adjusting VHPD, 0.114" Not illustrated Sport 190 A111E6430S As req. 19k Shim, tappet adjusting VHPD, 0.116" Not illustrated Sport 190 A111E6432S As req. 19l Shim, tappet adjusting VHPD, 0.117" Not illustrated Sport 190 A111E6433S As req. 19m Shim, tappet adjusting VHPD, 0.118" Not illustrated Sport 190 A111E6436S As req. 19n Shim, tappet adjusting VHPD, 0.119" Not illustrated Sport 190 A111E6437S As req. Not illustrated Function Code: 40.07, Page: 2 Updated 6th November 2010 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description Remarks Option Part Number Qty 19o Shim, tappet adjusting VHPD, 0.120" Not illustrated Sport 190 A111E6438S As req. 19p Shim, tappet adjusting VHPD, 0.121" Not illustrated Sport 190 A111E6439S As req. 19q Shim, tappet adjusting VHPD, 0.122" Not illustrated Sport 190 A111E6440S As req. 19r Shim, tappet adjusting VHPD, 0.123" Not illustrated Sport 190 A111E6441S As req. 19s Shim, tappet adjusting VHPD, 0.124" Not illustrated Sport 190 A111E6442S As req. 19t Shim, tappet adjusting VHPD, 0.125" Not illustrated Sport 190 A111E6443S As req. 19u Shim, tappet adjusting VHPD, 0.126" Not illustrated Sport 190 A111E6444S As req. 19v Shim, tappet adjusting VHPD, 0.127" Not illustrated Sport 190 A111E6445S As req. 19w Shim, tappet adjusting VHPD, 0.128" Not illustrated Sport 190 A111E6446S As req. 19ww Shim, tappet adjusting VHPD, 0.129" Not illustrated Sport 190 A111E6447S As req. 19x Shim, tappet adjusting VHPD, 0.130" Not illustrated Sport 190 A111E6448S As req. 19xx Shim, tappet adjusting VHPD, 0.131" Not illustrated Sport 190 A111E6449S As req. 19y Shim, tappet adjusting VHPD, 0.132" Not illustrated Sport 190 A111E6450S As req. 19yy Shim, tappet adjusting VHPD, 0.133" Not illustrated Sport 190 A111E6451S As req. 19z Shim, tappet adjusting VHPD, 0.134" Not illustrated Sport 190 A111E6452S As req. 19zz Shim, tappet adjusting VHPD, 0.135" Not illustrated Sport 190 A111E6453S As req. Function Code: 40.07, Page: 3 Updated 6th November 2010 9 2 6 5 4 1 14 12 13 3 18 11 15 19 16 17 7 8 23 Cam Carrier, part of Head Assy., See 40.05 20 22 25 10 21 24 23 27 26 28 40.07a Service Parts List Function Code 40.07a Camshafts, Tappets, Cam Cover VVC Dep Part Description Remarks Option Part Number Qty 01 Hydraulic Control Unit Assembly Includes items 2 to 8 111S A111E6294S 1 01a Hydraulic Control Unit, less solenoid valves Includes items 7,8 111S A111E6295S 1 02 Solenoid Control Valve 111S A111E6300S 2 03 Kit,control valve seal 111S A111E6303S 1 04 Nut, control valve 111S A111E6301S 1 05 Washer, control valve 111S A111E6302S 1 06 Valve Control Assembly, with solenoid valves 111S A111E6298S 1 06a Valve Control, less solenoid valves 111S A111E6299S 1 07 Kit, hydraulic control unit seals 111S A111E6296S 1 08 Gasket, hydraulic unit to cam carrier 111S A111E6297S 1 09 Bolt, control unit fix. 111S A111E6304S 3 10 Control Shaft 111S A111E6290S 1 11 Spark Plug Cover, red 111S A111E0041F 1 12 Oil Filler Cap A111E6039S 1 13 Seal, oil filler cap A111E6056S 1 14 Screw, spark plug cover to head A111W5210F 2 15 Retainer, screw, cover fixing A111W6540F 2 16 Camshaft Cover A111E6293S 1 Includes items 2,3,4,5 111S Function Code: 40.07a, Page: 1 Updated 6th November 2010 Function Code 40.07a Camshafts, Tappets, Cam Cover VVC Dep Part Description Remarks Option Part Number Qty 17 Gasket, camshaft cover Also see 40.02/02b 111S A111E6052S 1 18 Bolt, cam cover to head 111S A111E6160F 15 19 Bolt, flg. hd., cam carrier to head A111E6311S 20 20 VVC Mechanism/Cam, rear Includes items 22,25 111S A111E6288S 1 21 VVC Mechanism/Cam, front Includes items 22,26 111S A111E6286S 1 22 Gasket, VVC mechanism to head Also see 40.02b 111S A111E6287S 2 23 Bolt, VVC mechanism to head 111S A111E6289S 8 24 Exhaust Camshaft, VVC 111S A111E6291S 1 25 Oil Seal, camshaft, rear, red Also see 40.02 A111E6271S 2 26 Oil Seal, camshaft, front, black Also see 40.02 A111E6272S 2 27 Roll Pin, cam drive locn. A111E6292S 2 28 Tappet, VVC A111E6316S 16 29 Bolt, flg. hd., cam carrier to head A111E6312S 4 111S Not illustrated Function Code: 40.07a, Page: 2 Updated 6th November 2010 3 1 5 2 4 40.09 Function Code 40.09 Pistons, Con-rods, Liners Dep Part Description Remarks 01 Piston & Con-rod Assembly, grade A 01a Piston & Con-rod Assembly, grade B 01b Piston & Con-rod Assembly, VVC, grade B 02 Option Part Number Qty Stamped on piston crown A111E6114S 4 Stamped on piston crown A111E6115S 4 A111E6332S 4 Con-rod Bearings, blue A111E6203S 8 02a Con-rod Bearings, red A111E6204S 8 02b Con-rod Bearings, yellow A111E6205S 8 03 Piston Ring Set A111E6166S 4 04 Cap Screw, big end fix. A111E6342S 8 05 Liner, grade A A111E6112S 4 05a Liner, grade B A111E6113S 4 06 Piston, VHPD Not illustrated, incl. second ring Sport 190 A111E6254S 4 07 Con-rod, VHPD Not illustrated Sport 190 A111E6265S 4 08 Top Ring, VHPD Not illustrated Sport 190 A111E6255S 4 09 Oil Control Ring, VHPD Not illustrated Sport 190 A111E6256S 4 10 Connecting Rod, VHPD Not illustrated Sport 190 A111E6265S 4 11 Liner Sealant Not illustrated A918E6069V As req. 111S Piston set Function Code: 40.09, Page: 1 7 4 5 3 10 6 9 1 8 2 40.11 Function Code 40.11 Crankshaft, Bearings, Flywheel Dep Part Description 01 Crankshaft 01b Crankshaft, VHPD 02 Remarks Option Part Number Qty A111E6194S 1 A111E6257S 1 Main Bearing, plain, blue A111E6196S 7 02a Main Bearing, plain, red A111E6197S 7 02b Main Bearing, plain green A111E6198S 7 03 Main Bearing, grooved, blue A111E6199S 3 03a Main Bearing, grooved, red A111E6200S 3 03b Main Bearing, grooved, green A111E6201S 3 04 Thrust Washer A111E6202S 2 05 Ring Dowel, crank to flywheel A111E6195S 1 05a Ring Dowel, crank to flywheel, VHPD Sport 190 A111E6266S 1 06 Flywheel Common A111E6131S 1 06b Flywheel, VHPD Sport 190 A111E6258S 1 07 Bolt, flywheel fix. A111E6129S 6 08 Oil Seal, crankshaft front Also see 40.02 A111E6054S 1 09 Oil Seal, crankshaft rear Also see 40.02 A111E6057S 1 10 Ring Gear, starter A111E6130S 1 Sport 190 Function Code: 40.11, Page: 1 5 8 7 6 1 4 8 2 4 3 40.13 Function Code 40.13 Water Pump Assembly, Thermostat Dep Part Description Remarks 01 Water Pump Assembly 02 '0' Ring, water pump 03 Part Number Qty Includes 'O' ring A111E6088S 1 Also see 40.02a A111E6080S 1 Pillar Bolt A111E6361S 1 04 Bolt, water pump fix. A111E6341S 5 05 Thermostat Housing Assembly A111E6182S 1 06 Thermostat A111E6085S 1 07 Sealing Ring, thermostat Also see 40.02 A111E6084S 1 08 '0' Ring, thermostat housing Also see 40.02 A111E6067S 2 Includes items 6, 7, 8 Option Function Code: 40.13, Page: 1 1 2 5 4 3 12 9 10 6 15 7 13 8 40.15 11 14 16 Function Code 40.15 Lubrication System Dep Part Description 01 Dipstick 02 Dipstick Tube 03 Gasket, dipstick tube 04 Remarks Option Part Number Qty A111E6004F 1 B111E0001F 1 A111E6009F 1 Bolt, dipstick tube bracket to block A111E6006F 1 05 Bolt, dipstick tube flange to block A111E6007F 2 06 Oil Pump Assembly A111E6122S 1 06a Oil Pump Repair Kit A111E6346S 1 07 Bolt, flg. hd., oil pump to block A111E6289S 1 08 Bolt, flg. hd., oil pump to block A111E6360S 8 09 Oil Filter Housing Oil cooler type see 46.03 A111E6076S 1 10 Gasket, oil filter housing Also see 40.02 A111E6101S 1 11 Bolt, oil filter housing to block A111E6168S 4 12 Engine Oil Filter A111E6038S 1 13 Oil Pressure Switch, 1/8" NPSF Prior to 18K4FJ31633935 A111E6099S 1 13a Oil Pressure Switch, M12 x 1.5mm From 18K4FJ31633935 A111E6179S 1 14 Washer, oil pressure switch A111E6180S 1 15 Gasket, oil pump A111E6053S 1 16 Blanking Plug, oil filter housing A111N6000F 1 A111E6005F R/B Also see 40.02 Not illustrated Also see 40.02 Function Code: 40.15, Page: 1 1 6 4 3 2 5 40.17 Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Dep Part Description 01 HT Lead Set 01a HT Lead Set, VVC 02 Spark Plug 02a Spark Plug, 190 VHPD 03 Remarks Option Part Number Qty A111E6040S 1 A111E6281S 1 NGK PFR 6N-11 Standard, 111S, Sport 135/160 A111E6043S 4 Champion RC6 YCC Sport 190 A111E6285S 4 Distributor Cap A111E6037S 1 04 Rotor Arm A111E6042S 1 05 Ignition Coil A111E6036S 1 05a Ignition Coil, VVC A111E6235S 1 06 Oil Deflector Plate A111E6367S 1 07 Grub Screw, rotor arm fix. A111E6181S 1 111S 111S Not illustrated Function Code: 40.17, Page: 1 1 5 3 13 6 4 2 12 11 7 8 6 40.19 10 9 Function Code 40.19 Alternator and Starter Motor Dep Part Description 01 Remarks Option Part Number Qty Starter Motor, 1KW Prior to VIN: V0685 A111E6083S 1 01a Starter Motor, 1.4KW VIN: V0685 on A111E6091S 1 02 Alternator A111E6082S 1 03 Alternator Bracket Heater cars A111E6236S 1 03a Alternator Bracket, upper AC cars A111E0068F 1 04 Bolt, flg. hd., bracket to block A111E6241S 3 05 Bolt, hex. hd., M10 x 100, alternator to top bracket A111E6105F 1 06 Nut, flg. hd., alternator to bracket A111E6183S 2 07 Alternator Adjustment Link A111E6238S 1 08 Bolt, hex. hd., alternator to link A111E6239S 1 09 Setscrew, flg. hd., alternator adjustment A111E6241S 1 10 Washer, flat A111E6240S 1 11 Bolt, M10 x 50, flg. hd., link to block A111E6237S 1 12 Bolt. M12 x 90, flg. hd. starter motor fix. A111F6176S 2 13 Flange Nut, M12, starter motor fix. A111W3155F 2 Also uses compressor bracket, see 40.23 Includes spacer & bolt, item 11 A111F6178S R/B Function Code: 40.19, Page: 1 3 6 2 2 5 3 8 9 7 1 4 40.21 Function Code 40.21 Exhaust Manifold Dep Part Description 01 Remarks Option Part Number Qty Manifold, exhaust A111E6073S 1 02 Stud, manifold to cylinder head A111E6148S 5 03 Nut, manifold to cylinder head A111E6149S 5 04 Stud, manifold to downpipe A111E6065S 4 05 Gasket, manifold to head A111E6051S 1 06 Manifold, exhaust Sport 160 A340S6000F 1 07 Stabiliser Bracket/Clamp Assembly Sport 160 A340S6002F 1 08 Setscrew, M10 x 25, hex. hd., bracket to block Sport 160 A340W0001F 1 09 Washer, flat, M10 x 25 Sport 160 A075W6237Z 1 Also see section 40.02 Includes fixings Function Code: 40.21, Page: 1 3 4 5 7 9 2 6 1 13 10 11 8 12 2 40.23 Function Code 40.23 AC Compressor Dep Part Description 01 Remarks Part Number Qty Compressor, AC A111E6106F 1 02 Bolt, compressor to bracket A111E6108F 3 03 Bracket, compressor to block A111E0069F 1 04 Bolt, M10 x 80, flg. hd., bracket to block A111E6417F 5 05 Dowel, bracket to block A111E6416F 3 06 Spindle, pulley adjusting A111E6413F 1 07 Plate, spindle retention A111E6412F 1 08 Screw, flg. hd., plate to bracket A111E6411F 3 09 Pulley, auxiliary belt tensioning A111E6410F 1 10 Clamp Nut, pulley to spindle A111E6408F 1 11 Washer, flat, M8, pulley to spindle A111E6409F 1 12 Screw, hex. hd., pulley adjusting A111E6414F 1 13 Retainer, adjusting screw A111E6415F 1 Also supports alternator Option Function Code: 40.23, Page: 1 7 8 1 4 2 5 6 9 15 21 10 20 19 13 11 23 3 22 16 17 14 12 18 41.01 Service Parts List Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Cover, rear, timing belt A111E6121S 1 02 Camshaft Pulley, inlet and exhaust A111E6156S 2 02a Camshaft Pulley, exhaust Improved driveability upgrade Sport 160 A111E0082S 1 03 Timing Belt, 143 teeth, 22mm wide (static tensioner) To Oct. '98, see below* To engine: see below* A111E6044S 1 03a Timing Belt, 145 teeth, 26mm wide (dynamic tensioner) From Oct.'98, see below* From engine: see below* A111E6246S 1 04 Tensioner Assembly, static To Oct. '98, see below* To engine: see below* A111E6117S 1 05 Clamp Screw, M10, belt tensioner To Oct. '98, see below* To engine: see below* A111E6116S 1 06 Adjusting Bolt To Oct. '98, see below* To engine: see below* A111E6230S 1 07 Spring and Sleeve, belt tensioner To Oct. '98, see below* To engine: see below* A111E6118S 1 08 Pillar Bolt To Oct. '98, see below* To engine: see below* A111E6231S 1 09 Tensioner Assembly, dynamic From Oct.'98, see below* From engine: see below* A111E6243S 1 10 Clamp Screw, M8, belt tensioner From Oct.'98, see below* From engine: see below* A111E6244S 1 11 Shoulder Bolt, tensioner spring abutment From Oct.'98, see below* From engine: see below* A111E6245S 1 12 Crankshaft Pulley, timing belt, 22mm wide For static tensioner except VVC to engine: see below* A111E6157S 1 12a Crankshaft Pulley, timing belt, 26mm wide For dynamic tensioner and VVC From engine: see below* A111E6274S 1 13 Cover, upper front, timing belt A111E6119S 1 14 Cover, lower front, timing belt A111E6120S 1 15 Screw, M6 x 35, flg. hd., upper cover fix. A111E6386S 1 Function Code: 41.01, Page: 1 Updated 2nd February 2015 Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 16 Remarks Option Part Number Qty Screw, M6, upper cover fix., upper cover fix. A111E6348S 1 17 Screw, M6, lower cover fix. A111E6350S 1 18 Screw, M6 x 16, lower cover fix. A111E6351S 1 19 Screw, M6 x 16, rear cover fix. A111E6339S 1 20 Screw, cam pulley fix. A111E6280S 2 21 Washer, flat A111E6279S 2 22 Seal, top cover A111E6071S 1 23 Seal, bottom cover A111E6070S 1 24 Dynamic Tensioner Kit A111E6392S 1 Comprises: items 3a, 9, 10, 11 Static tensioner engines: 1##### to 153992, 4#####, 5#####, 6#####. Dynamic tensioner engines: 153993 to 199999, 2#####, 3#####. Function Code: 41.01, Page: 2 Updated 2nd February 2015 12 2 4 3 1 14 15 16 5 13 6 8 18 27 20 23 22 10 24 26 9 25 7 11 19 17 21 23 22 41.01a Function Code 41.01a Camshaft Belts, Guards & Pulleys, VVC Dep Part Description 01 Remarks Option Part Number Qty Cover, rear, timing belt 111S A111E6357S 1 02 Camshaft Pulley, inlet 111S A111E6354S 1 03 Camshaft Pulley, exhaust 111S A111E6353S 1 04 Timing Belt Kit, 143 teeth, 26mm wide 111S A111E6355S 1 05 Tensioner Assembly 111S A111E6117S 1 06 Adjusting Bolt, M10, belt tensioner 111S A111E6116S 1 07 Crankshaft Pulley, timing belt 111S A111E6274S 1 08 Cover, upper front, timing belt 111S A111E6358S 1 09 Cover, lower, front, timing belt 111S A111E6120S 1 10 Screw. M6 x 16, lower cover fix. 111S A111E6068S 1 11 Screw, M6 x 16, lower cover fix. 111S A111E6351S 1 12 Screw, M6 x 25, rear cover fix. 111S A111F6039S 1 13 Screw, M6 x 16, rear cover fix. 111S A111E6339S 1 14 Screw, cam pulley fix. 111S A111E6280S 2 15 Washer, flat 111S A111E6279S 2 16 Screw, M6 x 35, fig. hd., upper cover fix. 111S A111E6386S 1 17 Cover, rear cam belt, outer 111S A111E6384S 1 18 Cover, rear cam belt, inner 111S A111E6385S 1 19 Cam Drive Belt, rear 111S A111E6336S 1 20 Camshaft Pulley, rear 111S A111E6335S 2 21 Screw, M6 x 20, flg. hd. 111S A111E6341S 4 Includes spring & pedestal bolt Includes seals Function Code: 41.01a, Page: 1 Function Code 41.01a Camshaft Belts, Guards & Pulleys, VVC Dep Part Description 22 Remarks Option Part Number Qty Screw, flg. hd., pulley fix. 111S A111E6280S 2 23 Washer, flat 111S A111E6279S 2 24 Screw, M5, flg. hd., inner cover fix 111S A111E6338S 2 25 Screw, M6 x 14, flg. hd. inner cover fix. 111S A111E6339S 1 26 Seal, top cover 111S A111E6071S 1 27 Seal, bottom cover 111S A111E6070S 1 28 Bolt, M6 x 35, flg. hd., covers fix. 111S A117E6033S 1 Function Code: 41.01a, Page: 2 1 3 4 41.03 2 5 Function Code 41.03 Auxiliary Drive Belts & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Drive Belt, alternator Heater cars A111E6041S 1 02 Drive Belt, AC compressor and alternator AC cars A111E6107F 1 03 Auxiliary Belt Pulley Used with crankshaft pulley: item 12, section 41.01 A111E6158S 1 03a Auxiliary Belt Pulley Used with crankshaft pulley: item 12a, section 41.01 A111E6273S 1 04 Bolt, pulley fix. A111E6159S 1 05 Washer, special, bolt to pulley A111E6275S 1 111S also Function Code: 41.03, Page: 1 25 22 23 23 4 3 24 17 18 16 19 2 15 20 14 13 1 8 21 12 7 11 26 6 8 42.01 10 9 Updated 24th January 2013 27 5 Service Parts List Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description Remarks 01 Air Cleaner Housing Assembly 01a Air Cleaner Housing Assembly, Lotus 160 engine Part Number Qty A111E0015K 1 A111E0048F 1 02 Air Cleaner Element A111E6022S 1 03 Flexible Hose, air cleaner to throttle body A111E6010F 1 04 Hose Clip, hose to air cleaner A075L6044F 1 05 Hose Clip, hose to throttle body A111E6024F 1 06 Grommet, air cleaner lower mounting A111E6018F 1 07 Mounting Bracket, air cleaner/fuel filter assembly D111E0010F 1 08 Grommet, air cleaner upper mounting A111E6017F 2 09 Pin, air cleaner retention A111E6012F 2 10 Bolt, M6, hex. hd., bracket to roll-over bar A075W2031Z 1 11 Nyloc Nut, M6, A907E6258F 1 12 Setscrew, M6 x 22, hex. hd., filter to bracket A082W1111F 1 13 Washer, spring, M6 A079W4035Z 1 14 Insert, grommet fix. A089U1518F 1 15 Intake Hose, duct to air cleaner A111E6034F 1 16 Hose Clip A910E7004F 1 17 Tie Wrap, hose to adaptor A082W6324F 1 In addition to item 1 on WVTA cars, ( VIN: Y0651 on) Option Sport 160 C111E0010F R/B Function Code: 42.01, Page: 1 Updated 24th January 2013 Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description Remarks 18 Adaptor, intake to hose 19 Air Intake Duct Bonded to rear clamshell 19a Air Intake Duct, gold Bonded to rear clamshell 20 Part Number Qty A111E0017K 1 B111B0027F 2 A111B0670F 2 Setscrew, bracket to roll-over bar A075W1028Z 1 21 Pulsert, M6 A079W6156F 2 22 Intake Hose, duct to airbox Sport 190 A111E0022S 1 23 Hose Clip Sport 190 A111W6638F 2 24 Adaptor, duct to hose Sport 190 A111E0023K 1 25 Carbon Fibre Airbox Sport 190 A111E0020S 1 26 Bracket, primary air filter housing mounting Sport160, from VIN: Y0651 A111B0742F 1 27 Grommet, IAT sensor to airbox Sport 160 A111E6017F 1 28 Stud Plate, bracket to sill Not Ilustrated Sport 160 A111B0743F 1 29 Intake Hose, 89mm dia. x 600mm, air cleaner intake Not illustrated Sport 160 A111E0047F 1 30 Cable Tie, hose fix. Not illustrated Sport160, from VIN: Y0651 A082W6324F 1 31 Backplate & Air Filter Assy., VHPD Not illustrated Sport 190 A111E6419S 1 32 Intake Trumpet, VHPD Not illustrated Sport 190 A111E6262S 4 33 Dust Retention Fluid, VHPD Not Ilustrated Sport 190 A111E6269S 1 WVTA cars only Option JPS 111S Function Code: 42.01, Page: 2 Updated 24th January 2013 4 2 3 5 6 1 42.04 Updated 24th January 2013 Service Parts List Function Code 42.04 Throttle Body, Mechanism & IAC Valve Dep Part Description Remarks Option Part Number Qty 01 Throttle Body, alloy Replaces A111E6128S, plastic throttle body Std., 111S, Sport 135/160 A111E0076S 1 01a Throttle Body, alloy Improved driveability upgrade All Sport 160 A117E6090S 1 01b Throttle Body/Inlet Manifold Assembly, VHPD Not illustrated, see 340R/Exige Sport 190, A111E6418SR/B A340E6026S 1 02 Screw, flg, hd., throttle body to plenum A111E6364S 4 03 IAC Steppermotor A111E6434S 1 04 Hose, throttle body to IAC A111E6365S 1 05 Idle Air Control Valve (IAC) Incl. items 3, 6 A111E6132S 1 05a Idle Air Control Valve (IAC) Improved driveability upgrade A117E6069S 1 06 Screw, IAC to plenum A111E6435S 4 All Sport 160 Function Code: 42.04, Page: 1 Updated 24th January 2013 14 13 15 3 1 12 11 2 8 4 5 7 9 10 6 16 42.05 6 Function Code 42.05 Fuel Injection System Dep Part Description 01 Remarks Part Number Qty Fuel Rail. A111E6464S 1 02 Fuel Pressure Regulator A111E6465S 1 03 Clip, pressure regulator to fuel rail A111E6466S 1 04 'O' Ring, large, pressure regulator to fuel rail A111E6467S 1 05 'O' Ring, small, pressure regulator to fuel rail A111E6468S 1 06 Injector A111E6060S 4 07 Clip, injector retaining A111E6162S 4 08 'O' Ring, pipe to rail A111E6142S 1 09 Hose, elbow, fuel return A111E6374F 1 10 Hose Clip A111L6034S 2 11 Bolt, fuel rail to manifold A111E6160S 2 12 Fuel Pipe Assembly, fuel feed A111L6030S 1 13 Bolt, pipe to rail A111L6035S 2 14 Vacuum Hose, regulator to manifold A111E6078S 1 15 Hose Clip, vacuum hose securing A111E6161S 1 16 Fuel Pipe Assembly, fuel return A111L6046S R/B A117L6028S 1 16a Fuel Pipe Assembly, fuel return, VVC 111S A111L6045S 17 Hose Assembly, fuel feed Not illustrated MOTOR SPORT A111L6039S 1 18 Hose Assembly, fuel return Not illustrated MOTOR SPORT A111L6040S 1 See Service Bulletin 1999/1R Standard car Option A111L6032S R/B Function Code: 42.05, Page: 1 3 2 1 4 5 42.07 Function Code 42.07 Inlet Manifold, Plenum & gaskets Dep Part Description 01 Inlet Manifold 01a Inlet Manifold, VHPD 02 Vacuum Pipe Union 03 Gasket, inlet manifold (green) 04 Remarks Option Part Number Qty A111E6072S 1 A111E6259S 1 A111E6327S 1 *A111E6086S (black) R/B B111E6086S 1 Stud, inlet manifold *A111E6081S (3 off) R/B B111E6081S 7 05 Nut, inlet manifold fix. *A111E6164S (3 off) R/B A111E6326S 7 06 Bolt, inlet manifold fix. *Obsolete A111E6165S 4 Sport 190 Also see section 40.02 Not illustrated *Replace items: 3/4/5/6 as a set Function Code: 42.07, Page: 1 3 13 9 1 19 16 6 17 18 14 4 2 11 5 8 7 12 10 42.07a Updated 24th January 2013 Service Parts List Function Code 42.07a Inlet Manifolds, Plenum & Gaskets VVC Dep Part Description Remarks Option Part Number Qty 01 Plenum Cast VVC graphic on top surface 111S, Sport 135 A111E6320S 1 01a Plenum & Decal Plate Flat top surface for Decal Plate Sport 160 E1604207001AH 1 02 Inlet Manifold 111S, Sport 135, 160 A111E6321S 1 03 Bolt, plenum to manifold A111E6324S 5 04 Gasket, plenum to manifold A111E6322S 1 05 Bolt, manifold to head A111E6165S 7 06 Nut, manifold fix. A111E6326S 2 07 Stud, manifold to head A111E6081S 2 08 Support Stay, manifold assy. A111E6328S 1 09 Insert, vacuum union A117E6066S 1 10 Gasket, manifold to head A117E6097S 1 11 Screw, M8 x 16, hex, flg. hd., stay to manifold A111Q6010S 1 12 Screw, hex. flg. hd., stay to engine A111E6237S 1 13 Decal Plate, 'Lotus Performance 160' Sport 160 A111E6458S 1 14 Insert, IAT blanking plug Sport 160 SVA cars A111W6672F 1 15 Blanking Plug, IAT hole Sport 160 SVA cars A111W6673F 1 16 Washer, IAT blanking Sport 160 SVA cars A075W4024Z 1 17 Abutment Bracket, throttle cable to plenum A111E0036F 1 Also see 40.02 111S, Sport 135, 160 111S, Sport 135, 160 Also see 40.02; A111E6323S R/B 111S, Sport 135, 160 Part of Plenum: item 1a Not illustrated Function Code: 42.07a, Page: 1 Updated 24th January 2013 Function Code 42.07a Inlet Manifolds, Plenum & Gaskets VVC Dep Part Description 18 19 Remarks Option Part Number Qty Screw, M6 x 12 , bracket to plenum A075W1027Z 1 Washer, flat, M6 x 12.1, bracket to plenum A075W4013Z 1 Function Code: 42.07a, Page: 2 Updated 24th January 2013 5 7 6 8 3 4 9 2 8 9 See 44.03 1 12 11 10 44.01 Function Code 44.01 Fuel Tanks, Filler Dep Part Description Remarks Option Part Number Qty 01 Fuel Tank Non AC chassis cars Prior to VIN* (see below) F111L0002F 1 01a Fuel Tank AC commonisation chassis cars From VIN* (see below) A111L0033F 1 02 Hose, fuel filler Non AC chassis cars Prior to VIN (See Below) A111L0009F 1 2a Hose, Fuel Filler AC commonisation chassis cars From VIN* (See Below) A111L0037F 1 03 Filler Neck B111L0008F 1 04 Hose, fuel breather E111L0010F 1 05 Fuel Filler Cap, locking A111L0026J 1 05a Fuel Filler Cap, sport, non-locking A111L0043S 1 06 Ring, fuel filler neck clamping A079L4034F 1 06a Gasket, clamping ring A079L4035F 1 07 Setscrew No 6 x 1/2", filler neck to body A089W5138F 4 08 Hose Clip, dia. 25-40mm A111L6048F 2 09 Hose Clip, dia. 50-70mm A100E6082F 4 10 Setscrew, M8 x 25, tank to chassis A075W1039Z 4 11 Washer, spring, M8, tank to chassis A075W4036Z 4 12 Washer, flat, M8, tank to chassis A075W4019Z 4 See service bulletin 2001/2R Not illustrated D111L0010F R/B MOTOR SPORT Not illustrated See service bulletin 2001/2R A075M6145F R/B *VIN: V1685 (approx.) plus 1672, 1673. 1677, 1682, less1694, 1708 Function Code: 44.01, Page: 1 11 12 13 10 9 8 5 7 14 15 1 6 16 17 2 18 3 4 44.03 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 01 Fuel Pump and Sender Unit 02 Fuel Pipe Assembly , feed 03 Fuel Pipe Assembly, return 04 Grommet 05 Fuel Filter Housing Assembly 06 Remarks Part Number Qty A111L6007F 1 A111L0038F R/B A111L0059F 1 A111L0021F R/B A111L0040F 1 A082L6181F 2 A111L6002F 1 Fuel Filter Element A111L6037S 1 07 Adaptor, filter outlet / hose A111L6038S 1 08 Clamp Ring, fuel pump A111L0004H 1 09 Washer, pump to tank A082W4099F 8 10 Nyloc Nut, pump to tank A075W3049F 8 11 Screw, access cover A111W7117F 4 12 Access Panel, fuel tank A111L0015F 1 13 '0' Ring, access cover A111L6015F 1 14 Setscrew, M6 x 18, hex. hd., filter assy to bracket A075W1029Z 4 15 Washer, spring, M6 A075W4035Z 4 16 Washer, flat, M6 A075W4015Z 4 17 Nyloc Nut, M6 A075W3009Z 4 18 'O' Ring, fuel pump to tank A111L6008F 1 Includes pipe Item 7 Part of tank assy. Option Function Code: 44.03, Page: 1 13 12 17 2 14 4 15 5 6 16 11 7 3 8 9 1 18 20 19 10 44.05 19 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description Remarks 01 Charcoal Canister Assembly Includes items 1 to 10 02 Pipe, canister to roll over valve Part of assembly, item 1 03 Pipe, canister to manifold 04 Option Part Number Qty C111L0012F 1 A111L0017H R/B C111L0012F 1 Part of assembly, item 1 A111L0018H R/B C111L0012F 1 Hose, connector to manifold Part of assembly, item 1 A111L6019H R/B C111L0012F 1 05 Clip, hose to manifold connector Part of assembly, item 1 A111L6017H R/B C111L0012F 2 06 Connector, pipe to hose Part of assembly, item 1 A111L6013H R/B C111L0012F 1 07 Clip, pipe to pipe Part of assembly, item 1 A111L6018H R/B C111L0012F 3 08 Clip, pipe fixing Part of assembly, item 1 A111L6014H R/B C111L0012F 2 09 Clamp, manifold pipe to canister Part of assembly, item 1 A111L6016H R/B C111L0012F 1 10 Hose , canister to atmosphere Part of assembly, item 1 A111L0019H R/B C111L0012F 1 11 Roll Over Valve A111L6011H 1 12 Mounting Clamp, roll over valve A111L6012H 1 13 Setscrew, M5 x 16, roll over valve fix. A082W1088F 1 14 Washer, M5, roll over valve fix. A075W4011Z 2 15 Nyloc Nut, M5, roll over valve fix A075W3008Z 1 16 Hose, roll over valve to filler neck A111L0011H 1 17 Clip, pipe fixing A111L6027H 1 18 Convoluted Tube, pipe protection A111L6024V 1 19 Tie Wrap, tube fix. A075W6038Z 3 20 Bracket, charcoal canister A111L6009F 1 Function Code: 44.05, Page: 1 27 3 4 5 6 Part of silencer assy. 10 10 22 14 23 1 9 8 24 21 20 19 18 4 5 26 25 6 3 2 9 4 12 16 17 5 6 28 10 13 11 29 45.01 Updated 24th January 2013 30 15 Service Parts List Function Code 45.01 Exhaust System Dep Part Description 01 Downpipe 02 Exhaust Mounting, silicon, blue 03 Remarks Part Number Qty A111S0002F 1 A111S6002F R/B from VIN: Y A111S0071F 1153 1 Exhaust Mounting, rubber, black A111S6002F 3 04 Clip, exhaust hanger A111S0023K 4 05 Washer, flat, M8 x 16.6 x .4 B082W4018F R/B A075W4020Z 16 06 Bolt, M8 x 35, exhaust mtg, fixing A075W2029Z R/B A075W2038D 8 07 Washer, spring, M8, exhaust mtg, fixing A075W4035Z R/B A075W4036Z 8 08 Catalyst Includes studs B111S6001F 1 08a Catalyst, motorsport Includes studs Sport 160 prior to VIN: Y0651 A340S6010S 1 09 Gasket, downpipe to catalyst A111S6014F 2 10 Nut, M10 x 1.5, flg. hd. A111W3151F 10 11 Silencer A111S0001F 1 11a Silencer VVC/ Lotus 160 engines 111S, Sport 160 from VIN: Y0651 A111S0059F 1 11b Sport Silencer Kit, Includes tailpipes, & fixings Sport 135, 160, 190 A111S0037S 1 12 Clamp, 48mm, tail pipes to silencer A111S6007F 2 12a Clamp, 40mm, tail pipes to silencer A111S0063F 2 13 Tail Pipe, LH B111S0031F 1 VVC/ Lotus 160 engines Option 111S, Sport 160 from VIN: Y0651 Function Code: 45.01, Page: 1 Updated 24th January 2013 Function Code 45.01 Exhaust System Dep Part Description Remarks Option Part Number Qty 13a Tail Pipe, LH VVC/ Lotus 160 engines 111S, Sport 160 from VIN: Y0651 A111S0061F 1 14 Tail Pipe, RH B111S0032F 1 14a Tail Pipe, RH VVC/ Lotus 160 engines A111S0060F 1 15 Support Bracket Tailpipe to silencer fixing A111S0018F 1 16 Nut, M8 x 1.25 Exhaust bracket to silencer band A111W3154F 1 17 Washer, M8 , bracket to band A075W4020Z 1 18 Nut Plate Assembly Exhaust bracket to tailpipe fixing A111S0019F 1 19 Setscrew, M8 x 20 Exhaust bracket to tailpipe fixing A075W1038Z 1 20 Washer, spring ,M8 Exhaust bracket to tailpipe fixing A075W4036Z 1 21 Washer, flat, M8 x 16.6 Exhaust bracket to tailpipe fixing A075W4020Z 1 22 Exhaust Hanger RH of silencer A111S6003F 1 23 Nut, M8 x 1.24 Exhaust hanger to silencer A111W3154F 2 24 Clamp, (Torca band) Exhaust silencer to rear bracket fixing A111S6015F 1 25 Pipe, manifold to catalyst Sport 160 A340S6001F 1 26 Clamp, pipe to manifold Sport 160 A340S6003F 1 27 Gasket, manifold to downpipe A111S6005F 1 28 Hanger, catalyst/silencer C111S0017F 1 29 Spreader Plate, silencer mounting Bootbox cars A111U0411F 2 30 Nut, M8, hex. flg. hd., silencer mounting Bootbox cars A111W3170F 4 111S, Sport 160 from VIN: Y0651 Function Code: 45.01, Page: 2 Updated 24th January 2013 Function Code 45.01 Exhaust System Dep Part Description Remarks Option Part Number Qty 31 Pipe, catalyst replacement Not illustrated MOTOR SPORT A111S0048S 1 Function Code: 45.01, Page: 3 Updated 24th January 2013 1 2 4 6 9 7 8 10 11 14 24 22 23 25 5 13 21 12 16 26 27 17 19 See 30.19 20 28 31 30 45.05 29 18 Service Parts List Function Code 45.05 Heatshields Dep Part Description Remarks 01 Heatshield, bulkhead RH 02 Option Part Number Qty Phenolic resin B111S0016K 1 Heatshield, bulkhead LH Phenolic resin B111S0015K 1 03 Heatshield, bulkhead, one piece Foiled foam mat, not illustrated Prior to AC bulkhead B111S0036F 1 04 Heatshield, bulkhead RH Foiled foam mat AC commonised bulkhead A111S0044F 1 05 Heatshield, bulkhead LH Foiled foam mat AC commonised bulkhead A111S0045F 1 06 'Bighead' Fastener, bonded to bulkhead A111W6575F 8 07 Washer, flat, M6 x 18 x 1 B082W4018F 8 08 Nut, nyloc, M6 A075W3009F 8 09 Screw, M5 x 16, pan hd., pozi. A082W5107F 4 10 Washer, flat, M5 x 25 x 1.4 A082W4098F 4 11 Nut, nyloc, M5 A100W3113F 4 12 Heat Sleeve, oxygen sensor A111E6026S 1 13 Heatshield Kit Bulkhead mounted A111E0014K R/B A111S0043S 1 14 Heatshield, manifold, phenolic resin Bulkhead mounted, part of kit, item 13 From VIN; V 0549, see S/B 1997/13 A111S0040K 1 14a Heatshield, manifold, phenolic resin Bulkhead mounted AC cars, Malaysia A111S0046K 1 14b Heatshield, manifold, alloy Engine mounted AC cars, 2000 MY A111S0092F 1 15 Heatshield, manifold Engine mounted, not illustrated Prior VIN: V 0549, A111S0025F, replaced by kit A111S0043S 1 Function Code: 45.05, Page: 1 Updated 3rd May 2016 Function Code 45.05 Heatshields Dep Part Description Remarks Option Part Number Qty 16 Heatshield, boot floor Alloy floor Prior to VIN* (see below) A111S0024F 1 16a Heatshield, boot floor Composite floor (bootbox) From VIN* (see below) A111S0053F 1 17 Heatshield, catalyst, One piece, alloy floor Prior to VIN* (see below) D111S0041F 1 18 Heatshield, catalyst, upper Composite floor (bootbox) From VIN* (see below) A111S0054F 1 19 Heatshield, catalyst, lower Composite floor (bootbox) From VIN* (see below) A111S0055F 1 20 Pop Rivet, 3/16, large flange, heatshield to floor/longerons A089W6297F 3 21 Heatshield Kit, alternator/cam belt From VIN: X 5329, see S/B 1999/04 A111E0044S 1 22 Heatshield, alternator/cam belt Heater cars A111E6218F 1 22a Heatshield, alternator/cam belt AC cars, 2000 MY A111E6126F 1 23 Setscrew, M8 x 20, flg. hd., heatshield to head A075W4032Z 1 24 Washer, spring, M8 A075W4032Z 1 25 Setscrew, M6 x 12, flg. hd., heatshield to bracket A111E6007F 2 26 Setscrew, M10, flg. hd., bracket to block A111E6225F 1 27 Mounting Bracket, heatshield A111E6224F 1 28 Heatshield, balljoint From VIN: Y 0939 A111S0074F 1 29 Screw, M6 x 12, hex. hd., heatshield fix. From VIN: Y 0939 A075W1027Z 3 30 Washer, spring, M6 From VIN: Y 0939 A075W4035Z 3 31 Washer, flat, M6 x 15 x 1.5 From VIN: Y 0939 A075W4015Z 3 Comprising items 22 to 27 *VIN: W4976 (approx.) plus: 4140, 4315, 4365, 4383, less 4653 Function Code: 45.05, Page: 2 Updated 3rd May 2016 11 40 11 11 26 44 52 21 27 43 18 47 41 37 45 42 25 1 46 26 27 24 23 48 49 11 28 37 36 31 57 30 11 18 33 34 36 35 22 20 19 18 29 32 18 11 17 50 13 12 18 15 16 11 38 5 3 4 9 11 8 7 6 14 2 13 51 11 12 10 39 46.01 Service Parts List Function Code 46.01 Engine Cooling System & Fan Dep Part Description Remarks Option Part Number Qty 01 Radiator Housing AC commonised C111B0018K R/B A111B0381K 1 02 Radiator 15 fpi prior to '98 MY B111K0006F 1 02a Radiator 20 fpi AC & '98 MY A111K0021F 1 03 Bracket, radiator fan mtg. A111K0001F 4 04 Pop Rivet A075W6087Z 8 05 Bracket, radiator fan mtg. A111K6003F 4 06 Setscrew, M6 x 16 A075W1028Z 4 07 Washer, M6 A075W4017Z 4 08 Nyloc Nut, M6 A907E6285F 4 09 Radiator Cooling Fan A111K6002F 1 10 Hose, pipe to radiator LH ( Incl. bleed valve ) A111K0007F 1 11 Hose Clip, 25-40mm A075M6145F 12 12 Pipe, chassis water rail A111K0041F 2 13 Seal, pipe to chassis A111A0033F 4 14 Hose, engine inlet A111K0016F 1 15 Pipe, engine inlet A111K0017F 1 16 Hose, engine inlet A111K0015F 1 17 Hose, header tank to engine A079P4056F 1 A111K0005F R/B Function Code: 46.01, Page: 1 Updated 2nd March 2015 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 18 Remarks Option Part Number Qty Hose Clip, 16-25mm A079K6018F 11 19 Hose, coolant bypass heater return A111K0004K 1 20 Hose, engine water outlet C111K0011F 1 21 Hose, header tank bleed A111K0040F 1 22 Hose, engine outlet/heater feed C111K0002F 1 23 Pipe, engine outlet B111K0012F 1 24 Bracket, water pipe mounting A111K0010J 1 25 'P' Clip A111W6573F 1 26 Setscrew, M8 x 25 A075W1039Z 1 27 Washer, M8 A075W4020Z 3 28 Setscrew, M8 x 20 A075W1038Z 2 29 Hose, pipe to radiator, RH A111K0008F 1 30 Header Tank A111K6004F 1 31 Pressure Cap A111K6001F 1 32 Bracket, header tank mounting C111K0003F 1 33 Setscrew, M6 x 25 S/S A918W1151F 2 34 Washer, flat, M6 A075W4015Z 4 35 Nyloc Nut, M6 A907E6285F 2 36 Hose Clip, 20-32mm B907E6085F 2 37 Hose Clip, 8-16mm A082L6042F 3 38 Grommet, hose through chassis rear A082K6022F 2 Function Code: 46.01, Page: 2 Updated 2nd March 2015 Function Code 46.01 Engine Cooling System & Fan Dep Part Description Remarks 39 Grommet, pipe through chassis front 40 Hose, engine outlet/heater feed Refer to SB_2010_04 40a Hose, engine outlet/heater feed Refer to SB_2010_04 41 Pipe. engine outlet Refer to SB_2010_04 42 Option Part Number Qty A111K6006F 2 A111K0022F 1 A111K0029F 1 A111K0024F 1 Hose, engine outlet A111K0023F 1 43 Sealing Fence, rad. housing to bonnet A111B0020K 1 44 Plastic Fastener, fence fix. A111W6535F 5 45 Screw, M5 x 16, pozi., housing to crash structure A082W5107F 6 46 Washer, spring, M5 A082W4097F 6 47 Washer, flat, 0.75" A075W4009Z 6 48 Setscrew, M6 x 16, hex. hd., rad. to housing A075W1028Z 4 49 Washer, flat, M6 x 25 x 1.4 A075W4017Z 4 50 Coolant Pipe, engine return A111E6229S 1 51 Cage Nut, rad. to housing A100W6362F 4 52 Clip A082W6587F 2 53 Grommet. blanking X026B0371Z 1 54 Hose, bypass, pipe to thermostat A111E6459S 1 55 Antifreeze A082K6063V 4 Ltr 56 Hose, bypass, pipe to thermostat A111E6459S 1 57 Thermostat kit, remote pressure relief A117E6115S 1 Remote thermostat Mounted on engine Not illustrated Not illustrated, SB_2010_04 Function Code: 46.01, Page: 3 Updated 2nd March 2015 8 30 7 21 31 21 29 19 28 21 9 10 19 15 25 26 13 17 16 20 21 11 6 22 12 14 33 34 5 1 3 4 2 46.02 32 24 27 12 18 23 Function Code 46.02 Engine Cooling System & Fans, AC Cars Dep Part Description 01 Fan, radiator cooling 02 Mounting Bracket, fans side fixings 03 Remarks Part Number Qty A111M6070F 2 Not AC/heater cars built in 2000* AC only cars A111P0087F 4 Mounting Bracket, fans centre fixings Not AC/heater cars built in 2000* AC only cars A111P0086F 2 04 Mounting Kit, radiator Fan Not AC/heater cars built in 2000* AC only cars A111P6020F 6 05 Screw, M6 x 12, bracket to frame mounting Not AC/heater cars built in 2000* AC only cars A111E6007F 6 06 Radiator, 20 fpi Also heater only cars A111K0021F 1 07 Radiator Housing Also heater only cars A111B0381K 1 08 Sealing Fence, rad. housing to bonnet A111B0397K 1 09 Fastener, plastic, sealing fence to radiator housing A111W6535F 5 10 Hose, engine outlet A111K0029F 1 11 Blanking Plug A111P0212F 1 12 Hose Clip A075M6145F 2 13 Water Pipe, engine outlet, with thermal switch boss A111K0030F 1 14 'P' Clip, water pipe securing A111W6624F 2 15 Temperature Switch, hot shut down pump A111M6075F 1 16 Bolt, M6 x 25, hex hd., clip to chassis A918W1151F 2 17 Washer, flat, M6 x 12.1 x 1, clip to chassis A075W4013Z 2 18 Hose, upper engine bay, engine outlet A111K0023F 1 19 Hose Clip A075M6145F 3 20 Hose, moulded, hot soak pump to engine B111P0169F 1 21 Hose Clip B907E6085Z 4 Not AC/heater cars built in 2000 Also AC/heater cars built in 2000 Also AC/heater cars built in 2000 Option AC only cars Function Code: 46.02, Page: 1 Function Code 46.02 Engine Cooling System & Fans, AC Cars Dep Part Description 22 Recirculation Pump 23 Mounting Bracket, 24 Remarks Option Part Number Qty A082K4263F 1 A111P0168F 1 Rubber Sleeve, clamp to recirc. pump A100K0041K 1 25 Setscrew, M5 x 16, hex. hd., clamp to bracket A075W1085F 2 26 Washer, int. shakeproof, M5, clamp to bracket A075W4045Z 2 27 Clamp, recirc. pump mounting B100K0040F 1 28 Hose, special, recirc. pump A111P0232F 1 29 Adaptor sleeve, recirc. pump A111P0170F 1 30 Hose, coolant bypass A111P0171K 1 31 Blanking plug, bypass hose Not AC/heater cars built in 2000 A111P0174K 1 32 Bracket, condenser & fans mounting, rear Also see 18.03 A111P0084F 1 33 Bracket, condenser & fans mounting, front Also see 18.03 A111P0085F 1 34 Grommet, fan to condenser spacing A111P6021F 8 recirc. pump AC only cars *For fixings see Exige parts list: section 46.02 Function Code: 46.02, Page: 2 3 6 10 5 11 2 7 8 12 9 46.03 13 Function Code 46.03 Oil Cooler/Heat Exchanger & Pipes Dep Part Description Remarks 01 Oil Cooler Kit 02 Part Number Qty Comprises items: 02-13, + fixings MOTOR SPORT A111K0037S 1 Oil Cooler MOTOR SPORT A111K0036S 1 03 Oil Filter Housing MOTOR SPORT A111E6146S 1 04 90° Connector, oil pressure switch MOTOR SPORT A111E6147S 1 05 Hose, oil cooler feed MOTOR SPORT A111K0035S 1 06 Hose, oil cooler return, incl heatshield sleeving MOTOR SPORT B111K0034J 1 07 Mounting Bracket, oil cooler MOTOR SPORT A111K0032S 1 08 Duct, oil cooler MOTOR SPORT A111K0039F 1 09 Undertray, front MOTOR SPORT A111B0400F 1 10 Convolute Hose Protector MOTOR SPORT A082V7779V 0.3M 11 Grommet, cooler hose A079U6033F R/B MOTOR SPORT B111G6012F 4 12 Self adhesive foam, 19 x 3 mm Underside of cooler duct flange MOTOR SPORT A082U6067F 1.0M 13 Self adhesive foam, 25 x 12.5 mm Beneath oil cooler mtg. brkt. MOTOR SPORT A082U6065V 0.5M 14 Heatshield Sleeving Part of hose, item: 6 MOTOR SPORT A082H4077V 1.0M On filter housing, not illustrated A111K0034F R/B Option Function Code: 46.03, Page: 1 See 40.11 1 2 20 21 29 15 6 19 7 4 5 16 8 9 10 28 3 14 17 18 11 22 12 13 23 25 26 24 47.01 27 Service Parts List Function Code 47.01 Clutch & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Clutch Driven Plate A111Q6005S 1 02 Clutch Cover A111Q6004S 1 03 Bolt, clutch to flywheel A111Q6010S 6 04 Bolt, release fork to shaft A111Q6013S 1 05 Washer, flat A111Q6014S 1 06 Clutch Release Bearing A111Q6007S 1 07 Clutch Fork A111Q6011S 1 08 'R' Clip A082W6348F 1 09 Washer, spring, fork to shaft A111Q6014S 1 10 Clevis Pin TBA 1 11 Lever/Shaft, clutch release fork A111Q6012S 1 12 Seal, clutch shaft A111F6031S 1 13 Bush Kit, Clutch shaft A111F6032S 1 14 Screw, M10 x 22, slave cylinder to mtg. bracket A111E6140S 2 15 Dowel, clutch to flywheel A111Q6009S 3 16 Clutch Master Cylinder A111Q6001F 1 17 Washer, M8 x 16.6, master cylinder to pedal box A075W4020F 2 Rover PC108321 (A) Supplied with push rod not used for Elise reuse original pushrod & stop washer Function Code: 47.01, Page: 1 Updated 16th July 2012 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 18 Nyloc Nut, M8, master cylinder to pedal box 19 Hose, reservoir to clutch master cylinder 20 Clip, hose to reservoir to cylinder 21 Pipe Assembly, clutch 22 Remarks Option Part Number Qty A111W3126F 2 C111J0085F R/B A117J0082F 1 A079W6189F R/B A918W6541F 1 B111Q0005S 1 Grommet, clutch pipe to bulkhead A075U6043F 1 23 Clutch Slave Cylinder A111Q6006S 1 24 Tube, anti rattle clutch pipe through body side A111J0084K 1 25 Cable Tie, tube to clutch pipe A075W6038Z 4 26 Swivel Clip, cable tie fixing A082W6587F 2 27 Cable Tie, swivel clip type A082W6324F 2 28 'P' Clip, pipe fixing A075W6228F 1 29 Hose Clip, hose to master cylinder A079W6189F 1 30 Repair Kit, slave cylinder A111Q6008S 1 Steel braided RHD Not illustrated Function Code: 47.01, Page: 2 Updated 16th July 2012 3 8 5 9 7 6 4 10 11 1 12 25 24 14 22 26 15 23 17 2 18 20 16 21 32 20 27 19 28 13 34 27 47.03 Updated 24th January 2013 Service Parts List Function Code 47.03 Transmission Assembly Dep Part Description Remarks 01 Transmission Assy., ( 'A' Type Seals), C6BP 01a Transmission Assy., ( 'B' Type Seals), C6BP 01b Transmission Assy., close ratio, 4.2 FD, B4BP 02 Transmission Main Casing 03 Breather Pipe 03a Option Part Number Qty See 47.15 A111F6027W 1 See 47.15 A111F6028S 1 A111F0034S 1 A111F6037S 1 A111F6169S 1 Plug, fits to breather pipe A111F6158S 1 03b Clamp, breather pipe securing A111F6160S 1 03c Clip, breather pipe to spigot securing A111F6159S 1 04 Bolt, M10 x 42, flg. hd., transmission to clutch housing A111F6161S 12 05 Bolt, flg. hd., reverse idler shaft fixing A111F6162S 1 06 Washer, reverse idler shaft fixing A111F6163S 1 07 Oil Seal, Gearshift Rod A111F6023S 1 08 Rod, Gearshift A111F6033S 1 09 Gaiter, gear shift rod A111F6180S 1 10 Washer, filler/level plug, 20 mm A111F6166S 1 11 Plug, filler/level A111F6165S 1 12 Washer, drain plug A111E6035S 1 13 Drain Plug A111F6026S 1 111S, Sport 135, 190 Stick type, late cars A111F6157S...R/B Function Code: 47.03, Page: 1 Updated 24th January 2013 Function Code 47.03 Transmission Assembly Dep Part Description 14 Remarks Option Part Number Qty Sealing Plug, rear of transmission case A111F6168S 1 15 Plug, access to output shaft bearing circlip, 32 mm A111F6167S 1 16 Bolt, M10 x 92, flg. hd., transmission to clutch housing A111F6164S 2 17 Sealing Washer, reverse switch A111E6035S 1 18 Reverse Lamp Switch A111F6021S 1 19 Bolt, M12 x 80 , transmission to engine A111F6170S 1 20 Bolt, M12 x 50 , transmission to engine A111F6171S 3 21 Screw, M10 x 35 , transmission to engine A111F6172S 1 22 Bolt, M12 x 30 , transmission to engine A111F6181S 2 23 Screw, M10 x 30 , transmission to engine A111F6174S 1 24 Bolt, M12 x 65 , transmission to engine A111F6175S 1 25 Bolt, M12 x 90 , transmission to engine A111F6176S 2 26 Closure Plate, rear A111F6177S 1 27 Nut, M12, front/rear closure plates fixing A111F6178S 5 28 Closure Plate, front A111F6179S 1 29 Magnet, swarf attraction, transmission case Not illustrated A111F6100S 1 30 Dowel, clutch housing to gearbox Not illustrated A111F6197S 2 31 Gearbox Oil, Texaco MTF 94 Not illustrated A111F6017V 2.1lit 32 Speedo Driven Gear Assembly A111F6038S 1 33 Screw Driven Gear Assembly A111F6039S 1 34 'O' Ring Driven Gear Assembly A111F6020S 1 Not illustrated Function Code: 47.03, Page: 2 Updated 24th January 2013 46 23 20 21 8 27 24 2 34 22 16 4 23 3 13 28 32 17 28 47 31 1 35 29 19 18 4 33 30 9 25 26 5 6 16 17 10 21 14 7 41 39 40 20 44 14 15 45 12 42 43 11 37 36 41 37 47.05 38 39 40 See 33.05 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 01 Housing, gear lever pivot 02 Gear Lever 03 Remarks Part Number Qty A111F6008F 1 A111F0013F 1 Dust Shield, gear lever A111F0005K 1 04 Screw, self tap., housing to bracket A111F6014F 3 05 Gasket/Spacer, neoprene A111F6010H 1 06 Socket, upper A111F6009H 1 07 Socket, lower A111F6011H 1 08 Knob, gear lever, alloy C111F0002F 1 09 Bellcrank/Pivot Pin Assembly A111F6006H 1 10 Bush, bellcrank to lever A111F6005H 1 11 Crossgate Cable, gearchange A111F0004F 1 12 Selector Cable, gearchange A111F0003F 1 13 Circlip, type 'E', pivot retention A111E6012H 1 14 Retaining Clip, gear change A111F6018F 4 15 Edging Strip, rubber B075U6054V 0.13m 16 Boot, gear linkage A082F4149F 2 17 Rod End, gear change A082F6368F 2 18 Tie Rod B111F0028F 1 19 Locknut A082W3085F 2 20 Washer, flat, M5 x 12 x 1.4 A075W4013Z 2 21 Nyloc Nut, M5 A075W3009Z 2 Includes heatshrink, item 48 Option Function Code: 47.05, Page: 1 Function Code 47.05 Gearchange Mechanism, External Dep Part Description Remarks 22 Bracket Abutment, gear linkage 23 Screw, M12 x 30, flg. hd., bracket to gearbox Also replaces washer, item 24 24 Washer, flat, M12 x 23.5 x 2.3 R/B flg. hd. screw, item 23 25 Part Number Qty A111F0015F 1 A082W1141F R/B A117W2205F 2 A075W4028Z R/B A117W2205F 1 Screw, M10 x 25, hex. hd. bracket to gearbox A075W1048Z 1 26 Washer, flat, M10 x 20 x 1.8 A075W4024Z 1 27 Pivot Plate Assembly A111F0023F 1 28 Bush A111F6015F 2 29 Washer, flat, M8 A079W4019F R/B A111W3148F 1 30 Nut, M8, flg. hd. A075W3021Z R/B A111W3148F 1 31 Nut, M8, hex thin A075W3026Z R/B A111W3148F 1 32 Pivot Shaft, gear linkage A111F0026F R/B A117F0009F 1 33 Crossgate Selector A111F0016F 1 34 Screw, M8 x 45, hex. hd. A117W5251F 1 35 Washer, wavy, M10 x 15 x 0.16 A111W4167F 1 36 Mounting Bracket, gear selector mechanism C111F0006F 1 37 Spacer, mounting bracket to gear selector A111F0012F 3 38 Screw, M8 x 30, cap hd., bracket to floor A089W7052F 1 39 Washer, spring, M8 A075W4036Z 3 40 Washer, flat, M8 x 16.6 x 1.4 A075W4020F 1 41 Spacer, gear selector mounting bracket to step plate A111F0032F 2 42 Screw, M5 x 16, hex. hd. A075W1085F 1 Replaces 29 & 31 Must be used with items 30 & 32 Option A075W1043Z R/B Function Code: 47.05, Page: 2 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 43 Remarks Option Part Number Qty Nut, M5, crossgate stop A082W3084F 1 44 Link, gear selector B111F0019F 1 45 Translator Pin, gearbox A111F6019F 1 46 Label, gear change pattern A111U0004F 1 47 Heatshrink Tube, gearlever Part of lever, item 2 A111V6021V As req. 48 Permabond A130, knob to lever Not illustrated A912E7033V As req. Function Code: 47.05, Page: 3 1 18 20 19 21 21 22 16 2 23 17 3 13 14 4 5 6 15 7 12 11 No reverse brake type 10 28 9 25 8 26 47.06 Reverse brake type 27 24 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 01 Remarks Option Part Number Qty Reverse Selector Fork A111F6143S 1 02 Bolt, M6 x 22.5 , selector fix. A111F6144S 2 03 Interlock Guide A111F6156S 1 04 Selector Actuator A111F6146S 1 05 Selector Shaft A111F6147S 1 06 Selector Fork, 1st/2nd gears A111F6148S 1 07 Selector Shaft, 1st/2nd gears, no reverse brake B111F6149S 1 07a Selector Shaft, 1st/2nd gears, reverse brake B111F6149S 1 08 Selector Shaft, 5th/reverse gears B111F6150S 1 09 Selector Fork, 5th gear A111F6151S 1 10 Selector Fork, 3rd/4th gears A111F6156S 1 11 Gear Selector, 5th/reverse gears, no reverse brake A111F6153S 1 12 Roll Pin, 5th/reverse selector A111F6154S 1 13 Kit: Interlock Guide/Selector Fork, 3rd/4th gears A111F6156S 1 14 Translator Assembly A111F6202S 1 15 Bolt, M6 x 22.5, flg. hd., translator fix. A111F6144S 1 16 Bolt, special, M8, flg. hd., translator fix. A111F6204S 1 17 Bolt, M6 x 18, flg. hd., translator fix. A111F6203S 1 18 Selector Shaft Guide A111F6198S 1 19 Dowel Bolt, M8 x 18, flg. hd. A111F6199S 1 20 Washer, spring, M8 A111F6014S 1 A111F6145S R/B A111F6149S R/B No reverse brake A111F6150S R/B A111F6152S R/B Replaces items: 3 & 10 Function Code: 47.06, Page: 1 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 21 Remarks Part Number Qty Steel Ball, detent A111F6201S 2 22 Spring, detent A111F6206S 1 23 Cap Bolt, spring retention A111F6205S 1 24 Selector Shaft Assembly, 5th/reverse gears Reverse brake B111F6150S 1 25 Roll Pin, selector to shaft Reverse brake A111F6209S 1 26 Shuttle, reverse gear brake Reverse brake A111F6210S 1 27 Spring, shuttle to selector Reverse brake A111F6211S 1 28 Screw, special, M3 x 8, spring to selector Reverse brake A111F6212S 2 Includes 5th/reverse selector Option Function Code: 47.06, Page: 2 1 2 3 27 11 4 29 5 6 8* 28 30 9* 10* 32 12* 13* 31 14* 17 18 33 34 19 35 20 37** 38** 39** 44 21 22 23 41** 42** 24 25 43** 45 46 53 40 *Part of 7 **Part of 36 ***Part of 49 47 48 50*** 51*** 54*** 52*** 55 56 15 47.07 16 26 Service Parts List Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Oil Guide Plate, input shaft A111F6065S 1 02 Caged Roller Bearing, output shaft A111F6066S 1 03 Output Shaft, 16 teeth (3.9 FD ratio) A111F6067S 1 03a Output Shaft, 15 teeth (4.2 FD ratio) Close ratio gearbox A111F6189S 1 04 Selective Thrust Washer, 1.96 mm 1st gear end float adjustment A111F6068S As req. 04a Selective Thrust Washer, 1.99 mm 1st gear end float adjustment A111F6069S As req. 04b Selective Thrust Washer, 2.02 mm 1st gear end float adjustment A111F6070S As req. 04c Selective Thrust Washer, 2.05mm 1st gear end float adjustment A111F6071S As req. 04d Selective Thrust Washer, 2.08mm 1st gear end float adjustment A111F6072S As req. 05 Needle Roller Bearing, 1st gear A111F6073S 1 06 1st Gear, 38 Teeth A111F6074S 1 06a 1st Gear Close ratio gearbox A111F6190S 1 07 Synchroniser Assembly, 1st/2nd gear Includes items: 8/9/10/12/13/14 A111F6075S 1 08 Synchro Ring, 1st gear Part of item: 7 A111F6076F 1 09 Synchro Spring, 1st gear Part of item: 7 A111F6077S 1 10 Synchro Hub, 1st/2nd gear Part of item: 7 & 11 A111F6078S 1 11 Synchro Hub/Sleeve Assembly Assy. of items: 10 & 12 A111F6109S 1 12 Synchro Sleeve, 1st/2nd gear Part of item: 7 & 11 A111F6079S 1 111S, Sport 135, 190 111S, Sport 135, 190 Function Code: 47.07, Page: 1 Updated 6th November 2010 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description Remarks 13 Synchro Spring, 2nd gear 14 Synchro Ring, 2nd gear 15 Part Number Qty Part of item: 7 A111F6080S 1 Part of item: 7 not availiable seperatly A111F6081S 1 Thrust Washer, input shaft end A111F6139S 1 16 Oil Guide Plate A111F6140S 1 17 Selective Collar, 2nd gear end float adjustment A111F6082F As req. 17a Selective Collar, 2nd gear end float adjustment A111F6083S As req. 17b Selective Collar, 2nd gear end float adjustment A111F6084S As req. 17c Selective Collar, 2nd gear end float adjustment A111F6085S As req. 18 Needle Roller Bearing, 2nd gear A111F6086S 1 19 2nd Gear, 35 teeth A111F6087S 1 19a 2nd Gear, 35 teeth A111F6191S 1 20 3rd Gear, 34 teeth A111F6088S 1 21 4th Gear, 31 teeth A111F6089S 1 22 5th Gear, 26 teeth A111F6090S 1 22a 5th Gear, 28 teeth A111F6188S 1 23 Ball Bearing, output shaft A111F6091S 1 24 Circlip, 60 mm A111F6095S 1 25 Washer, tongued belleville, M23 A111F6093S 1 26 Lock Nut, M23 , LH thread, output shaft A111F6094S 1 27 Roll Pin, reverse idler shaft locking. A111F6097S 1 Close ratio gearbox Close ratio gearbox Option 111S, Sport 135, 190 111S, Sport 135, 190 Function Code: 47.07, Page: 2 Updated 6th November 2010 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 28 Remarks Option Part Number Qty Reverse Idler Shaft A111F6096S 1 29 Thrust Washer, reverse idler gear A111F6098S 1 30 Reverse Idler Gear A111F6099S 1 31 Oil seal, input Shaft A111F6024S 1 32 Ball bearing, input shaft A111F6101S 1 33 Input Shaft Standard gearbox A111F6102S R/B A111F6207S 1 33a Input Shaft Close ratio gearbox A111F6193S R/B A111F6208S 1 34 Needle Roller Bearing, 3rd Gear A111F6104S 1 35 3rd Gear, 26 teeth A111F6103S 1 36 Synchroniser Assembly, 3rd/4th gear Includes items: 37/38/39/41/42/43 A111F6105S 1 37 Synchro Ring, 3rd Gear Part of item: 36 A111F6106S 1 38 Synchro Spring, 3rd Gear Part of item: 36 A111F6107S 1 39 Synchro Hub, 3rd/4th Gear Part of item: 36 & 40 A111F6110S 1 40 Synchro Hub/Sleeve assembly, 3rd/4th gear Assy. of items: 39 & 41 A111F6108S 1 41 Synchro Sleeve, 3rd/4th Gears Part of item: 36 & 40 A111F6111S 1 42 Synchro Spring, 4th Gear Part of item: 36 A111F6112S 1 43 Synchro Ring, 4th Gear Part of item: 36 A111F6113S 1 44 4th Gear, 30 teeth A111F6114S 1 45 Needle Roller Bearing, 4th Gear A111F6104S 1 46 Distance Collar, 4th/5th gear A111F6115S As req. 47 Needle Roller Bearing, 5th Gear A111f6104S 1 Function Code: 47.07, Page: 3 Updated 6th November 2010 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description Remarks 48 5th Gear, 34 teeth 48a 5th Gear, 33 teeth Close ratio gearbox 49 Synchroniser Assembly, 5th Gear 50 Option Part Number Qty A111F6117S 1 A111F6187S 1 Includes items: 50/51/52/53/55 A111F6118S 1 Synchro Ring, 5th Gear Part of item: 49 A111F6119S 1 51 Synchro Spring, 5th Gear Part of item: 49 not availiable seperatly A111F6120S 1 52 Synchro Sleeve, 5th Gear Part of item: 49 & 54 A111F6123S 1 53 Synchro Hub/Sleeve assembly, 5th Gear Assy. of items: 52 & 54 A111F6121S 1 54 Synchro Hub, 5th Gear Part of item: 49 & 53 A111F6122S 1 55 Ball Bearing, input shaft A111F6124S 1 56 Selective Snap Rings, input shaft, 0.50 mm A111F6125S As req. 56a Selective Snap Rings, input shaft, 0.55 mm A111F6126S As req. 56b Selective Snap Rings, input shaft, 0.60 mm A111F6127S As req. 56c Selective Snap Rings, input shaft, 0.65 mm A111F6128S As req. 56d Selective Snap Rings, input shaft, 0.70 mm A111F6129S As req. 56e Selective Snap Rings, input shaft, 0.75 mm A111F6130S As req. 56f Selective Snap Rings, input shaft, 0.80 mm A111F6131S As req. 56g Selective Snap Rings, input shaft, 0.85 mm A111F6132S As req. 56h Selective Snap Rings, input shaft, 0.90 mm A111F6133S As req. 56i Selective Snap Rings, input shaft, 0.95 mm A111F6134S As req. 56j Selective Snap Rings, input shaft, 1.00 mm A111F6135S As req. 111S, Sport 135, 190 Function Code: 47.07, Page: 4 Updated 6th November 2010 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 56k Remarks Option Part Number Qty Selective Snap Rings, input shaft, 1.05 mm A111F6136S As req. 56L Selective Snap Rings, input shaft, 1.10 mm A111F6137S As req. 56m Selective Snap Rings, input shaft, 1.15 mm A111F6138S As req. Function Code: 47.07, Page: 5 Updated 6th November 2010 9 10 7 10 5 8 9 3 2 1 4 11 6 2 47.11 Updated 2nd February 2015 Service Parts List Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks 01 Differential Assembly, Without ring gear 02 Part Number Qty A111F6040S 1 Ball Bearing, differential A111F6043S 2 03 Roll Pin, differential pinion shaft A111F6044S 1 04 Final Drive Gear, 63 teeth, 3.9 ratio A111F6045S 1 04a Final Drive Gear, 63 teeth, 4.2 ratio A111F6196S 1 05 Bolt, final drive gear to differential casing A111F6046S 10 06 Selective Circlip, 2.5 mm A111F6047S 1 06a Selective Circlip, 2.6 mm A111F6048S 1 06b Selective Circlip, 2.7 mm A111F6049S 1 06c Selective Circlip, 2.8 mm A111F6050S 1 06d Selective Circlip, 2.9 mm A111F6051S 1 06e Selective Circlip, 3.0 mm A111F6052S 1 07 Pinion Shaft A111F6053S 1 08 Sun/Planet Gear, matched set A111F6055S 1 09 Thrust Washer, planet gear, 0.70 mm A111F6056S 1 09a Thrust Washer, planet gear, 0.75 mm A111F6057S 1 09b Thrust Washer, planet gear, 0.80 mm A111F6058S 1 09c Thrust Washer, planet gear, 0.85 mm A111F6059S 1 For close ratio gearbox Option 111S, Sport 135/190 Function Code: 47.11, Page: 1 Updated 2nd February 2015 Function Code 47.11 Final Drive & Bearings Dep Part Description 09d Remarks Option Part Number Qty Thrust Washer, planet gear, 0.90 mm A111F6060S 1 09e Thrust Washer, planet gear, 0.95 mm A111F6061S 1 09f Thrust Washer, planet gear, 1.00 mm A111F6062S 1 09g Thrust Washer, planet gear, 1.05 mm A111F6063S 1 10 Thrust Washer, sun gear A111F6064S 2 11 Speedo Drive Gear A111F6042S 1 Function Code: 47.11, Page: 2 Updated 2nd February 2015 Groove identifies ‘B’ type shaft 4 3 2 5 1 5 6 4 Groove identifies ‘B’ type shaft 7 47.15 Function Code 47.15 Driveshafts & Seals Dep Part Description Remarks Option Part Number Qty 01 Drive Shaft, 'B' Type, RH With groove on inner CV joint* Trans. C6BP 2009713 on A111D6008F 1 01a Drive Shaft, 'A' Type, RH Without groove on inner CV joint* A111D6002F R/B A111D6008F 1 02 Drive Shaft, 'B' Type, LH With groove on inner CV joint* A111D6007F 1 02a Drive Shaft, 'A' Type, LH Without groove on inner CV joint* A111D6003F R/B A111D6007F 1 03 Oil Seal, drive shaft, LH, ' B' Type For 'B' type shaft* Trans. C6BP 2009713 on A111F6029S 1 03a Oil Seal, drive shaft, RH, ' B' Type For 'B' type shaft* Trans. C6BP 2009713 on A111F6030S 1 03b Oil Seal, drive shaft, LH, 'A' Type For 'A' type shaft* Prior trans. C6BP 2009713 A111F6022S 1 03c Oil Seal, drive shaft, RH, 'A' Type For 'A' type shaft* Prior trans. C6BP 2009713 A111F6025S 1 04 Gaiter Kit, inboard CV joint Including clips and grease A111D6011S 2 05 Gaiter Kit, outboard CV joint Including clips and grease A111D6012S 2 06 Circlip. driveshaft retention in transmission A100R6001F 2 07 Special Tool, seal protector T000T1390F 1 Used to insert driveshaft* Trans. C6BP 2009713 on *See Service Notes, Section F Function Code: 47.15, Page: 1 NOT ILLUSTRATED 60.01 Service Parts List Function Code 60.01 Tool Kit Dep Part Description Remarks 01 Tool Kit Not illustrated Option Part Number Qty A111T0001J 1 Function Code: 60.01, Page: 1 1 7 6 4/5/5a 8 3 2 60.01a Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks 01 Lotus Check Kit Includes items: 2 to 11 02 Option Part Number Qty T000T1346 1 Scanner Tool T000T1347 1 03 Printer T000T1348 1 04 Programme Card, (version 2), 5AS security T000T1349/2 1 05 Programme Card, (version 2), Mems 1.9 For engine management Standard T000T1350/2 1 05a Programme Card, Mems 2J For engine management 111S T000T1404 1 06 Power Harness T000T1351 1 07 Adaptor Harness T000T1352 1 08 Security Module, ('dongle') T000T1355 1 09 Carry Case Not illustrated T000T1353 1 10 Literature Binder Not illustrated T000T1354 1 11 Introductory Literature Not illustrated T000T1356 1 Function Code: 60.01a, Page: 1 NOT ILLUSTRATED 60.02 Function Code 60.02 Special Tools Dep Part Description Remarks 01 Flywheel Locking Tool 02 Flywheel Locking Tool 03 Part Number Qty Transmission fitted T000T1289F 1 Transmission removed T000T1367F 1 Camshaft Locking Tool T000T1282F 1 04 Crankshaft Rear Oil Seal Replacer T000T1284F 1 05 Valve Stem Oil Seal Remover/Replacer T000T1285F 1 06 Cylinder Liner Clamps T000T1288F 1 07 Sump Alignment pins T000T1290F 2 08 Torx E12 Cylinder Head Bolt Socket T000T1366F 1 09 Crankshaft/Camshaft Front Oil Seal Replacer T000T1266F 1 10 Camshaft Holding/Turning Tool T000T1280F 1 11 Engine Lifting Brackets T000T1283F 1 12 VVC Clamp Mechanism 111S T000T1408F 2 13 VVC Timing Plate, front 111S T000T1406F 1 14 VVC Timing Plate, rear 111S T000T1407F 1 15 Driveshaft Removal Wedge T000T1276F 1 16 Cylinder Liner Clamps T000T1288F 1 17 Adaptor Plate, bearing puller T000T1291F 1 18 Replacer Dolly, input shaft oil seal T000T1293F 1 19 Slide Hammer, output shaft bearing remover T000T1294F 1 20 Adaptor, output shaft bearing remover T000T1295F 1 21 Driver Handle, bearing dolly T000T1296F 1 RH only Option Function Code: 60.02, Page: 1 Function Code 60.02 Special Tools Dep Part Description 22 Remarks Option Part Number Qty Replacer Dolly, output shaft bearing T000T1297F 1 23 Circlip Pliers, bearing access plug T000T1298F 1 24 Thrust Pad, bearing puller T000T1299F 1 25 Hex. Socket, M14, access plug T000T1300F 1 26 Anti-Spread Plate, input/output shafts T000T1301F 1 27 Replacer Dolly, differential bearings T000T1302F 1 28 Replacer, clutch release shaft inner bush T000T1303F 1 29 Replacer, clutch release shaft outer bush T000T1304F 1 30 Clutch Alignment Mandrel T000T1277F 1 31 Blanking Plug, driveshaft output T000T1385F 1 32 Replacer Dolly, output seal, RH & 'A' type LH T000T1388F 1 33 Replacer Dolly, output seal, 'B' type LH T000T1389F 1 34 Seal Protector, output shaft seals Also see 47.15 T000T1390F 1 35 Piston Retraction Tool, rear brake caliper Also see 33.01 T000T1242F 1 36 Alternator Pulley Tool T000T1287F 1 Function Code: 60.02, Page: 2 1 2 60.03 3 Function Code 60.03 Fire Extinguisher, Gulf States Dep Part Description 01 Remarks Option Part Number Qty Fire Extinguisger Kit A111T0002H 1 02 Fire Extinguisher A111T6003H 1 03 Mounting Bracket A111T6004H 1 04 Fixing screw, M6 x 20 pozi. Not illustrated A100W5147F 2 05 Rivnut, M6 flat hd. Not illustrated A111T6621F 2 Function Code: 60.03, Page: 1 80.20a Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 01 Remarks Option Part Number Qty B01, Monaco White A082B6294F 1 02 B02, Black A082B6295F 1 03 B03, Calypso Red D075B6264F 1 04 B04, British Racing .Green D082B6146F 1 05 B05, Norfolk Mustard A082B6296F 1 06 B06, Aqua Blue A082B6309F 1 07 B07, Silk Red B082B6310F 1 08 B08, Pacific Blue D082B6173F 1 09 B09, Silver Frost D082B6091F 1 10 B10, Steel Blue A082B6311F 1 12 B12, Ibiza Blue A082B6312F 1 13 B13, Black Metalic A082B6313F 1 14 B14, Green Metalic A082B6214F 1 15 B15, Pearl Silver A082B6315F 1 16 B16, Empire Green Metallic A082B6299F 1 17 B17, Mica Yellow A082B6300F 1 18 B18, Medina Green A082B6301F 1 19 B19, Palicio Purple Metallic A082B6302F 1 20 B20, Azure Blue Metallic A082B6303F 1 21 B21, Lotus Racing Green Metallic A082B6304F 1 22 B22, Aluminium A082B6305F 1 Function Code: 80.20a, Page: 1 Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 23 Remarks Option Part Number Qty B23, Ruby Red Metallic A082B6306F 1 24 B24, Bronze A082B6307F 1 25 B25, Chrome Orange A082B6338F 1 26 B26, Saturn Silver A082B6339F 1 27 B27, Electric Green A082B6340F 1 28 B28, Deep Purple Metallic A082B6341F 1 29 B29, Racing Green A082B6342F 1 30 B30, Inferno A082B6343F 1 31 B31, Pacific Green A082B6344F 1 32 B32, Willow A082B6379F 1 33 B33, Charcoal A082B6345F 1 34 B34, Steel Blue A082B6346F 1 35 B35, New Aluminium A082B6350F 1 36 B36, Yellow A082B6380F 1 37 B37, Anniversary Green Metallic 50th Anniversary cars A082B6381F 1 38 B38, Quicksilver Metallic Sport 135 A082B6382F 1 39 B39, Scandal Green Sport 160 A120B6057F 1 42 B42, Midnight Metalic Blue A082B6308F 1 46 B46, Bugatti Blue Metalic A082B6335F 1 57 B57, Juvarra Ivory Metallic A082B6334F 1 61 B61, Nautilus Blue Metallic A082B6347F 1 Function Code: 80.20a, Page: 2 Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 62 Remarks Part Number Qty B62, Titanium Metallic A082B6348F 1 63 B63, Lotus Racing Yellow A082B6349F 1 75 B75, Motorsport Green A082B6397F 1 77 B77, Envy Green Mettalic A082B6401F 1 78 B78, Atlantis Blue Pearl Millenium cars A111B6203F 1 81 B81, Black Metallic Sport 160 A082B6398F 1 82 Gold 50th Anniversary Cars A111B6176V 0.25 Ltr Wheels only Option Function Code: 80.20a, Page: 3