Lotus - Esprit Turbo - Workshop Manual - 2000 - 2017

340R SERVICE PARTS LIST Technical Publications, Lotus Cars Limited, Hethel, Norwich, Norfolk, NR14 8EZ. England. Telephone 01953 608000 www.lotuscars.com © Lotus Cars Ltd. 2000 Part Number A340T0325J Updated 3rd April 2017 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the 340R model. 2000 model year. The manual is arranged in function groups, as defined by the Contents page. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 340 B Vehicle/Engine Type Number of First Usage Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks column. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 076....Eclat S1 084....Eclat S2 111....Elise 050....Elan+2 079....Esprit S1/S2/S2.2 085....Esprit S3 340....340R 046, 054, 065, 074....Europa 082....Esprit Turbo 089....Excel 075....Elite S1 083....Elite S2 100....Elan 1990 Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand rear sill area, and is also printed on a label stuck to the body in the front services compartment. The engine number is marked on a vertical patch at the left hand end of the forward face of the cylinder block, and is most easily viewed using a mirror. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number may not accurately reflect vehicle age, may also be changed during the car’s life, and is an unreliable method of vehicle identification. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted. Manufacturer Identifier Code Vehicle Type 111 = Elise Check Digit 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 S C C 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 123456789012345678901 1 2 3 4 5 6 7 8 123456789012345678901 1234567 1234567 123456789012345678901 123456789012345678901 1234567 1234567 12345678901234567890112345671234567123456789012345678901 123456789012345678901 Engine Type G = 1.8 'K16' J = 1.8 'VVC' K = Sport 160 Restraint A = Active belts 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 9 1234567 1234567 1234567 Assembly Plant H = Hethel B = Shah Alam 12345 12345 12345 12345 12345 12345 12345 10 12345 12345 12345 Model 3 = Elise 6 = 340R 8 = Exige 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 1234567 11 12 13 1234567 1234567 1234567 1234567 1234567 1234567 12345671234567 1234567 Model Year W = 1998 X = 1999 Y = 2000 1 = 2001 ohr5 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 14 15 16 17 1234567890123456789012345678 1234567890123456789012345678 1234567890123456789012345678 Chassis/Body C = RHD D = LHD E = Race F = SVA RHD Serial Number V.I.N. ON CHASSIS V.I.N. LABEL ohr4 Updated 2nd June 2014 ENGINE NUMBER ohs8 15.11 15.14 15.19 15.30 Interior Trim & Stowage Provision Interior Trims Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Carpeting & Mats 17.00 Electrical 17.01 17.03 17.05 17.06 17.07 17.12 17.21 17.31 17.33 Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors Instruments, Tell Tales, & Displays Exterior Lamps, Incl. Headlamps Windscreen Wiper Motor, Wipers & Washers Battery, Clamps, & Cables Security Alarm System, Parking Sensors & Camera 18.00 Heating, Ventilation, Air Conditioning 18.13 Air Trunking, Ducts & Ventilators 19.00 Labels & Literature 19.01 19.03 Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals Seat Runners Seat Assemblies, front Seat Belts, front 30.00 Chassis 30.01 30.02 Chassis, Subframes Seat Belt Mounting Frames, Stays 14.00 Pedal Box & Fascia 31.00 Suspension 14.01 14.05 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware 31.01 31.03 Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs 15.00 Interior Trim 32.00 Steering 15.05 Interior Driving Mirror & Sunvisors 32.01 Rack & Pinion, & Lower Column 10.00 Body 10.01a 10.02b 10.04 10.09a 10.11b 10.23a 10.23b 10.25 10.31 Bodyshell Windscreen Frame, Cockpit Tub & Closing Panels Crash Structures Front Services Access Panels Engine Cover Lid Spoilers, Aerofoils & Mudguards Spoilers & Aerofoils Undertray & Diffuser Towing Strut/ Hook 11.00 Glazing and Seals 11.01a 11.05 Aeroscreen Glass / Composite, Tilt Roof Panel 12.00 Exterior Fittings 12.03 12.05 12.07 12.09 Grilles and Louvres Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 13.00 Seats & Seat Belts 13.01 13.02c 13.27 Date: 13-Jun-11 Function Code List: Page 1 of 3 32.05 Upper Column, Steering Wheel 42.01 42.04 42.05 Airboxes, Trunking & Air Filters Throttle Body, Mechanism & IAC Valve Fuel Injection System 33.00 Brakes 33.01 33.03 33.05 Brake Discs, Calipers, & Parking Brake Assembly Master Cylinder, Servo, ABS Controller, Pipes & Hoses Parking Brake Mechanism 43.00 Emission Equipment 43.03 Vacuum System, Hoses, Pipes & Fittings 34.00 Wheels & Tyres 44.00 Fuel System 34.01 Wheels, Tyres & Valves 40.00 Engine 40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.09 40.11 40.13 40.15 40.17 40.19 40.21 Engine Assemblies Engine Block & Oil Pick up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Pistons, Con-rods, Liners Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold 44.01 44.03 44.05 Fuel Tanks, Filler Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 45.05 Exhaust System Heatshields 46.00 Cooling 46.01 46.03 46.03b Engine Cooling System & Fan Oil Cooler/Heat Exchanger & Pipes Oil Coolers, Pipes & Hoses, V8 47.00 Transmission 41.00 Belts and Pulleys 41.01 41.03 Camshaft Belts, Guards & Pulleys Auxiliary Drive Belts & Pulleys 47.01 47.03 47.05 47.06 47.07 47.11 47.15 Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals 60.00 Special tools 42.00 Induction Systems 60.01 60.01a Tool Kit Diagnostic Equipment Date: 13-Jun-11 Function Code List: Page 2 of 3 60.01b Diagnostic Equipment, Scan lll 80.00 Bulk Items 80.20a Touch-in Paint Pencil Range Date: 13-Jun-11 Function Code List: Page 3 of 3 4 27 12 14 13 2 26 25 8 15 1 39 10 34 35 40 38 19 18 39 7 See 12.09 20 36 37 21 17 24 47 46 11 32 31 9 29 30 28 5 33 23 16 45 44 43 3 10.01a 22 42 41 Service Parts List Function Code 10.01a Bodyshell Dep Part Description 01 Remarks Option Part Number Qty Topshell A340B0016J 1 02 Sill Panel. RH A340B0006K 1 03 Sill Panel. LH A340B0007K 1 04 Side Intake Duct, RH A340B0104K 1 05 Side Intake Duct, LH A340B0103K 1 07 Rear Engine Wall A340B0114K 1 08 Access Panel, bulb replacement, RH A340B0162K 1 09 Access Panel, bulb replacement, LH A340B0161K 1 10 Toe Panel, front topshell, RH Bonded to chassis A340B0228K 1 11 Toe Panel, front topshell, LH Bonded to chassis A340B0227K 1 12 Grille, outlet, front, RH A340B0140F 1 13 Grille, outlet, front, LH A340B0141F 1 14 Grille, outlet, side, RH A340B0138F 1 15 Grille, outlet, side, LH A340B0139F 1 16 Screw, M5, pan hd. pozi., access panel fix. A082W7173F 6 17 Spirenut, M5 B100W6372F 6 18 Washer, shakeproof, M8 A075W4048Z 3 19 Washer, flat, M8 A075W4020Z 3 Function Code: 10.01a, Page: 1 Function Code 10.01a Bodyshell Dep Part Description 20 Remarks Option Part Number Qty Nyloc Nut, M6, topshell to sill panel A075W3009Z 4 21 Washer, flat, M6 A075W4017Z 4 22 Setscrew, M5 x 16. hex. hd. S/S, wall to topshell A111W1163F 4 23 Washer, flat, M5, B075W4009Z 4 24 Spirenut B100W6372F 4 25 Nyloc Nut, M6, intake fix. A075W3009Z 4 26 Washer, flat, M6 A075W4017Z 4 27 Grille. side intake duct. RH A340B0144F R/B B340B0144F 1 28 Grille. side intake duct. LH A340B0145F R/B B340B0145F 1 29 Screw, M5 x 20, button, skt. hd., topshell to sill A082W7173F 4 30 Washer, flat, M5 B075W4009Z 4 31 Screw, M5 x 20, button, skt. hd., topshell to toe panel A082W7173F 2 32 Washer, flat, M5 S/S A340W4185F 2 33 Spirenut B100W6372F 2 34 Screw, M5 x 20, button skt. hd., topshell to bulkhead A082W7173F 3 35 Escutcheon, screw to topshell A340W4185F 3 35a Washer, self adhesive, escutcheon to topshell Not illustrated A340B0136F 3 36 Washer, flat, M5 Replaces item 35 A340W4185F 3 37 Nyloc Nut A340W3169F 3 38 Bracket, front topshell fix. B340B0130F 1 39 Screw, M8 x 25, cap, hd. bracket to topshell A075W7024F 3 B340B0123F R/B Function Code: 10.01a, Page: 2 Function Code 10.01a Bodyshell Dep Part Description 40 Remarks Option Part Number Qty Edging Strip. topshell flange A111U6034V 1 41 Bracket, engine wall to subframe A111U0167F 2 42 Pop Rivet, bracket to subframe A075W6069Z 4 43 Screw, M5 x 16 hex. hd. S/S, bracket to wall A111W1163F 2 44 Washer, spring, M5 A082W4097F 2 45 Washer, flat, M5 B075W4009Z 2 46 Phyloc Nut, topshell fix. A340W3168F 4 47 Spirenut, M5, topshell to front spoiler fix B100W6372F 7 48 Studplate, topshell rear fixing Bonded to topshell B340B0025F 2 49 Studplate, topshell forward fixing Bonded to topshell B340B0026F 2 Function Code: 10.01a, Page: 3 5 3 13 1 See 15.11 9 8 9 10 11 12 2 4 6 10.02b 7 Service Parts List Function Code 10.02b Windscreen Frame, Cockpit Tub & Closing Panels Dep Part Description 01 Remarks Option Part Number Qty Windscreen Frame A340B0095K 1 02 Cockpit Tub, RHD A340B0709K 1 02a Cockpit Tub, LHD A340B0069K 1 03 Side Closing Panel, RH A340B0120K 1 04 Side Closing Panel, LH A340B0119K 1 05 Cockpit Side Screen, RH A340B0066F 1 06 Cockpit Side Screen, LH A340B0065F 1 07 Rear Bulkhead Cover/Electronics Housing A340B0116K 1 08 Access Lid, rear bukhead cover A340B0114K 1 09 Plastic Fastener A111W6534F 8 10 Nyloc Nut, M5 A100W3113F 4 11 Washer, flat, M5 B075W4009Z 4 12 Mat, fascia top, RHD A340V0026K 1 12a Mat, fascia top, LHD A340V0025K 1 13 Gutter, windscreen frame A111B0106K 1 Function Code: 10.02b, Page: 1 1 8 6 7 3 2 5 4 10.04 Service Parts List Function Code 10.04 Crash Structures Dep Part Description 01 Remarks Option Part Number Qty Front Crash Structure, upper, composite A340B0015J 1 02 Crash Structure Reinforcement/Front Undershield, alioy E340B0036F 1 03 Spirenut, M5 B100W6372F 9 04 Setscrew, M5 x 25, hex. hd., crash stucture to u/shield A340W1168F 9 05 Washer, flat, M5 A340W4185F 9 06 Setscrew, M6 x 25, hex. hd., crash stucture to u/shield A075W1028Z 6 07 Washer, flat, M6 A075W4015Z 6 08 Edging Strip, hose protection For two holes A111U6034F 0.3m 09 Betaseal 1701, crash structure bonding Not illustrated A082B6281F 300mm Function Code: 10.04, Page: 1 1 2 3 4 5 10.09a Service Parts List Function Code 10.09a Front Services Access Panels Dep Part Description 01 Remarks Option Part Number Qty Access Panel, front services, RH A340B0108K 1 02 Access Panel, front services, LH A340B0107K 1 03 Screw, M5 x 20, button. skt. hd., panel fix. A082W7173F 8 04 Escutcheon, screw to panel B340B0123F 8 05 Jacknut Fitted in topshell A076W3043F 8 06 Washer, retaining, screw to panel Not illustrated A340W4183F 8 Function Code: 10.09a, Page: 1 1 2 3 4 5 10.11b Service Parts List Function Code 10.11b Engine Cover Lid Dep Part Description 01 Engine Cover Lid 02 Grille, engine cover lid 03 Remarks Part Number Qty A340B0024K 1 A340B0146F 1 Screw, M5 x 20, button, skt. hd., engine cover fix. A082W7173F 9 04 Escutcheon, screw to cover B340B0123F 9 05 Jacknut Fitted in topshell A076W3043F 9 06 Washer, retaining, screw to panel Not illustrated A340W4183F 9 Bonded to cover Option Function Code: 10.11b, Page: 1 27 17 7 2 4 35 1 36 35 23 22 9 12 19 10 6 3 21 24 25 32 20 34 33 30 31 39 8 5 39 36 26 33 30 18 38 11 29 26 25 31 37 36 35 36 28 36 35 See 31.03 15 13 16 10.23a 14 Service Parts List Function Code 10.23a Spoilers, Aerofoils & Mudguards Dep Part Description 01 Remarks Option Part Number Qty Front Spoiler/Splitter A340B0075K 1 02 Front Mudguard, carbon fibre, RH A340B0038F 1 02a Front Mudguard, composite, RH B340B0240F 1 03 Front Mudguard, carbon fibre, LH A340B0037F 1 03a Front Mudguard, composite, LH B340B0241F 1 04 Rear Mudguard, carbon fibre, RH A340B0040F 1 04a Rear Mudguard, composite, RH B340B0242F 1 05 Rear Mudguard, carbon fibre, LH A340B0039F 1 05a Rear Mudguard, composite, LH B340B0243F 1 06 Rear Aerofoil A340B0077K 1 07 Aerofoil Support Plate, RH B340B0022F 1 08 Aerofoil Support Plate, LH B340B0027F 1 09 Rear Mid-Spoiler/Shroud A340B0079K 1 10 Mounting Bracket, spoiler/shroud, RH B340B0052F 1 11 Mounting Bracket, spoiler/shroud, LH B340B0055F 1 12 Steady Bracket, spoiler/shroud, RH B340B0050F 1 13 Steady Bracket, spoiler/shroud, LH B340B0051F 1 14 Guard, spoiler/shroud centre A340B0147F 1 Primed Primed Primed Primed Bonded to spoiler/shroud Function Code: 10.23a, Page: 1 Function Code 10.23a Spoilers, Aerofoils & Mudguards Dep Part Description 15 Guard Hoop, outer spoiler/shroud 16 Guard, exhaust, LH 17 Remarks Part Number Qty A340B0126F 2 A340B0148F 1 Bracket, front mudguard mounting, RH A340B0044F 1 18 Bracket, front mudguard mounting, LH A340B0045F 1 19 Bracket, upper rear mudguard mounting B340B0043F 2 20 Bracket, lower rear mudguard mounting, RH B340B0250F 1 21 Bracket, lower rear mudguard mounting, LH B340B0251F 1 22 Setscrew, M5 x 16, hex. hd. spoiler/splitter to topshell A111W1163F 7 23 Washer, flat, M5 B075W4009Z 7 24 Setscrew, M6 x 20, hex. hd., front mudguards fix. A100B0854F 6 25 Washer, spring, M6 A075W4035Z 22 26 Washer, flat, M6 A075W4017Z 22 27 Screw, M8 x 40, csk. skt. hd. spoiler to plate A340W7193F 4 28 Screw, M10 x 35, hex. hd. plate to chassis A075W2051Z 2 29 Washer, flat, M10 A075W4027Z 2 30 Setscrew, M8 x 20, hex. hd. A075W1038Z 8 31 Setscrew, M6 x 18, hex. hd., rear mudguards fix. A075W1029Z 16 32 Shim Plate, lower mudguard to bracket A340B0248F As req. 33 Washer, spring, M8 A075W4036Z 8 34 Washer, flat, M8 A075W4020Z 4 35 Setscrew, M6 x 25, hex. hd. A075W1031F 8 Bonded to spoiler/shroud Option Function Code: 10.23a, Page: 2 Function Code 10.23a Spoilers, Aerofoils & Mudguards Dep Part Description 36 Remarks Part Number Qty Washer, flat, M6 A075W4013Z 8 37 Screw, M6 x 12, hex. hd. guard fix. A075W1027Z 4 38 Setscrew, M6 x 25, hex. hd. bracket to hub carrier A075W1031F 2 39 Nyloc Nut, M6 A075W3009Z 4 40 Bracket Kit, rear mudguard lower A340B0253S 1 Comprises: items 20,21, 25,26, 31, 32, see S/B 2000/15 Option Function Code: 10.23a, Page: 3 1 10 14 11 19 20 19 21 15 9 18 9 8 13 6 5 7 8 4 2 3 10.25 7 6 5 4 22 17 16 12 Service Parts List Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks 01 Undertray 01a Option Part Number Qty Without NACA ducts A340A0020F 1 Undertray Assembly With NACA ducts A111A0220J 1 02 NACA Duct Part of item: 1a A111A0218K 2 03 Pop rivet, duct fixing A075W6065Z 12 04 Screw, M8 x 25, button hd. A111W7115F 4 05 Washer, spring, M8 A075W4036Z 4 06 Washer, flat, M8 x 25 x 1.4 A111W4156F 4 07 Screw, M5 x 16, hex. hd. A111W1163F 16 08 Washer, flat, M5 x 25 x 1.4 A082W4098F 16 09 Spire Nut, M5 B100W6372F 16 10 Foam Strip, self adhesive, 10mm x 6mm A100B0431V As req. 11 Diffuser B340A0016F 1 11a Diffuser Assembly Includes item 12 A340B0020K 1 12 Finisher Moulding, diffuser Bonded to diffuser A340B0081K 1 13 Foam Strip, self adhesive, 19mm x 03mm A082U6067F 3 14 Support Strut, diffuser B340A0022F 2 15 Bracket, strut fixing A340A0023F 4 16 Screw, M5 x 8, button hd., bracket fixing A340W7183F 8 Function Code: 10.25, Page: 1 Updated 3rd November 2014 Function Code 10.25 Undertray & Diffuser Dep Part Description 17 Remarks Option Part Number Qty Washer, flat, M5 A111W4168F 4 18 Screw, M6 x 25, button hd., bracket to strut A340W7189F 4 19 Washer, flat, M6 A075W4015Z 8 20 Washer, lock, M6 A075W4046Z 8 21 Dome Nut, M6 A340W3167F 4 22 Screw, no.6 x 1/4", self tapping, pan pozi. A075W5010Z 5 Function Code: 10.25, Page: 2 Updated 3rd November 2014 3 4 2 1 4 3 10.31 Service Parts List Function Code 10.31 Towing Strut/ Hook Dep Part Description 01 Remarks Option Part Number Qty Towing Eye A111B0399F 1 02 Mounting Strut, towing eye A111U0456F 1 03 Setscrew, M8 x 35, hex. hd., grade 8.8 Zn A075W1035Z 3 04 Washer, flat, M8 x 1.4 Zn A075W4021Z 3 Function Code: 10.31, Page: 1 1 2 4 5 6 7 8 3 11.01a Service Parts List Function Code 11.01a Aeroscreen Dep Part Description 01 Remarks Option Part Number Qty Windscreen A340B0001F 1 02 Windscreen Finisher B111U0088F 1 03 Spacer, windscreen alignment A075U0588Z 7 04 Backlight Assembly A340B0125J 1 05 Backlight Glass A340B0082F 1 06 Bracket, backlight glass A340B0124F 1 07 Washer, flat M6 x 20 B100W4127F 2 08 Nyloc Nut, M6 A075W3009Z 2 Function Code: 11.01a, Page: 1 1 2 12.03 Service Parts List Function Code 12.03 Grilles and Louvres Dep Part Description 01 02 Remarks Option Part Number Qty Grille. front intake A340B0137F 1 Plastic Fastener, grille upper fix. A111W6534F 2 Function Code: 12.03, Page: 1 1 4 2 6 7 8 5 3 12.05 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 01 Remarks Option Part Number Qty Nose Badge, Lotus logo A089U1816F 1 02 Rawlnut, 5mm, rubber, nose badge fix. A075W6074F 2 03 Decal, 340R LH rear topshell deck A340U0014F 1 04 Decal, paint by Dupont Rear or aerofoil A340U6003F 1 05 Decal, Lotus Rear topshell, above CHMSL A340U0050F 1 06 Film, sill tread protection, LH A340U0021K 1 06a Film, sill tread protection, RH A340U0022K 1 07 Film, intake protection, inner LH A340U0101K 1 07a Film, intake protection, inner RH A340U0102K 1 08 Film, intake protection, outer LH A340U0099K 1 08a Film, intake protection, outer RH A340U0100K 1 09 Film Set, paint protection kit Not illustrated A340V0040S 1 10 Film, paint protection, bulk Not illustrated, cut to fit A100B2477V As req. Accessory only Function Code: 12.05, Page: 1 1 4 3 5 2 6 12.07 7 Service Parts List Function Code 12.07 Licence Plate Mountings Dep Part Description 01 Remarks Option Part Number Qty Plinth, front license plate mounting A340B0088F 1 02 Screw, M5 x 20, button hd. A075W5084F 4 03 Washer, spring, M5 A082W4130F 4 04 Washer, flat, M5 A075W4011Z 4 05 Rawnut, M5 A075W6074F 4 06 Plinth, rear license plate mounting A340B0230F 1 07 Setscrew, M6 x 20, hex. hd A082W7041F 2 08 Washer, flat, M6 A082W4143F 2 Function Code: 12.07, Page: 1 1 4 5 2 3 12.09 Updated 24th January 2013 Service Parts List Function Code 12.09 Exterior Driving Mirrors Dep Part Description 01 Remarks Option Part Number Qty Mirror Assembly, RH A340U6000F 1 01a Mirror Assembly, LH A340U6001F 1 02 Plinth, mirror mounting A340B0049F 2 03 Gasket, plinth to topshell A340B0175F 2 04 Bolt. M6 x 40, button. skt. hd. S/S, mirror fix. Also topshell fixing A082W7104F 4 05 Spacer, 10.5mm Fitted between topshell and screen frame A340B0029F As req. 05a Spacer, 9.5mm Not illustrated, fitted between topshell and screen frame A340B0021F As req. 05b Spacer, 8.5mm Not illustrated, fitted between topshell and screen frame A340B0012F As req. Function Code: 12.09, Page: 1 Updated 24th January 2013 2 6 7 1 3 4 13.01 5 Service Parts List Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Part Number Qty Seat Runners, driver, RHD A340V0009J 1 01a Seat Runners, driver, LHD A340V0010J 1 02 Seat Mounting Frame, passenger, RHD A340V0007F 1 02a Seat Mounting Frame, passenger, LHD A340V0008F 1 03 Screw, M8 x 20, cap hd. A111W7130F 2 04 Stop, seat runner B111V0017F 2 05 Screw, M8 x 25, cap hd. Runner front fix. A111W7115F 2 06 Screw, M8 x 16, cap hd. Mounting frame fix. A111W7125F 4 07 Screw, M8 x 12, button hd. Side brackets to seat fix. A111W7131F 4 Runner rear fix. Option Function Code: 13.01, Page: 1 1 3 2 3 4 13.02c Service Parts List Function Code 13.02c Seat Assemblies, front Dep Part Description 01 Seat Assembly 02 Remarks Option Part Number Qty Common A340V0038K 2 Screw, M8 x 25, big hd. A111W6532F 4 03 Washer, flat, M8 x 17 x 1.6 A075W4020Z 8 04 Nyloc Nut, M8 A075W3010Z 4 Function Code: 13.02c, Page: 1 1 2 13.27 3 4 Service Parts List Function Code 13.27 Seat Belts, front Dep Part Description 01 Remarks Option Part Number Qty Four Point Harness, RH A340U6008F 1 01a Four Point Harness, LH A340U6009F 1 02 Bolt. special, 7/16" x 1.75" UNF, csk. hd., belt to seat A340U0103F 2 03 Spring, buckle to seat A111U6016F 2 04 Spacer A111U0017F 2 Function Code: 13.27, Page: 1 36 37 38 35 40 34 39 42 43 42 44 45 43 41 33 51 29 32 28 70 41 43 53 54 50 52 31 30 46 47 43 48 50 55 49 58 57 56 59 60 63 62 6 61 7 26 7 67 64 69 68 11 7 6 6 27 12 24 8 15 14 20 5 72 25 10 4 3 23 15 71 16 22 9 21 19 17 18 14.01 66 65 1 13 2 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Remarks Option Part Number Qty Throttle Pedal C111J0018F 1 01a Throttle Pedal Assembly C111J0016F 1 02 Pad. throttle pedal A111J0081F 1 03 Setscrew. m5 x 16, pad to arm retention A075W1085F 1 04 Washer, M5 x 10 x 1.0, pad to arm retention A075W4011Z 2 05 Nyloc Nut, M5 A075W3008Z 1 06 Bearing, pedal pivots A111J6018F 6 07 Thrust Washer, pedal pivots A111J6019F 5 08 Brake Pedal B111J0069F 1 08a Brake Pedal Assembly B111J0070F 1 09 Pad, brake & clutch pedals C111J0019F 2 10 Clutch Pedal, C111J0017F 1 11 Push Rod, brake master cylinder A111j0041F 1 12 Push Rod, clutch master cylinder A111J0042F 1 13 Pop Rivet, 5/32"x 1/2", pad fix. A075W6068Z 2 14 Trunnion, brake pedal A1111J0039F 2 15 Grubscrew, M6 x 6, push rod locking A111W7147F 2 16 Driver Footrest, RHD A111A0103F 1 Function Code: 14.01, Page: 1 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 16a Remarks Option Part Number Qty Driver Footrest, LHD A111A0104F 1 17 Screw, M6 x 16, pozi, footrest fix. A076W5090F 3 18 Washer, shakeproof, M6, footrest fix. A075W4046Z 3 19 Locknut, M6, footrest fix. A100W3108F 3 20 Pedal Shaft B111J0038F 1 21 Nyloc Nut, M6. shaft fix. A075W3009Z 2 22 Washer, flat, M6, shaft fix. A075W4013Z 2 23 Screw, M6 x 35, hex. hd., shaft fix. A075W1033Z 2 24 Grip-Lock, self adhesive hook A111V6020V 0.6M 25 Grip-Lock, self adhesive loop A111V6019V 0.6M 26 Passenger Footrest Assembly, RHD B111A0101J 1 26a Passenger Footrest Assembly, LHD B111A0102J 1 27 Foam Seal, 25 x 12.5 A082U6065V As req. 28 Side Plate, pedal box, LH B111J0033F 1 29 Side Plate, pedal box, RH B111J0034F 1 30 Screw, M6 x 20, hex. hd., side plate fix. A111W1155F 6 31 Washer, spring, M6 A075W4035Z 6 32 Clip, throttle cable to manifold fix. A082W6370F 1 33 Clip, throttle cable to canister pipe fix. A089W6268F 1 34 'P' Clip, throttle cable to sump A111W6611F 1 35 Washer, shakeproof, M8, 'P' clip to sump A075W4048Z 1 Function Code: 14.01, Page: 2 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 36 Remarks Option Part Number Qty Setscrew, M8 x 20, 'P' clip to sump A075W1038Z 1 37 Tie Wrap, throttle cable fix. A082W6324F 1 38 Throttle Cable A340E0037F 1 39 Collar, brake light switch fix. A089M6020F 1 40 Brake Light Switch A089M6019F 1 41 Bush, nylon, relay lever A111J6017J 1 42 Nyloc Nut, M4 A075W3049F 1 43 Thrust Washer, nylon, relay lever A111J6016F 1 44 Relay Lever, throttle linkage B111J0045F 1 45 Nyloc Nut, M5 A100W3113F 2 46 Slider Button, relay lever A111J6020F 1 47 Base Plate, relay lever, RHD C111J0048F 1 47a Base Plate, relay lever, LHD D111J0047F 1 48 Washer, shakeproof, M5, base plate fix. A075W4045Z 2 49 Screw, M5 x 10, pozi., base plate fix. A082W5097F 2 50 Screw, M4 x 16, pozi., swivel fix. A100W5133F 2 51 Swivel, throttle linkage A111J0043F 1 52 Pedal Box Extrusion D1110021F 1 53 Nyloc Nut, M5 A075W3008Z 1 54 Washer, flat, M5 x 10 x 0,8 A111W4168F 1 55 Screw, M5 x 12, button hd. A111W7138F 1 A340E0031F R/B C111J0047F R/B Function Code: 14.01, Page: 3 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 56 Remarks Option Part Number Qty Setscrew, M6 x 35, throttle pedal stop A075W1033Z 1 57 Nyloc Nut, M6, throttle pedal stop A082W3085F 1 58 Pulsert, M6 x 1.0 A079W6156F 1 59 Nut Plate, pedal box A111J0083F 1 60 Setscrew, M5 x 12, hex. hd. A075W1021Z 1 61 Washer, flat, M5 x 10 x 1.0 A075W4011Z 1 62 Link, throttle spring, RHD A111J0096F 1 62a Link, throttle spring, LHD A111J0097F 1 63 Throttle Return Spring A075J6029Z 1 64 Pull Rod, throttle linkage A111J0044F 1 65 Ball Joint, pull rod A111J6015F 2 66 Locknut, M5, Locknut, M5, ball joint/pull rod A082W3088F 2 67 Bracket, throttle to pull rod C111J0046F 1 68 Pop Rivet, 3/16", bracket to throttle pedal A075W6087Z 1 69 Nyloc Nut, M5, throttle pedal link fix. A100W3113F 2 70 Blanking Plug A111J6020F 2 71 Trunnion, clutch pedal A111J0155F 1 72 Bush, synthetic, clutch pedal trunnion A111J6036F 2 73 Grease, molycote DC33 medium, pedal bush lube A111F6016V As req. Rod only B111J0046F R/B Not illustrated Function Code: 14.01, Page: 4 22 4 23 24 6 7 8 2 1 9 3 15 10 21 12 14 16 19 20 17 14 11 18 14.05 13 14 Service Parts List Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Remarks Option Part Number Qty Rail, instrument housing, RHD A340B0072K 1 01a Rail, instrument housing, LHD A340B0073K 1 02 Shroud, instrument housing A340U0078K 2 03 Fascia Panel. RHD A340B0214K 1 03a Fascia Panel. LHD A340B0216K 1 04 Column Shroud, upper A340U0087K 1 05 Column Shroud, lower A340U0090K 1 06 Spacer Bracket, shroud to column front A340U0059F 1 07 Screw, No.8 x 0.75", csk. hd. pozi., upper to lower shroud A075W5012F 6 08 Spire Nut, M6 A079W6014F 6 09 Screw, No.8 x 0.75". pan hd. pozi., shroud to column LH A340W5230F 1 09a Screw, No.8 x 1.0". pan hd. pozi., shroud to column RH A340W5231F 1 10 Switch Panel Mounting Strut B340U0004F 1 11 Screw, M5 x 30, S/S, cap. hd., strut to chassis A340W7191F 1 12 Screw, M5 x 20, S/S, cap. hd., strut to tunnel trim A082W7173F 1 13 Screw, M3 x 12, S/S, cap. hd., strut to tunnel trim A340W7187F 1 14 Washer, flat, M5 x 10 A075W4011Z 2 15 Edging Strip. strut assy. A085U6080V 184mm Replaced by spacers: items 25, 26 Not illustrated Function Code: 14.05, Page: 1 Updated 1st December 2014 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 16 Remarks Option Part Number Qty Screw. No.6 x 0.5", flg, hd pozi., panel fixing, upper A075W5014Z 5 17 Spire Nut, No.6 A075W6024F 5 18 Screw, No.6 x 0.75", pan hd. pozi., panel fixing, lower A075W5026Z 6 19 Setscrew, M5 x 25, hex. hd., rail to tub A082W1121F 2 20 Washer, shakeproof, M5 A075W4045Z 2 21 Washer, flat, M5 A075W4011Z 2 22 Setscrew, M6 x 30, hex. hd., rail to tub A075W4032Z 1 23 Washer, shakeproof, M6 A075W4046Z 1 24 Washer, flat, M6 A075W4013Z 1 25 Spacer, 15mm, shroud to column Replaces bracket: item 6 A340W6652F 1 26 Spacer, 10mm, shroud to column Replaces bracket: item 6 A340W6651F 1 Passenger's side Driver's side Function Code: 14.05, Page: 2 Updated 1st December 2014 2 1 15.05 Service Parts List Function Code 15.05 Interior Driving Mirror & Sunvisors Dep Part Description 01 Remarks Part Number Qty Mirror, interior rear view A111U6001F 1 02 Mounting Plinth, interior mirror A111U6026F 1 03 Adhesive Kit, mirror mounting plinth A100B6230S 1 Not illustrated Option Function Code: 15.05, Page: 1 1 2 3 15.11 Service Parts List Function Code 15.11 Interior Trim & Stowage Provision Dep Part Description 01 Remarks Option Part Number Qty Stowage Net A111V6008F 1 02 'T' Anchor, stowage net retention A111V6009F 4 03 Screw, M4 x 30 pan hd. pozi. A111W5222F 4 Function Code: 15.11, Page: 1 1 3 5 4 6 7 2 15.14 Service Parts List Function Code 15.14 Interior Trims Dep Part Description 01 Remarks Option Part Number Qty Trim Panel, cockpit sides, RH A340U0068K 1 02 Trim Panel, cockpit sides, LH A340U0067K 1 03 Trim Insert, cockpit sides, RH A340U0038J 1 04 Trim Insert, cockpit sides, LH A340U0037J 1 05 Trim Panel, cockpit rear quarter, RH A340U0066J 1 06 Trim Panel, cockpit rear quarter, LH A340U0065J 1 07 Grip-Lock, self adhesive, loop On trim panel A111V6019V 0.84m 08 Grip-Lock, self adhesive, hook Not illustrated, on cockpit sides A111V6020V 0.84M Function Code: 15.14, Page: 1 4 6 1 8 2 3 9 16 10 11 5 12 19 16 13 14 15 15.19 7 17 18 Service Parts List Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 01 Remarks Option Part Number Qty Cover, gear lever/centre tunnel, RHD A340U0112S 1 01a Cover, gear lever/centre tunnel, LHD A340U0113S 1 02 Cover/Auxiliary Socket Housing A340U0032K 1 03 Cover, tunnel front, RHD Alloy B111A0068F 1 03a Cover, tunnel front, LHD Alloy A111A0106F 1 04 Gear Lever Finisher Ring A340U0008F 1 05 Retainer, finisher ring A340U0015F 1 06 Setscrew, M5 x 12, cap hd. finisher to retainer A340W7185F 6 07 Nyloc Nut, M6 A100W3113F 6 08 Pop Rivet, 3/16" x 9/16", bracket fix. A082W6243F 1 09 Edging Strip, harness protection B075U6054V 0.16M 10 Mounting Bracket, front tunnel to toeboard B111A0069F 1 11 Plastic Fastener, tunnel fix. A082W6505F 7 12 Blind Rivet, tunnel mount fix. A111W6613F 4 13 Edging Strip, harness protection B075U6054V 0.16M 14 Mounting Bracket, front tunnel to floor D111A0067F 1 15 Tape, double sided, tunnel mount to floor B075U6070V 0.55M 16 Clip, harness retention A082W5457F 2 C111A0067F R/B Function Code: 15.19, Page: 1 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 17 Remarks Option Part Number Qty Bracket, rear cover fix. A340B0083F 1 18 Pop Rivet, bracket to tunnel cover A082W6524F 2 19 Screw, No. 6 x 0.5", flg. hd. pozi. A089W5138F 1 20 Spirenut, No. 6 A075W6014Z 1 Function Code: 15.19, Page: 2 1 2 3 15.30 Service Parts List Function Code 15.30 Carpeting & Mats Dep Part Description 01 Remarks Option Part Number Qty Floor Mat, RH, RHD A111V0046K 1 01a Floor Mat, RH, LHD A111V0048K 1 02 Floor Mat, LH, RHD A111V0047K 1 02a Floor Mat, LH, LHD A111V0049K 1 03 Double sided tape. 25mm width B075U6070V 7.5m Function Code: 15.30, Page: 1 4 3 6 7 2 5 10 9 1 8 17.01 Service Parts List Function Code 17.01 Harnesses, Leads Dep Part Description 01 Harness, main 02 Harness, front 03 Remarks Part Number Qty A340M0001F 1 A340M0004F 1 Harness, fascia/instruments A340N0005S 1 04 Harness, heated front windscreen A340M0018F 1 05 Harness, rear A340M0005F 1 06 Harness, engine A340M0002F 1 07 Harness, rear lighting, RH A340M0009F 1 08 Harness, rear lighting, LH A340M0007F 1 09 Harness, CHMSL A340M0003F 1 10 Harness, rear fog lamp A340M0019F 1 11 Ferrite Ring, fascia harness A340M6040F 3 Fitted to topshell Fitted to topshell Not illustrated Option Function Code: 17.01, Page: 1 22 1 3 16 4 5 7 6 10 9 8 11 12 15 13 14 17 2 18 17.03 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Remarks Option Part Number Qty Horn, 'low note' A100M6031F 1 02 Inertia Switch A082M6598F 1 03 Relay, engine management ignition supply C079M6141F 1 04 Relay, starter solenoid C079M6141F 1 05 Relay, fuel pump, injectors C079M6141F 1 06 Relay, hazard/turn A083M6303F 1 07 Relay, wipe/wash C079M6141F 1 08 Relay, horn C079M6141F 1 09 Relay, rad. fan C079M6141F 1 10 Relay, dip beam C079M6141F 1 11 Relay, main beam C079M6141F 1 12 Relay, auxiliary C079M6141F 1 13 Relay, rear fog C079M6141F 1 14 Relay, heated screen C079M6141F 1 15 Relay, sidelamps C079M6141F 1 16 Fuse Holder, security alarm fuse 17 Screw, M5 x 16, pan hd. pozi. A082W5107F 2 18 Washer, flat, M5 x 10 x 1.0 A075W4011Z 2 1 Function Code: 17.03, Page: 1 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 19 Remarks Option Part Number Qty Fuse, 3A, voilet A082M6243F 4 20 Fuse, 5A, orange A082M6245F 2 21 Fuse, 7.5A, brown A082M6246F 8 22 Fuse, 10A, red A082M6247F 2 23 Fuse, 15A, light blue A082M6248F 2 24 Fuse, 20A, yellow A082M6249F 1 25 Fuse, 25A, clear A082M6250F 2 26 Fuse, 30A, green A082M6251F 1 Function Code: 17.03, Page: 2 4 3 6 2 1 5 7 17.05 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Part Number Qty Switch Console Assembly A340M0027F 1 02 Screw, M3 x 12, cap hd. console to mounting strut A340W7187F 2 03 Switch, starter, push button A340M6022F 1 04 Switch, hazard lamps A340M6016F 1 05 Column Switch, LH, indicators/dip/flash A100M6048F 1 06 Column Switch, RH, windscreen wipe/wash A100M6049F 1 07 Auxiliary Power Socket A340M6013F 2 On rear of tunnel trim Option Function Code: 17.05, Page: 1 Fuel pump, see 44.03 Charcoal canister, see 44.05 1 2 3 4 Fuel filter, see 44.03 14 13 5 Inertia switch see 17.03 12 11 6 Fuel Rail & Injectors see 42.05 10 9 7 Coil Pack, see 40.17 17.06 8 Idle Air Control Valve see 42.04 Service Parts List Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks Option Part Number Qty 01 Electronic Control Module (ECM) Standard A340M6000K 1 01a Electronic Control Module (ECM), 190 Part of 190 conversion kit Track only A340M6026S 1 02 Engine Coolant Temperature Sensor (horizontal) Brown housing A111E6046S 1 03 Water Temperature Gauge Sensor (vertical) Blue housing A111E6047S 1 04 Oxygen Sensor (O2 sensor) A111E6059S 1 05 Crankshaft Position sensor A111E6063S 1 06 Intake Air Temperature Sensor A111E6061S 1 07 Throttle Position Sensor A111E6064S 1 08 Resonator Valve A340E6007F 1 09 Vehicle Speed Sensor A910E6080F 1 10 Vacuum Reservoir A100P6018F 1 11 Manifold Air Pressure (MAP) Sensor A910E6934F 1 12 Barometric Pressure (BARO) Sensor A918E6081F 1 13 Solenoid Valve, vacuum locking A082M6420F 1 14 Solenoid Valve, vacuum charging A082M6421F 1 15 Bolt, M5 x 30, pan hd. pozi. black, ECM fixing Not illustrated A082W5142Z 4 16 Washer, flat, M5, ECM fixing Not illustrated A075W4011Z 5 17 Washer, M5, nylon, ECM fixing Not illustrated A082W4115F 2 Green housing A910E6939F R/B Function Code: 17.06, Page: 1 Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks 18 Washer, spacer, M5, nylon, ECM fixing 19 Option Part Number Qty Not illustrated A111U6035F 2 'P' Clip, harness retention Not illustrated A075W6230F 3 20 Nyloc nut, M5 Not illustrated A075W3008Z 1 21 Screw, M5 x 16, pan hd, pozi., solenoid fixing Not illustrated A082W5184F 2 22 Washer. flat, M5 x 19 x 1.4, solenoid fixing Not illustrated B075W4009Z 2 23 Nut, M5, big hd., solenoid fixing Not illustrated A082U6264F 2 24 Seal, oxygen sensor Not illustrated A910E7001F 1 25 Bracket, reservoir to stay Not illustrated A340E0028F 1 26 Hose Clip. bracket to stay Not illustrated A0796019F 2 27 Nyloc Nut, M6, reservoir to bracket Not illustrated A907E6285F 2 28 Washer, flat, M6 Not illustrated A075W4013Z 2 29 Blanking Cap, vacuum locking solenoid Not illustrated A340E6018F 1 Function Code: 17.06, Page: 2 4 1 3 2 17.07 Service Parts List Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 01 Remarks Option Part Number Qty Speedometer MPH A340N0002F 1 01a Speedometer KPH A340N0001F 1 02 Tachometer A340N0003F 1 03 Speedometer MPH/Tachometer Kit A340N0007F 1 03a Speedometer KPH/Tachometer Kit A340N0008F 1 04 Sealing Ring, instrument mounting A340N6001F 2 05 Controller, instruments Not illustrated A340N0004S 1 06 Harness, instruments Not illustrated A340N0005S 1 Function Code: 17.07, Page: 1 37 38 39 36 23 30 59 25 39 38 41 28 29 24 53 26 58 31 27 17 34 50 45 39 40 43 35 16 19 44 54 21 42 32 33 10 43 9 20 52 18 7 46 44 21 48 12 8 47 49 20 55 5 3 22 43 51 11 1 14 6 56 2 4 57 13 15 17.12 Updated 24th January 2013 Service Parts List Function Code 17.12 Exterior Lamps, Incl. Headlamps Dep Part Description 01 Remarks Option Part Number Qty Headlamp Lens/Cover Assembly, LH, RHD A340M0043S 1 01a Headlamp Lens/Cover Assembly, RH, RHD A340M0044S 1 01b Headlamp Lens/Cover Assembly, LH, LHD A340M0059S 1 01c Headlamp Lens/Cover Assembly, RH, LHD A340M0060S 1 02 Headlamp & Sidelamp Assembly, LH, RHD A340M0049S 1 02a Headlamp & Sidelamp Assembly, RH, RHD A340M0050S 1 02b Headlamp & Sidelamp Assembly, LH, LHD A340M0047S 1 02c Headlamp & Sidelamp Assembly, RH, LHD A340M0048S 1 03 Bulb, dip beam A075M6126F 2 04 Bulb, sidelamp, 21W A340M6042S 2 05 Nut, headlamp retaining A340M0057S 4 06 Spring, headlamp retaining A340M0056S 4 07 Lamp, direction indicator, LH A340M0045S 1 07a Lamp, direction indicator, RH A340M0046S 1 08 Spring Clip, cover retaining, LH A340M0055S 1 08a Spring Clip, cover retaining, RH A340M0054S 1 09 Screw, lamp & clip retaining A340M0058S 6 10 Bulb, front indicator A111M6091S 2 Function Code: 17.12, Page: 1 Updated 24th January 2013 Function Code 17.12 Exterior Lamps, Incl. Headlamps Dep Part Description 11 Remarks Option Part Number Qty Cover/Harness Assembly, LH A340M0051S 1 11a Cover/Harness Assembly, RH A340M0052S 1 12 Driving Lamp A340M6005F 2 13 Lamp, side repeater A340M6001F 2 14 Bulb, side repeater A082M6342F 2 15 Plinth, side repeater mounting A340M0037F 2 16 Lamp, direction indicator, rear A340M6002F 2 17 Lamp, stop/tail A340M6003F 2 18 Bulb, direction indicator, rear A036M6329F 2 19 Bulb, stop/tail A036M6331F 2 20 Lamp Housing, stop/tail & indicators A340U0009F 4 20a Insert, M5, brass A079W6226F 16 21 Rear Lamp Bezel A340U0010F 4 22 Bracket, rear lamps mounting, LH A340U0007F 1 22a Bracket, rear lamps mounting, RH A340U0006F 1 23 Lamp, CHMSL A111M6006F 1 24 Bulb, 12v, 5w, CHMSL A082M6342F 4 25 Bracket, CHMSL fixing A111M6034F 1 26 Nyloc Nut, M8, CHMSL fixing A075W3010Z 2 27 Washer, flat, M8, CHMSL fixing A075W4020Z 2 28 Lamp, license plate illumination A111M6002F 2 Not illus. part of item 20 Function Code: 17.12, Page: 2 Updated 24th January 2013 Function Code 17.12 Exterior Lamps, Incl. Headlamps Dep Part Description 29 Bulb, 12v, 5w, license plate lamp 30 Mounting Plate, license plate lamp 31 Remarks Option Part Number Qty A083M6292F 2 A111M0048F 2 Rear reflector, LH A340M6014F 1 31a Rear reflector, RH A340M6006F 1 32 Nyloc Nut, M6, reflector to mid-spoiler A075W3009Z 2 33 Washer, flat, M6 x 15 x 1.5, reflector to mid-spoiler A075W4015Z 2 34 Lamp, reversing A111M6003F 1 35 Bulb, 12v, 21w, reversing lamp A111M6012F 1 36 Mounting Bracket, reversing lamp A340B0096F 1 37 Screw, M6 x 55, hex. hd., lamp to bracket A075W2034Z 2 38 Washer, spring, M6 A075W4035Z 2 39 Washer, flat, M6 A075W4015Z 6 40 Nut, M6 A075W3020Z 2 41 Screw, M6 x 16, hex. hd., bracket fix. A075W1028Z 2 42 Bracket, driving lamp fix./adjusting, LH B340M0033F 1 42a Bracket, driving lamp fix./adjusting, RH B340M0034F 1 43 Washer, shakeproof, M5 A075W4045Z 8 44 Washer, flat, M5 B075W4009Z 6 45 Screw, M5 x 10, hex. hd., bracket to lamp A100W1105F 2 46 Spacer, driving lamp fix. A340M0036F 2 47 Washer, flat, M5 A075W4011Z 2 Bonded to topshell Function Code: 17.12, Page: 3 Updated 24th January 2013 Function Code 17.12 Exterior Lamps, Incl. Headlamps Dep Part Description 48 Remarks Option Part Number Qty Screw, M5 x 35, hex. hd. spacer to lamp A082W1122F 2 49 Grommet, spacer locating A036L6004Z 2 50 Screw, M5 x 20, hex. hd., bracket to crash structure A075W1025F 4 51 Screw, M5 x 12, csk. hd., tail lamp bracket to plate A340W7192F 6 52 Screw, M5 x 12, csk. hd., tail lamp to bracket A340W7192F 16 53 Rear Fog Lamp A340M6004F 1 53a Cover, ABS, rear fog lamp A340B0122K 1 54 Bulb, rear fog lamp A111M6012F 1 55 Rear Lamp Pod Insert, rubber A340M6039F 4 56 Screw, M4 x 20, pan pozi., repeater lamp fix. A340W1107F 4 57 Washer, flat, M4, repeater lamp fix. A100W4120F 4 58 Screw No. 6 x 3/4 flg pozi, license plate lamp A082W5022F 4 59 Spire Nut No.6 A075W6014Z 4 Not illus. bonded into mid-spoiler Function Code: 17.12, Page: 4 Updated 24th January 2013 20 9 3 4 19 1 10 6 18 5 17 15 6 16 13 14 5 2 7 12 8 17.21 See 17.31 11 Service Parts List Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description Remarks 01 Wiper Drive assembly, RHD 01a Option Part Number Qty If unavalible order 01b C111M0034F 1 Wiper Drive Assembly, LHD If unavalible order 01c B111M0033F 1 01b Wiper Drive Assembly and fitting kit, RHD Kit to replace wiper drive with fabricated bracket A117M0104S 1 01c Wiper Drive Assembly and fitting kit, LHD Kit to replace wiper drive with fabricated bracket A117M0103S 1 02 Cover, wiper motor, RHD A111U0172K 1 02a Cover, wiper motor, LHD A111U0173K 1 03 Wiper Arm Assembly B340M0023F 1 04 Wiper blade Assembly A111M6125F 1 05 Screw, M8 x 20, cap hd., bracket to scuttle A111W7141F 3 06 Washer, M8, spring S/C light A075W4036Z 3 07 Screw, No.10 x 1/2", pozi., cover fix A075W5040Z 2 08 Spire Nut No. 8, wiper motor fix. A075W6016Z 2 09 Pin and Clip Set, wiper blade to arm A111M6107S 1 10 Windscreen Washer Jet A082M6369F 2 11 Washer Bottle and Pump Assembly A111M6066F 1 12 Washer Pump A111M6047S 1 13 Non Return Valve, washer fluid A100M6062H 1 A111M6031F R/B A111M6029F R/B Function Code: 17.21, Page: 1 Updated 24th January 2013 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description 14 Remarks Option Part Number Qty Hose, bottle to 'T' piece B111M0054K 1 15 'T' piece, washers A111M6045K 1 16 Tube, 'T' piece to washer jet B111M0056K R/B A050M6164V As req. 17 Tube, 'T' piece to washer jet B111M0055K R/B A050M6164V As req. 18 Spacer, washer jet A111M6046K 2 19 Sleeve, washer jet A111M0065F 2 20 Pivot Cover, wiper arm A082M6380F 1 Bonded over Jet & Spacer Function Code: 17.21, Page: 2 Updated 24th January 2013 9 7 5 6 3 8 14 9 10 4 2 1 12 13 11 17.31 Service Parts List Function Code 17.31 Battery, Clamps, & Cables Dep Part Description 01 Remarks Option Part Number Qty Standard Battery, Tungstone 063 A111M6007F 1 02 Battery Cable, VE front, RHD A111M0019F 1 02a Battery Cable, VE front, LHD A111M0015F 1 03 Cable, battery, VE positive A340M0006F 1 04 Vent, battery fumes A111M0104K A100M6072V 1 05 Battery Clamp/Washer Bottle Bracket C111M0025F R/B D111M0025F 1 06 Foam Seal, battery clamp A082U6067F 140mm 07 Setscrew, M6 x 16, hex. hd. thin A075W1082Z 1 08 Setscrew, M6 x 16, hex. hd., battery clamp to chassis A075W1082Z 2 09 Washer, flat, M6 x 18, battery clamp to chassis B082W4018F 3 10 Washer, spring, M6, battery clamp to chassis A075W4035Z 2 11 Locating Bracket A111M0032F 1 12 Pop Rivet, bracket to chassis A075W6087Z 3 13 Clip, self adhesive, pipe securing A100W6376F 1 14 Protective Cover, positive terminal A111M6079F 1 15 Battery Management Charger, (optional) Not illustrated UK A340M6012S 1 15a Battery Management Charger, (optional) Not illustrated Europe A340M6015S 1 Function Code: 17.31, Page: 1 8 2 7 10 10 9 1 4 10 5 2 12 11 6 1 3 17.33 Updated 27th february 2013 Service Parts List Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks Option Part Number Qty 01 Alarm Controller/Immobiliser Kit Includes keys A340M6008F R/B (when nil) A117M6013F 1 02 Microwave Sensor & Siren Kit Optional upgrade A117M6016F 1 03 Siren & Bracket Assembly A340M6027S 1 04 Setscrew. M6 x 16, hex. hd., bracket fix. A075W1028Z 1 05 Washer, flat, M6, bracket fix. A075W4015Z 1 06 Nyloc Nut, M6, bracket fix. A075W3009Z 1 07 Alarm Tell-Tale LED Includes leads & connector A111M6117S 1 08 Transmitter Fob, programmed, without key blade *See below Order using form A4-A-5303A A340M6041S 1 09 Fastener, dual lock acrylic, A340M6032F 4 10 Microswitch, alarm activation A111M6037F 3 11 Washer, flat, M4 x 9 x 0.8 A082U4099F 2 12 Nyloc Nut, immobiliser fix. A075W3049F 2 13 Bracket, microswitch mounting Not illustrated, bonded to topshell B340M0022F 3 14 Harness, alarm Not illustrated A340M0008F 1 Front access panels/engine cover NOTE: For full information on all Lotus Security Sytems, see LSL483g *Original key with remote in key head no longer available, see parts bulletin LPB2010/33. Function Code: 17.33, Page: 1 Updated 3rd November 2014 4 1 2 3 5 18.13 Service Parts List Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 01 Remarks Option Part Number Qty Ducting, radiator to trunking A340B0064J 1 02 Trunking, duct to vent A340P6000K 0.65m 03 Ventilator, cockpit footwell A340B0099K 1 04 Screw, pan hd. pozi., trunking to duct 05 Pop Rivet, vent to footwell A085W6259F 6 07 Tape, double sided C075U6071V 0.6m 1 Function Code: 18.13, Page: 1 3 4 2 5 8 1 7 6 19.01 Service Parts List Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks 01 340R Limited Edition Plate 02 Part Number Qty In cockpit, top of passenger side chassis rail B340U0013F 1 Label, VIN (special order only) In services bay F075U1186K 1 03 Label, VIN On windscreen B079U4666K 1 04 Label, brake fluid warning A082U7623F 1 05 Label, headlamp levelling, 1.5% B082U7039F 1 06 Label, shear panel warning A111A0213F 2 07 Label, jacking point A111U0239F 2 08 Certificate of Conformity Not listed 1 Contact Lotus Type Approval Option All models/markets Function Code: 19.01, Page: 1 Updated 2nd June 2014 1 19.03 Service Parts List Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description 01 Owners Handbook 02 Service Notes, (Elise) 03 Remarks Option Part Number Qty 340R A340T0324J 1 Not illustrated, 340R supplement in Elise book Elise & 340R A111T0327J 1 Service Parts List Not illustrated 340R A340T0325J 1 04 Service Labour Time Schedule (Elise) Not illustrated, incl. in Elise book Elise, 340R & Exige D111T0328J 1 05 Maintenance Schedule Not illustrated, 6.000 mile intervals B111T0324/2 1 Function Code: 19.03, Page: 1 1 2 10 8 12 3 11 7 6 5 4 30.01 9 Service Parts List Function Code 30.01 Chassis, Subframes Dep Part Description 01 Remarks Option Part Number Qty Partial Body Assembly, RHD A340A0048S 1 01a Partial Body Assembly, LHD A340A0049S 1 02 Rear Subframe, galvanised C111A0057F R/B F111A0057F 1 03 Shear Panel, fuel tank bay closing panel C111A0065F R/B D111A0065F 1 04 Screw, M8 x 25, hex. hd., shear panel fix A111W1156F 10 05 Washer, flat, M8 x 21 x 1.6 A111W4159F 10 06 Washer, flat, M8 x 16.6 x 1.4 A111W4164F 5 07 Nut, nyloc, M8 A907E6284F 5 08 Shim, chassis to subframe, LH A111A0217F 1 08a Shim, chassis to subframe, RH A111A0216F 1 09 Bolt, M10 x 55, hex. hd. A111W2181F 2 10 Screw, M10 x 25, hex. hd. A111W1157F 2 11 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 8 12 Nut, M10, flg. hd. A111W3151F 4 Function Code: 30.01, Page: 1 1 6 5 4 2 3 30.02 Service Parts List Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description 01 Remarks Option Part Number Qty Roll-Over Bar A340A0028F 1 02 Screw, M8 x 25, cap hd., bar to chassis A111W7132F 6 03 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 6 04 Setscrew, M10 x 45, cap hd. rear stay fixing A111W7155F 2 05 Washer, flat, M10 x 21 x 2 A075W4024Z 2 06 Nyloc Nut, M10 A100W3112F 2 Function Code: 30.02, Page: 1 20 21 23 28 24 23 21 31 22 30 32 33 21 34 17 31 48 25 18 15 14 50 26 16 6 27 13 1 19 7 29 23 21 47 46 44 21 4 29 9 8 45 42 51 41 23 40 5 21 39 3 2 43 11 12 38 10 37 35 See 34.01 21 23 36 See 33.01 31.01 28 38 37 49 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 01 Hub Carrier Assembly, LH Including bearing H111C0029K R/B A111C0141J 1 01a Hub Carrier Assembly, RH Including bearing H111C0030K R/B A111C0142J 1 02 Ball Joint Carrier, lower LH A340C0015F 1 02a Ball Joint Carrier, lower RH A340C0016F 1 03 Screw, M10 x 30, hex. hd., grade 8.8 A111W1158F 8 04 Circlip, dia. 68mm, bearing retention A111C6016F 4 05 Bearing, double taper roller A111C6002F 2 06 Bolt, M16 x 100, hex. hd., hub retention A111W2185F 2 07 Washer, flat, M16 x 30 x 2, hub retention A111W4171F 2 08 Dust Shield, hub bearing B111CC0076F 2 09 Thrust Washer, inner, hub retention A111C0118F 2 10 Thrust Washer, outer, hub retention A111C0177F 2 11 Nyloc Nut, M16, hub retention A111W3159F 2 12 Hub Assembly A340C0017F 2 13 Steering Arm, LH A340C0007F 1 13a Steering Arm, RH A340C0006F 1 14 Bolt, M10 x 65, cap hd., Steering arm to hub carrier A111W7144F 2 15 Bolt, M10 x 50, cap hd., Steering arm to hub carrier A111W7145F 2 Including studs, item 51 Function Code: 31.01, Page: 1 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 16 Shim, 3mm, camber adjustment 17 Damper 18 Remarks Option Part Number Qty C111C0064F As req. C111C0116S 2 Road Spring A111C0136F 2 19 Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F 2 20 Bolt, M10 x 70, hex. hd., damper top fix. A075W2058Z 2 21 Washer, flat, M10 20.5 x 1.8 A075W4024Z 22 22 Spacer, damper to top mounting bracket A111C0061F 4 23 Nyloc Nut, M10 A100W3112F 12 24 Damper Mounting Bracket, LH B111C0033F 1 24a Damper Mounting Bracket, RH B111C0034F 1 25 Bolt. M8 x 25, hex. hd., bracket to chassis A111W1156F 4 26 Washer, flat, M8 x 16.6, bracket to chassis A111W4164F 4 27 Nyloc Nut, M8, bracket to chassis A075W3010Z 4 28 Ball Joint B111C6012F 4 29 Nyloc Nut, ball joint fix. A111C6019S 4 30 Pivot Bolt, M10 x 80, hex. hd., wishbone to chassis A075W2061Z 2 31 Shim, castor adjustment A111C0077F 6 32 Snubber Washer, rubber coated, upper wishbone A111C0081F 2 33 Shim, castor adjustment, small A111C0080F 8 34 Pivot Bolt, wishbone to chassis A075W2059Z 2 35 Wishbone Assembly, lower, LH A340C0021J 1 B111C0116S R/B Includes nyloc nut, item 29 Function Code: 31.01, Page: 2 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 35a Remarks Option Part Number Qty Wishbone Assembly, lower, RH A340C0020J 1 36 Anti-Roll Bar Drop Link A111C0063F 2 37 Washer, flat, M10 x 24 x 1.5 A075W4023F 2 38 Nyloc Nut, M10 x 1.25, drop link fix. A111W3152F 2 39 Pivot Bolt, M10 x 85., hex. hd., wishbone to chassis A079W2063F 2 40 Washer, flat, M10 B111W4163F 6 41 Pivot Bolt, M10 x 130, hex. hd. A075W2065F 2 42 Bolt, M5 x 45, cap hd., pivot block fix. A082W2106F 2 43 Anti-Roll Bar, adjustable A111C0134S 1 44 Mounting Clamp, nylon, A/R bar B111C0052F 2 45 Bush, 'top hat'. A/R bar pivot block A111C0060F 2 46 Washer, flat M5 x 10 x 1 A075W4011Z 2 47 Nyloc Nut, M5, pivot block fix. A100W3113F 2 48 Wishbone Assembly, upper, LH A340C0023J 1 48a Wishbone Assembly, upper, RH A340C0022J 1 49 Bush, lower wishbone/upper wishbone front pivots A111C0075F 6 50 Bush, upper wishbone rear pivots A111C0108F 2 51 Wheel Stud, 42mm protrusion For 340R wheels only, part of hub, item 12 A340C6009S 8 52 Duralec Jointing Compound Not illustrated, applied to wheel mounting face of hub A111C6017S 125Ml A111W4163F R/B Function Code: 31.01, Page: 3 29 36 28 11 9 30 9 20 48 22 12 13 17 8 31 31 15 32 24 27 12 9 33 34 8 21 25 20 6 27 9 12 7 12 19 5 14 16 26 14 9 12 12 39 12 2 41 9 27 See 33.01 44 1 3 See 34.01 37 9 45 38 42 35 51 4 10 11 13 31.03 43 40 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 01 Hub Carrier, LH Excluding bearings 01a Hub Carrier, RH Excluding bearings 02 Option Part Number Qty A111D0143K 1 B111D0142K 1 Circlip A111C6016F 4 03 Bearing A111C6002F 2 04 Hub Assembly A340C0017F 2 05 Ball Joint Carrier, upper A340D0005F 2 06 Shim, camber adjustment D111D0052F As req. 07 Bolt, M10 x 50, cap hd., ball joint carrier to hub carrier A111W7145F 4 08 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 09 Washer, flat, M10 x 20.5 Zinc finish A075W4024Z 22 10 Lower Wishbone Assembly, LH Includes balljoint & bushes A340D0013J 1 10a Lower Wishbone Assembly, RH Includes balljoint & bushes A340D0012J 1 11 Bolt, M10 x 55, hex. hd., spring/damper fixing A079W2057F 4 12 Nyloc Nut, M10 A100W3112F 14 13 Ball Joint B111C6012F 4 14 Nyloc Nut, ball joint A111C6019S 4 15 Bracket, lower wishbone to chassis, LH B111D0027F 1 15a Bracket, lower wishbone to chassis, RH B111D0026F 1 A111D0142K R/B Including studs, item 46 Includes nyloc nut Function Code: 31.03, Page: 1 Updated 1st December 2014 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 16 Remarks Option Part Number Qty Bolt, M8, bracket to chassis A111W1156F 2 17 Washer, flat, upper, M8 x 20.5 x 1.5 S/S A111W4176F 2 18 Washer, flat, lower, M8 x 16.6 x 1.4 A111W4164F 2 19 Upper Wishbone Assembly, LH Includes balljoint & bushes A340D0015J 1 19a Upper Wishbone Assembly, RH Includes balljoint & bushes A340D0014J 1 20 Nyloc Nut, M8 A907E6284F 2 21 Road Spring A111D0132F 2 22 Damper B111D0089F 2 23 Screw, M10 x 25, hex. hd., bracket to chassis A111W1157F 2 24 Washer, flat, M10 B111W4163F 4 25 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056Z 2 26 Bush, lower wishbone front pivot (short) A111D0061F 4 27 Bush, lower wishbone rear / upper wishbones A111C0075F 6 28 Bolt, M10 x 35, hex. hd., damper bracket to chassis A075W2051Z 4 29 Bracket, damper top mount A111D0076F 2 30 Spreader Plate, damper bracket A111D0125F 2 31 Speed Sensor Mounting Bracket B111D0148F 1 32 Setscrew, M6 x 25, bracket fix. A075W1031Z 1 33 Washer, spring, M6 A075W4035Z 1 34 Washer, flat, M6 A075W4013Z 1 35 Flange Nut, hub securing A100R6002F 2 A111W4163F R/B A111D0148F R/B Function Code: 31.03, Page: 2 Updated 1st December 2014 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 36 Tapping Block, bracket mounting Also for aerofoil support plate lower fix. A340A0042F R/B B340A0042F 2 37 Shim, 1mm, bump steer adjustment A111D0044F 8 38 Spacer, 3mm, toe link to hub carrier A111D0146F 2 39 Spacer, 10mm, toe link stud to nut A111D0147F 2 40 Ball Joint, outer, RH thread A111D0134F 2 41 Ball Joint, inner, LH thread A111D0135F 2 42 Toe Link Assembly A340D0008J 2 43 Locknut, M12, RH thread, ball joint to rod, A111W3150F 2 44 Locknut, M12, LH thread, ball joint to rod A111W3149F 2 45 Toe Link Rod A340D0007F 2 46 Wheel Stud, 42mm protrusion For 340R wheels only, part of hub, item 4 A340C6009S 8 47 Duralec Jointing Compound Not illustrated, applied to wheel mounting face of hub A111C6017S 125Ml Function Code: 31.03, Page: 3 Updated 1st December 2014 4 5 3 6 2 12 13 1 14 13 2 11 10 3 4 7 8 9 5 6 32.01 12 15 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description 01 Remarks Option Part Number Qty Steering Rack Assembly, RHD C111H0010F R/B E111H0010F 1 01a Steering Rack Assembly, LHD C111H0009F R/B E111H0009F 1 02 Gaiter, steering rack A111H6016F R/B B111H6016S 2 03 Lock Nut, half nut, M12, track rod end to track rod A111W3150F 2 04 Lock Nut, M12, track rod end to track rod A111W3124F 2 05 Track Rod End/Ball Joint A111H6015F 2 06 Nyloc Nut, M10, track rod end to steering arm A111W3152F 2 07 Adjuster Plate, rack height setting (10 notch) A111H0021F 2 08 Washer, flat, M8, rack mounting A075W4020Z 2 09 Setscrew, M8 x 25, hex. hd., rack mounting A082W1110F 2 10 Setscrew. M10 x 30, hex. hd., rack mounting A100A6028F 2 11 Washer, flat, M10, rack mounting A075W4024Z 2 12 Bolt, M8 x 40, hex. hd., 10.9 grade, steering shaft U/J A918E2171F 4 13 Nyloc Nut, M8, steering shaft to U/J A075W3010Z 4 14 Grommet, steering shaft thro' bulkhead A082H6046F 1 15 Intermediate Steering Shaft Assembly B111H0003F 1 Includes nut, item: 6 Function Code: 32.01, Page: 1 Updated 4th April 2013 16 15 16 20 14 7 14 19 9 18 20 16 10 15 See 17.05 20 12 8 1 17 22 4 11 3 16 16 6 21 17 2 5 2a See 17.05 32.05 Updated 24th January 2013 Service Parts List Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 01 Remarks Option Part Number Qty Steering Wheel Assembly A340H0002K 1 02 Horn Push, (less badge) A111H6021H 1 02a Horn Badge, Lotus logo A111H6023H 1 03 Crash Pad A111H6020H 1 04 Lock Plate, steering wheel A111H6009F 1 05 Horn Contact Plate A111H6008F 1 06 Upper Steering Column A111H6007F 1 07 Bracket, upper steering column B340H0001F 1 08 Column Mounting Bracket, RH A111A0098F 1 09 Bracket, forward column mounting B111H0004F 1 10 Column Mounting Bracket, LH A111A0097F 1 11 Nutplate, upper column support B111H0007F 2 12 Pop Rivet, nutplate to bracket A111W6586F 2 13 Bolt, M8 x 35, hex. hd., column to bracket A075W2038D 2 14 Washer, flat, M8 x 20 x 2.5 A079W4019F 3 15 Setscrew, M6 x 16, side to forward brk./chassis A075W1028Z 4 16 Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 8 17 Nyloc Nut, M6 A907E6258F 4 Includes ign. switch/steering lock Function Code: 32.05, Page: 1 Updated 24th January 2013 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 18 Remarks Option Part Number Qty Setscrew, M8 x 16 hex.hd., front mounting A075W1036Z 1 19 Washer, spring, M8 A075W4036Z 1 20 Rubber Beading, bracket edge protection B075U6054V 0.3M 21 Steering Lock Housing A111H6003S 1 22 Shear Bolt, steering lock A111H6026S 2 23 Splined Hub, steering wheel A111H6018S 1 Excluding lock barrel Not illustrated, part of item 1 Function Code: 32.05, Page: 2 Updated 24th January 2013 1 15 17 1 14 2 4 16 13 8 10 6 3 7 11 12 5 9 33.01 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 01 Brake Disc, iron, cross drilled 02 Brake Caliper, rear, RH 02a Brake Caliper, rear, RH 02b Brake Caliper, rear, LH 02c Brake Caliper, rear, LH 03 Remarks Option Part Number Qty A111J0141F 4 B116J0080F 1 B116J0082S 1 B116J0079F 1 B116J0081S 1 Brake Pad Set, rear B117J0085S 1 04 Brake Caliper front, RH A111J0120F 1 04a Brake Caliper front, LH A111J0119F 1 05 Brake Pad Set, front B117J0084S 1 06 Anti-Rattle Spring, front brake pads A111J0098F 2 07 Pin, front pad retaining A111J0123F 4 08 'R' Clip, pin retention A075W6175F 4 09 Brake Disc Shield, front, RH A111J0126F 1 09a Brake Disc Shield, front, LH A111J0125F 1 10 Setscrew, M5 x 16, button hd., shield fixing A111W7156F 6 11 Buffer, front brake pads A111J6030S 4 12 'O' Ring, brake disc to hub A111J6024F 4 13 Nipple Cover, front brake bleed A111J6029F 2 A111J0148F R/B No pads A111J0149F R/B No pads A111J0101S R/B Function Code: 33.01, Page: 1 Updated 3rd April 2017 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 14 Remarks Part Number Qty Bolt. M10 x 75, cap hd., front caliper fixing A111W7140F 4 15 Bolt, M10 x 80, hex. hd., rear caliper fixing B082W1113F 2 16 Bolt, M8 x 60, cap hd., rear caliper fixing A111W1166F 2 17 Washer, flat, M10 x 20.5, rear caliper upper fixing bolt A075W4024Z 2 18 Sliding Pin Bush Kit, rear calipers Includes sleeves, boots & seals A082J6162S 2 19 Piston Retraction Tool, rear calipers Not illustrated T000T1242F 1 Black finish Option B082W1114F R/B Function Code: 33.01, Page: 2 Updated 3rd April 2017 4 5 6 21 17 15 7 2 19 5 4 25 6 12 3 16 13 14 1 4 5 5 4 18 13 10 23 11 13 20 4 5 22 24 6 18 9 8 33.03 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 Remarks Option Part Number Qty Tandem Master Cylinder A111J0079F R/B A111J6001L 1 02 Reservoir A111J6002F R/B B111J6002F 1 03 Bulkhead Connector A089J6013F 1 04 Nut, M10 x 1.0, thin Zn A075J6017Z 4 05 Washer, M10, internal shakeproof A075W4049Z 4 06 Brake Hose, pipe to caliper, front & rear A120J0044F 4 07 Connector Three Way, brakepipes B075J6019F 1 08 Clip, 10dia. x 15 wide, hose retention A111W6595F 4 09 Dome Nut, M6, clip to upper front wishbone A340W3167F 2 09a Nyloc Nut, M6, thin Zn, clip to lower rear wishbone A907E6285F 2 10 Setscrew, M8 x 25, master cylinder to pedal box A075W1039Z 1 11 Setscrew, M8 x 20, master cylinder to pedal Box A075W1038Z 1 12 Nyloc Nut, M8 , master cylinder to pedal pox A111W3126F 1 13 Washer, flat, M8 A075W4020Z 3 14 Spirathene Protector, front to rear pipe A111J6023V 800mm 15 Washer, spring, M6 A075W4035Z 1 16 Washer, flat M6 x 12.1 x 1.4 A075W4013Z 2 17 Bolt, M6 x 30, long hex. hd. A075W2028Z 1 A082J4390F R/B Upper front, lower rear wishbones Not illustrated Function Code: 33.03, Page: 1 Updated 1st August 2014 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 18 Remarks Option Part Number Qty Nylon Clip A075J6027Z 11 19 Brake Pipe, front to rear A111J0059F 1 20 Brake Pipe, rear LH C111J0057K R/B C111J0071F 1 21 Brake Pipe, rear RH A111J0058K R/B C111J0071F 1 22 Brake Pipe, front main RHD B111J0060K R/B A111J0088K 1 22a Brake Pipe, front main LHD B111J0061K 1 23 Brake Pipe, front RH, RHD A111J0062F 1 23a Brake Pipe, front RH, LHD A111J0064F 1 24 Brake Pipe, front LH,RHD A111J0063F 1 24a Brake Pipe, front LH, LHD B111J0065F 1 25 Hose Clip, reservoir to clutch master cyl. pipe TBA 1 Function Code: 33.03, Page: 2 Updated 1st August 2014 5 8 6 9 3 7 10 See 47.05 2 20 1 16 8 24 12 13 19 17 18 22 14 23 21 11 4 15 33.05 Service Parts List Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Remarks Option Part Number Qty Parking Brake Lever Assembly A340J0010F 1 02 Parking Brake Lever A340J0007F 1 03 Button, parking brake lever A340J0008F 1 04 Cable, parking brake primary B111J0025F 1 05 Cable, parking brake secondary B111J0024F 1 06 Equaliser, parking brake A111J6014H 1 07 Clevis Pin, equaliser, dia 8 x 10.5 A111W6674F 2 08 'R' Clip A075W6175F 2 09 Bumper, self adhesive B111J6025F 2 10 Bumper, self adhesive A111J6027F 2 11 Mounting Channel, parking brake assembly C111J0027F 1 12 Screw, M8 x 30, cap hd. A089W7052F 2 13 Washer, spring M8 A075W4036Z 2 14 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 2 15 Spacer, parking brake channel to floor A111J0030K 2 16 Switch, parking brake tell tale A111M6025F 1 17 Screw, M3 x 16, pan hd. pozi. A082W5110F 1 18 Screw, M3 x 20, pan hd. pozi. A082W5163F 1 Part of item 5 A111J0026FR/B A111J6025F R/B Function Code: 33.05, Page: 1 Updated 1st December 2014 Function Code 33.05 Parking Brake Mechanism Dep Part Description 19 Remarks Option Part Number Qty Washer, flat M3 x 7 A100W4125F 2 20 Nyloc Nut, M3 A079W3060F 2 21 Screw, M8 x 25 hex. thn. hd. A075W1081Z 2 22 Washer, spring, M8 A075W4036Z 2 23 Bush, parking brake A111J0028K 2 24 Clevis Pin, parking brake A075W6033Z 1 Function Code: 33.05, Page: 2 Updated 1st December 2014 10 1 2 12 11 9 5 3 4 6 9 8 7 34.01 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 01 Remarks Option Part Number Qty Wheel and Tyre Assembly, magnesium, front, RH A340G0002F 1 01a Wheel and Tyre Assembly, magnesium, front, LH A340G0001F 1 01b Wheel and Tyre Assembly, alloy, front, RH LHD A340G6008F 1 01c Wheel and Tyre Assembly, alloy, front, LH LHD A340G6009F 1 02 Tyre, front,195/50 ZR 15, Yokohama A038-R A111G6048F 2 03 Road Wheel, magnesium, front, 6J x 15 A340G6002L 2 03a Road Wheel, alloy, front, 6J x 15 A340G6004H 2 04 Wheel and Tyre Assembly, magnesium, rear, RH A340G0004F 1 04a Wheel and Tyre Assembly, magnesium, rear, LH A340G0003F 1 04b Wheel and Tyre Assembly, alloy, rear, RH LHD A340G6010F 1 04c Wheel and Tyre Assembly, alloy, rear, LH LHD A340G6011F 1 05 Tyre, rear, 225/45 ZR 16, Yokohama A038-R A111G6049F 2 06 Road Wheel, magnesium, rear, 8J x 16 A340G6003L 2 06a Road Wheel, alloy, rear, 7.5J x 16 A340G6005H 2 07 Wheel Nut A111G6001F 4 08 Wheel Centre Cap, Lotus logo A111G6034S 4 09 Tyre Valve, magnesium wheel A340G0007H 4 09a Tyre Valve, alloy wheel A111G6002H 4 LHD LHD LHD Function Code: 34.01, Page: 1 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks 10 Security Wheelnut Kit 11 Extractor Tool, security wheelnut cover 12 Protection Cap, security wheelnut stowage 13 Wheel Centre Cover, alloy wheel front Not illustrated, includes screw 14 Wheel Centre Cover, alloy wheel rear Not illustrated, includes screw Option Part Number Qty A111G6008F 1 A111G6017H 1 A111G6013F 1 LHD A340G6006H 2 LHD A340G6007H 2 Container for wheelnut key NOTE: 340R wheels are not to be fitted to other Elise variants, unless 340R wheel studs are fitted (see sections 3101/03) Function Code: 34.01, Page: 2 1 See 47.03 2 40.00 Service Parts List Function Code 40.00 Engine Assemblies Dep Part Description Remarks 01 Engine Assembly, dressed 02 Engine & Transmission Assembly Option Part Number Qty Including clutch & ancilliaries A340E6005F 1 Includes fitting kit, for transmission assembly see 4703 A340E6001F 1 Function Code: 40.00, Page: 1 5 1 4 6 3 7 2 9 10 11 8 12 13 40.01 Service Parts List Function Code 40.01 Engine Block & Oil Pick up Dep Part Description Remarks 01 Cylinder Block Assembly Includes Bearing Ladder 02 Part Number Qty A111E6185S 1 Bolt, ladder to block A111E6186S 1 03 Screw, ladder to block A111E6187S 9 04 Dowel, ladder to block A111E6188S 2 05 Dowel, block to head A111E6175S 2 06 Dowel, block to gearbox A111E6189S 2 07 Rail, oil feed A111E6190S 1 08 Core Plug A111E6191S 2 09 Stud, rail to ladder A111E6192S 2 10 Nut, rail fixing A111E6193S 2 11 'O' Ring, oil pick-up pipe seal A111E6066S 1 12 Oil Pick-Up Pipe A111E6167S 1 13 Bolt, oil pick-up pipe fix A111E6168S 1 Also See 40.02 Option Function Code: 40.01, Page: 1 11 10 9 3 8 2 17 10 4 5 16 6 1 21 20 12 13 17 6 10 23 10 7 20 19 15 10 18 22 10 17 40.01a 14 12 Service Parts List Function Code 40.01a Engine Mounts Dep Part Description 01 Remarks Option Part Number Qty Bracket, engine upper mount, chassis RH D111E0004F 1 02 Bracket, engine upper mount, engine RH A111E6027F 1 03 Engine Steady Arm, upper A111E6014F 1 04 Hydromount Assembly A111E6002F 1 05 Bolt, M10 x 45 A111W2175F 2 06 Washer, M10 x 20.5 B111W4163F 4 07 Nyloc Nut, M10 A100W3112F 2 08 Nut, M12 x 1.75 A111W3155F 1 09 Bolt, M12 x 70 A100D6023F 2 10 Washer, flat, M12 A075W4028Z 9 11 Bolt, M14 x 2 x 80 A111E6008F 2 12 Bolt, M12 x 90 A075W2073F 2 13 Engine Steady Arm, lower A111E6029F 1 14 Bolt, M12 x 60 A075W2070Z 1 15 Mounting Leg, clutch slave cylinder A111E6139S 1 16 Bush, steady arm to mount A111E6016F 1 17 Nyloc Nut, M12 A075W3012Z 4 18 Bolt, M10, flg. hd. A111E6137S 2 A111W4163F R/B Function Code: 40.01a, Page: 1 Function Code 40.01a Engine Mounts Dep Part Description 19 Remarks Option Part Number Qty Spacer, engine mount to chassis A111F6002F 1 20 Screw, flanged head A111E6134S 4 21 Bracket, steady arm to engine A111E6133S 1 22 Engine/Transmission Mounting, LH A111F6186F 1 23 Bracket, engine/transmission mounting, LH A111E6136S 1 Function Code: 40.01a, Page: 2 5 4 7 3 8 6 2 40.02 Service Parts List Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description Remarks 01 Top Overhaul Gasket Set 02 Part Number Qty Comprises items 2 to 8 A111E6319S 1 Gasket, cylinder head Also see 40.05 A111E6103S 1 03 Oil Seal, valve stem Also see 40.05 A111E6171S 16 04 Gasket, cam cover Also see 40.07 A111E6052S 1 05 Oil Seal, camshaft, rear, red Also see 40.07 A111E6271S 2 06 Oil Seal, camshaft, front, black Also see 40.07 A111E6272S 2 07 Gasket, exhaust manifold A111E6051S 1 08 Gasket, inlet manifold A111E6323S 1 09 Liquid Sealant, cam carrier to head A111E6172S 1 Not illustrated Option Function Code: 40.02, Page: 1 12 5 9 7 6 4 3 8 11 10 2 40.02a Service Parts List Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description Remarks 01 Bottom Overhaul Gasket Set 02 Part Number Qty Comprises items 2 to 11 A111E6050S 1 O' Ring, oil pick-up pipe Also see 40.01 A111E6066S 1 03 Oil Seal, crankshaft front Also see 40.11 A111E6054S 1 04 Fitting tool, oil seal Supplied With Seal T000T1257F 1 05 Oil Seal, crankshaft rear Also see 40.11 A111E6057S 1 06 Gasket, water pump Also see 40.13 A111E6080S 1 07 Sealing Ring, thermostat housing Also see 40.13 A111E6084S 1 08 O' Ring, thermostat housing Also see 40.13 A111E6067S 2 09 Gasket, oil filter housing Also see 40.15 A111E6101S 1 10 Gasket, oil pump Also see 40.15 A111E6053S 1 11 Gasket, dip stick tube Also see 40.15 A111E6009F 1 12 Liquid Gasket Kit, for sump A111E6048S 1 13 Liner Sealant A918E6069V 1 Not illustrated Option Function Code: 40.02a, Page: 1 1 5 4 3 2 40.03 Service Parts List Function Code 40.03 Sump Assembly Dep Part Description 01 Remarks Option Part Number Qty Oil Sump A111E6089S 1 02 Sump Plug A111E6077S 1 03 Washer, sump plug A111E6035S 1 04 Fixing Bolt (short) B111E6187S 12 05 Fixing Bolt (long) A111E6343S 2 06 Sealant, Three Bond 1133E, sump to bearing ladder A117E6102S 1 A111E6187S R/B Not illustrated A111E6172S R/B Function Code: 40.03, Page: 1 Updated 2nd February 2015 6 1 15 5 16 4 3 13 2 14 15 See 17.06 12 9 8 11 7 10 40.05 Service Parts List Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 01 Remarks Part Number Qty Cylinder Head Assembly A111E6247S 1 02 Bolt, cylinder head fixing A111E6111S 10 03 Spring Seat/Stem Seal A111E6171S 16 04 Valve Spring A111E6251S 16 05 Valve Spring Cap A111E6250S 16 06 Valve Collet A111E6110S 32 07 Inlet Valve A111E6313S 8 08 Valve Seat Insert, Inlet A111E6308S 8 09 Valve Guide, Standard A111E6306S 16 09a Valve Guide, oversize, grooved/stepped A111E6307S 16 10 Exhaust Valve A111E6314S 8 11 Valve Seat Insert, exhaust A111E6309S 8 12 Gasket, cylinder head A111E6103S 1 13 Outlet Spout A111E6407S 1 14 Gasket, outlet spout A111E6087S 1 15 Setscrew, spout to head A111E6168S 16 Camshaft Blanking Plate A111E6020S 1 17 Screw, plate to head A111E6021S 2 Also see 40.02 Option Function Code: 40.05, Page: 1 6 7 16 9 10 8 5 4 11 14 12 Cam Carrier, part of Head Assy., See 40.05 2 1 3 13 15 40.07 Service Parts List Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 01 Remarks Option Part Number Qty Exhaust Camshaft A111E6253S 1 02 Inlet Camshaft A111E6252S 1 03 Tappet A111E6248S 16 04 Camshaft Cover A111E6174S 1 05 Bolt, cam cover to head A111E6160S 15 06 Spark plug cover A111E0003F 1 07 Screw, spark plug cover to head A111W5210F 2 08 Retainer, screw, cover fixing A111W6540F 2 09 Oil Filler Cap A111E6039S 1 10 Seal, oil filler cap A111E6056S 1 11 Gasket, camshaft cover A111E6052S 1 12 Oil Seal, camshaft, rear, brown A111E6271S 2 13 Oil Seal, camshaft, front, black A111E6272S 2 14 Bolt, flg. hd., cam carrier to head A111E6311S 20 15 Shim, tappet adjusting, 0.105" A111E6421S As req. 15a Shim, tappet adjusting, 0.106" A111E6422S As req. 15b Shim, tappet adjusting, 0.107" A111E6423S As req. 15c Shim, tappet adjusting, 0.108" A111E6424S As req. Function Code: 40.07, Page: 1 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 15d Remarks Option Part Number Qty Shim, tappet adjusting, 0.109" A111E6425S As req. 15e Shim, tappet adjusting, 0.110" A111E6426S As req. 15f Shim, tappet adjusting, 0.111" A111E6427S As req. 15g Shim, tappet adjusting, 0.112" A111E6428S As req. 15h Shim, tappet adjusting, 0.113" A111E6429S As req. 15i Shim, tappet adjusting, 0.114" A111E6430S As req. 15j Shim, tappet adjusting, 0.115" A111E6431S As req. 15k Shim, tappet adjusting, 0.116" A111E6432S As req. 15l Shim, tappet adjusting, 0.117" A111E6433S As req. 15m Shim, tappet adjusting, 0.118" A111E6436S As req. 15n Shim, tappet adjusting, 0.119" A111E6437S As req. 15o Shim, tappet adjusting, 0.120" A111E6438S As req. 15p Shim, tappet adjusting, 0.121" A111E6439S As req. 15q Shim, tappet adjusting, 0.122" A111E6440S As req. 15r Shim, tappet adjusting, 0.123" A111E6441S As req. 15s Shim, tappet adjusting, 0.124" A111E6442S As req. 15t Shim, tappet adjusting, 0.125" A111E6443S As req. 15u Shim, tappet adjusting, 0.126" A111E6444S As req. 15v Shim, tappet adjusting, 0.127" A111E6445S As req. 15w Shim, tappet adjusting, 0.128" A111E6446S As req. 15ww Shim, tappet adjusting, 0.129" A111E6447S As req. Function Code: 40.07, Page: 2 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 15x Remarks Part Number Qty Shim, tappet adjusting, 0.130" A111E6448S As req. 15xx Shim, tappet adjusting, 0.131" A111E6449S As req. 15y Shim, tappet adjusting, 0.132" A111E6450S As req. 15yy Shim, tappet adjusting, 0.133" A111E6451S As req. 15z Shim, tappet adjusting, 0.134" A111E6452S As req. 15zz Shim, tappet adjusting, 0.135" A111E6453S As req. 16 Retainer, plug leads A111E6368S 1 17 Bolt, flg. hd., cam carrier to head A111E6312S 4 Not illustrated Option Function Code: 40.07, Page: 3 3 Part of item 1 4 1 7 2 5 6 40.09 Service Parts List Function Code 40.09 Pistons, Con-rods, Liners Dep Part Description Remarks 01 Piston Assembly Includes second ring 02 Option Part Number Qty A111E6254S 4 Con-rod A111E6265S 4 03 Piston Ring, top A111E6255S 4 04 Piston Ring, oil control A111E6256S 4 05 Con-rod Bearings, blue A111E6203S 4 05a Con-rod Bearings, red A111E6204S 4 05b Con-rod Bearings, yellow A111E6205S 4 06 Cap Screw, big end fix A111E6342S 8 07 Cylinder Liner, grade A A111E6112S 4 07a Cylinder Liner, grade B A111E6113S 4 Function Code: 40.09, Page: 1 7 4 5 3 6 9 1 8 2 40.11 Service Parts List Function Code 40.11 Crankshaft, Bearings, Flywheel Dep Part Description 01 Remarks Option Part Number Qty Crankshaft A111E6257S 1 02 Main Bearing, plain, blue A111E6196S 7 02a Main Bearing, plain, red A111E6197S 7 02b Main Bearing, plain, green A111E6198S 7 03 Main Bearing, grooved, blue A111E6199S 3 03a Main Bearing, grooved, red A111E6200S 3 03b Main Bearing, grooved, green A111E6201S 3 04 Thrust Washer A111E6202S 2 05 Ring Dowel, crank to flywheel A111E6266S 1 06 Flywheel, light weight A111E6258S 1 07 Bolt, flywheel fix. A111E6129S 6 08 Oil Seal, crankshaft front A111E6054S 1 09 Oil Seal, crankshaft rear A111E6057S 1 Function Code: 40.11, Page: 1 5 9 7 6 1 4 8 2 4 3 40.13 Service Parts List Function Code 40.13 Water Pump Assembly, Thermostat Dep Part Description Remarks 01 Water Pump Assembly Includes 'O'ring 02 Part Number Qty A111E6088S 1 'O' Ring, water pump A111E6080S 1 03 Pillar Bolt, tensioner spring fix. A111E6361S 1 04 Bolt, water pump fix. A111E6341S 5 05 Thermostat Housing Assembly A111E6182S 1 06 Thermostat A111E6085S 1 07 Sealing Ring, thermostat to housing A111E6084S 1 08 'O' Ring, thermostat housing A111E6067S 1 09 'O' Ring, water pipe to thermostat housing A111E6067S 1 Includes items 6,7,8 Option Function Code: 40.13, Page: 1 1 2 5 4 3 12 9 10 6 15 16 7 13 8 11 14 40.15 Updated 24th January 2013 16 Service Parts List Function Code 40.15 Lubrication System Dep Part Description 01 Dipstick 02 Dipstick Tube 03 Remarks Option Part Number Qty A111E6004F 1 A111E6170F 1 Gasket, dipstick tube A111E6009F 1 04 Bolt, dipstick tube bracket to block A111E6006F 1 05 Bolt, dipstick tube flange to block A111E6007F 2 06 Oil Pump Assembly A111E6122S 1 07 Bolt, flg. hd., oil pump to block A111E6289S 1 08 Bolt, flg. hd., oil pump to block A111E6360S 8 09 Oil Filter Housing (no oil cooler) Cars without oil cooler A111E6076S 1 09a Oil Filter Housing (oil cooler) Cars with oil cooler A111E6146S 1 10 Gasket, oil filter housing A111E6101S 1 11 Bolt, oil filter housing to block A111E6168S 4 12 Engine oil filter A111E6038S 1 13 Oil Pressure Switch A111E6179S 1 13a Oil Pressure Switch A111E6099S 1 14 Washer, oil pressure switch A111E6180S 1 15 Blanking Plug, oil filter housing A111E6181S 1 16 Elbow, 90 deg., oil press. switch mounting A111E6147S 1 B111E0001F R/B Fitted to elbow: item 16 For item 13a Cars with oil cooler Cars with oil cooler Function Code: 40.15, Page: 1 Updated 24th January 2013 8 2 3 7 6 1 40.17 4 5 8 Service Parts List Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Dep Part Description 01 Remarks Part Number Qty Ignition Coil Pack A918E6009F 1 02 Bracket, coil pack to head A340E0002F 1 03 Bolt, M6 x 40, hex. hd., bracket to coil pack A075W1034Z 2 04 Washer, flat, M6 A075W4015Z 2 05 Nyloc Nut A075W3009Z 2 06 Setscrew, M8 x 16, hex. hd., bracket to head A075W1036Z 2 07 Washer, flat, M8 A075W4020Z 2 08 HT Lead Set A340M0011F 1 09 Spark Plug A111E6285S 4 Champion RC6 YCC Option Function Code: 40.17, Page: 1 1 5 3 6 4 2 11 7 8 6 40.19 10 9 Service Parts List Function Code 40.19 Alternator and Starter Motor Dep Part Description 01 Remarks Option Part Number Qty Starter Motor A111E6091S 1 02 Alternator A111E6082S 1 03 Alternator Bracket A111E6236S 1 04 Bolt, flg. hd., bracket to block A111E6237S 3 05 Bolt, hex. hd., M10 x 100, alternator to top bracket A111E6105F 1 06 Nut, flg. hd., alternator to bracket A111E6183S 2 07 Alternator Adjustment Link A111E6238S 1 08 Bolt, hex. hd., alternator to link A111E6239S 1 09 Setscrew, flg. hd., alternator adjustment A111E6241S 1 10 Washer, flat A111E6240S 1 11 Bolt, flg. hd., link to block A111E6237S 1 12 Bolt. M12 x 90, flg. hd. starter motor fix. A111F6176S 2 13 Flange Nut, M12, starter motor fix. A111W3155F 2 Includes spacer & bolt, item 11 A111F6178S R/B Function Code: 40.19, Page: 1 1 6 5 3 4 2 40.21 Service Parts List Function Code 40.21 Exhaust Manifold Dep Part Description 01 Exhaust Manifold 02 Stabiliser Bracket/Clamp Assembly 03 Remarks Part Number Qty A340S6000F 1 A340S6002F 1 Setscrew, M10 x 25, hex. hd., bracket to block A340W0001F 1 04 Washer, flat, M10 x 25 A075W6237Z 1 05 Stud, manifold to cylinder head A111E6148S 5 06 Nut, manifold to cylinder head A111E6149S 5 Includes fixings Option Function Code: 40.21, Page: 1 1 2 3 7 19 9 4 17 16 20 13 5 15 14 10 11 9 8 6 12 41.01 18 Service Parts List Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Cover, rear, timing belt A111E6121S 1 02 Camshaft Pulley, inlet & exhaust A111E6156S 2 03 Timing Belt A111E6044S 1 04 Tensioner Assembly, timing belt A111E6117S 1 05 Adjusting Bolt, M10, belt tensioner A111E6116S 1 06 Crankshaft Pulley, timing belt Also change auxilary pulley, see 41.03 A111E6274S 1 07 Cover, upper front, timing belt Includes seals A111E6119S 1 08 Cover, lower front, timing belt Includes seals A111E6120S 1 09 Screw, M6 x 35, flg. hd. A111E6349S 5 10 Bolt, lower cover fix. A111E6348S 1 11 Bolt, upper cover to rear cover A111E6350S 1 12 Screw, M6 x 16, lower cover fix. A111E6351S 1 13 Screw, M6 x 14, rear cover fix. A111E6339S 3 14 Seal, upper cover A111E6071S 1 15 Seal, lower cover A111E6070S 1 16 Screw. cam pulley fix. A111E6386S 2 17 Washer, flat A111E6279S 2 18 Screw, M6 x 25, hex. flg. hd., rear cover fix. A111F6039S 1 A111E6157S R/B Function Code: 41.01, Page: 1 Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 19 20 Remarks Option Part Number Qty Spring and Sleeve, belt tensioner A111E6118S 1 Pillar Bolt A111E6231S 1 Function Code: 41.01, Page: 2 1 2 4 3 41.03 Service Parts List Function Code 41.03 Auxiliary Drive Belts & Pulleys Dep Part Description 01 Drive Belt, alternator 02 Auxiliary Belt Pulley 03 04 Remarks Part Number Qty A111E6041S 1 A111E6273S 1 Bolt, pulley fix. A111E6159S 1 Washer, special, bolt to pulley A111E6275S 1 Also change timing pulley, see 41.01 Option A111E6158S R/B Function Code: 41.03, Page: 1 1 3 2 8 9 10 See 17.06 7 6 Part of manifold assy. 11 4 10 13 5 42.01 Updated 24th January 2013 Service Parts List Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description 01 Airbox, carbon fibre 02 Backplate, airbox to manifold 03 Remarks Option Part Number Qty A340E0027F 1 A340E6002F 1 Gasket, airbox to backplate A340E0012H 1 04 Hose, intake duct to airbox A340E0020F 1 05 Reinforcing Ring, intake hose A340E0026K 1 06 Screw, M5 x 16, hex. hd., backplate to airbox A111W1163F 4 07 Washer, flat, M5 x 10 x 0.8 A075W4011Z 4 08 Spire Nut, M5 B100W6372F 4 09 Spigot, plastic, backplate to IAC hose A340E0016F 1 10 Air Filter A340E6004F 2 11 Hose Clip A111W6638F 3 12 Grommet, sealing, spigot to backplate A340E6008F 1 13 Bracket, hose supporting A340A0035F 1 Includes gasket, item 3 Includes clips Function Code: 42.01, Page: 1 Updated 24th January 2013 3 2 16 16 15 12 10 14 7 6 11 1 13 14 9 4 8 5 42.04 Service Parts List Function Code 42.04 Throttle Body, Mechanism & IAC Valve Dep Part Description Remarks 01 Throttle Body/Intake Manifold Assembly Includes backplate & trumpets 02 Part Number Qty A340E6026S 1 Screw, M8 x 25, cap hd., manifold to head upper A340E6027S 5 03 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 5 04 Bolt, M8 x 110, cap hd., manifold to head lower A340E6028S 4 05 Idle Air Control Valve (IAC) A918E6011F 1 06 Insulator, idle air control valve A918E0179F 1 07 Bracket, IAC valve A340E0001F 1 08 Screw, M10 x 16, hex. hd., bracket to engine A100A0641F 1 09 Washer, flat, M10 A075W4024Z 1 10 Screw, M6 x 35, hex. hd. ,bracket clamping A075W1033Z 1 11 Washer, flat, M6 B082W4018F 1 12 Hose, IAC to 'T' pipe A340E0010K 1 13 Hose, IAC to airbox A340E0009K 1 14 Hose Clip B907E6085Z 4 15 'T' Piece, IAC valve to manifold feeds A340E6012F 1 16 Elbow Pipe/Hose Assy., manifold feeds A340E0019K 2 Includes hose clips Option Function Code: 42.04, Page: 1 9 1 8 7 10 4 11 6 3 2 5 42.05 2 Service Parts List Function Code 42.05 Fuel Injection System Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail A111E6079S 1 02 Injector A111E6060S 4 03 Clip, injector retaining A111E6162S 4 04 'O' Ring, pipe to rail A111E6142S 1 05 Hose Assembly, fuel return A111L6040S 1 06 Oetiker Clip, hose to rail A111L6034S 1 07 Bolt, fuel rail to manifold A111E6160S 2 08 Pipe/Hose Assembly, fuel feed A340E0015F 1 09 Bolt, pipe to rail A111L6035S 2 10 Vacuum Hose, regulator to manifold A340E0025K 1 11 Hose Clip, vacuum hose securing A111E6161S 1 Function Code: 42.05, Page: 1 6 8 9 7 3 4 5 10 6 6 2 1 7 See 44.05 7 43.03 7 Service Parts List Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Dep Part Description 01 Remarks Option Part Number Qty Breather Rail A340E0006F 1 02 Hose, cam cover to airbox backplate A111E0032S 1 03 Hose, cam cover to breather rail A111E6151S 1 04 Hose Clip A111E6154S 2 05 Hose Clip A111E6155S 2 06 'T' Piece A111M6045F 4 07 Vacuum Hose, manifold to rail/'T' pieces A340E0021K 8 08 Vacuum Hose, 105mm A340E0022K 1 09 Vacuum Hose. 60mm A340E0023K 1 10 Vacuum Hose, 90mm A340E0024K 1 Function Code: 43.03, Page: 1 1 9 25 24 13 12 26 20 15 14 18 17 11 10 4 21 22 16 3 5 21 19 4 23 24 5 8 7 6 44.01 2 Hose to roll-over valve, see 44.05 Service Parts List Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank D340L0002F 1 02 Hose, fuel filler A340L0006F 1 03 Hose, fuel breather A340L0007F 1 04 Hose Clip, dia. 25-40mm A079K6018F 4 05 Hose Clip, dia. 50-70mm A100E6082F 4 06 Setscrew, M8 x 25, tank to chassis A075W1039Z 4 07 Washer, spring, M8, tank to chassis A075W4036Z 4 08 Washer, spring, M8, tank to chassis A075W4019Z 4 09 Bracket, fuel filler neck mounting A340L0003F 1 10 Fuel Filler Neck A340L0008F 1 11 Hose Clip, dia. 50-70mm, hose to filler neck A100E6082F 2 12 Hose, filler to neck to filler assy. A340L0001F 1 13 Oetiker Clip, hose to filler assy A340L6004F 1 14 Nyloc Nut, M6, bracket fix. A075W3009Z 2 15 Washer, flat, M6 A075W4017Z 2 16 Bracket, pressure relief valve B340B0097F 1 17 Screw, M6 x 16, hex. hd. A075W1028Z 1 18 Washer, spring, M6 A075W4035Z 1 Function Code: 44.01, Page: 1 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 19 Remarks Option Part Number Qty Hose, 50mm, filler neck to 'T' piece A340L0012F 1 20 Hose, 250mm, 'T' piece to PRV A340L0011F 1 21 Cobra Clip, hose fix. A340L0013F 4 22 Pressure Relief Valve (PRV) A340L6002F 1 23 'T' Piece A340W6648F 1 24 Cable Tie 25 Locking Fuel Filler Assembly A340L6000F 1 26 Gasket, filler to bracket A340L0004F 1 2 Function Code: 44.01, Page: 2 13 11 12 7 9 10 8 6 5 1 16 17 18 19 20 21 2 15 14 4 44.03 3 Service Parts List Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 01 Remarks Part Number Qty Fuel Pump And Sender Unit A111L6007F 1 02 Fuel Pipe Assembly, feed A340L0009F 1 03 Fuel Pipe Assembly, return A340L0010F 1 04 Grommet A082L6181F 2 05 Fuel Filter element A111L6037S 1 06 Fuel Filter Assembly A111L6002F 1 07 Adaptor Pipe, filter outlet to hose A111L6038S 1 08 Clamp Ring, fuel pump fixing A111L0004H 1 09 Washer, pump to tank A082W4099F 8 10 Nyloc Nut, pump to tank A075W3049F 8 11 Access Panel, fuel tank A111L0015F 1 12 Screw, button hd., access cover fix. A111W7117F 4 13 O' Ring, access cover A111L6015F 1 14 O' Ring, fuel pump to tank A111L6008F 1 15 Bracket, fuel filter A340A0014F 1 16 Setscrew, M6 x 20, hex. hd. bracket fix. A075W1030Z 2 17 Washer, spring, M6 A075W4035Z 2 18 Washer, flat, M6 x 12.5 x 1.6 A075W4013Z 2 Includes pipe item 7 Option Function Code: 44.03, Page: 1 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description Remarks Option Part Number Qty 19 Setscrew, hex. hd., bracket to body 2 20 Washer, shakeproof 2 21 Washer, flat 2 Function Code: 44.03, Page: 2 4 3 8 5 6 7 2 Part of Assembly, item 1 Part of Assembly, item 1 1 9 11 10 44.05 10 Service Parts List Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description 01 Remarks Option Part Number Qty Charcoal Canister Assembly A340L6001K 1 02 Roll Over Valve A111L6011H 1 03 Mounting Clamp, roll over valve A111L6012H 1 04 Setscrew, M5 x 16, roll over valve fix. A082W1088F 1 05 Washer, M5, roll over valve fix. A075W4011Z 2 06 Nyloc Nut, M5, roll over valve fix A075W3008Z 1 07 Hose, roll over valve to filler neck A111L0011H 1 08 Clip. pipe fixing B111L0012F 1 09 Convoluted Tube, pipe protection A111L6024V 1 10 Tie Wrap, tube fix. A075W6038Z 3 11 Bracket, charcoal canister A111L6009F 1 A111L0018H R/B Function Code: 44.05, Page: 1 2 11 12 10 9 6 7 8 1 5 3 9 4 8 7 6 10 Part of silencer assy. 45.01 Service Parts List Function Code 45.01 Exhaust System Dep Part Description Remarks 01 Catalyst Includes studs 02 Option Part Number Qty B111S6001F 1 Silencer A340S6004F 1 03 Exhaust Mounting, rubber, black A111S6002F 3 04 Exhaust Mounting, silicon, blue A111S0071F 1 05 Plate, exhaust mount clamping A111S0023K R/B A111S0064F 4 06 Bolt, M8 x 35, hex. hd. A075W2029Z R/B A075W2038D 8 07 Washer, spring, M8 A075W4035Z R/B A075W4036Z 8 08 Washer, flat, M8 x 16.6 x 1.4 B082W4018F R/B A075W4020Z 16 09 Gasket, catalyst A111S6014F 2 10 Nut, M10 x 1.5, flg. A111W3151F 6 11 Pipe, manifold to catalyst A340S6001F 1 12 Clamp, pipe to manifold A340S6003F 1 Function Code: 45.01, Page: 1 10 11 5 4 12 2 14 13 6 3 1 7 9 8 45.05 Service Parts List Function Code 45.05 Heatshields Dep Part Description 01 Heatshield, catalyst 02 Remarks Option Part Number Qty A340S0002F R/B B340S0002F 1 Heatshield, rear bulkhead A340S0003F 1 03 Heatshield, ball joint A340B0098F 1 04 Heatshield, alternator A340E0014K 1 05 Heatshield, manifold A340S0001F 1 06 Sleeve, heat protection, oxygen sensor A111E6026S 1 07 Pop Rivet, 3/16", large flange, heatshield to subframe A089W6297F 6 08 Screw, M6 x 12,hex. hd., heatshield fix. A075W1027Z 4 09 Washer, flat, M6 A075W4015Z 4 10 Setscrew, M8 x 20, flg. hd., heatshield to head A075W4032Z 1 11 Washer, spring, M8 A075W4036Z 1 12 Setscrew, M6 x 12, flg. hd., heatshield to bracket A111E6007F 2 13 Setscrew, M6 x 12, flg. hd., heatshield to bracket A111E6225F 1 14 Mounting Bracket, heatshield A111E6224F 1 Function Code: 45.05, Page: 1 48 38 23 38 53 26 37 20 32 21 26 41 44 46 45 34 35 42 27 37 36 32 27 32 13 51 22 33 43 50 3 49 26 10 24 8 30 12 2 7 6 29 4 5 9 7 39 17 18 26 28 19 13 1 11 14 26 15 16 10 52 40 25 46.01 32 31 Service Parts List Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Remarks Option Part Number Qty Radiator A111K0021F 1 02 Radiator Fan A111M6070F 1 03 Hose clip, 32-50mm A079K6019F 2 04 Washer, flat, M5 A075W4011Z 4 05 Nyloc Nut, M5 A075W3008Z 4 06 Setscrew, M6 x 20, hex. hd., bracket to radiator A075W1030Z 4 07 Washer, flat, M6 A075W4015Z 8 08 Washer, spacer, M6 x 15 x 3 A075W4014Z 4 09 Nyloc Nut, M6 A075W3009Z 4 10 Pipe, chassis water rail A111K0041F 2 11 Radiator Mounting Panel, front A340B0056K 1 12 Radiator Mounting Panel, rear A340B0059K 1 13 Seal, pipe to chassis A111A0033F 4 14 Setscrew, M6 x 16, hex. hd., radiator to mtg. panels A075W1028Z 4 15 Washer, flat, M6 x 25 x 1.4 A075W4017Z 4 16 Cage Nut, radiator to mtg. panels A100W6362F 4 17 Screw, M5 x 16, pozi., mtg. panels to crash structure A082W5107F 6 18 Washer, spring, M5 A082W4097F 6 Function Code: 46.01, Page: 1 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 19 Remarks Option Part Number Qty Washer, flat, 0.75" A075W4009Z 6 20 Pressure Cap A111K6001F 1 21 Header Tank A111K6004F 1 22 Hose, engine outlet A111K0029F 1 23 Hose, header tank bleed A111K0009F 1 24 Hose, pipe to radiator, RH A340K0002F 1 25 Hose, pipe to radiator LH (inc. bleed valve) B340K0005F 1 26 Hose Clip, 25-40mm A075M6145F 12 27 Blanking Plug, heater pipes A111P0174F 2 28 Hose, engine inlet A111K0016F 1 29 Pipe, engine inlet A111K0017F 1 30 Hose, engine inlet A111K0015F 1 31 Hose, header tank to engine A079P4056F 1 32 Hose Clip, 16-25mm A079K6018F 6 33 Bracket, header tank mounting C111K0003F 1 34 Setscrew, M6 x 25 S/S A918W1151F 2 35 Washer, M6 A075W4015Z 4 36 Nyloc Nut, M6 A907E6285F 2 37 Hose Clip, 20-32mm B907E6085F 2 38 Hose Clip, 8-16mm A082L6042F 3 39 Grommet, hose through chassis rear A082K6022F 2 A340K0005F R/B Function Code: 46.01, Page: 2 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 40 Remarks Part Number Qty Grommet, pipe through chassis front A111K6006F 2 41 Pipe. engine outlet A111K0030F 1 42 Hose, engine outlet A111K0023F 1 43 Coolant Pipe Assembly, engine return A111E6229S 1 44 'P' Clip A111W6573F 1 45 Setscrew, M8 x 25 A075W1039Z 1 46 Washer, M8 A075W4020Z 3 48 Clip A082W6587F 2 49 Bracket, radiator fan mounting, LH A340K0003F 1 50 Bracket, radiator fan mounting, RH A340K0004F 1 51 Hose, coolant bypass A111K0004K 1 52 Foam Seal, rad. to crash structure A082U6065V 1.4m 53 Hose, bypass, pipe to thermostat A111E6459S 1 54 Antifreeze A082K6063V 4 Ltr Mounted on engine Not illustrated Option Function Code: 46.01, Page: 3 4 9 2 6 13 7 5 3 13 12 1 11 10 9 46.03 Service Parts List Function Code 46.03 Oil Cooler/Heat Exchanger & Pipes Dep Part Description 01 Oil Cooler, Mocal 01a Oil Cooler, Setrab 02 Remarks Part Number Qty A340E6025F 1 A340E6025F 1 Hose, oil cooler feed A340E6020F 1 03 Hose, oil cooler return A340E0036F 1 04 Convolute Hose Protector A082V7779V As req. 05 Sleeve, heat protection A111U6024V As req. 06 'P' Clip, open, white A075W6229F 8 07 Pop Rivet, 'P' clip fix. A075W6087Z 8 08 Cable Tie A082W6286F 5 09 Screw, M6 x 12, cap hd., cooler to duct Mocal cooler A000Z7043F 4 10 Washer, flat, M6 x 12.1 x 1.4, cooler to duct Mocal cooler A075W4013Z 4 11 Washer, spacer, cooler to duct Mocal cooler A340E0034F 4 12 Nyloc Nut, M6, cooler to duct Mocal cooler A075W3009Z 4 13 Grommet, hoses through crash structure A079U6033F 4 Mocal cooler replaces Setrab Option A340E6019F R/B Function Code: 46.03, Page: 1 See 40.11 1 2 21 20 15 6 19 7 4 5 16 8 9 10 25 3 14 17 18 11 12 13 22 24 26 28 27 23 47.01 Service Parts List Function Code 47.01 Clutch & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Clutch Driven Plate A111Q6005S 1 02 Clutch Cover A111Q6004S 1 03 Bolt, clutch cover to flywheel A111Q6010S 6 04 Bolt, lock, Release fork to shaft A111Q6013S 1 05 Washer, release fork to shaft A111Q6014S 1 06 Clutch Release Bearing A111Q6007S 1 07 Clutch Fork A111Q6011S 1 08 'R' Clip A082W6348F 1 09 Washer A111Q6014S 1 10 Clevis pin TBA 1 11 Shaft, clutch release fork A111Q6012S 1 12 Seal, clutch shaft A111F6031S 1 13 Bush Kit, clutch shaft A111F6032S 1 14 Screw, M10 x 22, slave cylinder to mtg. bracket A111E6140S 2 15 Dowel, clutch to flywheel A111Q6009S 16 Clutch Master Cylinder A111Q6001F 1 17 Washer, M8 x 16.6, master cylinder to pedal box A075W4020Z 2 18 Nyloc Nut, M8, master cylinder to pedal box A111W3126F 2 Function Code: 47.01, Page: 1 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 19 Remarks Option Part Number Qty Hose, reservoir to clutch master cylinder C111J0085F R/B A117J0082F 1 20 Clip, hose, reservoir to cylinder A079W6189F R/B A918W6541F 2 21 Clutch Pipe Assembly, steel braided A111Q0005S 1 22 Clutch Slave Cylinder A111Q6006S 1 23 Tube, anti-rattle A111J6026V As req. 24 Cable Tie, tube to pipe A075W6038Z 1 25 'P' Clip, pipe to chassis front 1 26 'P' Clip, pipe to cockpit tub 1 27 Nyloc Nut, 'P' clip retention 1 28 Washer, flat 1 29 Repair Kit, slave cylinder A111J0084K R/B Not illustrated A111Q6008S 1 Function Code: 47.01, Page: 2 3 8 5 9 7 6 4 10 11 1 12 25 24 14 22 26 15 23 17 2 18 20 16 21 20 27 19 28 47.03 27 13 Service Parts List Function Code 47.03 Transmission Assembly Dep Part Description 01 Remarks Option Part Number Qty Transmisson Assembly, close ratio, 4.2 FD A111F0034S 1 02 Transmission Main Casing A111F6037S 1 03 Breather Pipe A111E6169S 1 04 Bolt, M10 x 42, flg. hd., transmission to clutch housing A111F6161S 12 05 Bolt, flg. hd., reverse idler shaft fixing A111F6162S 1 06 Washer, reverse idler shaft fixing A111F6163S 1 07 Oil Seal, gearshift rod A111F6023S 1 08 Rod, gearshift A111F6033S 1 09 Gaiter, gearshift rod A111F6180S 1 10 Washer, filler/level plug, 20mm A111F6166S 1 11 Plug, filler/level A111F6165S 1 12 Washer, drain plug A111E6035S 1 13 Drain Plug A111F6026S 1 14 Sealing Plug, rear of transmission case A111F6168S 1 15 Plug, access to output shaft bearing circlip, 32mm A111F6167S 1 16 Bolt, M10 x 92, flg. hd., transmission to clutch housing A111F6164S 2 17 Sealing Washer, reverse switch A111E6035S 1 18 Reverse Lamp Switch A111F6021S 1 Function Code: 47.03, Page: 1 Function Code 47.03 Transmission Assembly Dep Part Description 20 Remarks Option Part Number Qty Bolt, M12 x 50, flg. hd., transmission to engine A111F6171S 3 21 Screw, M10 x 35, flg. hd., transmission to engine A111F6172S 1 22 Bolt, M12 x 30, flg. hd., transmission to engine A111F6181S 2 23 Screw, M10 x 30, flg. hd., transmission to engine A111F6174S 1 24 Bolt, M12 x 65, flg. hd., transmission to engine A111F6175S 1 25 Bolt, M12 x 90, flg. hd., transmission to engine A111F6176S 2 26 Closure plate, rear A111F6177S 1 27 Nut, flg hd. M12, front/rear closure plate fixing A111F6178S 5 28 Closure plate, front A111F6179S 1 29 Magnet, swarf attraction, transmission case Not iilustrated A111F6100S 1 30 Dowel, clutch housing to gearbox Not illustrated A111F6197S 2 31 Gearbox Oil, Texaco MTF 94 A111F6017V 2.1 lit Function Code: 47.03, Page: 2 46 23 20 21 8 27 24 2 16 4 23 34 22 3 13 28 32 17 28 47 31 1 35 29 19 18 4 33 30 9 25 26 5 6 16 17 10 21 14 7 41 39 40 20 44 14 15 45 12 42 43 11 37 36 41 37 47.05 38 39 40 See 33.05 Service Parts List Function Code 47.05 Gearchange Mechanism, External Dep Part Description 01 Housing, gear lever pivot 02 Gear Lever 03 Remarks Part Number Qty A111F6008F 1 A111F0013F 1 Dust Shield, gear lever A111F0005K 1 04 Screw, self tap., housing to bracket A111F6014F 3 05 Gasket/Spacer, neoprene A111F6010F 1 06 Socket, upper A111F6009F 1 07 Socket, lower A111F6011F 1 08 Knob, gear lever, alloy C111F0002F 1 09 Bellcrank/Pivot Pin Assembly A111F6006F 1 10 Bush, crossover A111F6005F 1 11 Crossgate Cable, gearchange A111F0004F 1 12 Selector Cable, gearchange A111F0003F 1 13 Circlip, type 'E', pivot retention A111E6012H 1 14 Retaining Clip, gearchange A111F6018F 4 15 Edging Strip, rubber B075U6054V 0.13M 16 Boot, gear linkage A082F4149F 2 17 Rod End, gear change A082F6368F 2 18 Tie Rod B111F0028F 1 Includes heatshrink, item 48 Option Function Code: 47.05, Page: 1 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 19 Remarks Option Part Number Qty Locknut A082W3085F 2 20 Washer, flat, M5 x 12 x 1.4 A075W4013Z 2 21 Nyloc Nut, M5 A075W3009Z 2 22 Bracket Abutment, gear linkage A111F0015F R/B C111F0015F 1 23 Screw, M12 x 1.25 x 30 flg. hd. A111W1159F R/B A117W2205F 2 24 Washer, M12 x 23.5 x 2.3 A075W4028Z 1 25 Screw, M10 x 25, hex. hd. A075W1048Z 1 26 Washer, M10 x 20 x 1.8 A075W4024Z 1 27 Pivot Plate Assembly A111F0023F 1 28 Bush A111F6015F 2 29 Washer, M8 A079W4019F 1 30 Nut, M8, full hex. A075W3021Z 1 31 Nut, M8, hex. thin A075W3026Z 1 32 Pivot Shaft, gear linkage A111F0026F 1 33 Crossgate Selector B111F0016F 1 34 Screw, M8 x 45, hex. hd. A075W1043Z 1 35 Washer, wavy, M10 x 15 x 0.16 A111W4167F 1 36 Mounting Bracket, gear selector mechanism C111F0006F 1 37 Spacer, mounting bracket to gear selector A111F0012F 3 38 Screw, M8 x 30, cap hd., bracket to floor A089W7052F 1 39 Washer, spring, M8 A075W4036Z 3 A111F0016F R/B Function Code: 47.05, Page: 2 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 40 Remarks Option Part Number Qty Washer, flat, M8 x 16.6 x 1.4 A075W4020F 1 41 Spacer, gear selector mounting bracket to step plate A111F0032F 2 42 Screw, M5 x 16, hex hd. A075W1085F 1 43 Nut, M5, hex hd., crossgate stop A082W3084F 1 44 Link, gear selector B111F0019F 1 45 Translator Pin, gearbox A111F6019F 1 46 Label, gear change pattern A111U0004F 1 47 Heatshrink Tube, gearlever Part of lever, item 2 A111V6021V As req. 48 Permabond A130, knob to lever Not illustrated A912E7033V As req. Function Code: 47.05, Page: 3 1 16 17 18 19 19 2 20 21 14 15 12 3 4 13 6 5 7 11 10 9 8 47.06 Service Parts List Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 01 Remarks Option Part Number Qty Reverse Selector Fork A111F6143S 1 02 Bolt, M6 x 22.5, flg. hd., selector fix. A111F6144S 2 03 Kit: Interlock Guide/Selector Fork, 3rd/4th gears A111F6156S 1 04 Selector Actuator A111F6146S 1 05 Selector Shaft A111F6147S 1 06 Selector Fork, 1st/2nd gears A111F6148S 1 07 Selector Shaft, 1st/2nd gears A111F6149S 1 08 Selector Shaft, 5th/reverse gears A111F6150S 1 09 Selector Fork, 5th gear A111F6151S 1 10 Gear selector, 5th/reverse gears A111F6153S 1 11 Roll Pin, 5th/reverse selector A111F6154S 1 12 Translator Assembly A111F6202S 1 13 Bolt, M6 x 22.5, flg. hd., translator fix. A111F6144S 1 14 Bolt, special, M8, flg. hd., translator fix. A111F6204S 1 15 Bolt, M6 x 18, flg. hd., translator fix. A111F6203S 1 16 Selector Shaft Guide A111F6198S 1 17 Dowel Bolt, M8 x 24, flg. hd. A111F6199S 1 18 Washer, spring, M6 A111F6014S 1 Function Code: 47.06, Page: 1 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 19 Remarks Option Part Number Qty Steel Ball, detent A111F6201S 2 20 Spring, detent A111F6206S 1 21 Cap Bolt, spring retention A111F6205S 1 Function Code: 47.06, Page: 2 1 2 3 27 11 4 29 5 6 8* 28 30 9* 10* 32 12* 13* 31 14* 17 18 33 34 19 35 20 37** 38** 39** 44 21 22 23 41** 42** 24 25 43** 45 46 53 40 *Part of 7 **Part of 36 ***Part of 49 47 48 50*** 51*** 54*** 52*** 55 56 15 47.07 16 26 Service Parts List Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Oil Guide Plate, input shaft A111F6065S 1 02 Caged Roller Bearing, output shaft A111F6066S 1 03 Output Shaft, 15 teeth A111F6189S 1 04 Thrust Washer, 1.96 mm 1st gear end float adjustment A111F6068S As req. 04a Thrust Washer, 1.99 mm 1st gear end float adjustment A111F6069S As req. 04b Thrust Washer, 2.02 mm 1st gear end float adjustment A111F6070S As req. 04c Thrust Washer, 2.05 mm 1st gear end float adjustment A111F6071S As req. 04d Thrust Washer, 2.08 mm 1st gear end float adjustment A111F6072S As req. 05 Needle Roller Bearing, 1st gear A111F6073S 1 06 1st Gear A111F6190S 1 07 Synchroniser Assembly, 1st/2nd gear Includes items: 8/9/10/12/13/14 A111F6075F 1 08 Synchro Ring, 1st gear Part of item: 7* A111F6076F 1 09 Synchro Spring, 1st gear Part of item: 7* A111F6077S 1 10 Synchro Hub, 1st/2nd gear Part of item: 7 & 11* A111F6078S 1 11 Synchro Hub/Sleeve Assembly Assy. of items: 10 & 12* A111F6109S 1 12 Synchro Sleeve, 1st/2nd gear Part of item: 7 & 11* A111F6079S 1 13 Synchro Spring, 2nd gear Part of item: 7* A111F6080S 1 14 Synchro Ring, 2nd gear Part of item: 7* A111F6081S 1 Function Code: 47.07, Page: 1 Updated 2nd February 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 15 Remarks Option Part Number Qty Thrust Washer, input shaft end A111F6139S 1 16 Oil Guide Plate A111F6140S 1 17 Selective Collar, 2nd gear end float adjustment A111F6082F As req. 17a Selective Collar, 2nd gear end float adjustment A111F6083S As req. 17b Selective Collar, 2nd gear end float adjustment A111F6084S As req. 17c Selective Collar, 2nd gear end float adjustment A111F6085S As req. 18 Needle Roller Bearing, 2nd gear A111F6086S 1 19 2nd Gear, 35 teeth A111F6191S 1 20 3rd Gear, 34 teeth A111F6088S 1 21 4th Gear, 31 teeth A111F6089S 1 22 5th Gear A111F6188S 1 23 Ball Bearing, output shaft A111F6091S 1 24 Circlip, 60mm A111F6095S 1 25 Washer, tongued belleville, M23 A111F6093S 1 26 Lock Nut, M23, LH thread, output shaft A111F6094S 1 27 Roll Pin, reverse idler shaft locking A111F6097S 1 28 Reverse Idler Shaft A111F6096S 1 29 Thrust Washer, reverse idler gear A111F6098S 1 30 Reverse Idler Gear A111F6099S 1 31 Oil Seal, input shaft A111F6024S 1 32 Ball Bearing, input shaft A111F6101S 1 Function Code: 47.07, Page: 2 Updated 2nd February 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 33 Input Shaft 34 Remarks Option Part Number Qty A111F6193S R/B A111F6208S 1 Needle Roller Bearing, 3rd gear A111F6104S 1 35 3rd Gear, 26 teeth A111F6103S 1 36 Synchroniser Assembly, 3rd/4th gear Includes items: 37/38/39/41/42/43 A111F6105S 1 37 Synchro Ring, 3rd gear Part of item: 36* A111F6106S 1 38 Synchro Spring, 3rd gear Part of item: 36* A111F6107S 1 39 Synchro Hub, 3rd/4th gears Part of item: 36 & 40* A111F6110S 1 40 Synchro Hub/Sleeve assembly 3rd/4th gears Assy. of items: 39 & 41* A111F6108S 1 41 Synchro Sleeve, 3rd/4th gears Part of item: 36 & 40* A111F6111S 1 42 Synchro Spring, 4th gear Part of item: 36* A111F6112S 1 43 Synchro Ring, 4th gear Part of item: 36* A111F6113S 1 44 4th Gear, 30 teeth A111F6114S 1 45 Needle Roller Bearing, 4th gear A111F6104S 1 46 Distance Collar, 4th/5th gear A111F6115S As req. 47 Needle Roller Bearing, 5th gear A111F6104S 1 48 5th Gear, 33 teeth A111F6187S 1 49 Synchroniser Assembly, 5th gear Includes items: 50/51/52/53/55 A111F6118S 1 50 Synchro Ring, 5th gear Part of item: 49* A111F6119S 1 51 Synchro Spring, 5th gear Part of item: 49* A111F6120S 1 52 Synchro Sleeve, 5th gear Part of item: 49* A111F6123S 1 53 Synchro Hub/Sleeve Assembly, 5th gear Assy. of items: 52 & 54* A111F6121S 1 Function Code: 47.07, Page: 3 Updated 2nd February 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description Remarks 54 Synchro Hub, 5th gear Part of item: 49 & 53* 55 Option Part Number Qty A111F6122S 1 Ball Bearing, input shaft A111F6124S 1 56 Snap Ring, input shaft, 0.50mm A111F6125S As req. 56a Snap Ring, input shaft, 0.55mm A111F6126S As req. 56b Snap Ring, input shaft, 0.60mm A111F6127S As req. 56c Snap Ring, input shaft, 0.65mm A111F6128S As req. 56d Snap Ring, input shaft, 0.70mm A111F6129S As req. 56e Snap Ring, input shaft, 0.75mm A111F6130S As req. 56f Snap Ring, input shaft, 0.80mm A111F6131S As req. 56g Snap Ring, input shaft, 0.85mm A111F6132S As req. 56h Snap Ring, input shaft, 0.90mm A111F6133S As req. 56i Snap Ring, input shaft, 0.95mm A111F6134S As req. 56j Snap Ring, input shaft, 1.00mm A111F6135S As req. 56k Snap Ring, input shaft, 1.05mm A111F6136S As req. 56l Snap Ring, input shaft, 1.10mm A111F6137S As req. 56m Snap Ring, input shaft, 1.15mm A111F6138S As req. *Only available as synchroniser assembly Function Code: 47.07, Page: 4 Updated 2nd February 2015 9 10 7 10 5 8 9 3 2 1 4 6 2 47.11 Service Parts List Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks 01 Differential Assembly, Without ring gear 02 Option Part Number Qty A111F6040S 1 Ball Bearing, differential A111F6043S 2 03 Roll Pin, differential pinion shaft A111F6044S 1 04 Final Drive Gear, 63 teeth, 4.2 ratio A111F6196S 1 05 Bolt, final drive gear to differential casing A111F6046S 10 06 Shim, 2.5mm A111F6047S 1 06a Shim, 2.6mm A111F6048S 1 06b Shim, 2.7mm A111F6049S 1 06c Shim, 2.8mm A111F6050S 1 06d Shim, 2.9mm A111F6051S 1 06e Shim, 3.0mm A111F6052S 1 07 Pinion Shaft A111F6053S 1 08 Sun/Planet gear, matched set A111F6055S 1 09 Thrust Washer, planet gear, 0.70mm A111F6056S 1 09a Thrust Washer, planet gear, 0.75mm A111F6057S 1 09b Thrust Washer, planet gear, 0.80mm A111F6058S 1 09c Thrust Washer, planet gear, 0.85mm A111F6059S 1 09d Thrust Washer, planet gear, 0.90mm A111F6060S 1 Rover p/n - DBM 711 Function Code: 47.11, Page: 1 Updated 2nd February 2015 Function Code 47.11 Final Drive & Bearings Dep Part Description 09e Remarks Option Part Number Qty Thrust Washer, planet gear, 0.95mm A111F6061S 1 09f Thrust Washer, planet gear, 1.00mm A111F6062S 1 09g Thrust Washer, planet gear, 1.05mm A111F6063S 1 10 Thrust Washer, sun gear A111F6064S 1 Function Code: 47.11, Page: 2 Updated 2nd February 2015 4 3 2 5 1 5 6 4 7 47.15 Service Parts List Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Remarks Part Number Qty Drive Shaft, RH A111D6008F 1 02 Drive Shaft, LH A111D6007F 1 03 Oil Seal, drive shaft, LH A111F6029S 1 03a Oil Seal, drive shaft, RH A111F6030S 1 04 Gaiter Kit, inboard CV joint Including clips and grease A111D6011S 2 05 Gaiter Kit, outboard CV joint Including clips and grease A111D6012S 2 06 Circlip, driveshaft retention in transmission A100R6001F 2 07 Special Tool, seal protector, T000T1390F 1 Used to insert driveshaft Option Function Code: 47.15, Page: 1 Security wheelnut kit See 34.01 1 4 2 60.01 3 Towing eye See 10.31 Service Parts List Function Code 60.01 Tool Kit Dep Part Description 01 Remarks Option Part Number Qty Tool Kit A340V0036J 1 02 Screwdriver, pozi. A340T6004F 1 03 Screwdriver, hex, 3mm A340T6003F 1 04 Tool Bag A340T0002J 1 Function Code: 60.01, Page: 1 2 1 3 60.01a 4 Service Parts List Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks 01 'Tech 1' Diagnostic scanner kit Including cartridge 02 Calibration Cartridge, 'Tech 1' scanner Lotus Esprit 1996 ECU 03 Adaptor Cable, connector lead to DLC 04 05 Option Part Number Qty T000T0896/2 1 Engine Management T000T1307F 1 Connects Tech 1 connector lead to DLC Part of 'Tech 1' Kit T000T1306F 1 Connector lead, 'Tech 1' scanner Connects Tech 1 connector lead to adaptor cable T000T1306F Part of 'Tech 1' Kit T000T1312F 1 Lead, download from Scan 2, red See Service Bulletin 2002/2R Lotus Scan 2 T000T1435F 1 Note: Lotus Scan 2 will replace 'Tech 1' when obsolete, see section 6001b Function Code: 60.01a, Page: 1 7 6 3 4 8 5 2 1 60.01b Service Parts List Function Code 60.01b Diagnostic Equipment, Scan lll Dep Part Description 01 Remarks Option Part Number Qty Lotus Scan lll Kit T000T1467F 1 02 Lotus Scan lll, scanner tool T000T1426F 1 03 Printer T000T1419F 1 04 Transformer, printer or scanner power supply T000T1427F 1 05 Lead, scanner to ALDL connector, red T000T1435F 1 06 Lead, scanner to printer T000T1429F 1 07 Lead, scanner to PC T000T1430F 1 08 Adaptor, transformer to scanner T000T1436F 1 Function Code: 60.01b, Page: 1 80.20a Service Parts List Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 80 81 Remarks Option Part Number Qty B80, Grey Metallic A082B6399F 1 B81, Black Metallic A082B6398F 1 Function Code: 80.20a, Page: 1