Ford - Transit - Workshop Manual - 2012 - 2016

Part No. 19060550RC FORD SUPPLIERS OF TOWBAR WIRING KITS FOR THE UK Transit / Tourneo Custom V362 12/12 Transit Van V363 03/14 05/16 05/16 Transit Chassis Cab V363 03/14 05/16 Only vehicles with high-spec trailer preparation Electric wiring kit for towbars / 7-pin / 12N / 12 Volt / ISO 1724 Fitting instructions IMPORTANT! This electric kit has to be installed by a professional workshop or a suitably qualified person. The installation instructions must have been read and fully understood before the start of any installation. Please contact the hotline shown in the footer should you have any questions! Make sure that the vehicle is approved for operation with a trailer by the manufacturer! Check that the electric kit and vehicle data correlate and are definitely compatible with each other! Following installation of the electric kit, the installation instructions must be kept together with the vehicle's service documents! They contain important information for any repeated diagnosis or activation processes that may be necessary in future! All warranty claims will be forfeited if the electric kit or components contained therein are used incorrectly or modified. When driving without a trailer or load carrier, any adapters that have been used must always be unplugged from the socket. In the case of trailers or load carriers without rear fog lights, an unqualified function of the electric kit cannot be guaranteed in some cases. In such cases, please retrofit rear fog lights on the trailer! We can assume no warranty or guarantee for technical and electrical modifications or software updates carried out by the vehicle manufacturer following the initial commissioning of the electric kit and which, for example, may lead to malfunctions in the trailer socket or its peripheral equipment! Depending on the type of trailer module used in the electric kit, interaction with the vehicle's electrical system may be limited or even impossible. The error memory inside the module cannot be accessed with the specific diagnostic system of the vehicle manufacturer. Error logs relating to the trailer mode that are generated during a test process with the vehicle manufacturer's diagnostic system are sometimes due to an incorrect activation for the trailer mode. We recommend an analysis of the vehicle's error memory and possibly the repair of all listed faults before the start of the installation! possibly disconnecting the trailer module from the lead set and re-starting the diagnosis process! limiting troubleshooting in the event of malfunctions to a max. of 0.5 hours and then contacting our hotline! The trailer socket must be tested with a real trailer or load carrier. Trailer testers must have load resistors. Simple diode test plugs are not suitable for a proper test of all functions! Subject to changes with respect to design, equipment, colour and error. All of the data and illustrations are without obligation. The English text in these installation instructions is binding! 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 1/10 Pin-out T ools 3x 3x 10x 15x 4-8 3-4, 9-15 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 2/10 SYMBOL EXPLANATION left (58-L) respectively right (58-R) tail light cigarette lighter / accessory socket 12 V stop light (54) / high mounted, third stop light (54) loudspeaker / buzzer P turn signal indicator left Park Distance Control switch / source of function turn signal indicator right everse Reverse B+/30 B+/30 20A rear fog light(s) Connect together reversing light(s) Disconnect Permanent power supply / 13pin socket, chamber 9 Look at / See further information charging wire for trailer battery / 13pin socket, chamber 10 Look carefully at selected area trailer / trailer recognition Present / Occupied / OK Permanent current power supply Not present / Not occupied / Not OK Ground or Earth (31) left ground connection battery terminal lug right positive connection battery terminal lug acoustic indication fuse / fuse capacity 20 Ampère attention / important advice Tools - + o C o C ATTENTION! The vehicle's cooling capacity may have to be increased when retrofitting a trailer coupling! You must observe the manufacturer's instructions!! MANUAL ATTENTION! In order to avoid mal-functions and damage to the vehicle’s electrical system the earth terminal must be disconnected from the vehicle’s battery before starting work! Both the trailer module and the vehicle’s control unit for the electrical system can be damaged during work on the data bus connections if the battery is not disconnected! Please pay attention to the manufacturer’s instructions when disconnecting and reconnecting the vehicle’s battery! 1 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 3/10 Tools 2. 1. 1. 1. 3. 4. 2 3 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 4/10 BK 8-pin BK 8-pin BK 16-pin BK 16-pin 4 GB D E BK Black Schwarz Negro Noir RD Red Rot Rojo Rouge F I P NL DK N S Nero Preto Zwart Sort Svart Svart Rosso Vermelho Rood Rød Rød Röd CZ H Musta Cerná Fekete Czarny Punainen Cervená Piros Czerwony FIN PL GN Green Grün Verde Vert Verde Verde Groen Grøn Grønt Grön Vihreä Zelená Zöld Zielony OR Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranzová Narancs Pomaranczowy VT Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violetti Fialová Ibolya Fioletowy PK Pink Pink Pink Rose Rosa Cor-de-Rosa Paars Pink Pink Rosa Pinkki Ruzová Rózsaszín Rózowy BL Blue Blau Azul Bleu Blu Azul Blauw Blå Blått Blå Sininen Modrá Kék Niebeski YL Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gult Gul Keltainen Zlutá Sárga Zólty WT White Weiss Blanco Blanc Bianco Branco Wit Hvid Hvitt Vit Valkoinen Bílá Fehér Bialy BR Brown Braun Marrón Brun Marrone Marrom Bruin Brun Brunt Brun Ruskea Hnedá Barna Brazowy GY Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grått Grå Harmaa Sedá Szürke Szary 5 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 5/10 1 = BK/WT 2 = WT 7 = GY/BK 2 6 7 3 3 = BR 6 = BK/RD 1 5 4 5 = GY/RD 4 = BK/GN CLICK 6 ISO 1724 Socket configuration / Maximum power output Belegung der Steckdose / Maximale Ausgangsleistung 1/L BK/WT 21W 2 WT 42W 3/31 BR 4/R BK/GN 21W 5/58-R GY/RD 52W 6/54 BK/RD 63W 7/58-L GY/BK 52W 8 7 CAN-DATA WIRE GN 5-pin SIL ICO NG REA SE GN GN Important! Please note informations in picture 1! 9 Option 1 10 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 6/10 Option 2 6mm 1. 3. 2. 11 3. 1. 2. 12 4. 4x click! 5. 13 SIL ICO NG REA SE GY 2-pin 14 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 7/10 OPTION 1 OPTION 2 15 everse MANUAL 16 90500004 17 Set up trailer operation FORD Service-Testers IDS Module programming • Programmable parameter • Vehicle configuration parameter • Vehicle configuration • Upload the vehicle configuration file • Modify the vehicle configuration file • Parameter 20: Trailer module 7-p/13-p socket • Parameter 76: Trailer operation 18 OPTIONAL Trailer Simulator for 7- and 13-pin Sockets TRAILER INDICATOR evers e Daue anen rstro t powe m r supp PIN Perm 9 Part-no. ly Lade Char leitun ging traile wire g PINr battery for 10 50400521RC LED 20 19 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 8/10 SETUP LOCK ON 1. 2. 1x Ignition ON 3. P P 4. 21 Optional: Adapter socket 62400001 7-pin 13-pin 23 22 P P 24 87061029 / 10.05.2016 © ConWys AG MANUAL 25 Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 9/10 Diagnosis function of control LEDs F OF GN RD No CAN-Data = Standby / Sleepmode Ignition OFF GN LOCK ON Ignition ON GN LOCK ON Ignition ON CAN-Data Wire PIN 13+14 GN RD ON LOCK 3. RD 1x max 60 sec. or Ignition ON 1. PIN 1 2. RD B+/30: PIN 2 oder/or 4 LOCK ON /31: Ignition ON Indicator failure detection and lamp substitution if the trailer indicators fail The failure of a single or on both trailer indicators will be shown depending on the type of vehicle and electric kit installed as follows: • Increase in the flashing frequency • Text message in the Display / combi-instrument • Activated control lamp for light failure • Audible warning via Buzzer or Voice-Message If an indicator fails the left or right rear light compensates the faulty indicator by flashing at the correct frequency! ( lamp substitution). Lamp substitution scenario with active indicators and bulb- or LED fault on trailer: All tail lights of the trailer will flash in the normal indicator frequency to give attention to the following traffic! 87061029 / 10.05.2016 © ConWys AG Right Connections (UK) Limited Unit 503, Queensway Business Park Hadley Park, TELFORD, Shropshire TF1 7UL Sales: +44 0195 260 8750 Technical: +44 0195 260 8938 Fax -UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 10/10