BX2803
2014-15 Fiat 500L
Trekking/Easy/Pop/Lounge
Installation Instructions
Attachment Tab Height: 15”
Serial Number
Attachment Tab Width: 23”
Please read BOTH these Installation Instructions and the General Instructions prior to
installing or operating this equipment.
1. Blue Ox® towing products and accessories are
intended to be installed by Blue Ox® Dealers
who are familiar with our products and have the
equipment and knowledge necessary to do “fit
work”. If needed, Blue Ox® Dealers can be found
at www.blueox.com or by contacting our Customer
Care Department at (402) 385-3051.
Bolt Torque Specifications
Torque in Foot-Pounds for Inch Bolts
2. Many Blue Ox baseplates are designed to
use existing holes and hardware to mount the
baseplate to the towed vehicle. Even though bolts
are there, do not assume they are adequate for
baseplate mounting. Always use the hardware
supplied in the hardware kit and existing hardware
as specified in the installation instructions.
®
Bolt Size
Grade 5
Grade 8
1/4”
10
14
5/16”
19
29
3/8”
33
47
7/16”
54
78
1/2”
78
119
5/8”
154
230
3/4”
257
380
Bolt Torque Specifications
Torque in Foot-Pounds for Metric Bolts
If the front of your vehicle looks different than
this, please contact us at (402)385-3051.
Reference your vehicle owner’s
manual for manufacturer’s towing
specifications.
405-0359 Rev A
Page 1 of 7
!
Bolt Size
Grade 8.8
Grade 10.9
6MM
6
8
8MM
16
22
10MM
31
40
12MM
54
70
14MM
89
117
16MM
161
230
18MM
222
318
WARNING
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
1/26/15
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
Instruction Notes: The fascia and horn are removed and reinstalled for the baseplate installation.
Some drilling and trimming is required.
Place all components that are removed on a flat, sturdy surface. All items will be reinstalled unless
otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the
baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to
compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.
Drill a hole according to the tail
light wiring kit instructions.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective
covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly
before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the
manufacturer’s warranty.
• Be sure to use Loctite® Red on all bolts before tightening. Tighten all bolts according to the
torque chart provided.
• Dealer or installer be certain the user receives these instruction sheet.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can
cause unseen damage and using it again could result in more damage or serious injury. DO NOT
use the baseplate if it is damaged or missing parts.
405-0359 Rev A
Page 2 of 7
1/26/15
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
Tools Required
Large Vise Grip
Flat Screwdriver
Utility Knife
Phillips Screwdriver
Torque Wrench
Drill
Tape Measure
Loctite® RED
13/32” Drill Bit
10MM Socket
15MM Socket
9/16” Socket
T27 Torx
6
BREAKAWAY
SWITCH
5
14
12
1
10
2
4
3
13
9
11
4-PIN
CONNECTOR
8
7
6-PIN
CONNECTOR
14
Item No.
Part No.
Description
Qty.
1.................................61-4978..............................3/8”-16 Whiz Nut w/ 14” Wire...........................................6
2.................................61-7249..............................BX2803 Baseplate............................................................1
3.................................62-3468..............................Attachment Tab Assembly with Hole................................2
4.................................101-5822............................4 Way Connector Adapter................................................2
5.................................102-7056............................Breakaway Bracket..........................................................1
6.................................201-0050............................1/4”-20 x 3/4” Hex Head Bolt, Grade 5, ZP......................1
7.................................201-0192............................#10-32 1/2” Round Slotted Head Screw...........................2
8.................................201-0443............................3/8”-16 x 1” Hex Head Bolt, Grade 5, ZP.........................6
9.................................201-0979............................#12-14 X 1” Self Drilling Screw, ZP..................................2
10...............................201-0654............................#10-16 x 1” Self Drilling Screw, ZP...................................1
11................................202-0047............................#10-32 Hex Nut................................................................2
12...............................202-0102............................1/4”-20 Hex Nylon Nut, ZP...............................................1
13...............................203-0054............................#10 Lock Washer, ZP.......................................................2
14...............................Existing...............................Existing Bumper Bolts......................................................6
15...............................226-0046(not shown).........Class III Safety Cables.....................................................2
16...............................229-0359(not shown).........3/8” Quicklink, ZP.............................................................2
17...............................290-0437(not shown).........Black Cap Plug Receiver..................................................2
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of
replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade
5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/
or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized
vehicle will void the warranty.
405-0359 Rev A
Page 3 of 7
1/26/15
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
Using a T27 Torx, remove the six (6)
screws from the top edge of the fascia.
There are three (3) on each side.
3.
Using a Philips screwdriver, remove the
ten (10) screws from the underside of the
fascia. There are four (4) on each corner
and two (2) in the middle.
2.
In the wheel well, using a Phillips
screwdriver, remove the two (2) screws
from the outer edge (white). Then using a
T27 Torx, remove the screw from the top
outer edge (gray).
4.
Unsnap the fascia from each side. Unplug
all electrical connections, then pull the
fascia forwards from the vehicle.
405-0359 Rev A
1.
Page 4 of 7
1/26/15
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
On the bumper horn, using a 15MM
socket, remove the three (3) bolts (white).
Then using a 10MM socket, remove the
one (1) nut. Do this on both sides of the
vehicle. The bumper horns will not be
reinstalled, but the existing bolts will be
reused.
6.
Trim the plastic shrouding around the
radiator as shown. Do this on both sides
of the vehicle.
7.
Using a 10MM socket, remove the nut
from the horn bracket on the passenger
side and move the horn aside.
8.
Slide the baseplate onto the vehicle.
Secure in place with the six (6) existing
bolts (white). There are three (3) on each
side and fully tighten all hardware.
Using a 13/32” drill bit, drill the six (6) holes
thru the frame (gray). There are three (3)
on each side. Install six (6) 3/8”-13 x 1”
bolts into the holes with 3/8” wire nuts on
the inside of the frame and fully tighten all
hardware.
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1/26/15
5.
405-0359 Rev A
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
9.
On the passenger side, reinstall the horn
to the existing stud.
10. Attach the permanent baseplate safety
cables to the provided convenience link on
the baseplate. The photo above shows the
recommended installation of the cables to
frame of vehicle. Additional options may
interfere with suggested mounting; in this
case, secure the cables to a solid piece of
the frame as described in the instructions
included with the permanent baseplate safety
cables. Be sure the safety cables do not rub
against any hoses or moving parts. Do this
on BOTH sides of the vehicle.
11. Optional: If installing a breakaway,
measure over 5-1/4” from the slot on
the driver side of the bumper. Screw the
bracket to the bumper with the #10-16 self
tapping screw. Install the breakaway to the
bracket with a 1/4”-20 bolt and lock nut.
405-0359 Rev A
12. On the backside of the fascia, remove the
wiring from the clip (white) and trim the
inside edge of the fascia as shown. Do
this on both sides of the fascia.
Page 6 of 7
1/26/15
BX2803
2014-15 Fiat 500L Trekking/Easy/Pop/Lounge
Installation Instructions
14. Hold the fascia as close to its original
position, mark and trim the fascia around
the convenience links and attachment
tabs. Reinstall the fascia.
CUSTOMER SERVICE COMMITMENT
Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime
with our products. Our team is here to assist you with any questions you may have regarding the
performance of your product. Simply call (402) 385-3051 and you can speak with our customer care
team.
Additionally, please visit our website to see which rallies our Destination America team will be
attending. For a nominal fee, our service technician will service your towing system to ensure it’s in
proper working condition. Also, as a commitment to our customers, should you visit our factory, you
can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour.
Again, thank you for being our customer and for the confidence you have shown in the performance
of our products. It is because of customers like you we enjoy the success we have today.
© 2015 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: (402) 385-3051
Fax: (402) 385-3360
www.blueox.com
405-0359 Rev A
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1/26/15