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Lotus - Elan - Workshop Manual - (1971)
Summary of Content
Lotus Accessories Elan • Esprit • Elise • Exige • Elise 2 • Exige 2 • Exige S • Elise USA • Europa Lotus Accessories Lotus Cars Ltd Change the rules MAKING YOUR LOTUS UNIQUE TO YOU IS PART OF THE FUN. A Lotus is a car that lends itself to all sorts of degrees of personalisation, so if you want to create a car that’s even more individually and exclusively yours, this brochure is here to help you. We hope you’ll agree it highlights just how easy it is to make your Lotus even more special and unique. Please enjoy the challenge ! Please note: The content of this brochure is for illustrative purposes only. Actual colour and specification may vary from that shown. Lotus Cars reserves the right to discontinue items or change prices and specifications without prior notice. If an item in this catalogue is marked for TRACK ONLY this equipment is intended for use on private property racing tracks only and is not suitable for use on public roads. The fitting of TRACK ONLY equipment may invalidate your warranty. The use of the equipment on public roads may constitute a criminal offence. Accordingly, the purchaser of the equipment and all persons who may use the equipment must ensure that the equipment is not used on any public road. Lotus Cars Limited cannot and does not accept any liability arising directly out of the use of the equipment other than in respect of death or personal injury caused by its negligence. The purchaser’s statutory rights when dealing as a consumer are not affected. Contents Performance Pages 4 - 7 Interior Pages 8 - 19 Exterior Pages 20 - 25 Storage and Protection Pages 26 - 31 Wheels, Brakes and Suspension Pages 32 - 37 Esprit and Elan Accessories Pages 38 - 41 Touch-in Pencils Page 42 Manuals Page 43 Performance Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 1 Front anti-roll bar. Fits on non compliant mountings and gives a higher rate with some provision for adjustment.Recommended with uprated spring and damper units. 2 190PS conversion kit. Includes Catalyst replacement pipe,101 Inlet Camshaft Pulley,Thermostat 82degree & Exchange 190 BHP ECU (ECU surcharge) (track use only) ✪ LOTAC05244 3 Exchange 190bhp ECU (Surcharge Applies) (track use only) Other parts required if upgrading from 177 to 190bhp ✪ A340M6026S 4 Red silicone breather hose to catch tank. Supplied in 1metre lengths. ✪ 5 Red silicone water hose pre 1998 ✪ 6 Red silicone water hose post 1998 7 Red silicone induction hose kit 1.8/VVC pre 1998 8 Inlet camshaft pulley 101 degree for 190bhp conversion (track use only) ✪ A340E0011S 9 82 degree thermostat (track use only) ✪ A340K6007S 10 1 litre alloy breather catch tank (track use only) ✪ A340E6011S 11 Breather Kit (track use only) Breather hose, VAC hose & 5 alloy blanks ✪ A340X6013S 12 Close Ratio Helical Gear Set to fit standard transmission, retaining standard final drive (3.94:1) and providing overall gear ratio’s similar to ‘close ratio’ transmission with 4.2:1 final drive. ✪ ✪ ✪ ✪ LOTAC05224 13 Ultra Close Helical Gear Set. Comprising of the input shaft, all gear pinions and 39 needle roller bearings for 3rd gear. ✪ ✪ ✪ ✪ LOTAC05225 14 Gear Shifter-Sport ✪ ✪ LOTAC05254 15 Oil Cooler Kit. Reduces temperature during competition especially in high ambient. Strongly recommended when using VHPD engine. Gives approx 40-50 degrees of temperature reduction. ✪ ✪ A111K0037S 16 6 gallon alloy fuel tank (track use only) ✪ ✪ A111L0057S 17 Dry battery kit (track use only) ✪ ✪ A111M6078S 18 Isolator switch kit (track use only) To be used in conjunction with dry battery kit. ✪ ✪ A111M6081S 19 Uprated clutch kit (must use with F6000/F6001 gearbox’s) For use with 190bhp engines and ultra close ratio gearboxes. ✪ A340X6008S ✪ A111C0134S ✪ ✪ A111E6383S A111X0002S ✪ ✪ ✪ A111X0003S ✪ A111X6000S Performance Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 4 1. Front anti-roll bar 2. 190 Conversion Kit 12. Close ratio helical gear set 13. Ultra close ratio helical gear set 7. Red silicone induction hose kit 1.8/VVC 14. Gear shifter sport 18. Isolator switch kit 5/6. Red silicone water hoses 5 Performance Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 20 Traction control for 05MY onwards (USA Only) or from 06MY other territories. ECM to be supplied on a exchange bases, Traction Control switch A120M0031F and Decal A120M0032F also required. Please contact your dealer for further details. ✪ ✪ ✪ 21 Transaxle Assembly with LSD for 06MY must only be fitted in conjunction with traction control. ✪ ✪ ✪ 22 Catalyst replacement pipe (stainless steel) (track use only) 23 Catalyst replacement pipe Elise 2001 5 Speed (stainless steel) (track use only) 24 Level 1 sports exhaust (Elise/Exige 6 speed) (track use only) ✪ ✪ LOTAC05334 25 Level 2 sports exhaust (Elise/Exige 6 speed) (track use only) ✪ ✪ LOTAC05335 26 Stainless steel oval pipe kit to fit sports silencer. For 120bhp (Elise 5speed) (track use only) ✪ LOTAC05353 27 Stainless steel round pipe kit to fit sports silencer. For 160bhp/111S (Elise 5 speed) (track use only) ✪ LOTAC05354 28 Stainless steel sports silencer, fits 120/160bhp (Elise 5 speed) (track use only) Requires pipe kit use either item 22 or 23. ✪ LOTAC05352 ✪ ✪ LOTAC05066 ✪ ✪ A120F6261S ✪ LOTAC05286 29 Competition silencer kit for S1 Elise/Exige (track use only) 30 Stainless steel round tail pipe kit (111S). To fit Janspeed Level 2 silencer for S2 Elise (track use only) ✪ LOTAC05429 31 Stainless steel oval tail pipe kit (120bhp). To fit Janspeed Level 2 silencer for S2 Elise (track use only) ✪ LOTAC05428 32 Janspeed Level 2 stainless steel silencer. Fits Elise S2, requires pipe kit use either item 30 or 31 ✪ LOTAC05430 33 Level 2 Janspeed S1 Elise 120/160bhp (track use only) 34 4-2-1 Sports exhaust manifold (5speed) (track use only) Ideal to use with Sports Catalyst LOTAC05378 ✪ LOTAC05379 35 Sports catalyst (Elise 5 speed) (track use only) ✪ LOTAC05378 Performance LOTAC05104 ✪ LOTAC05431 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 6 22. Cat replacement pipe (track use only) 29. Competition silencer kit (track use only) 33. Level 2 Janspeed 26/28. Sports exhaust supersport silencer & 120 pipe kit - oval pipes 24. Level 1 sports exhaust 27/28. Sports exhaust supersport silencer & 160 pipe kit - round pipes 25. Level 2 sports exhaust 34. 4-2-1 sports exhaust 35. Sports catalyst 30/32. Janspeed Level 2 silencer 20. Traction control 23. Catalyst replacement pipe 7 Interior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 1 Roll cage LHD kit (track use only) RAC approved roll over bar. With diagonal bracing for circuit use. Fits to current roll bar. ✪ A111A0245S 2 Roll cage RHD kit (track use only) RAC approved roll over bar. With diagonal bracing for circuit use. Fits to current roll bar. ✪ A111A0246S 3 Window winder handles (non-electric windows)-blue ✪ ✪ ✪ LOTAC05173 4 Window winder handles (non-electric windows)-aluminium ✪ ✪ ✪ B117U0057F 5 Window winder handles (non-electric windows)-retro graphite ✪ ✪ ✪ LOTAC05052 6 Window winder handles (non-electric windows)-retro polished ✪ ✪ ✪ LOTAC05051 7 Window winder handles (non-electric windows)-Satin Black, Exige 8 Window winder handles (non-electric windows)-aluminium with Elise logo 9 Pair of sill pockets-shallow black leather (use if standard carpet fitted) ✪ ✪ ✪ LOTAC05290 10 Pair of sill pockets-shallow black alcantara (use if standard carpet fitted) ✪ ✪ ✪ LOTAC05291 11 Pair of sill pockets-shallow black leather (use if no standard carpet fitted) ✪ ✪ ✪ LOTAC05301 12 Pair of sill pockets-shallow black alcantara (use if no standard carpet fitted) ✪ ✪ ✪ LOTAC05302 13 Handheld fire extinguisher ✪ ✪ ✪ ✪ 14 Plumbed-in fire extinguisher. Competition FIA approved ✪ ✪ ✪ ✪ ✪ Interior A111U0517S ✪ A111U0478S ✪ A111T0002S A111T0004S Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 8 1. Roll cage LHD 3. Window winder handles - blue 4. Window winder handles - aluminium 13. Handheld fire extinguisher 5. Window winder handles - standard alloy 6. Window winder handles - retro graphite 14. Plumbed-in fire extinguisher 7. Window winder handles - retro polished 8. Satin black Exige window winders (pair) 9 Interior 15 Aluminium/Leather gear knob (Elise 5 Speed) Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - ✪ ✪ ✪ ✪ Exige 2 ’04- Elise USA ’04- Europa A117U0085F ✪ ✪ LOTAC05380 16 Aluminium/Leather gear knob (Elise 6 Speed) 17 Gear knob-alloy/blue (Elise 5 speed) ✪ ✪ ✪ LOTAC05171 18 Gear knob-polished (Elise 5 speed) ✪ ✪ ✪ LOTAC05102 19 Gear knob-graphite (Elise 5 speed) ✪ ✪ ✪ LOTAC05069 20 Gear knob-alloy/carbon effect (Elise 5 speed) ✪ ✪ ✪ LOTAC05178 21 Gear knob-Satin black ✪ ✪ ✪ A111U0516S 22 Gear lever gate S1 Elise-polished ✪ 23 Gear lever gate-polished (Elise 5 speed) ✪ 24 Gear lever gate-polished (Elise 6 speed) ✪ 25 Exige gear lever gate-Satin black 26 3 part kit, 6 speed Elise USA (gear lever gate, etched handbrake sleeve with leather/aluminium gear knob) ✪ LOTAC05381 27 3 part kit, 6 speed Exige USA (gear lever gate, etched handbrake sleeve with leather/aluminium gear knob) ✪ LOTAC05424 28 3 part kit, 6 speed Exige (gear lever gate, etched handbrake sleeve with leather/aluminium gear knob) 29 Oil cap cover-polished 30 Satin black Exige oil cap Interior LOTAC05053 LOTAC05360 ✪ ✪ ✪ A111U0518S ✪ ✪ ✪ ✪ LOTAC05358 LOTAC05425 LOTAC05058 A111U0522S Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 10 22. Gear lever gate - polished 26. 3 piece USA Interior set 15/16. Aluminium/Leather gear knob 17. Gear knob - alloy/blue 18. Gear knob - polished 20. Gear knob - alloy/carbon 24. Gear lever gate - polished 29. Oil cap cover - polished 19. Gear knob - graphite 21. Satin black Exige gear knob 25. Satin black Exige gear lever gate 30. Satin black Exige oil cap 11 Interior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- ✪ Europa 31 Cam cover plate-polished LOTAC05059 32 Satin black Exige cam cover plate 33 Handbrake sleeve-polished ✪ 34 Handbrake sleeve-graphite ✪ 35 Handbrake sleeve-blue ✪ ✪ ✪ LOTAC05175 36 Handbrake sleeve-polished ✪ ✪ ✪ A117U0084F 37 Handbrake sleeve-brushed ✪ ✪ ✪ A117U0147F 38 Handbrake sleeve-brushed/engraved ✪ LOTAC05357 39 Satin black Exige handbrake sleeve 40 Door panel fixing kit-polished ✪ LOTAC05024 41 Door panel fixing kit-graphite ✪ LOTAC05063 42 Satin black Exige door panel fixing kit 43 Short heater knob-graphite finish ✪ LOTAC05055S 44 Long heater knob-graphite finish ✪ LOTAC05055L 45 Heater knobs-blue finish (set of 3)-Non A/C ✪ A111U0520S LOTAC05056 LOTAC05057 ✪ Interior A111U0521S ✪ A111U0523S ✪ LOTAC05177 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 12 34. Graphite 35. Blue grey 36. Polished 37. Brushed 38. Satin black 40/41/42. Door panel fixing kit - polished / graphite / satin black Handbrake sleeve 43. Short heater knob - graphite finish 44. Long heater knob - graphite finish 45. Heater knob set - blue 31 (top). Cam cover plate - polished 32 (below). Satin black Exige cam cover plate 13 Interior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa ✪ 46 Speaker cover (pair)-blue (Elise 5 Speed) LOTAC05218 47 Sports holdall ✪ ✪ ✪ ✪ ✪ 48 Elise boot bag-black with logo ✪ ✪ ✪ ✪ ✪ 49 Cargo net, Items also required (4 screw fixings A111W5222F, T anchor A111V6009F) ✪ 50 Cargo net to fit all S2 Elise (includes fixings) (as supplied in some option packs) 51 RHD alloy passenger footrest kit ✪ ✪ 52 LHD alloy passenger footrest kit ✪ ✪ 53 CD Case black leather ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05287 54 CD Case black leather (carbon effect) ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05288 55 CD Case black alcantara ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05289 56 Boot interior tidy. Locates by using self stick velcro ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05321 ✪ A117V0051F LOTAC05133 Interior A111V6008F ✪ ✪ ✪ A117U6011F B111A0101J B111A0102J Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 14 46. Speaker cover - blue (Elise 5 speed) 50. Cargo net 56. Boot Interior Tidy 47. Sports holdall 51/52. Alloy passenger footrest kit. 53/54. CD Case - black leather (top) / black leather, carbon effect (bottom) 15 Interior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa ✪ ✪ ✪ ✪ 57 Seat belt comfort pads - black (pair) ✪ ✪ 58 Driver’s seat fitting kit (track use only) ✪ ✪ A111V0297J 59 5-point harness adapter kit (one seat) (track use only) ✪ ✪ A340U6005S 60 6-point race harness (track use only) ✪ ✪ A111U0378S 61 4-point harness belt RH will require harness bar ✪ ✪ ✪ ✪ A122V0050F 62 4-point harness belt LH will require harness bar ✪ ✪ ✪ ✪ A122V0049F 63 Harness bar, required to fit 4-point harness ✪ ✪ A111A0304F 64 Mounting sleeve for harness bar, 2 required ✪ ✪ D111A0306F 65 Retaining bolt for harness bar, 2 required ✪ ✪ A075W2061Z 66 S2 Harness bar, required to fit 4-point harness ✪ ✪ A122A0032F 67 Washer (2) required for S2 harness bar ✪ ✪ A122A0033F 68 Retaining bolt (2) required for S2 harness bar ✪ ✪ A116W5272F 69 Lotus steering wheel - black/red provides increased grip and feedback for the driver. ✪ ✪ 70 Removable steering wheel kit (red leather) (track use only) Momo steering wheel can be removed to aid vehicle entry and exit whilst increasing vehicle security. Also places wheel closer to the driver which some people prefer. ✪ ✪ ✪ ✪ A111H0026J 71 Removable steering wheel kit (black leather) (track use only) Momo steering wheel can be removed to aid vehicle entry and exit whilst increasing vehicle security. Also places wheel closer to the driver which some people prefer. ✪ ✪ ✪ ✪ A111H0027J 72 Tailgate stay kit, Exige ✪ LOTAC05320 Interior A111H0022J LOTAC05241 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 16 69. Lotus steering wheel 71. Removable steering wheel kit 61. 4-point harness belt 60. 6-point race harness (track use only) 57. Seat belt comfort pads 72. Tailgate stay kit 17 Interior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 73 Elise 111S Black footmat set RHD ✪ LOTAC05034 74 Elise 111S Grey footmat set RHD ✪ LOTAC05038 75 Elise 111S Black footmat set LHD ✪ LOTAC05039 76 Elise 111S Blue footmat set LHD ✪ LOTAC05040 77 Elise 111S Green footmat set LHD ✪ LOTAC05041 78 Elise 111S Red footmat set LHD ✪ LOTAC05042 79 Elise 111S Grey footmat set LHD ✪ 80 Exige footmat set RHD - Black ✪ LOTAC05084 81 Exige footmat set RHD - Blue ✪ LOTAC05085 82 Exige footmat set RHD - Red ✪ LOTAC05086 83 Exige footmat set LHD - Black ✪ LOTAC05087 84 Exige footmat set LHD - Red ✪ LOTAC05089 85 Embroidered over footmats RHD 5 speed (with carpet) - Black ✪ LOTAC05331 86 Embroidered over footmats LHD 5 speed (with carpet) - Black ✪ LOTAC05332 87 Embroidered over footmats RHD 6 speed (with carpet) - Black ✪ ✪ LOTAC05350 88 Embroidered over footmats LHD 6 speed (with carpet) - Black ✪ ✪ LOTAC05351 89 Footmat set-Elise RHD - Black ✪ LOTAC05002 90 Footmat set-Elise RHD - Blue ✪ LOTAC05004 91 Footmat set-Elise LHD - Black ✪ LOTAC05006 92 Footmat set-Elise LHD - Blue ✪ 93 Footmat set USA Elise only - Black 94 Custom Trim Brochure 95 Road Angel Compact ✪ ✪ ✪ ✪ ✪ LOTAC05392 96 Road Angel Navigator ✪ ✪ ✪ ✪ ✪ LOTAC05393 LOTAC05043 Interior LOTAC05008 ✪ LOTAC05368 LOTVS05083 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 18 74. Elise 111S grey footmat set RHD 80. Exige footmat set RHD - black 85-88. Embroidered over footmats 89. Elise footmat set RHD - black 95. Road Angel compact 96. Road Angel navigator 19 Exterior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 1 111S front grille ✪ A111B0485K 2 Front/rear grille set ✪ LOTAC05061 3 Non locking fuel cap. Reduces weight of standard component ✪ ✪ A111L0043S 4 Elise smoked repeater lens ✪ ✪ A111M0150S 5 1/4 turn fastener kit - Elise 5 speed 6 Bulb and fuse kit 7 H7 bulb upgrade kit (S2 Elise/Exige Main beam) 8 ✪ ✪ ✪ H4 bulb upgrade kit (S1 Elise headlamp) ✪ ✪ 9 H1 bulb upgrade kit (S2 Elise/Exige dip beam, including S1 Auxiliary lamps) ✪ ✪ 10 Polycarbonate rear screen (track use only) ✪ LOTAC05307 ✪ ✪ ✪ ✪ ✪ ✪ ✪ Exterior LOTAC05345 LOTAC05346 LOTAC05347 ✪ ✪ ✪ LOTAC05348 A111B0368S Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 20 1. 111S front grille 3. Non locking fuel cap 2. Front/rear grille set 4. Elise smoked repeater lens (pair) 5. 1/4 turn fastener kit - Elise 5 speed 10. Polycarbonate rear screen 6 & 8. Bulb and fuse kit / H4 bulb upgrade kit 9. H1 bulb upgrade kit 21 Exterior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa ✪ ✪ ✪ ✪ ✪ ✪ 11 Lotus windscreen decal 12 Etched glass effect rear window decal ✪ ✪ LOTAC05145 13 Etched glass effect wing miror decal set (pair) ✪ ✪ LOTAC05146 14 Decal set - etched glass effect. Comprises of rear window and wing mirror decals ✪ ✪ LOTAC05154 15 Alloy sill & front clam etched plate set (3 part) ✪ ✪ LOTAC05336 16 Elise hard top kit (primed) (cars post Vin 3332) GFRP hard top (replaces soft top) for all-weather conditions and improved security. For cars prior to VIN 3332 use additional soft top kit A111B0692S ✪ A111B0512S 17 Motorsport rear wing GFRP Rear wing gives balanced front/rear downforce ✪ A111B0568J 18 Motorsport rear wing Carbon/GFRP Lightweight version of GFRP rear wing ✪ A111B0569J 19 Sill plates - polished ✪ LOTAC05060 20 Satin black Exige sill plates 21 Fuel Flap Assembly ‘Lotus’ engraved ✪ LOTAC03000 Exterior A111U0519S ✪ LOTAC05386 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 22 11. Lotus windscreen decal 13. Etched glass effect - wing mirror 14. .Etched glass effect - decal set 19. Sill plates - polished 18. Motorsport rear wing - carbon 16. Elise hard top kit 17. Motorsport rear wing 23 Exterior Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 22 LED Lamps (Euro) Outer ✪ ✪ A120M0034F 23 LED Lamps (Euro) Inner ✪ ✪ A120M0035F 24 LED Lamps (Federal) Outer, Elise/Exige ✪ ✪ A121M0028F 25 LED Lamps (Federal) Inner, Elise/Exige ✪ ✪ A121M0029F Exterior Note, when retro fitting LED lamps other electrical harnesses may be required. Please consult your dealer for further clarification. ✪ ✪ ✪ ✪ ✪ ✪ 26 Tyre valve cap set 27 Elise S2 wiper blade - standard ✪ LOTAC05364 28 Elise S2 wiper blade - premium ✪ LOTAC05365 LOTAC05062 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 24 22-23. LED lamps (EURO) inner / outer 26. Tyre valve cap set 24-25. LED lamps (Federal) inner / outer 27. Elise S2 wiper blade - standard 28. Elise S2 wiper blade - premium 25 Storage and Protection Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- 1 Battery Conditioner/Trickle charger ✪ ✪ ✪ ✪ 2 Solar battery trickle charger/universal power supply ✪ ✪ ✪ ✪ 3 Elise S1 Hard top storage bag ✪ 4 Elise S2 Hard top storage bag (short roof) ✪ 5 Mud flap front - left ✪ 6 Mud flap front - right 7 Locking wheel bolt set 8 Exige S1 Locking wheel nut set 9 Headlamp assembly cover LH 10 11 Elise USA ’04- ✪ Europa ✪ LOTAC05139 ✪ LOTAC05325 A111B6165S ✪ LOTAC05316 ✪ ✪ A117B0171F ✪ ✪ ✪ A117B0172F ✪ ✪ ✪ B117G0043F ✪ LOTAC05083 ✪ ✪ B111U0327F Headlamp assembly cover RH ✪ ✪ B111U0328F 1.5mm headlamp cover LH (non 111S) Fits standard clamshell ✪ ✪ C111U0327F 12 1.5mm headlamp cover RH (non 111S) Fits standard clamshell ✪ ✪ C111U0328F 13 Clear polycarbonate front chin guards. Fits to Elise S2 lower front clamshell mouldings to protect from stone chips. Fixings and fitting instructions included. ✪ ✪ Storage and Protection LOTAC05361 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 26 1. Battery trickle charger 2. Solar trickle charger 3. Elise S1 hard top storage bag 4. Elise S2 hard top storage bag (short roof) 7. Locking wheel bolt set 5. Mud flap 8. Locking wheel nut set 9. Headlamp assembly cover 13. Clear polycarbonate front chin guards 27 Storage and Protection Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - 14 Vinyl stone chip protection kit. Self adhesive decals applied to provide added protection to the paintwork. 15 Vinyl stone chip protection kit. Self adhesive decals applied to provide added protection to the paintwork. 16 Vinyl stone chip protection kit. Self adhesive decals applied to provide added protection to the paintwork. 17 Vinyl stone chip protection kit (20 pieces) ✪ 18 Shower cape car cover (long soft top) ✪ 19 Shower cape car cover (short soft top) ✪ 20 Shower cape Elise S1 ✪ 21 Showerproof car cover including storage bag ✪ 22 Dust cover S2 Exige 23 Dust cover fts all S2 Elise variants Exige 2 ’04- Elise USA ’04- ✪ Europa A111B0574S ✪ A111V0627S ✪ LOTAC05327 ✪ LOTAC05147 LOTAC05322 ✪ Storage and Protection LOTAC05323 LOTAC05324 ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05319 LOTAC05318 ✪ LOTAC05317 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 28 19. Shower cape car cover (short soft top) 15. Vinyl stone chip protection kit 21. Dust cover S2 Exige 16. Vinyl stone chip protection kit 23. Dust cover 29 Storage and Protection Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 24 Elise weighted protective cover - front clamshell ✪ ✪ LOTAC05222 25 Elise weighted protective cover - rear clamshell ✪ ✪ LOTAC05237 26 S1 Elise protective body cover. Protective rear cover and liner for bodywork, for use when conducting vehicle maintenance. 27 Exige protective workshop cover set - front and rear 28 Universal sill cover. Protects vehicle sills in workshop environment ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05338 29 Re-Useable interior protection kit, includes seat covers, foot mat covers, steering wheel, handbrake lever and gearlever covers. ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05342 30 Lotus windscreen washer fluid (250ml) ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05384 ✪ LOTDS00816 ✪ LOTAC05339 Storage and Protection Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 30 24. Elise weighted protective cover - front clamshell 25. Elise weighted protective cover - rear clamshell 29. Re-useable interior protection kit 27. Exige protective workshop cover set 30. Lotus windscreen washer fluid 31 Wheels, Brakes and Suspension Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 1 Uniball toe-link assembly for forged rear uprights ✪ B111D0127S 2 Uniball toe-link assembly. Direct replacement for production assembly to cope with increased loads associated with slick tyres (alloy uprights). ✪ A111D0127S 3 Track use chassis brace kit. For cars used on closed circuits and will fit all Toyota powertrain cars. 4 Cross-drilled brake disc. Recommended for competition use with slick tyres. Withstand higher temperatures generated when using engines with power exceeding 150bhp. 5 Cross-drilled brake disc. 6 Front pad set (track use only) (Motorsport) Pagid competition brake pads providing increased stopping power for circuit use. ✪ ✪ A111J0150S 7 Rear pad set (track use only) (Motorsport) Pagid competition brake pads providing increased stopping power for circuit use. ✪ ✪ A111J0151S 8 Front pad set (cast iron disc’s)(lead free) ✪ ✪ ✪ ✪ B117J0084S 9 Rear pad set (cast iron disc’s)(lead free) ✪ ✪ ✪ ✪ B117J0085S 10 Goodridge brakehose kit. Contains 4 braided hoses. 11 Brake fluid-DOT 4 (500ml) ✪ ✪ ✪ LOTAC05377 ✪ A111J0141F C117J0031F Wheels, Brakes and Suspension A340J6000S ✪ ✪ ✪ ✪ ✪ ✪ LOTAC05385 Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 32 2. Uniball toe-link assembly 6. Front pad set 3. Track use chassis brace kit 8. Front pad set 5. Cross-drilled brake disc 9. Rear pad set 11. Brake fluid 10. Goodridge brakehose kit 33 Wheels, Brakes and Suspension Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 12 Alternative Roadwheels - front Forged/Silver (6 speed only) ✪ ✪ ✪ A117G0124H 13 Alternative Roadwheels - rear Forged/Silver (6 speed only) ✪ ✪ ✪ A120G0019H 14 Alternative Roadwheels - front 16 Spoke High Power Silver (6 speed only) ✪ ✪ ✪ LOTAC05382 15 Alternative Roadwheels - rear 16 Spoke High Power Silver (6 speed only) ✪ ✪ ✪ LOTAC05383 16 Standard wheel in black - front 5.5J x 16 (5 speed only) ✪ ✪ ✪ D117G0024H 17 Standard wheel in black - rear 7.5J x 17 (5 speed only) ✪ ✪ ✪ D117G0025H 18 111S six spoke OZ wheel rear ✪ A111G0012F 19 111S six spoke OZ wheel front ✪ A111G0013F 20 Road wheel 7J Silver (rear) ✪ A111G6027S 21 Road wheel 5.5J Silver (front) ✪ A111G6026S 22 Road wheel 7J Grey (rear) ✪ A111G6029S 23 Road wheel 5.5J Grey (front) ✪ A111G6028S 24 Race wheel 8J Silver 5 spoke (rear) Wider for improved grip levels (track use only) Recommended to use with 225/45 tyres. ✪ A111G6031S 25 Race wheel 6J Silver 5 spoke (front) Wider for improved grip levels (track use only) ✪ A111G6030S 26 Race wheel 8J Grey 5 spoke (rear) Wider for improved grip levels (track use only) Recommended to use with 225/45 tyres. ✪ A111G6033S 27 Race wheel 6J Grey 5 spoke (front) Wider for improved grip levels (track use only) ✪ A111G6032S 28 12 spoke wheel front ✪ A111G6040F 29 12 spoke wheel rear ✪ A111G6041F Wheels, Brakes and Suspension Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 34 12-13. Alternative road wheels - front 14-15. Alternative road wheels - front 16-17. Alternative road wheels - rear 18-19. 111S six spoke OZ wheel 26-27. Road/Race wheel set - grey 28-29. 12 spoke wheel 35 Wheels, Brakes and Suspension Elise ’96 -’99 Exige ’98-’99 Elise 2 ’00 - Exige 2 ’04- Elise USA ’04- Europa 30 Front tyre 195/50R15 82V A038-R ✪ A111G6048F 31 Rear tyre 225/45R16 89W A038-R ✪ A111G6049F 32 Winter tyre (front) ✪ 33 Winter tyre (rear) - Elise 5 speed ✪ 34 Winter tyre (rear) - Elise/Exige 6 speed ✪ ✪ ✪ A120G6001S 35 A048 road tyres (rear) must be used with sport suspension options due to increased grip and need for greater stability. ✪ ✪ ✪ B117G0131L 36 A048 road tyres (front) must be used with sport suspension options due to increased grip and need for greater stability. ✪ ✪ ✪ B122G0131L 37 Advan Neova tyre righthand front ✪ LOTAC05260 38 Advan Neova tyre lefthand front ✪ LOTAC05261 39 Advan Neova tyre righthand rear ✪ LOTAC05262 40 Advan Neova tyre lefthand rear ✪ LOTAC05263 41 Yokohama AD07 225/45 R17 91W - Rear ✪ ✪ A121G0006L 42 Yokohama AD07 175/55 R16 80W - Front ✪ ✪ B121G0007L 43 Yokohama C Drive tyres - Rear ✪ LOTAC05402 44 Yokohama C Drive tyres - Front ✪ LOTAC05401 45 Suspension enhancement kit. To enhance vehicle refinement and for owners of S1 Elise to enjoy the suspension developments on Elise S2. ✪ A111C0148S 46 Motorsport spring and damper kit ✪ A111C0138S 47 Sports suspension spring and damper kit for all Toyota powertrain Elise. Standard on S2 Exige. ✪ 48 Super Sport suspension kit. To provide owners of 6-speed Elise/Exige the oppertunity to fit track optimised suspension now offered as ‘Super Sport’ factory build option. The Bilstein dampers include adjustable spring platforms and 10 position combined damping adjustment. Remote reservoirs included on front dampers. ✪ ✪ ✪ A117G0119S A117G0121S ✪ ✪ LOTAC05432 ✪ LOTAC05433 Wheels, Brakes and Suspension Always check with your Lotus dealer or Lotus Cars Limited regarding tyre suitability prior to purchase or fitment. Note: The model year columns are to be used as a guide only and may differ depending on the accessory. Please also be aware that other parts may be required to fit your chosen accessory so please clarify with your dealer before placing an order. 36 46. Motorsport spring and damper set 32-34. Winter tyre 48. Suspension enhancement kit 35-36. AO48 road tyres 37-40. Advan Neova tyre 41. Yokohama AD07 225/45 R17 91W 43. Yokohama C drive tyres 37 Esprit and Elan Accessories 1 Anti-chip film (car set) Elan A100B2485S 2 S2 wheels Elan A100G6026L 3 Mat set - grey Elan LOTAC00029 4 Dust cover Elan LOTAC00076 5 Elan Turbo silencer Elan J100S0008F 6 Elan Turbo stainless silencer Elan LOTAC05434 7 Intermediate stainless exhaust pipe - Elan Turbo Elan LOTAC05435 8 Stainless steel downpipe - Elan Turbo Elan LOTAC05436 9 Esprit dust cover Esprit LOTAC00077 10 Showerproof car cover Esprit LOTAC00079 11 Carpet mat set - antracite Esprit LOTAC00013 12 Esprit V8 carpet set - black Esprit LOTAC05010 13 Esprit V8 carpet set - red Esprit LOTAC05011 14 Esprit V8 carpet set - blue Esprit LOTAC05012 15 Esprit V8 carpet set - green Esprit LOTAC05013 16 Esprit carpet set - blue Esprit LOTAC05027 17 Esprit carpet set - green Esprit LOTAC05028 38 Esprit and Elan Accessories 3. Elan mat set - grey 7. Intermediate stainless exhaust pipe 8. Stainless steel downpipe 4. Dust cover 10. Showerproof car cover 2. S2 wheels 5. Elan Turbo Silencer 6. S2 Elan Turbo Silencer 39 Esprit and Elan Accessories 18 OZ Esprit rear wheel (optional) 10Jx18 (Nova) as fitted to 2002 Model Year Esprit A082G6125L 19 OZ Esprit front wheel (optional) 8.5Jx17 (Nova) as fitted to 2002 Model Year Esprit A082G6126L 20 Front discs (pair) - Esprit V8 grooved/dimpled Esprit LOTAC05363 21 Red Stuff front brake pad set - V8 Esprit to use with grooved/dimpled disc’s Esprit LOTAC05366 Our Lotus Current Engineering team along with Bilstein have developed a series of replacement springs and dampers to fit a range of Esprit models. If your Esprit model is not shown below then please contact your Lotus dealer for further information. 22 Esprit V8 replacement front Bilstein dampers (pair) Esprit LOTAC05397 23 Esprit V8 replacement rear Bilstein dampers (pair) Esprit LOTAC05398 24 Replacement front springs - Esprit V8 to use with Bilstein replacement dampers (LOTAC05397) Esprit LOTAC05399 25 Replacement rear springs - Esprit V8 to use with Bilstein replacement dampers (LOTAC05398) Esprit LOTAC05400 26 4 Cylinder Esprit front Bilstein dampers - 85 Model Year onwards Esprit LOTAC05404 27 4 Cylinder Esprit rear Bilstein dampers - 85 Model Year onwards Esprit LOTAC05405 For replacement springs (4 cylinder Esprit) please contact your Lotus dealer for part number confirmation. 40 Esprit and Elan Accessories 20. Front discs 18. OZ Esprit rear wheel 21. Red stuff from brake pad set 41 Touch-in Pencils 1 Ardent Red 2 Saffron 3 Magnetic Blue 4 Aztec Bronze 5 Aubergine Touch-in Pencils B94 A082B6400F 28 Medina Green Metallic B106 A082B6416F 29 B100 A082B6410F 30 B99 A082B6409F 31 B102 A082B6412F 32 Touch-in Pencils B18 A082B6301F 55 Teal Blue B96 A082B6406F Palicio Purple Metallic B19 A082B6302F 56 Atlantic Blue B97 A082B6407F Azure Blue Metallic B20 A082B6303F 57 Storm Titanium B98 A082B6408F Lotus Racing Green Metallic B21 A082B6304F 58 Aztec Bronze B99 A082B6409F Aluminium B22 A082B6305F 59 Magnetic Blue B100 A082B6410F 6 Racing Green B86 A082B6388F 33 Ruby Red Metallic B23 A082B6306F 60 Electric Blue B101 A082B6411F 7 Starlight B93 A082B6402F 34 Bronze B24 A082B6307F 61 Aubergine B102 A082B6412F 8 Bordeaux B95 A082B6405F 35 Chrome Orange B25 A082B6338F 62 Silver Mica B103 A082B6413F 9 Nightfall B105 A082B6415F 36 Saturn Silver B26 A082B6339F 63 Blue Mica B104 A082B6414F 10 Storm Titanium B98 A082B6408F 37 Electric Green B27 A082B6340F 64 Nightfall B105 A082B6415F 11 Arctic Silver B92 A082B6396F 38 Deep Purple Metallic B28 A082B6341F 65 Saffron Yellow B106 A082B6416F 12 Monaco White B01 A082B6294F 39 Racing Green B29 A082B6342F 66 Glacier White B107 A082B6417F 13 Black B02 A082B6295F 40 Inferno B30 A082B6343F 67 Graphite B108 A082B6418F 14 Calypso Red B03 D075B6264F 41 Pacific Green B31 A082B6344F 68 Krypton Green B109 A082B6419F 15 British Racing Green B04 D082B6146F 42 Charcoal B33 A082B6345F 69 Polar Blue B110 A120B6040S 16 Norfolk Mustard B05 A082B6296F 43 Steel Blue B34 A082B6346F 70 Aspen White B113 A120B6028S 17 Aqua Blue B06 A082B6309F 44 New Aluminium B35 A082B6350F 71 Solar Yellow B114 A120B6029S 18 Silk Red B07 B082B6310F 45 Midnight Blue Metallic B42 A082B6308F 72 Silver B115 A120B6030S 19 Pacific Blue B08 D082B6173F 46 Bugatti Blue Metallic B46 A082B6335F 73 Autumn Gold B116 A120B6031S 20 Silver Frost B09 D082B6091F 47 Juvarra Ivory Metallic B57 A082B6334F 74 Canyon Red B117 A120B6032S 21 Steel Blue B10 A082B6311F 48 Nautillus Blue Metallic B61 A082B6347F 75 Chilli Red B118 A120B6033S 22 Midnight Blue B11 B082B6125F 49 Titanium Metallic B62 A082B6348F 76 Racing Green B119 A120B6034S 23 Ibiza Blue B12 A082B6312F 50 Lotus Racing Yellow B63 A082B6349F 77 Laser Blue B120 A120B6035S 24 Metallic Black B13 A082B6313F 51 Atlantis Blue Pearl B78 A111B6203F 78 Storm Titanium B121 A120B6036S 25 Metallic Green B14 A082B6314F 52 Starlight Black B93 A082B6402F 79 Graphite Grey B122 A120B6037S 80 Phantom Black B123 A120B6038S 26 Empire Green Metallic B16 A082B6299F 53 Ardent Red B94 A082B6400F 27 Mica Yellow B17 A082B6300F 54 Bordeaux B95 A082B6405F 42 Touch-in Pencils Manuals 1 Elan 62-73 X036T0327J 2 Europa (all models) A046T0327J 3 Elan +2 (all models) X050T0327J 4 Elite/Eclat (all models) A075T0327J 5 Esprit S1/S2 A079T0327J 6 Esprit S3/Turbo 80-87 A082T0327J 7 Esprit 88 onwards B082T0327J 8 Esprit selection EMG C082T0327J 9 Esprit selection EMH D082T0327J 10 Esprit/Elan electrical F082T0327J 11 Esprit section JF G082T0327J 12 Esprit section WA/WC J082T0327J 13 Esprit 93 onwards K082T0327J 14 Esprit section EMM L082T0327J Parts List 1 Elan 62-63 X036T0325J 2 Europa S2 X046T0325J 3 Elan +2 X050T0325J 4 Europa Twin Cam A074T0325J 5 Elite/Eclat A075T0325J Esprit S1/S2 A079T0325J 15 Esprit section JG M082T0327J 6 16 Excel A089T0327J 7 Esprit S3 81-87 B085T0325J 17 Elan M100 - general A100T0327J 8 Esprit Turbo 80-87 E082T0325J 18 Elan section EMJ B100T0327J 9 Esprit 88-92 L082T0325J 19 Elan section EML D100T0327J 10 Esprit USA 83-87 D082T0325J 20 Elan section EMK C100T0327J 11 Esprit 93 onwards M082T0325J 21 Elan section WB E100T0327J 12 Esprit V8/GT3 N082T0325J 22 Elise series 1 A111T0327J 13 Excel E089T0325J 23 Elise series 2 A117T0327J 14 Elise series 1 A111T0325J 24 Elise/Exige 6 speed General Maintenance A120T0327J 15 Elan 90 onwards G100T0325J 25 Elise/Exige 6 speed Engine manual 1 B120T0327J 16 340R A340T0325J 26 Elise/Exige 6 speed Engine manual 2 C120T0327J 17 Elise series 2 A117T0325J 27 Elise/Exige 6 speed Transmission D120T0327J 18 Elise/Exige 6 speed A120T0325J Manuals 43 LOTDS05185 Lotus Cars Ltd Change the rules