Chevrolet - Chevy Trucks - Owners Manual - 1955 - 1959

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Summary of Content

CHEVROLET MOTOR DIV#SION GENERAL MOTORS CORPORATJON TRUCK INSTRUCTION MANUAL The Trwk Wtruction Manual illustrates the requPremente mcesaary for the f h l msambly a! truck models. It is arranged In nectionmcorresponding Mclore- ly am mew to the Uniform g r b Claesifl~ationGroups to which tbe compwnt pprts and aasemblisn are assigned at the time of release. Letton 0 contains an index to the nrioua sectlow M well M miscelhneoua cfrarta Pnd lMtrucilo~. Index drawings are provided at the be@mdng of section9 where warranted. h s e m b l y Instructlona for Regular Production Options follow the production aectiona, and a numerical index Ia prwlded ior those ahwm. 'J!hia manual has been designed to provide the latest information to the user. I t 1s therefore Imperative that additions and revislorn be inserted inthe tr proper placelr and that eupreeded aheets be removed and deetroyed. Two nymbols are used in the nmn-I a 0 &stgaptea note refarancem &mipates chartpa NOTE: Par torqw apcLticatlone, refer to 3117100 TorqW btruetion bland. Reproduced with permission of General Motors Corporatlon GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSiON GENERAL INDW SECTION 1 CAB WELDlNG CAB PETAIL WELDING INstFRII(3T60N INDEX (BTD. CAB) CABDETAIL WELDMGWMCTMNINDEX (31~1) CAB DETAIL WELDINGINETRUCTIONMDEX (C. 0. E. CAB). F/FACE AND W/SHELD COWL WEWIING INSTRUCmNWDEX SHEET NO. .............. 1-00 ..;................ 4.00 ........... 3.00 1-00 ........ PAHEL AND SUBURBAN BODY DETAIL WEWINGMSTRUCTEONINI~EX.................................... 5.00 CAB FINAL WELDING INSTRUCTION .....................................2s. oo ......... ,. ................................. as. w CAB WELDING CEFECMNG INSTRUCTION INDEX (STD. CAB) .....................................................40.01 CAB WELIIING CRECKING MBTRUCTION IND&X (C.O. E. CAB). ...................................................40.02 ~ D E X(ETD.AND srar CAW). CAB FINAL WELDING ll?&TRUCTEON INDEX (c.o.E.CAB). CAB ASSEMBLY CAB FINAL M E M B L Y INSTRUCTION ..........................41-00 INDEX(STD. CAB AND W/SI-IIELDCOWW CAB FINAL M E M B L Y M-RUCTION XNDEX(C.0.E. CAB) CAB AND BODY FINAL AMEMBLY LNSTE1UCTmN mDEX(S124) ........................................... .................................................... SIDE DOOR $WE: DOOR WSTRUCTIONINDEX (mD.CAB) SIDE ~ o IN~RUCTIOEI o ~ NEX 42.00 43.00 69.00 ....................... .................... 10. 00 (c,0.E. CAB} PANEL AND SUBURBAN PANEL BODY ASSEMBLY AND FINAL W E WING W ~ R U C INDEX T ~ (9105) PANEL BODY ASSEMBLY AND FINAL WED1NG ....................................... 84.00 .................................. 05.00 ....................................... 86.00 ............................................... 07.00 INJ3EX (3100-3116). ............................................... 98.00 REAR M30R PISTRUCTION MDEX (5105-3108-3805). ................ 111.00 115. INsTRUCTION INDEX (3106-9110) PANEL BODY ASSEMBLY AND FMAL WELb3MG I N ~ R U C T I O NINDEX (9805) PANEL BODY FINAL MSEMBLY WSTRUCTmN INDEX (31054805) PANEL BODY FINAL ASSEMBLY INSTRUCTION ............................ ...................118.00 END GATE MSEXJCTJON IPIDEX (3116) REAR UPPER DOOR INSTRUCTWN m E X (3 116) M) PLATFORM AND PICK-UP ........... PLATFORM ASSEMBLY INSTRUCTION INDEX (SB08-3608) PLATFORM ASSEMBLY INSIXZICTION INDEX (38083809-41084100-6108-6109) 120.00 ............~....~.....,.......,.... 121.00 PUTFORM AmYBLY MFTRUCTXOH JP(DEX (4408409 -5M85409-6408-6400) PICK-UP BOX ASSEMBLY AND MOUNTING MSI'RUCTION INDEX(SlO4) PICK-UP BOX ASSEMBLY AND YIOUNTMG INSTRUCTION MDEX (3124). PICK-UP BOX ASSEMBLY AND MOUNTENG mCrr~UCTloPrWDEX(8204-3804) PICK-UP BOX ASSEMBLY AND MOUNTMG INSTRUCTIoN INDEX (3804) ................................. ............. 122.00 ......................................12B,00 ......................................1SO. 00 .................................131.00 ...................................... 132.00 f EALING CAB SEALER INSTRUCTEON IMlEX (ALL CABS am, W/SHIELD COWLS) ......................................... PANEL AND BIIBURBAN BODY SEALER WSTRUCTBH INDEX ......................................................... I I -REF. I DATE FIM, REVLSlON RECORD AUM. 112.00 TRUCK INSTRUCTION MANUAL DRAWN CHECKED SECT. DATE DR. CK. 130.00 - -0 PAW No. 12-1-54 3728900 HEEf 1.00 - CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON UNIT INCLUDES MODELS AND USAGE z MATCHED LOCK U M T NO. = 1 I P, mP- I ' w I W I 1 - I ~ ( W 1 w 1 1 -00 1 1 rmnmrr,mm,n S W S ~ ~ S ~ S F ~ S CGDED WITH m m m c o d f ~ m a ~ ~ MODELS ALL LOCK AND KEY INSTRUCTION - NAME . . DATE CYM. REVISON RECORD A W . DR. CK. TRUCK INSTRUCTION MANUAL REF. DRAWN DATE PART No. 12-1-54 - CHECKED 3720900 KCT. SHEEI J. R. 0 2.00 - CHEVRQLET MOTOR DtVlSlON GENERAL MOTORS CORPORATION I. STORAGE AND HANDLING TEMPERATURE OF ALL 8IWRAGE FACILlTIES MUST BE REGUMTED TO ASSURE A CEMENT TEM PSRATURE OF APPROXIILMTELY 720 AT USE. CEMENT 5684952 MUST NOT BE EXPOSED TO TEMPERATURES OF LESS THAN 450 AT ANY T M E AFTER MANUFACTURE. CEMENT 3606010 MUST NOT BE KEPT IN m G E LONGER THAN 80 DAYS. 2. PREPARATION FOR USE: ANY SKIN OR FILM DEVELOPED ON SURFACE OF ANY CEMENT IN I T S CONTAINER MUST BE REMOVED. CEMENT MUST BE THOROUGHLY W D TO A UNIFOFUd CONSLSTENCY IMMEDUTELY PRIOR TO USE. ADDt TION OF SOLVENT IS PROHIBITED. 3. APPLICATION XN PRODUCTION SURFACES ON WHICH CEMENTS ARE TO BE APPLIED MUST BE ABSOLUTELY CLEAN. CEMENTS S095016 AND 3084952 MAY BE APPLLED BEFORE CAB ENTERS DRYING OVENS. ALL OTHER CEMENTS MUST BE APPLIED AFTER CAB LEAVES DRYING OVENS. 4. CLEAN-UP FINISHED SURFACES AND EQUXPMENT EXCESS CEMENT 5695016 MUST BE REMOVED MMEDIATELY W H A DRY CLOTH. IF ABSOLUTELY NfCESSARY A SMALL AMOUNT OF THMNER 3899116 MAY BE USED, (EXTFLEME CARE MUST BE OBSERVED WHEN USING THIS SOLVENT BECAUSE PT IS DELETERIOUS TO PAXNT, TOXIC AND MFWLMMABLE. ) ALL OTHER CEMENTS MAY BE REMOVED WlTH SOLVENT 3686622. ALL TRACE OF W)LVENT LN PRODUCTION EQUrPlldENT MUST BE REMOVED PRIOR TO RE-USE. 5. ASSEMBLY OF WEATHERSTRIP TO lXR3R WEATHERSTRIP SHALL BE POSITIONED 90 PROPER AND FULL CONTACT IS MADE WITH THE WEATHERSTRrP RETAINER AND THE CORNERS OF THE WEATHERSTRIP SHALL BE CEMENTED AND HAVE FULL CONTACT WITH THE CEMENTING SURFACE ON FIRST APPLICATION. THE CORNERS SHALL BE VIGDEIOUSLY ROLLED IMMEDIATELY AFTER ASSEMBLY TO WOR. SEE SECTlON 1, SHEETS 89.00 AND 83.00. THE ROLLING TOOL MUST BE HELDAT THE PROPER AHGLS M FORCE THE CEMENTMG SURFACE OF THE STRlP MTO CONTACT WITH CEMENT ON THE DOOR, APPLYmG MOST OF THE PRESSURE IN THE DZRECTION OF THE FACING. A SECOND ROLLING, EXACTLY THE SAME AS THE FIRST IS TO BE PERFORMED 10 TO 20 MINUTES AFTER THE FIRST OPERATION. CAB DOOR SHOULD FtEMAIN OPEN UNTlL AFTER TEE SECOND ROLLING OPERATION HAS BEEN PERFORMED. 8. WCATION OF BUTT JOINTS OF WEATHERSTRIP gEIALL APPEAR UNDER WEATHERSTRIP RETAINER. MODELS ALL GENERAL lNSTRUCTlONS FOR USE OF CEMENT NAME 1 1 I DATE FTM. RW1410H RECORD AUTH. DR. W. TRUCK lNStRUCTlON MANUAL REF. DRAWN ATE PARTHO. 12-1 -54 - CHECKED 3720900 - SECT. 0 I WEE? 4.00 GENERAI. MOTORS CORPORATION CHEVROLET MOTOR DIVISION THE BEST WORKMCi VISCOSITY OF AkL SEALMG MATERUM 18 ACHIEVED AT A TEMPERATURE OF 72 F. STORAGE OF THESE WTEBULS SHOULD BE REGUWTED TO ASSURE AVArWLBnITY OF A HtJFFICLENT QUANTITY, AT THIS TEMPERATURE, TO MAWTAM PRODUCTION. BEALING COMPOUNDS 9703155 AND 3721806 ARE HEAT CURING MATERULS WHICH SHOULD NOT BE KEPT IN STORAGE I&NGER THAN 80 DAYS, NO& AT ANY TIME BE EXWSED M TEMPERATURES IN EXCESS OF 80 P IDEAL STORAGE TEMPERATURE FOR THESE MATERIALS IS 70%~ OR LESS. 3 PREPARATION ANY FILM OR EKIN DEVELA3PED ON EXPOSED SURFACES OF THEBE MATERIALS MUST BE REMOVED PRIOR TO USE. ALL SEALING COMWUNDS MUST BE MKED M A UNlFORM CONSLSTANCY IWMEDIATELY P m R TO USE. ADDITION OF ANY W)LVEHT TO ANY SEALMG COMPOUND IS PROHIBITED, APPLICATION S SURFACE ON WHICH SEALERS ARE TO BE APPLIED MUST BE COMMERCIALLY CLEAN AND FREE FROM ANY FOREIGN SUBSTANCE. SEALERS BHOU LD BE APPLIED AS WLIDWS RELATSVE TO PAINT BAMNG OVENS: NOTE: ALL SEALERS EXCEPT 3703155 WHEN USED TO SEAL THE AIROUTLET M THE PLENUM CHAMBER AND S80B224, MUST BE APPLIED AFTER CAB WASH. 3686683 UNDERBODY COATING MUST BE APPLIED AFTER PRIME AM3 FINLSH WHEN USED AS A SEALER I CLEANMG THINNER 3686622 MAY BE USED FOR CLEANMG UP MISAPPLIED SEALlNG COMPOUND & EQUIPMENT USED FOR APPLICATION. CLEANED EQULPMENT MUST BE THOROUGHLY CLEANED&DRYOFSOLVENTBEFORE I3EiNGRETURNEDTO USE. MODELS ALL GENERAL INSTRUCTIONS FOR USE AND HANDLING OF SEALING COMPOUNDS > NAME TRUCK INSTRUCTION MANUAL DRAWN CHECKED KCT. REF. 6-17-55 BATE 1 . NOTE REVISED RMYON RECORD WM. 2110 AUTH. . DCMDA1E DR. CK. - 5812 4-28-55 PART No. 3720900 -. 0 WEET 4.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS ALL SHOCK ABSORBER COLOR CODE INSTRUCTION HAM€ TRUCK 1NSTRUCTION MANUAL OR AWN REF. -DATE DATE DM. REWSlON RECORD AUTH. DR.] CU. CHECKED R.R, 5812 PART No. 2-16-55 3720900 SECT. R.C. 0 . SHEET 5.00 CHEVROLET MOTOR DlVlSlON 2-00 (3S0) 4502 LEFT WHEEL GENERAL MOTORS CORPORATION NOTE: EACH STEERING KNUCKLE STOP BOtT MUST BE ADJUSTED TO PERMIT TURN FROM NEUTRAL THROUG44 AN ANGLE AS NOTED IN REAR DIRECTION BEFORE KNUCKLE STRIKES STOP I BRAKE W G E BOLT MODELS 4100 4400 4502 WHEEL TURN ADJUSTMENT INSTRUCTION GENERAL MOTORS COIPORAnOH BUMPER BRACKET BRA= MAm CY MM IA! - - MAKE U N I ELECTRICAL W I S Maumm TO sme M ~ E R METER VHm urn.--' Lm-mm BUMPER B M C X S 7 lPRMLI TBs COKUECTOR 3 m TO TAlI LAMP 8mB MEMBER O*: LXTEHSWNOW ams TOnRMLPtPB TU D O ~ E C ~ R MODELS 31W StOl mam w. LOCATION REF€RENCE iN5TRUmON nm - LO. CHIVROLfi MOTOR DIVISION ~MO~O~CORKIILAT~ON CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION - M&IM BRAKE UHTI M W E * WAKE UNLI SIP. 4 l W 04m arw R P.0.4100 1100 ; L FUEL LINES WCTltlCAL UNCI a 372b4PO CUP CUP 3714127 L L S I I 7 CUP 4100 blw 0FAcm-r(R.P.0. I HOI: MAY^ PIPE ASIIMILI "A "A" ~ I Pown H : - 41W W 570, AND *'l" ..E..{CIw W" AMP "A"{ - UW It. P. 0. bL00 61(10 6100 510. IlM 4440 R.P.O. b elm Mm b , m Cltg? (A. P.0.I MODELS 4 l W +100 blDO blOO b M a-K r l l P LocAflGN REFERENCE 1NSTRUCTlON LO. sm, ~ CHEVROLET MOTOR DIVISION PAOHTBRAU A W E COhWBETOR TO FUEL PUY - GENERAL MOTORS C3RPORATION TO CHECK VALVE AHD CoNNPcrnn PWH U A I E W E S SZP.b Irn 6 ~ osoo ~ 1 II. P. &.."#I MAN nunme UNE5 m E L LINE C m 61M-EM-8590 STD, 4100-4400 K P.0. CWCI ~ b 0 u ~ t -TM m 1st314 a BMm PteP T a c COMieCWR cur 3msw CUP %nos CUP - HOT€! "*" BII*ME PIPE ASSEMBLY BEmtlH POINTS : A N D "8" 4100 um %TO. .,*. .,c- "D" ..l..{4tm MW R. P. 0 blW bMO d5W 510. "8" A N 0 " € 341" a. P. 0 . 6100 W 6SW STD. darn um 4 1 m w00 1sm 41OZ-41M*4112 410¶-6LM-O112 TAIL IAYP8UPWKP uoa+uos&ia TAIL W I P SUPWRT MOa-e4a-MII CUP LOCATtON REFERENCE INSTRUCTION 4lDO 44M bIW m 6sm r.n. #A. CHEVROLET MOTOR DIVISION Itt UlLn laDP - CROLbldET MAIM BRAKE W E 5 a m c m fLECrPICAL W E 5 37ZQpU CUP 411314 CUP 8-2 5 m 5 CUP CLIP LOCATION REFERENCE INSTRUCTION L ucm lr r o . 7 6 MWEU Urn IIW d. LO. CflEVROLET MOTOR DIVISIOH Ow(R*L MOTORS CORPORATION ---To TAU - - PIPE - -MAR WHT IE: FOR CUP WCATIDN INFORMAIION F I I O M lNrH UNF kUYWARD 5 E I SHEW 11.00 LYFE. mAmJ3 m -m R uawr UHES urrB MODELS w WAKE W S 6 L K R I C I L WE$ ~ 1 - OP msern* ammas DuI~I* CUP CUP LOCATION REFERENCE INSTRUCTlOH LALa I3MWW cur mwns w lvlp In. I . 0 . on. CHEVROLET MOTOR DlVlSlON -ERN MOTOR5 CORKIRATDON -?uutHU BMCILgT ( R P.O. M W M A K E UUU arCRlCI1 UNES Ifuw cur IlllW alc 43lJU W a TSP COMstCTOA CUP LOCATION REFERENCE INSTRUCilON IWW ROUND W YPLR B M C E EU? -3- E cur Moo- - gm I~DD U C R GENERAL MOTORS CORPORATIOM CHEVROLET MOTOR DIVISIOH L D C I P l L t A R ~ L Y ' m ~ OUTER PANlL tWTAtJCRON mmmrs.m PLKHUW 'POP P M B L TO PLEHUY-/ S m K PANEL UlsMcUCrrON skmlmI.W .awn 11.00 TO PLgWUY SfJPDtPANKL m U C T Y ) H m e PMCL ImSTRlJCTWT -..- -WTrp U M CAB DETAIL WELDING INSTRUCTION IND€X 1 I N O E ALL WSTRUOlONS E W E 0 W m ' A I E AfPUCAW? LEO PANEL AND SUWRBAH -I=. 5 1 PANEL AHD SUWIRBAN EODY WELOWS WsTRUrnON W W I THSrRUYlrn PMDL rnKUBLT I0 a w l TOP PANEL MaEmaLY M8rRVCIX)R 11.00 /- .-KT mi7 mC -- m L NAME - ILT. " TRUCK IHSnUFnOH MANUAL DRAWN W.Y. OAR Alrm Y IIIM;C PILUR TO PLgMlM BlUCP r r : z N P A N E L o* 0: Ma tz-1-w C H m M. H.Y.M. K W M 1 M 1.00 WEVROLEt MOTOR DIVISION M CHEVROLET MOTOR DIVISION P-B GENERAL MOTORS CORPORATION PANEL FlrOOR PANEL W O R OPENING STEP BRACE TO FLOOR PANEL ASEMBLX S l l l S S 7 F-R rnKMBLY MHEL AUXILIARY SEAT REMFORCEMENT ASSEMBLY TO F-R PANEL ASREMBLY MSTRUCTmN SEAT ADJUSTER REWFORCEMENT A99EMBLY ? m R PAMEL REMrnRCrn FIDOR PAEiBL ASSEWBLY IN W R OPENING STEP REAR FILLER PANEL TO CROSS S L L ASSEMBLY INSTRUCTION SHEET SK-1.10.2 NOTE: APPLICABLE WELDING INSTRUCflONS ARE SAME AS SYD. CAB EXCEPT AS NOTED REFER TO STD. CAB DETAIL WELDING INSTRUClION INDEX FOR LiSTiNG OF SIMILAR INSTRUCTIONS MODELS 3105 313116 3805 (AS NOTED) PANEL AND SUBURBAN BODV DETAIL WELDING INSTRUCTION INDEX NAME TRUCK INSTRUCTION MANUAL DRAWN REF. CHECKED W. . DATE WM. RlW9ON RECORD AUM. DR. PART No. DATE a. R. 12-1-54 3720900 H.V. M. SECT. 1 5HEET 5.00 CHEVROLET MOTOR DIVISION GfNERAL MOTORS CORPORATION 5715502 W/-LD WIPER Y O M R YO-G BRACKST ASSEWBLT 3'117277 RADIO RECEIVER MOZlNTPlG B U C K TOP PANEL INSTRUMBHT PANEL TO DASH BRACE ASSEMBLY 9716180 L. D. CBECMNG INSTRUCTWN POR IDCATION OF PART SPOTWELD 13 P U C E PLEHUY TOP PANEL PLENUM SmE PANEL (SEE SEALER SECTION) 1564507 CLIP 1. I 8 8 TO FEllONT OF D m (OUTSmE OF METAL) MODELS NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. AND R. D. AND L.D. ALL CAB (EXCEPT 5000) WlSHlELD COWL. PANEL DETAIL WELDING JNSTRUCTION NAME - 4-5-55 DATE TRUCK [NSTRUCTION MANUAL REF. 8 WAS SPOTWELD 4 PLACES '7 REDRAWN 1SYM.I REVMOM RECORD 882 1 AUTH. DRAWN DC. DR. CK. CHECKED E. B. DATE PART Na. 12-1-54 3720900 H.V. M. KCr. I SHEET 6.00 i CH EVROLEf MOT OR DIVISION GENERAL MOTORS CORPORATION PLEhTM TOP PANEL WATER DEFLECTOR -.-A --. - - 3716153 L.H. HINGE PILLAR TO P U N U M SWTWELD 12 PLACES (SEE SEALER SECTION) ! DASH BRACE ASSEMBL (SEE SEALER SECT VlEW IN DIRECTION FORWARD HALF OF AREA LKSIDE OF AIR DUCTS MUST BE FREE OF SWTWELD VlEW IN DIRECTION WATER DEFLECTOR 3716187 L. H. 3716188 R. H. / STICKING OF AIR OUT-, LET VALVES. R.H. VlEW NOTE: CONDITIONS SHOWN (EXCEPT 5000) ARE TYPICAL OF L.H. AND R.H. EXCEPT AS NOTED A t 1 CAB, W/SHIELD COWL, INSfDE OF METAL @ DETAIL WELDING INSTRUCTIONS I NAME VIEW D -.F. V.,, PANEL AND SUBURBAN MODELS %-- , . TiZGCY INSTRUCTION MANUAL w 5-23-55 2-9 -55 DAE 3 2 NOTE ADDED XOTE REVISED 1 I IDCATIN& VIEW ADDED WM. REVISION RECORD 1367 1 DC REF. VM 7080 AUM. DR. DRAWN DATE a. ' i'dtCLFD J. P. PART Ho. 12-1-54 3720900 H. V: M: SECT. 1 SHEET 7m00 CHEVROLEf MOTOR PlVlSlQN GENERAL MOTORS CORPORAPlW ' G M OR ARC WELD. .THIG AREA IN ADDITION TO WELD SPECIFIED 571QQ43lfbONT FEHDER TCI COWL BRhCKET rRRWWLT 6 GAS OR ARC AS SHORN BOTH SIDES WELD BPOTWELD 2 PWLCES DUST DEFLECTOR 3721955 5121056 L.H. R. H. VIEW IN CIRCLE 'B COWL 8mE PANEL 3111916 L.H. 9711816 RH. NOTE: CONDITIONS SHOWN. ARE TYPICALLOF 1.H. AND RA. A l l CAB, EXCEPT lsooo WjSHIELD COWL, PANEL AND SUBURBAN MODELS DETAIL WELDING INSfRUCTIOM CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON MODELS ALL CAB (EXCEPT 50001 W/SHIElD COWL, PANEL AND SUBURBAN MODEL5 NOTE: CONDlTlONS SHOWN ARE TYPICAL OF L.H. AtiD R.H. DETAIL WELDING INSTRUCTIONS I 1 1 NAME - TRUCK INSTRUCTION MANUAL REF. DRAWN PART Ne. DATE DATE SYM. I RECORD ALIYH. OR. ff. CHEaED J. p . - 12-1-54 3720900 SECT. H. V. M , 1 WEE1 9.00 CHEVROLET dOTOR DIVISION *- - GENERAL MOTORS CORPORATION 1 CROSS SILL C U P SUPPORT TO R.H. CROSS SILL ASSmBLY nw IN a ~ c uA \ \ mTbE i LD 10 PLACES 3719330 R.D. 3711906 R.H. PANEL M FPQh'T CROSS 9 L t ASSEMBLY SPOTWELD 9 EP FIMNT FILLER PANEL NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R H . MODELS blL CAB, (EXCEPT 5000) DETAIL WEDING S P O T ~ T L 4~ PLACES P a L m smE F a L E R PANEL TO FROhT CROSS SILL ASSEMBLY @ WISHIELD COWL, PANEL AND SUBURBAN MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 8 W W E t 1 3 4 PLACES ]DUST DEFLECTOR 0 . DRfLL Is2 nu. mu AT m M L Y - U E N HOLE M DUST DEFLECTOR AS TEHPLATL HMGg PILtAIl S m E IffrLkR P m L PLmm 8lDE PANEL BPQTWELD 11 PIACES HMGE PILLAR SIDE FILLER TO PLENUM m E PM$L. VIEW IN DIRECTION OF ARROW t SHEEr 1 1.m) MODEtS A U CAI rrxcEn m-7-1 W/SHIELD COWL. PANEL AHP S r l B I I R M N O n A l L WELDING CHEVROLET MOTOR DIVISION - 1 GENERAL MOTORS CORPORATION L PLENUM TDP PANEL SPOTWELD 5 PWLCES PLENUM TOP PANEL TO MNGE PILLAR ASSEMBLY MNGE PILLIUI ASSEWLY 3722701 L * R + ~CAB ~ MODELS ~ FRONT FEN ANELG, SUBURBANS N I W,'SHIELD ~ COWLS 3725222 R. ?I. 3726031 L.H. 3105-3106 3726032 R H. 3116-5805 SOLDER WIPE 2 . 5 " NOT NECESSARY TO GRIND GAS OR ARC W EW GRIND SMOOTH - < , ' ,,-- SWTWELD 20 PLACES PLENUM S E E PANEL TO HIKGE PILLAR ASSEMBLY PANEL ASSEMBLY W N T C R D B SLLL ASSEMBLY STEP FRONT FILLER PANEL PLENUM SLDE PAKEL SWTWELD 5 PLACES STEP FRONT FILLER PANEL M HINGE PILLAR ASSEMBLY NOTE: CONDITIONS SHOWN ARE TYPICAI. OF L.H. AND R.H. SPOTWELD 6 PLACES FRONT FENDER REAR REINFORCEMENT B U C K E T TO HINGE PILLAR ASSEMBLY MODELS ALL CAB, (EXCEPT 5000) WjSHIELD COWL, PANEL AND SUBURBAN MODELS DETAIL WELDING INSTRUCTIONS NAME - ,8-23 55 DATE --9 SIM. RLDRAWh' & 3EI'ISED RNl!3OH RECORD TRUCK lNSTRUCTlON M A N U A L REF. DRAWN 9617 AUTH PART MI. CHECKED a. P. CK. 12-1-54 He 3720900 H.V. M.- SECI. SHEET 1 12.00 GENERAL MOTORS CORPORdlTlOM CWEVROLET MOTOR DIVISION D n A l L WELDING 1NSTRUCTlON .- I f ! 4 ! N 7- A D D E D 1 3 s6%wsRirr.ovi5E 4-12-55 DATE 2 A'AS 3'716542 ! '*AS 3 7 1 4 k k 1 PM. RF~IPDH PLC(S-3 TRUCK INSTRUCTtON MANUAL DRAWN EtS; jI hain. 5h17 i 1 i b i i, ' ir, -:?-I-?; 372DPDO I CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION REIN FURCEMENT TOP PLENUM PANEL HINGE P I L M ASSEMBLY TOP PLENUM PANEL COWL TOP PANEL MODELS ALL CAB, W/SHIELD COWL, PANEL AND SUBURBAN MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON 3712219 M P HEADER PANEL ASSEMBLY SPOTWELD 30 P U C E S TOP HEADER PANEL -LY l U REAR UPPER INNER PANEL REXR UPPER INNER PANEL 31ll549 -3103-04-083a04 3600-5800-4000-5000 6000 3 'IUD39 REhR UPPER INNEB UPPER PANEL 9111940 rCEAR UPPER INNER LOWER PANEL REAR UPPER INNER SlDE PANEL SWTWELD 'IPLACES OORNER FILLER PANEL TO REAR UPPER INMEA 8'7122# CORNER FILLER PANEL 5105-04-08-3201S600 -S800-4000-50M)-eOM) NOTE: SEE SHEET 16.W FOR DEtAlLED INFORMATION OF MODEL 3124 WELDING lNSf RUCTIONS MODELS ALL CAB MODELS (AS NOTED) DETAIL WELDING INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SPOTWELD 44 PLACES (EXCEPT 3124) TOP HEADER PANEL ASSEMBLY 8 SEE W E T 18.00 U)CK PILlAR ASSEMBLY ' 3119323 REAR OUTER PANEL {SEE SEALER SECTION) 3712207 REAR INNER PANEL BELT BRACKET L.H. QPOTWEW)5 PIACES S W ~ E W a PLhces ~ BELT BRACKET M mcx P a u l 3 A8SEMBLY NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. ALL CAB MODELS (AS NOTED) DETAIL WELDING INSTRUCTIONS - - - m. TRUCK 1NSTRUCTION MANUAL DRAWN OHECKZD SECI. W.M. DATE - REF. PART No. DATE RE- AUTH. DR. a. I 2-1 -54 3720900 H. V. M. SHEET 1 15.00 NOTE: FOR VIEWS 3 AND C S€E SHEET 17.00 NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. MODELS 3 124 DETAIL WELDING INSTRUCTIONS - REF. TRUCK INSTRUCTION MANUAL DRAWN CHEQ(E0 H.V. M. - DATE DATE WM. RECOW) AWH. DR. M. - PART Na. 12-1 -54 3720900 SECT. SHEET I 16.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SPOTWELD 2 PIACEB TOP HEADER PANEL REXR CORNER REKNPDRCEMENT TO U)CK PILIAR UPPER REINEDRCEMENT SWTWELD 10 PLACES MPHEMERPANEL REAR CORNER FWNF. TO TOP HEADER PANEL ASSEMBLY IBCK PILLAR UPPER REINFORCEMENT "718278 R A. SPOTWELD 4 PIACES UICK P I L U R UPPER REINFORCEMENT TO REAR O PPER INNER REAR OUTER SIDE PANEL ASSEMBLY REAR UPPER INNER SIDE PANEL ASSEMBLY TOP HEADER PANEL ASSEMBLY S OR ARC WELD K PILLllR UPPER REMPORCEMENT TO a K PILIAR ASHEYBLY NOPE: CONOITIONS'SHOWN ARE TYPICAL Of L.H. AND R.H. m I A C K PILLAR Oh8 OR ARCWE LD b OFUND MODELS BHOOTH l O C K PILLAR NOTE: FOR LOCATION OF A8mMBtY M ~p H ~ D E R B VIEW AND WEFT l b W C SEE 3124 PANEL AWEMBLY VIEW IN DIRECTION OF ARROW CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION REAR UPPER DINER PANE BWTWELD 3 PIACES M P HEADER PANEL ASSEMBLY TO IBCK P I L U ASSEMBLY (mIXKIR OPENING) PILLAR ASSEMBLY TO TOP KEMER PANEL ASSEMBLY LOCK PILLAR ABSEMBLY NOTE: fOR LOCATION NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. DETAIL WELDING INSTRUCTIONS k 1-26-55 DATE - - NAME REF. I 1 WELDING ADDED REVKKIN RECORO WM. OF MODELS VIEW SEE SHEET 15.M) 7519 I ALL CAB MODELS TRUCK INSTRUCTION MANUAL DRAWH CME(XED J. P. PART No. DATE ~ m PR. . a. 12-1-54 3720900 H'v'M' SECT. SHEET 1 18.00 CHEVROLET MOTOR DiVlSlON GENERAL MOTORS CORPORATION SPOTWELD 3 PLACES TOP HEADER PANEL ASSEMBLY M HINGE PILLAR ASSEMBLY (INNER FLANGE) PANEL ASSEMBL ARC WELD A P SMOOTH) TOP ASSEMBLY M ASSEMBLY. (GRMD SMOOTH) TQP HEADE PANEL ASSEMBLY T O HINGE PILLAR ASSEMBLY IN WINDSHIELD OPENING. SWTWELD 3 PLACES TOP HEADER PANEL ASSEMBLY M HINGE PILLAR ASSEMBLY (W/S OPENlNGI ELD 3 PLACES R PANEL ASSE HINGE PILLAR ASSEM HINGE PILLAR ASSEMBLY 3718274 R.H. IN DIRECTLON OF ARROW A SPOTWELD lo,.P I ~ C E S F m N T CORNER REINF. M TOP HEADER PANEL ASSEMBLY SWTWELD 6 PLACES F m N T CORNER REINF. M M P HEADER PANEL ASSEMBLY (MDOOR OPENING) NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. MODELS SWTWELD 2 PLACES ALL CAB MODELS GAS OR ARC WELD REIN FORCEMENT TO HINGE 1 PILLAR ASSEMBLY TO HINGE PILLAR ASSEMBLY DETAIL WELDING INSTRUCTIONS 4-18-65 1-26-55 1-6-55 PAR -- A 3 2 1 SYM. WELDING ADDED WJ?LnING ADDED PAHT REVLSED RLVIYOH RECORD - DC Do61 .. D.C REF. 7516 4281 AUW. . D L DATE DR. CK. TRUCK INSTRUCTION MANUAL DRAWN WECUED KO. W.Y. H,L M . PART No. SHEET I 19.00 12-1-54 3720900 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 9811501 W/SBIELD UPPER RAIL S W r n E L D 0 PLACES W/SHELD UPPER RAXL TO HINGE PILLAR ASSEMBLY - FWD HINGE PILLAR ASSEMBLY 3712811 L.H. 3712212 R. H. NOTE: CONDITIQH SHOWN IS TYPICAL OF L.H. AND R.H. SHIPPED LOOSE LEE MISC. SHIPPING LIST MODELS W/SHIELP COWLS DETAIL WELDING INSTRUCTION I NAME REF. -----DATE 5YM. TRUCK lNSlRUCTlON MANUAL DRAWN 5912 REVMOM RECORD 1 DATE AUrH. DR. CK. 1-10-55 GHEMED B. M. PART No. 3720900 H.V. M. SECT. SHEET 1 19.01 CHEVROLET MOTOR DIVISION GfNERAL MOTORS CORPORATION SPOTWELD 35 P U C E S FLDOR PANEL REINFORCEMENT TO F W O R PANEL ASSEMBLY FLaOR PANEL REINrnRCEMENT 3717529 ATE CLIPS AS SHOWN SPOTWELD 2 PLACES F m R PANEL, ASSEMBLY :it-4000- 4: "p:: - 571910Q 5000 3011337 W/BHIELD COWL DOOR OPENING STEP BRACE TO FLaOR PANEL REINFORCEMENT AND FLOOR PANEL ASSEMBLY 5718740 IX30R OPENING STEP BRACE 3000-4000-6000 A VIEW MODELS (TYPICAL OF L.H. AND R.H.) ALL CAB AND W/SHIEFD COWL MODELS (AS NOTED) (EXCEPT 5 0 0 0 ) DETAll WELDING INSTRUCTIONS 1 PART ADDED 5 1 WAS 13.00 REDRAWN & REVISED 3 2-21 -55 RfVlSlON RECORD DATE SYM, 6-8-53 4-13-55 TRUCK INSTRUCTION MANUAL 1014 0380 8037 AUTH. DF REF. DC DRAWN CHECKED W. R. DC DATE PART Nw. DR. CK. 12-1-54 3720900 H. V. M, SECT. SHEET 1 20.00 CHEVROLET MOTOR DlVlSlON DETAIL WELDING INSTRUCTIONS GENERA t MQTORS CORPORATION CHEVROLET MOTOR DIVIStON GENERAL MOTORS CORPORATION SmTWELD 91 PLACES TOP PANEL TO TOP FILLER PANEL (SEE SEALER SECTUN) 3711833 TOP FILLER PANEL 3711526 M P PANEL SmTWELDS WSl' BE MADEEOASNOTTD m w ON TH18 SURF'ACB MODELS ALL CA8 MODELS DETAIL WELDING INSTRUCTIONS 1 1 !I ! lNAME 1 REF. W. DATE WM. R N m RECORD AURI. CHECKED DRAWH 1 DATE DR. Ot. I TRUCK INSTRUCTION MANUAL M. PART No. 12-1-'54 3720900 H. V. M, XCT. SHE^ 1 22.00 2 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION NAME - TRUCK lNSTRUCTlON MANUAL DRAWN (HECUED J. P. PART Na. DATE SYM. R E V l 9 O N RECORP 12-1-54 3720900 H. V. M. SECT. SHEET I 23.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION REAR CROSS SILL FLOOR PANEL ASSEMBLY SPOTWELD 8 PLACES < HOLE IN REINFORCEMENTMUST BE CONCENTRIC WlTH NOTCH SIDE 3711728 SWTWELD 4 PLACES BRACKET TO REAR CROSS SILL ASSEMBLY VIEW SWTWELD 5 PLACES BRACKETTOSDE RAIL, ASSEMBLY IN DlRECTlON OF ARROW DETAIL WELDING INSTRUCTION -4-29-55 4 . 3 2 1 R.H. VIEW "C" ADDED PART ADDED NOTE ADDED NOTE ADDED ItFVllilC)U RE<- B MODELS 5000 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION DETAIL WELDING INSTRUCTION NAME - REF. TRUCK INSTRUCTION MANUAL CHEUED DRAWN J,P. 2-9-55 1 DATE ETM. WAS 3713190 REVISION RECORO 7772 PART NQ. 12-1-54 3720900 H. V. M. SECT. SHEEt 1 25.00 CHEVROLET MOTOR OlVlSlON GENERAL MOTORS CORPORATION AND SPOTWELD 2PLACES MODELS 5000 VIEW 1N DIRECTION OF ARROW A CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORAflON WHEEL HOUSE SPLASH WHEEL HOUSE SPLASH SHIELD-SIDE 3722825 L,H. 3722826 3722028 RH. R.H. LOCATE SHIELDS AS SHOWN IN V I l W A AND SPOTWELD 6 PLACES WHEEL HOUSE SHIELD-SIDE ""7 f WHEEL HOUSE SPLASH SmLD-REAR NOTE: CONDITION SHOWN IS TYPICAL OF L. H. AND R. H. VIEW IN DIRECTION OF ARROW A MODELS 5000 DETAIL WELDING INSTRUCTION NAME TRUCK INSTRUCTION MANUAL REF. I DATE SYM. REVISION RECORD AUM. DRAWN PART No. DATE DR. CK. CHECKED J. P. 8406 4-5-55 3720900 SECT. R. C. WEET 1 25.02 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION PNDOF W R PAN (PgR3108-3116) IDCATE CLIP AS SHOWN END OF FLOOR AND SWTWEW) 2 PLACES CLIP To REINFORCEMENT 28.47 TO 3812116 FmOR PANEL REINrnRCEMErn (3105-SSO6) spow~m14 PLACES 13105-sm5) BPDWEW I PLACE^ DOOR O P E m G STEP BFWCE TO F U O R PANEL RmlrORCEMENT AND P W R PANEL A&SEHBLY BWTWELD 28 PLACES (3106-3118) F-R PANEL RUNlrORCEMENT TO F m R PANEL ASSEMBLY - 8 #)TWELD 4 PLACES A U X U , W Y BEAT RrnIORCEMErn ASSEMBLY TO FLLIOR (3105 3106 31163805) PANEL ASSEMBLY L.B. SIDE ONLY 3105-3805 L.H. & R . H . SIDE 3106-3116 3811752 AUXILIARY SRAT F W R PANEL A33EMBLY BEAT REINFORCEMENT ASSEMBLY 3811754 AUXXLLARY SEAT REINFORCEMENT WEMBL'I! (3106 3116) ALIGN RHNWRCEMEHT AM) F W R PANEL HOLES AND SPOTWELD 7 PLACE8 VIEW IN DlRECllON OF ARROW (TYPICAL OF 2 PLACES) MODELS 3105 31W 3116 3805 (AS NOTED) PANEL AND SUBURBAN BODY DETAIL WELDING INSTRUCTIONS 2-9-55 1-26-55 DATE I 1 2 NOTE ADDED 1 SYM. CLIP ADDED REVIYON RECORD 7080 9834 AURI. NAME TRUCK INSTRUCTION MANUAL - REF. W. R. ~ DR. CK. CHECKED DRAWN DC T E 12-1-54. PART No. 3720900 H.V. M. SECT. SHEn 1 26.00 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION 3811676 CIllOSS SZLL ASSEMBLY PLM)R PANEL ASSEMBLY REAR FILLER PANEL TO CROSS aLL A I r n B L Y DOOR OPENWG mEP REAR FILLER PANEL 3811541 L.H. RH. 381154Z REINFORCEMENT ASSEMBLY LIGN REMWRCEMENT AND F-R ANE L HOLErS AM) SPOTWELD 7 PLACES VIEW IN DIRECTION OF ARROW (TYPICAL OF 2 PLACES) 3811938 FZ1X)R COVER PANEL SPOTWELD 34 PLA TO FLDOR PANEL W O R PANEL ASSEMBLY 1 FLOOR SUPPORT ASSEMBLY SPOTWELD 5 PLACES SUPWRT ASSElldBLY TO FIDOR PANEL ASSEMBLY MODELS 3105 3106 31 16 3805 (AS NOTED) PANEL AND SUBURBAN BODY DETAIL WELDING INSTRUCTIONS - ' 1 DWENSIONS ADDED 2-21 -55 DATE S/M. RfVlSlOH RECORD ' TRUCK INSTRUCTfON MANUAL REF. CHECKED DRAWN W.R. 7080 AlNH. RC.DATE DR. CK. PART 12-1-54 No. 3720900 H. V. M. SECT. SHEET 1 27.00 CHEVROLET MOtOR OlVlSlOH N O ~ E : FINAL wELnmG INZTRUCIIONI ARE SAME AS STAHDARO CAB EXCEPT A5 HOTED. REFER TO SIAHOARD C A I FINAL WELDIHG INSTRUCrrON IHDEk CAB FINAL WELDING INSTRUCTION INDEX GEHERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION ARCWE LD ONLY M THESE AREAS & GRIND SMOOTH NOTE: CONDlTION SHOWN 15 TYPICAL FOR L.H. Ai-iu R.H. TOP PANEL GAS OR AIlC WELD GAS OR ARC TMS AREA AND mLDER BINGE PILLAft OUTER PANEL M M P PANEL HINGE PILLAR 3693643 FILLER OUTER PANEL SDLDER SEaON A-A SWTWELD Q P HWGE P I U A R PANEL TO IUN HINGE PILLAR ASSEWBLY SPOTWELD 0 PLACES HLNGE PILLAR OUTER PANEL TO HINGE PILLAR ASSEMBLY (IN W/S OPENMG) INSTRUMENT PANEL ASSEMBLY COWL M P PANEL W OASORARC W HMGE PILLAR PANELTOPLE TOP PANEL E P I L U R OUTER PANEL SPOTWELD 2 PIACES HINGE P I L M OUTER PANEL,TO PLENUM TOP PANEL AND INSTRUMENT PANEL ASSEMBLY MODELS ALL CA8, PANEL AND SUBURBAN MODELS PLEETUM TOP PANEL FINAL WELDING INSTRUCTlON GENERAL MOTORS CORPORATION CH EVROLET MOTOR DIVISION TOP PANEL TOP FILLER PANEL SrnTWELD 27 PLAC TOP FILLER PANEL TOPHEADERPANEL (SEE SEALER SECTIDN) TOP HEADER PANEL ASSEMBLY SPOTWELD 15 PWLCES TOPPANELTO7OP TOP PANEL PILLAR ASSEMBLY ( SEE SEALER SECTDN ) HEADER PANEL ASSEMBLY (SEE SEALER SECTPDN) \ e ARC WELD A' (APPmX 3/4" CONTPIUOUS GRIND =TH) REAR OUTER PANEL TO TOP HEADER PANEL ASSEMBLY GAS OR SIDTWELD 33 PLACES TOP PANEL TO REAFt OUTER PANEL (SEE SEALER SECTION) OUTER PANEL MODELS ALL CAB MODELS A VIEW IN CIRCLE (TYPICAL OF 2 PtACES) FINAL WELDING INSTRUCTION I - TRUCK INSTRUCTION MANUAL -INAME REF. DRAWN b~TE DATE SYM. REVKKlN RECOW) AUTH. DR. M. CHECKED J. P. PART Ho. 12-1-54 3720900 H, V. M. SECT. WE€T 1 31.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON MODELS ALL CAB MODELS FINAL WELDING INSTRUCTION H HAME DRAWN REF. MECXED J. P. DATE DATE SYM. REVlSrOH RECORD AUTH. D(I. O(. PART No. 12-1-54 3720900 H. v. M. SECI. SHEET 1 32.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION TEP REAR FILLER PANEL SWTWELD 6 PLACEB DOOR OPENING STEP ASSEMBLY TO IBCK PILLAR ASSEMBLY GAS OR ARC WELD DOOR OPENING STEP ASSEMBLY TO LOCK PILLAR ASSEMBLY DOOR OPEMNG STEP ASSEMBLY SlllBOf L,H, Sf11008 R.H. TEP FRONT FILLER PANEL IGRlND SMOOTH) W O R OPEMNG mEP FRONT FILLER PANEL SWTWELD 4 PLACES W O R OPENING STEP ASSEMBLY M FmNT CROSS SILL ASSEMBLY AS O R ARC WELD (GRIND SMOOTH) DOQR OPENING STEP ASSEMBLY TO HINGE PILLAR ASSEMBLY NOTE: CONDITIONS SHOWN ARE TYPICAL OF L. H. AND R. H. MODELS ALL CAB, PANEL AND SUBURBAN MODELS (EXCEPT 5004) CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SWTWELD 4 PLACES SUPPORT 'I0 STEP R FILIXR PANEL AND REAR ASSEMBLY 1 I I FILLER PANEL 3811341 L.H. *. DOOR OPENING STEP SWTWELD 2 PLACES VIEW A SpOTWEtD S PLACES SUPPORT TO DOOR OPENING STEP ASSEMBLY AM) STEP REAR FILLER MODELS PANEL VIEW IN DIRECTION OF ARROW 8 'INAL WELDING INSTRUCTlON NAME TRUCK 1MSTRUCTION MANUAL REF. DRAWN . 5912 DATE DATE SYM. UEVlYON RECORD AUW. DR. O(. CHECKED W. M. PART No. 1-10-55 3720900 H. V. M.- SECT. SHEET 1 33.01 CHEVROLET MOTOR DtVlSlON GENERAL MOTORS CORPORATION MODA l l CAI, PANE1 --- *Narulu-~~ii - MGEE ExCEiixG) FINAL WELDING INSTRUCTION 1 I I 1 CHEVROLET MOTOR DIVIS1ON GENERAL MOTORS CORPORATION MODELS ALL CAB MODELS FINAL WELDING INSTRUCTION + -- NAME --~EF. -DATE . ---DATE SYM. W(IEIOH RECORD AUWI. DR. a. TRUCK INSTRUCTION MANUAL DRAWN OIEUEO ECT. J. P. PART No. 12-1-54 3720900 H.V. M. WEET 1 35.00 FINAL WELDING INSTRUCTION 1 1 I r 1 $ , ' ; &C ~ DATE .a : SIM. -- - :L-C ,fi/45- /< ,;>- ,4 / , J TF -.,:;r(-;. f. v, I 1 I I.....- I DA!-WN , CHECUED J. P. ,T ,>g-,x j2Lj;)2fi' ~ 5~,,t 2, =,+po c .d/j:j:~ REVlYOH RECCPJ 1 TRUCK INSTRUCTIOH MANUAL . . . - PAP: NO. 12-1-54 372bPDt H.Y.M.' Kff. 1 WEFT 36.00 '--I-7- : ,-. CHEVROlET MOTOR IJIVISION I . L-J GENERAL MOTORS CORPORATION -' COWL WELDING ASSEMBLY ARC OR GAS W E L D (3 PLACES 112 Ih'(.'ll' COWL WELDWG ASSEMBLY TO SHROUD PANEL SPOTWE LD 5 PLACES COWL WELDING ASSEMBLY TO SHROUD PANEL A N D FENDER EXTENSION PANEL SHROUD PANEL HINGE PILLAR REINFORCEMENT VIEW IN DIRECTION ( C O W L WEIdDMG ASSEMBLY) FENDER ~ X T E N S I O NPANEL W W G I t PILLAR ASSEMBLY) WFLDIYG ASSIYMBLY TO : SMTWE1,D 3 PLACES TO FENDER EX'rENSION PnNEL (SEE SEATdEH SECTION) GAS OR ARC WELD (TOCmSEHOLE) GAS OR ARC WELD ( 1,'Z ) MCII F'ENDER EXTENSION P A N E L 1U L'OWLWELDINGASYEMBLY NOTE: CONDITIONS SHOWN A R E TYPICAL OF L.H. AND R.H. SIW(3TWELn 4 PLACES COWL WELDING AESEMULY TO SIIHOUD .PANEL . WELDING ASSEMBLY\ - .,MCOWL SHROUDPANEL b ,(SEE SEALER SECTION) (SEE SEALER SECTION) MODELS FENDER EXTENSION 5000 PANEL . i,-\ -, FINAL WELDING INSTRUCTION TRUCK I N S T R U C T I O N M A N U A L R CHECKED A D J. PART REVIYON RECORD AUM. DR. LK. 1 No. SECT. W SHEET N H.V.M. 1 137.00 ~ CHEVROLET MOTOR DlVlSfON SWTWELD 10 PLACES GENERAL MOTORS CORPORATION COWL SIDE OUTER PANEL C mSWG PANEL TO COWL SIDE OUTER PANEL (COWL WELDING ASSEMBLY) SWTWELD 9 PLACES c u m PANEL TO PLENUM SIDE PANEL F E ~ E RE X T ~ PANEL ~ N SPOTIKEW3 Pmces CU38ING PANEL TO LOWER HINGE PILLAR REINFORCEMENT AND FENDERmENSIONPANEL I CLOSING PANEL 3717747 L. H. 3717748 R. B. SPOTWELD 5 PLACES CLOSING PANEL M PLENUM SIDE PANEL AND SHROUD PANEL I LPLENUM SIDE PANEL (COWL WELDWG A 5 8 E U L Y ) L ~ R O UPANEL ~ VIEW IN DIRECTION OF ARROW D NOTE: CONDlftON SHOWN IS TYPICAL OF L.H. AND R.H. MODELS 5000 FINAL WELDING INSTRUCTION < It4 OIRECTION OF ARROW FINAL WELDING INSTRUCTION A CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION TOP HEADER PANEL ASSEMBLY 1 EIMGE PILLAR OUTER PANEL\ DEFLECTOR - - SPOTWELD l g PLACES DEFLECMRMOUTERPANEL AND COWL WELDMG ASSEMBLY NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. MODELS 5000 FINAL WELDING INSTRUCTION f NAME TRUCK lNSTRUCTlON MANUAL REF. I DATE DATE nM. REVrSlOH RECORD AUTH. DR. a. WECXED DRAWN N. D. 8890 PART No. 1-5-55 3720900 SECT. *"' SHEET 1 38.01 CHEVROLET MOTOR DlVlllON O W E U L MOTORS CORK)RAnOH TWO-SPEED REAR AXLE SELECTOR [R. P.O. 101-1021 VALVEAND PIPE 8 P K B M Y E T E R CAB= MC KARNESS WMCTER CABLE BATFERY SUPWR VACUUM CONTROL AND CHECK VALVE (m. A. P.0. t i a IWO A m UYL B M K E LWE AMMETER HhRNESS STD. PROD. Om-1 YIRH A. P.O. 315 ALUIETER m E a ( mu.PIODD. A M ] R P.O. 3141 CAPUWJIY BATTERY CAB= AHTI AKMETBR WHBS CLW ( m. PmD. o/n (-1 wtue c t m ( R. P.O. TUBE THROTTLE RDT) lVlU CHOKE ROD rWD TUB8 O/D (-1 W ~ 1 Ln P . a 315 1 SLgCT€UCW/S WIPER W B E 1 R P.0. 120 1 S I ~ YVJHtURHm MCU U P WIRlSL11) BIUKE PEDAL STOP LIGHT W l T C H T A G 6 RBGULhTOB H M IN-RUMEHT PANEL BUACE OVERDRmE RBLllY A H D C U P ( R P.0. 315 ) AYYTSTER R~RHESSCLIP( R.P.O. s14 m P KO= I U M tURHESB CLtP BBATKR H098 LAND RKTAWER nm n ~ n u A mART&A C R O W DASH AM 0- W T r n Momma CABLE m-y#D.LDOO 101 rAntL MAT Wll D - - W W ~ L P :ma WAWEI W P L f F O I DULUHD DIMPLE FORo m - n s a n m w c HEAIER DASH AND TOE PANEL ASSEMBLY HOLE LOCATION INSTRmON MODELS ALL LO. @ CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION B A C a G U M P WIRE: ( 5124 ) Il*M WIRMG BARHE88 hHD AMMETER HARNESS CLIP @ DASH TO INSTRUMENT PANELBRACE PARICING BRAKE SEAL AND RETAINER ACCELEWITORROD BRAKE PEDA CLUTCH PEDAL 3 0 BPEEmMETER CABLE CLIP 3 0 0 ~ 0 ~ (SAME AS L.O. EXCEPT AS NOTED) OIL PRESSURE GAUGE PIPE SHCEWMETER CABLE STOP UGHT SWITCH STEERING GEAR SEAL AND GROMMET MODELS A U R.D. DASH AND TOE PANEL ASSEMBLY - NAME 5 [NOTEREVISED 3-11-56 ,1-26-55 DAIE 4 3 2 1NOTE ADDED NOTEADDED VIEW REMOVED 1 HOLES REMOVED SYM. REIRElON MCORD -' 7000 7080 63 14 AURI. TRUCK INSTRUCTION MANUAL REF. A1 DRAWN DC WEOaO J. P. PART P.k. OR. QL 12-1-64 3720900 SECT. SHW 44.000 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISIOM a0.00 T 20. oo I ao;-00- .[ 37. as 1 as. KT 36.70 51.4a j 5 1 . 4 1 50.06 36 1 10.00 1 10.00 1 10.00 1 37.48 1 38.03 1 38.BB I 51.48 1 51-44 I 50.08 ST I sa 1 L 39 1 ! 30.80 27.60 1 7.08 EDGE I a. 5s SO. 03 94.42 9.83 9.42 34,10 EDGE I 1 ' 9.81 0.40 r MODELS ALL 0 5-2-56 OAT€ 57.80 WAS 5 1 . 6 4 8 1 REDRAWN 57.3BWAS57.37 DM. REVIWM RECORD J. R. I 1 10141 AUW. PART NO. DATE DR. O(. 12-1-54 3720900 ""' 1 40.0: CHEVROFET MOTOR DIVISION GENERAL MOTORS CORPORATION , porn ON LINE M 13.95 FEbOm- MODELS 30004000(P. vJ CAB WELDING CHECKING INSTRUCTION I DATE WM. f RUCK INSTRUCTION MBMUAL - -NAME REF. - - MVWON RECORD AVm. 1 PA. T.S. PART No. DATE CK. M E W DRAWN 12-1-54 3720900 - KCT. ""' SHEET 1 40.04 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON TO FRONT o p ~ m -19.*14 11 \ 31/9138y SECTION C< - MODELS3000 4000 CAB WELDING CHECKING INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION P O m ON LINE A POMTONLINEB P O m O N m A - 20.37 TO m N T OF DASH 20.44 20.90 POINT ON LJNE x POINT O N L M E L W r n ON LINE M SECrlON MODELS -4000- CAB WELDING CHECKING INSTRUCTION - t RUCK INSTRUCtiQN MRNUAL ' REF. DRAWN - DATE DATE SYM.~ REVIWH RECORD AUM. DR. a. CHECKED R. R. PAR1 No. 12-1-54 3720900 SECT. R'c' SHEET 1 40.06 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION m m ON LINE K WPPT ON LME L TO BOTTOM ''0" LINg SECTION f* (3000 4000 6000) POPIT ON LINE K WINT ON LWE L WINT ON W E M TOEOFBODY WMT porn POINT -- - POINT ON LINE Lb POXNT ON WNE L WIHT ON LXNE K 21.21 - Fir MODELS SECTION (ALL MODELS) ALL (AS NOTED) CAB WELDING CHECKING INSTRUCTION 1 1 I TRUCK INSTRUCTION MANUAL I 1 - DATE I UAfE ZTM. R m RECW 5.3. PART No. . AUTH. DR. Q. I WECMED IDRAWN . 12-1-54 3720900 [KO. I SHEET R.C. 1 40.07 CHEVROLET MOTOR DlVlStON GENERAL MOTORS CORPORATION porn ON LINE B WINT ON LINE C 10.39 WINT ON LINE K 20.09 MODELS ALL CAB WELDING CHECK ING INSTRUCTION I 1 NAME I REF. -----DATE WM. TRUCK lNSTRUCTlON MANUAL DRAWN WEMU, SECT. W. R. R'C' AW'H. DR. OL 1 40.08 PART No. OAT€ RMSlON RECORD 12-1-84 SHEET 3720900 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION To% OF BODY SECTION TO BOTTOM 20.45 j'J MODELS ALL CAB WELDING CHECKING lNSTRUCTION I NAME TRUCK INSTRUCTION MANUAL -DATE DATE SYM. - REVlSlOH R E C W AUm. DR. a. T.S. PART No. 12-1-54 3720P00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION - 61.60 CAB WELDING CHECKING INSTRUCTION - NAME TRUCK INSTRUCTION MANUAL DRAWN REF. 1 , DAlE 1 FIM. R E V I M RECORO AUTH. DR. DATE CK. CHECKED J. T. PART No. 12-1-54 3720P00 ZCT. R'C' WEEI 1 40.10 - CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS ONLY 5OOO -CAB WELDING CHECKING INSTRUCTlON I TRUCK INSTUUCTION MANUAL NAME ' REF. , DRAWN CHEEKED W.M. PART No. DATE DATE WM. REVWONRECORD AUTH. DR. a. 12-1-54 3720900 KO. RC* SHEW 1 40.11 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON TO FRONT OFDASH ' '. - \>' - 15.32.. W M T ON L M E .. mV M m. * 0 ' 4.4'' ~nw.. *M 1 luF USA.- POINT ON LME -olsr4 .IC I -& TO FRONT -- OP DASH -,---.- POMTON L W E K - _. POINT ON LINE L , , - - POINT ON L M E M M BOTTOM "0" LINE I a BODY WMT ON L M E LWINT ON L M E M " MODELS -. , .- / r~nlo~P-P 5000 ONLY '\*,,,/ CAB WELDING CHECKING INSTRUCTION ---- HAM€ TRUCK 1NSTRUCTlON MANUAL C REF. . 6-9-55 1 ws 15 96 CHECKED DRAWN J. s 1893 &DATE IPART..M SECT. "" SHEET 1 40.12 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION WINT ON LINE M MODELS 5000 ONLY CHEVROLET MOTOR OlVlSiON GENERAL MOTORS CORPORATION MODELS SOOO ONLY CAB WELDING CHECKING INSTRUCTION -NAME REF. TRUCK INSTRUCTION MANUAL w b. 1 I DATE SYM. R E W 9 O N RECORD I AWH. p. CK. DRAWN CHECK€D E.3. PART No. , DATE 12-1-54 372 WOO ECt. ""' SHEET 1 40.14 INTER-ORGANIZATION LE'ITERS ONLY TO ADDRESS PROM ADDRESS BLIWECT DATE -55 TO ALL HOLDERS OF THE 1955 TRUCK INSTRUCTION MANUAL T h i s replaces memo dated 2-3-55 regarding receipt form 5-5749 on which ehest numbera -re Uated incorrectly, The sheet numbers should read as foUm: Sec. 1 Sheet 43.00 Sec. 1 Sheet 103.00 Sec, 1 Sheet 109,00 Mo dated 1-6 dated 1-6 dated 1-6 F. TOW Distribution hpartment CHEVROLET MOTOR DIVISION CENEEAL MOTORS CORPORATION MODELS IDDD h D l t : C l h l l ASSIMILY I N I T R ~ C T I O N ~ bet SAME AS S l A N D A R u B I, LXCfPl A S HOltO REFER T O S T A N D A R D C A I FMAL n r s t m e r v IM~~IRUCTIDH INDU~ CAB FINAL ASSEMBLY lN5TRUCTION INDW r n E DODR M V E A L Y O U t D w a CAB AND BODY FLNAL ASSEMBLY lNSTRWlON INDEX. CHEVROLET MOTOR DIVISION GWERAL MOTORS CDPIDLATlDN CHEVROLET MOTOR DfVlSlON P-i GENERAL MOTORS CORPORATION 1 FLOOR AND-TOE PANEL MAT DASH PANEL MAT, DASH PANEL INSULATOR AND PLUG INSTRUCTION i MODELS A U CAB, WJSHlElD COWL, PANEL AND SUBURBAN MODELS GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION FLOOR AND TOE PANEL MAT, DASH PANEL MAT AND SHROUD PANEL PADS INSTRUCTION 3-17-55 2-16-55 1-26-55 PATE 5 4 3 2 1 WM. REF. NOTE ADDED PARTSADDED PARTS ADDED CEMENT ADDED CEMENT REMOVED REWON RECORD 1 8675 VM DC 1597 NAME REF. VM 7080 TRUCK INSTRUCTION MANUAL DRAWN CHECKED SECT. 3. S. H.V. M. 1 45.00 PART Ho. DATE 12-1 -54 SHEET 3720900 CHEVROLET MOTOR DIVISION FRONT BODY MOUNTING INSTRUCTION 3 i GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3721785 BOLT h, MODELS 3112 4412 3612 6112 3812 6412 4112 6512 REAR BODY MOUNTING INSTRUCTION -- -- TRUCK INSTRUCTION MANUAL REF. DATE SIM. REVISION RECORD AUTH. DR. CK. DRAWN 5912 DATE 1-6-55 CHECKED S.S. PART No. 3720900 SECT. R'C' WEET 1 46.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION P I L U R PACE RllOIATOR WDE BAFFLE SUPWRT A8 RW'D TO HOLD THEBE DKMENmN RADIATOR BUPPORT +. 115 0-- 1 ?I -.106 ---. MSTRIIHENT P4NEL ATTACHING HOLE I * 40.30 "0" 90.30 1/16 TO TOP OF FRAME LINE MODELS I VIEW F/FACE COWLS A COWL AND SHEET METAL A1 IGN MENT INSTRUCTION TRUCK INSTRUCTION MANUAL PRAWN CHECK€0 J. S. PART No. REVISION RECOllO AUTH. DR. Ot 7-1 -15: 5720900 SECT. L.B. SHE! I 44.1 --..TI~ 7 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION I/' PHD CROSS MEMBER c \.-- 9711607 CUSHION ASSEMBLY 3711fl10 SPACER 9711606 CUSHhDN 3110359 WASHER 3'15407 SF. BOLT NOTE: INSTALL WITH UlNG SIDE OF CUSHION PAEULLEL TO SIDG FU30R PANEL ASSEMBLY MEMBER. FLOOR PANEL ELEAR REJNFORCEMENT NO.2 BODY BRACKET NOTE: CONDlVON SHOWN 45 TYPICAL OF UI. 4ND IM. MODELS 5103 3603 REAR CAB MOUNTlUG INSTRUCTION I 1 I I - I IORAWNI warn J. p.1 '7-1-55 6 DATE WM. REDRAWN AND REVISED REVlYOH RECORD 3121 3601 5104 3806 32W am TRUCK I N S T R U f f I O N MANUAL I - I 1 JIM 3b01 8702 A m . Y& DR. aK. PART Mo. DATE 12-1-54 3720900 Ixcr. 1 H . V, M. WE€T 1 47.00 CHEVROLET MOTOR OtVlSlON GENERAL MOTORS CORPORATION fA B M ) C W 8 S MEMBER REAR OUTER PANEL REMMRCEM ENT ASSEMBLY - 3'111885 SPACER FWR PANEL ASGEMBZL-.. 3'111061 CURHION' FUX)R PANEL REAR REINFORCEMENT 3723288 BOLT NO. 2 BODY BRACKET NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. 4000 AND 6 W O SHOWN, TYPICAL OF 50QO MODELS SECTION ALL 4000 5000 dOOO CAB MODELS AnA REAR CAB MOUNTING INSTRUCTION I VRUCK INSTRUCTION MANUAL REF. I 4-26-55 DATE 4 IREDRAWN A N D REVISED - SIM. REVlSlON RECORD 8972 NTH. DRAWN - OAK RC DR. CK. CHECKED 6 9. PART No. 12-1-54 3720900 H.V. M, XCT. SHEET 1 47.01 CHEVROLET MOTOR DfVlSlON GENERAL MOTORS CORPORATION DASH AND Tog PAHEL ASSWLsLY 9713107 SEAL SIDE 9688125 CPYKNT S711914 TRAN-N FLOOR PAN OOYEIl 3100 3204 3600 30Q5870SP. BCREW 691861 BRAKE YAM CYLINDER INBPECTPON COVER ALL EXCEPT F. F. C s11a300 TRAN-N F ~ R 3715207 BgAL EUDL 3 686025 C m (S/04 T H t a PAN WVER 3713208 aEAL m N T 3686025 CEMENT 693806 BRAKE M M H =ER (S/64 THICQ INSPECTION WVER ALL E ~ E P T r.F.C 3800 4000 6000 MODELS 3100 - GEAR SHIFT SEAL TRANSMISSION FLOOR PAN COVER, ENGINE COVER, IGNITION ACCESS HOLE COVER AND SEAL INSTRUCTION 1 I NAME " 1 ( AS NOTED) TRUCK INSTRUCTION MANUAL REF. CHECKED DRAWN F.A. PART No. DATE DATE SYM. REVlSHm R E C W AURI. DR. M. 32W 3MWJ 4400 38QQ 6000 12-1-54 3720900 SO. SHEET 1 48.00 -r CHEVROLET MOTOR DIVISION 3895870 , , 7 -. l GENERAL MOTORS CORPORATION SP. BCREU' 3710152 IGNITION ACCESS HOLE COVER 456854 X R E W (3/04 THICK) , 9117089 ENGINE COVER 3717088 SEAL R.R. UPPER 9088625 CEMENT 451851 BCREW 3717589 TRANSMI3SR)N FLlWlR PAN COVER 3717581 SEAL 3886625 CEMENT (3/64 THICK) 3809625 CEMENT (3/64 THICK) PARKING BRhKE 3'119B46 GEAR StiIlT TRANgkIISslON LEVER SEAL MODELS - 5 m - GEAR SHIFT SEAL TRANSMISSION FLOOR PAW COVER, ENGINE COVER, IGNITION ACCESS HOLE COVER AND SEAL INSTRUCTION ,- 7-25-55 1-B-55 2 1 PART ADDED PART NO. ADDED R E W O N RECORD ..--. 2432 1597 A m . -INAME TRUCK INSIRUCTtON MANUAL REF. M: DC DAlE Da. CK. 1 9 - t -64 CHEVROLET MOTOR DIVISION WHEEL HOUSE SPLAW GENERAL MOTORS CORPORATION FLOOR PANEL ASSEMBLY SHIELD-SIDE SIDE RAIL ASSEMBLY 3693870 SCREW 138485 L.W. 120380 P.W. WHEEL HOUSE SPLASH $HIE LD-REAR (SEE DETAIL WELDING INDEX) 3693870 SC-W SHROUD NOTE: CONDITION SHOWN 15 TYPICAL OF 1. H. AND R. H. MODELS 5000 SIDE AND REAR SPLASH SHIELD INSTRUCTIOY TRUCK INSTRUCflON MANUAL DRAWN 8408 CHECKED J. P. PART No. DATE SYM. REVISION RECORD 4-5-65 3720P00 SECT. !!c* SHEET 1 49.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION - WINDSHIELD GARNISH MOULDING SUN SHADE AND SUPPORT ASSEMBLY WINDSHIELD WEATHERSTRIP AND GLASS INSTRUCTION PANEL AND 5UBURBAN MODELS ' SIDE DOOR SECT. 1 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 3712157 WEATHERSTIUP RETAINER 3712155 WEATHERSTRIP 3712185 G U M REAR OUTER PANEL (TYPICAL OF 24 PLACES) MODELS 3 124 REAR CAB REVEAL MOULDING REAR WINDOW WEATHERSTRIP AND GLASS INSTRUCTION I - NAME REF. TRUCK INSTRUCTION MANUAL h 2-16-55 12-28-54 BAT€ 2 1 SYM WAS 17/32 VIEWS ADDED RNlSlON RECORD 7080 6458 AUTH. DRAWH VM - F.A. PART No. DATE DR. CX. CHECKED 17.-1-54 3726900 SECT. "'"' SHEET 1 51.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3686625 CEMENT 1/32 TBICII. (.02 0 2 . ) ON EACH FACE OF BUTT ENDS OF W/~TRIP ,sumENDS or w/mm BEFORE ASSEMBLY. BUTT RETAINER AT W)TlrOM OF GLASS. OUTERPANEL MODELS ALL CAB MODELS (EXCEPT 3124) REAR CAB REVEAL MOULDING REAR WINDOW WEATHERSTRIP AND GLASS INSTRUCTION -.. -. - --NAME REF. I 1RUCK INSTRUCTlON MANUAL DRAWN - --M PART No. DATE AURI. DR. 12-1-54 En. CHECKED F,A. 3720900 "'"' SHEW 1 52.00 kr,, .,-... ...- .-.. ". ..-.-. . GENERAL MOTORS CORPORATION F DRILL 169 DIA. A T ASSEMBLY Ham 7 3121851 CONTROL ASSEMBLY R.D. BRACKET ASSEMBLY (SEE DETAIL W E L D W G ~ R. D. ONLY .-Y 3135501 BRACE 186546 SCREW I 3711818 BLADE1 ASSEMBLY \. 11 11 OF >- ARROWA 121753 EXT, L. W, F 3715500 BRACKET 3689913 NUT TROL KNOB ASSEMBLY 652-ALL EXCEPT 3124 Si'"653-Sl24 ONLY 371508'1 NUT ASSEMBLY 148540 MT. L. W. BETWEEN CONTROL ASSEMBLY & INST. PANEL LINK ASSEMBLY MODELS '. L.D. CONDITIOM @rrcrio~ 0 - B ALL CAB, WISHIELD COWL, PANEL AND SUBURBAN MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS @Z WINDSHIELD WIPER INSTRUCTION .","z; CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION NOTE: L.D. CONDltlON SHOWN R.D. TYPICAL 9690755 SP. W. INSTRUMENT PANEL ASSEMBLY MOUNTING 1NSTRUCf ION FlFACE COWLS NOTE: FOR VIEWS A, B AND C SEE SHEET 55.01 MODELS SIDE COWL VENT, GRILLE AND COVER INSTRUCTION CYEVRQtET MOTOR D1VISlO)li - GENERAl MOTORS CORPORATION lCNCBOR N m [PART OF MSTRUMENT MODELS ALL CAB, WJSHIUD COWL, PANEL A M D SUBURBAH MODCIS SIDE COWL EN?,GRIUE AND COVER INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3118'139 WEATHERSTRIP 3686625 CEMENT 2 PLhCE 9886625 CEMENT (1.00 0 2 . } 1/38 THICK ON EITHER METAL OR RUBBER SURFACE AND JOIN IAIMEDLATELY.ROLL TOP S U R F A C ~OF RUBBER TO INSURE CEMENT IS IN CONTACT WlTH BOTH 30INMG SURFACES. A SECOND ROLLING IS PERFORMED 10 MINUTES IATER. SEE LUBRICATION INSTRUCTION COWL VENT INSTRUCTION - SECTION 14 MODELS F/FAC€ COWLS GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION ' PANEL AND SUBURBAN MODELS (EXCEPT 50M) COWL SIDE COVER PANEL INSTRUCTION I I 1 t t I I I I 1 I NAME I I REF. TRUCK INSTRUCTION MANUAL ~DRAWM I airam ]SECT. T.s.1 1 DATE PAR flM. REVISION RECORD AUTH. DR. CK. PART No. 12-1-54 3720900 H.V. M. I SHEET 1 56.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION MODELS 5000 COWL SIDE COVER PANEL INSTRUCTION 1 1 I 1 I I I I I I I I 1 I 1 I lHAME TRUCK INSTRUCTION MAUUkt REf. IDRAWN1 CHECKED ISECT.I . -. . I PART J. p.1 No. . .. .- .. H*vmM*l 1 SHEET 156.01 1 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON MODELS ALL CABS TOP TRIM PAD AND SEAL INSTRUCTION I I I t I I -DATE DATE 9M. R m RECO#) Almi. DR. CK. TRUCK INSTRUCTION MANUAL IDRAWN 1 CHEEKED ISECT. E. H.V. M. B.I PART No. U-1-54 3720900 I SHEET 1 57.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MP HEADER PANEL (CAB MODELS) TOP BOW ASSEMBLY ( PANELS & SUBURBAN MODEIS) M)ME LAMP W R E ASSEMBLY TD LIGHT SWlTCH AAJEMBLY I3HIOWN 1N SECTION 12) 3110558 W M E LAMP BODY A S E M B L Y MODELS ALL CAB-PANEL AND SUBURBAN MODELS DOME LAMP INSTRUCTION 1 1 1 - REF. 8-9-55 -5-242OAK 2 I 1 VIEW "A" REMOVED BB75 350 1SYM.I I TRUCK INSTRUCTION MANUAL b 1 REV- RECW AUW. DRAWN -M: DC DATE DR. CK. CHZCUED F.W. PART No. 12-1 -54 3720900 H. V. M. SECT. WELT GENERAL MOTORS CORPORATION CHEVROLET MOTOR OlVlSlON FOR ATTACHMENT SEE SHEET 58.00 1 , FOR ATTACHMENT TO LIGHT SWITCH SEE BECTWN 15-SHEET 20.00 W M E LAMP W I R E ASSEMBLY /-NOTE: CAB CONDITION SHOWN AS TYPlCAt FOR ALL MODELS DOME LAMP ASSEMBLY LNOTE: ENDS OF WIRE CONNECTOR --Y VIEW IN CIRCLE ASSEMBLY A M ) TERMINALS TO BE TAPED SECURELY PRlOR TO FEEDMG INTO HINGE PILLAR. REMOVE TAPE AFTER ABOVE OPERATION A MODELS CAB, PANEL AND SUBURBAN DOME LAMP WIRING INSTRUCTION I 1 I 1 I I l 1 I I I TRUCK INSTRUCTION MANUAL , ~DRAWH 6405 I DATE ISYM. DATE REVWOH RECORD ~ m DR. . a. 9-11-55 J. T.I 1CHECKED PART No. 3720900 !SECT. H,V. M. I mat 1 58.01 GENERAL MOTORS CORPORAflON CHEVROLET MOTOR DIVISION --DOOR INSTRUCTION FC3R MW)R CHECK SUIE W O R WELDING ASSEMBLY 458070 8CREW AND UPPER HINGE ASSEMBLY m W E R HINGE ASSEMBLY HINGE PILLAR ASSEMBLY NOTE: CONDItIONS SHOWN ARE TYPKAl OF L.H. h?4D R.H. MODElS . SECTION 14 SEE DOOR INSTRUCTIONINDEX FOR HINGE TO DOOR ~NSTRUCT~ON ALL CAB, PANEL AND SUBURBAN MODELS (AS NOTED) m 5 E LUBRICATiON ~ INSTRUCTION SIDE DOOR AND ANCHOR NUT HINGE INSTRUCTION 1 I I T REF. 1 TRUCK lNSTRUCIlON MANUAL - ' OAfE ~-*'RE~~FIAw & NREVISED I t W RECOlO OM. I 8105 Am+. DRAWN -.DC'ET€ DR. CK. 12-1-54 CHED(a T.S. PART Mo. 3720900 SECT. WEE1 H.V. M. 1 59.00 CHEVROLET MOTOR DIVISION GENERA t MOTORS CORPORATION SIDE W O R ASSEMBLY AT ASSEMBLY HINGE PILLAR ASSEMBLY 45B886 SCREW PLATE m W E R 3723820 R. H. VIEW IN DIRECTION NOTE: CONDITIONS ,SHOWN ARE'TYPICAL OF L.H. AND R . H . SIDE DOOR -HINGE COVER PLATE INSTRUCTION I 1 i I I SYM. AUltl. DR J. p.1 889 I 1 REVISION RECORD DAFE CK. 5000 TRUCK INSTRUCTION MANUAL IDRAWNI CHECKED I 1 ME AME I I MODELS PART No. 5-6-55 3720900 "" I S E C ~ . 1 SHEEI 1 59.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION NOTE. CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. MODELS ALL CAB, PANEL AND SUBURBAN MODELS DOOR LOCK STRIKER AND BUMPER INSTRUCTION - NAME REF. 1-26-55 DAL 1 SIM. CHECKED DRAWN T.S. PART & NOTE ADDED REYKlON RECORO 1 TRUCK INSTRUCTION MANUAL PART b. 12-1-54 3720900 H.V. M. XCT. SHEET I 60.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 'BLY MODELS @ INSTRUMENT PANEL-ASH TRAY ASSEMBLY, PLUG AND COVER INSTRUCTION ALL CAB, PANEL, SUBURBAN AND W/SHIELD COWL MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS ALL CAB-PANEL AND SUBURBAN MODELS INSTRUMENT PANEL COMPARTMENT 1 ASSEMBLY INSTRUCTION --- 5-6-55 VAT€ J ' 1 PART ADDED WM. lEVlYON RECORD TRUCK I N S T R U C T I O N MANUAL IORAWU CHECKED Ixcr. I E. B.I PART AUICI. DR. CK. 12-1 -54 No. 3720900 _ lI.V. M, I wcrr 1 62.00 1 r-.l CHEVROLEf MOTOR DIVISfON ;..*7 ,-. -.. .. I . - . GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3716950 C O T M N BATT 3'117416 CLIP ( 5 REQ'D. ) 3718944 TRIM ASSEMBLY (ALL EXCEPT 3 124) 9716440 SPRING AND FRAME ASSEMBLY PART BATT AT FASTENERS 80 FASTENERS ARE: EMBEDDED AND WILL HOT SHOW THROUGH THE SEAT TRIM 3722217 CLIP (96 REQ'D. ) -4566605 HOG RING COVER ASSEMBLY TOCOVERBORDERWIREONALL SIDES, PAYING PARTICULAR ATTENTION COTTON BATT ASSEMBLY AND COTTONBATTTO ON 3718D69 SEAT CUSHION AND BACK I SECTION 0-8 SECTION SHOWING METHOD OF FASTENING COTTON RATT TO SPRING ASSEMBLY USED ON 3124 ONLY SEAT BACK CUSHION INSTRUCTlON M R E TRIM ASSEMBLY I8 APPLIED. 3120978 PANEL ASSEMBLY (," : ,' MODELS CLIP VIEW 1N DIRECTION OF ARROW ALL CABS A GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION a ~ a a s s sWLYETHYLENE SHEET ASSEMBLE CUSHION TO CONTOUR 8KOW-N ON 571BgBg SEAT CUSHION ANIl BACK CONTOUR INSTRUCTION 571891D COTTO R ASSEMBLY ~ (ALL EXCEPT 5124) 5718319 TRIM ASSEMBLY 3716945 T *31150BO SPRING AND FRAME ASSEMBLY TRIM ASSEMBLY COVER ABSEMBLY BORDER W E COVER ASSEMB EWES OF COTTON BATT AND HAIR PAD TO BE ALIGNED BEFORF, TRW ASSEMBLY 18 BHOWMG METHOD OF FASTEmG TR W ASSEMBLY TO BPRMG AND FRMA E ASSEMBLY TOP BORDER APPLIED. ~ ~ 1 8 COTTON 0 4 ~ PA 9718811 POAM PAD MODELS ALL CABS i 8843 COTTON BATT .OPTIONAL PARTS USED MQETHER +OPTIONAL PAHTB USED TOGETHER SEAT CUSHION INSTRUCTION I 6 NOTEADDED SECTlON RELOCATED PART ADDED 5 REDRAWN 8 7 4-15-55 OAIE I 1 I ISYM.~ REVISONRECORD I I DC B23B I A". 1 .., I u r.,-,. uc t REF. -PATE , j DR. 1 a.I TRUCK INSTRUCTION MANUAL DRAWN CHECKED S€Q 5812 E. B. H.V, M, PART No. a-8-55 3720900 1 I 3 , wm 1 63.0'2 1 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION STEP PANEL MOULDING INSTRUCTION - --- DC REF. 4 WAS .350-. 360 S 3 ' 1 I g 5 2 4 Q616 2-21-55 DATE 2 1 SYM. WAS 3711417-8 NOTE REVISED REVISION RECORD 6799 7080 DC .. Dlt' TRUCK INSTRUCTION MANUAL DRAWN VM DATE W€(XU, FA 5912 PART No. 1-10-55 3720900 SECT. RC - SHEEl 1 63.03 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON MODELS 3124 OUTER PANEL FILLER AND END GATE REEL AND COVER INSTRUCTION I I TRUCK INSTRUCTION 1 ' WAS 189129 1 WAS 189129 REWSlON RECORD WM. 2 1-6-55 OAT€ 6549 AUTH. DC OR. CK. DRAWN REF. .-DATE T.1. PART Ng. 12-1-54 3720900 I MANUAL CHECKED H.V. M. SECT. SHEET 1 64.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION END GATE CABLE TO END GATE GUIDE STRIKER AND LOCK ASSEMBLY INSTRUCTION 11 2-24-55 DATE 10 9 8 7 SYM. WAS 380870'1 WAS 133822 ,6907 .& ! DC PART ADDED WAS 3812228 REDRAWN REVlSlON RECC!ilD -. - TRUCK INSTRUCTION M A N U A L DRAWN REF. CHECKED T, I. 7894 AUTH. DATE DR. O(. PART No. 12-1-54 3720900 SECT. WEE1 - I 65.00 H.V. M. CHEVROLET MOTOR DIVISION h * GENERAL MOTORS CORPORATION u BODY SIDE OUTER PANEL, MiOULQ$NGSAND BRACES lNSTRUCTlON b I TRUCK INSTRUCTION MANUAL DRAWN CHECKED T.I. PART No. 12-1-54 3720900 H. V. M. SECT. SHEET GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION 157715 SCREW 120214 L.W. 1203'16 NUT 3812340 SCREW 3818419 BRACE la0214 L.W. ,130376 NUT 3812340 SCREW 120214 L.W. 120376 NUT SIDE PANEL OUTER MSEMBLY / BODY SIDE PANEL ASSEMBLY 3812354 PAD (4 P U C E S I REAR BRACE 3812086 NOTE: ASSEMBLE END OF ROD WlTH TRADE MARK TO FEM)ER 120854 BOLT 134551 HUT (TYPICAL OF 3 PLACES) 3812340 SCREW 120214 L.W. 120316 N U T MODELS NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. v t ~ wE 3124 BODY SIDE OUTER PANEL ASSEMBLY BRACE INSTRUCTION NAME - REF. 1-6-55 DATE 1 REDRAWN & REVISED SYM. REVlYON RLCOAD 3 50 AUTH. TRUCK INSTRUCTION MANUAL LB PATE DR. at. 12-1-54 DRAWN CHECKED T.I. PART No. 3720900 H. v. M. SECT. SHEET I 67.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 3 124 CHEVROLET MOTOR DIVISION -3 LNSTRUCTION REVISED ,2-24-55 DATE 2 PART ADDED 1 INSTRUCTION REVISED DM. REVlStON RECORD GENERAL MOTORS CORPORATION -- I 1 REF. 59 '12 AUTH. F.A. . DR. Q(. CHECKED DRAWN DC V M .OAT€ 0255 7080 PART Ho. 12-1-54 3720900 H.V. M. SECT. SHEET 1 69.00 @!E? i;*.L-- .-. , .-..- CNEVROLET MOTOR UlVlSlOtJ -GENERA1 MOTORS CORPORATION C -:> OF CLIP GLASS AND GLASS RUN AlJD UPPER GUIDE RAIL INSTRUCTION -7-1-55 3-28-55 DATE 2 W A u 4 JPIACES 1 .SECTIONdF-P'AUDED WM. REVKION RECORD HAM£ 1643 8633 AUfH f RUCK INSTRUCTION MANUAL DRAWN REF. VkI DATE DR. U. CHLCKED F.A. OC_ PAR1 Mm. 11-1-54 3720900 H.V. hi, YCT. MEET 1 71.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 1 TRUCK INSTRUCTION MANUAL REF. DRAWN SF.CI. F.A. PART OAK DAE WM REVLSWm RECOCO AWH. DR. U. 1 12-1-54 No. 3720900 SHEET 1 72.00 CH EVROLET MOTOR DlVlSfON GENERAL MOTORS CORPORATION 098891 REAR GASKET CREW & 442694 SCREW AM) L. W. ASSEMBLY Is W. ASSEMBLY 698881 SIDE MjOR HANDLE I6907 BUTTON ASSEMBLY-L. H. (POR CYLINDER UNIT SEE W C K AND KEY INSTRUCTION) /' 3698885 SPRING S6Q880 LOCK WIRE NOTE: CONDITION SHOWN 15 TYPtCAL OF L.H. AND R.H. EXCEPT AS NOTED TRIM PANEL IMPORTANT DOOR LOCK ASSEMBLY MUST NOT BE ASSEMBLED UNTIL ALL OPERATIONS REQUIRING BODY TO BE S E N T THROUGH OVENS ARE COMPLETED. MODELS ALL CAB. PANEL AND SUBURBAN MODELS SEE LUBRlCAllON lNSTRU4XlON - SECTION 14 SIDE DOOR LOCK INSTRUCTION TRUCK INSTRUCTION MANUAL REF. DRAWN CHECKED F. A. DATE OAK MM. REVISK)H RECORD AUTH. DR. O(. PART No. 12-1-54 3720900 SECT. "'"' SHEET 1 73.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION , IMPORTANT REMOTE CONTROL ASSEMBLY MUST NOT BE ASSEMBLED UNTIL ALL OPERATIONS REQUIRING BODY TO BE SENT THROUGH OVENS ARE COMPLETED. MODELS ALL C A B , PANEL AND~SUBURBAN MODELS SEE LUBRICATION INSTRUCTION - SECTION 1 4 DOOR LOCK REMOTE CONTROL INSTRUCTION 7 - 5 OAK 7 ,_._ -- . -r)r: S E C , A-A REMOVED 0 REDRAWN SYM.1 RFVIYOH RECORD 2729 AUfH PEI. TRUCK I N S T R U C T I O N MANUAL DR h W N ' CHECKED SECT. F.A. PART No. DATE DR. CK. 12-1 - 5 4 3720900 H . V. M. SHEEI 1 74.00 DOOR VENTILATOR AND BUMPER INSTRUCTION I I I I I 2-24-55 I 1 , DAVE ( WM. 1 REDRAWN AND REVISED I E.c. R. 5972,6969 AND- 8338 I REVWON RECORD - INAM '- DC A 1 TRUCK lNSTRUCTlON MANUAL EHEdIED REF. DRAWN OAT€ PART No. 12-1-54 SECT. N. D. 3720900 I SHEET 1 75.00 I GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION VIEW B NOTE: LOCATE VENT WINDOW ASSEMBLY AND DRILL 4 HOLES AS SHOWN MODELS ALL CABS AND PANELS SIDE DOOR WINDOW FRONT GLASS ASSEMBLY -. INSTALLATION CHECKING INSTRUCTION " NAME TRUCK INSTRUCTION MANUAL REF. DRAWN CHECKED F.A. PART Ho. DATE F.M. REVISION RECORD AUTli. DR. CU. 12-1-54 3720900 XCr. ""' SHEET 1 75.01 CHEVROLET MQTOR DIVISION GENERAL MOTORS CORPORATION ,' -.--.---ii - S E T i i : A-RFMOTK~~ '2 ! RE: A I ) D F L _ - - ,-- 7-?5-55---ji'- 1IEI)ItAWN OAR SYM REVISION RECORD 1- 212s .- -1102 .- - DR TRUCK INSTRUCTION MANUAL F. A. DATE CK. CHECXED DRAWN --V M 1 AUlH NAME firREF PART No 12-1-54 3720900 H.V M SECT. SHEET - 1 76.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION W O R WELDED ASSEMBLY TRIM PANEL ARM FEST ASSEMBLY MOTE: PUNCH (2)HOLES AT ASSEMBLY NOTE: CONDITtONS SHOWN ARE TYPICAL OF L.H. AND R.H. PRESS STAPLES M'ID BUTS M INSERT BEFORE CEMENTING ON COVER HEMI OF STAPLES MUST NOT EXTEND BEYOND TOP MODELS 3124 CHEVROLET MOTOR DIVISION SIDE DOOR HINGES AND HINGE ACCESS HOLE COVER INSTRUCTION GENERAL MOTORS CORPORATION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SIDE DOOR HINGES AND DOOR CHECK INSTRUCTION - NAME 3-28-55 DATE 3 WAS 3719647 2 WAS 160515 1 WAS 160515 WM. R m O N RECORD 8886 8735 AUTH. TRUCK INSTRUCTION MANUAL DRAWN DC REF. CHECKED F. A. DATE DR. W. PART No. 12- 1-54 3720900 H. V. M. KCT. SHEET 1 79.00 . CHEVROLET MOTOR DIVISION I 7 , " GENERAL MOTORS CORPORATION n 120423 WASHER RELNF. ASSEMBLY FOR MODELS 3103 3106 3204 3604 3104 31)6 3105 3124 3804 3805 VIEW OF PLUGS USED FOK R . D. CONDITION 3711453 UPPER PAD 311744Q UPPER BRACKET 3720230 SCREW ASSEMBLY ARM ASSEMBLY NOTE: CONDITIONS SHOWN ARE TYPICAL OF 1. D. AND R. O. EXCEPT AS NOTED 3603 3608 3803 3608 4 103 4108 4403 4408 6103 4 I08 6403 6408 6503 3717468 LOWER PAD MODElS ALL CAB. [EXCEPT 5000) PANEL AND SUBURBAM MODELS (AS NOTED) 15C. SHIPPING LIST REAR VIEW MIRROR INSTRUCTION NAME 7-25-55 DATE _ REDRAWN AND REVISED 7578 8728 A N D 0765 REVlSlON RECORD AUTCI SYM. -4 ' TRUCK INSTRUCTION MANUAL REF. DRAWN DC. DATE DR. CK. CHECKED F. A. .V.H PART No. 12-1-54 3720900 SECT. M. 1 . 80.00 WEE1 3u - CHEVBOLET MOTOR DIVISION GENERAL MOTORS CORPORATION SEC 20.81 W O R INNER PANEL . / REINFORCEMENT 1.00 VIEW IN 'DIRECTION OF ARROW B L.H. oPP, MODELS 3000 4000 b W O R.H, R.D. REAR VIEW MIRROR INSTRUCTlON - DATE SYM. REVISION RECORD AUIH, -- -NAME - REF. -- - -DAVE DR. CK TRUCK INSTRUCTION MANUAL DRAWN CHECKED dS 0765 PART No 7-25-55 3720900 " SECT. WEE1 1 80.01 CHEVROLET MOTOR DtVlSlON GENERAL MOTORS CORPORATION DOOR WE WlING ASSEMBLY MODELS 1 REAR VIEW MIRROR INSTRUCflON I 1 1--DAT€ \ 5000 SHIPPED LOOSE SEE MIPC. IHlPPlNG LIST SIM. !-lNhME TRUCK INSTRUCTION MANUAL DRAWN CHECKED REF. SECT. I rHo. DR. F. A. PART REVMOM RECORD NTH. CK. 12-1-54 3720900 H.V. M. 1 SHEET 1 81.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION .594 DLA. IN INNER 120361 NUT 120217 L. W. 120391 PLAIN W. 1 3 7 2 1 1 0 8 BOLT ,218 DIA. - 12 HOLES IN OUTER PANEL VlEV B SIDE DOOR WINDOW REVEAL MOULDING 3716469 L.H. 3716470 R. H. MODEL CLLP ASSEMBLY (MUST BE INSERTED IN MOLDING WITH OPEN END FACED IN DIRECTION 3 124 WEATHER STRIP INSTRUCTION DOOR - . 5-17-55 1-6-55 DATE I 1 - VM 7 NAME TRUCK +- 4 3 2 . WAS 451255 WAS 107815 WAS 3886825 1 3721232 & 451255 ADDED SYM. REVIMN RECORD 8621 8346 6610 AUIH. IN$TRUCTION MANUAL :HEWED F. L. 4. DC DATE DR. CK. H. V. M. PART No. 12-1-54 3?2C.900 KCT. WEE1 - 1 82.00 r----- ---I CHEVROLET MOTOR DlVlSlON ,-. GENERAL MOTORS CORPORATION 1 CAUTION: NOT STHETCH RUBBER WHEN HANDLING 3727949 L. H. WEATHERSTRIP 3727950 R. H. 1) . 1 2 A S 1JlA. HOLE 4 r A::sF:M B1.Y DOOH WEATHERSTRIP 3721 586 R . H. NOTE: SEE SHEET 83.01 FOR CEMENTING INSTRUCTIONS WEATHERSTRIP START ATTACHING iVEATHER STHIP TO W O R A T R E A R COR 187675 SCnEW NOTE: FOR LOCATION OF VIEWS AND SEE SHEET 83.01 B D E MODELS 5 m DOOR WEATHERST R lP INSTRUCTION REVlYON RECORD CHEVROtET MOTOR DlVlSLON GENERAL MOTORS CORPORATION USE SPECIAL TOOL AND PUSH CLIPS M 1 U HOLES M LME @ 273407 SCREX WlTH HOLE AXIS. .l20/. 123 ~ h(1).JIOLE IN DOOR WEATHERSTRIP 4665930 CLIP 3085Dl6 CEMENT (APPROX. 2 . 0 02. CEMENT --.-- , . , VIEW IN DlRECTlON W O R WEATHERSTRIP OF ARROW F 3721232 CLLP D @VIEW 1N CIRCLE (TYPICAL OF 2 PLACES) MODELS '5MO DOOR WEATHERSTRIP tNSTRUCTION 4 1-5-55 3 2 1 OAK SYM. WAS 451266 WAS 456080 WAS ON SHEET 89. OU D902 9879 WASONSHEET83.00 8839 AUTH. AEVKlOH RECORD NAME 1 ~vM_. REF. RC 8838 DAIE DR. CK. TRUCK INSTRUCTlON MANUAL CHECKED SECT. B. Ft. '"' DRAWN PART 4-6-55 WEE1 1 83.01 Ho. 3720900 CHEYROLET MOTOR D l V l l l O N GENERAL MOTOR5 CORP0RA110M TRUE. "I " x"-~IHEtf " S9-55 MI 1 mc 5EC.t 7LC WITS REMDVED t-lKOlD - 2732 I tLC INSTRUCTION MANUAL m. DRAWN ma ?Ant H. wtam W.R. 11.1-54 SfPWOO SR. J. T. WT 1 85.00 GENERAL MOTORS CORPORATION CHEYROlET MOTOR DIVISION PIATEOM ASSEMBLY BODY SIDE ASSEMBLY 109103 BOLT loss?" L.W. 102634 NUT 9811232 BOLT lOSSP0 L.W. PLATFORM ASSEMBL BODY ;WE ASSEMBLY VIEW A NO. 3 CROSS SILL ON 3805 ONLY) @ TYPICAL OF NO. 1, 2, CROSS SILL ON 3105-3106-3116 BODY SIDE AMEM 5012232 BOLT 103320 L.W. 458581 8P.W. PLATFORM ASSEMBLY PWLTEORM ASSEMBLY VIEW 2 O D (TYPICAL OF 6 PLACES 3105 3106 31 16) [TYPICAL OF 7 PLACES 3805) NOTE: FOR LOCATlON OF VIEWS SEE: SHEET 84.00, 85.00 AND 66.00 (TYPICAL OF 4 PLACES 3105 3106 3 1 16) (TYPICAL OF I PLACES 3805) MODELS NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. PANEL AND SUBURBAN BODY INSTRUCTlON NAME 2-28-55 DATE 3 2 1 WM. NOTE REVISED NOTE REVISED NOTE REVISED RWWOH RECORD DC REF. ORAWN AUW. DATE DR. CK. PART No. 12-1-54 xcr. CHECKED J.T. 7080 d TRUCK I N S T R U C T I O N MANUAL 3720900 "'" SHEET 1 87.00 CHEVROLET MOTOR Di'dIStON GENERAL MOTORS CORPORATlON FUlOR PANEL AasEM3LY F VIEW (TYPICAL OF 6 PLACES) 8TEP FILLER m s a BILL EXTENSEON NOTE: CONDITIONS SHOWN ARE TYPICAL OF 1.H. AND R.H. NOTE: FOR LQCATION OF VIEWS S E E SHEETS 84.00, 85.00 AND 86.00 MODELS 310s 3iw 3116 3805 L.D. PANEL AND SUBURBAN BODY INSTRUCTION -NAME REF. - DATE - f I DATE SYM R M S O N RECORD AUW. DR. CK. TRUCK lNSTRUCTlON MANUAL DRAWN CHEQ(ED SCI. J. T. PART No. 12-1-54 L'B' 3720900 SHEET I 88.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION BOLT L.W. 3811145 SP.W. 103920 L.I. 102634 NUT KTOP PANEL PLSSEMBLY R INNER PANE BODY SIDE ASEMBLY PILLAR REINF. K VIEW (TYPICAL OF 1 PLACE 3105-3805) (TYPICAL OF 10 PLACES 3106-16) r (TYPICAL OF 5 PLACES 3105) (TYPICAL OF 6 PLACES 3805) 3812006 3812008 BOLT 103320 L.W. BOL M P PANEL ASSEMBLY 102654 NUT BODY 8mE ASSEMBLY n E w - - - , L- BODY SIDE ASSEMBLY REAR PILLAR ASSEMBLY SEE VIEW "S" SHEET 91.00 (TYPILAL OF 2 PLACES 3105) (TYPICAL OF 3 PLACES 3805) NOTE: FOR LOCATION OF SHEETS 84.00, 85.00 AND 86.00 MODELS 3105 3106 3116 3805 (AS NOTED) NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. @ PANEL AND SUBURBAN BODY INSTRUCTION t--t 1 I UCK INSTRUCTION MANUAL DRAWN PART NQ. 1 CHECKED F,A. I ""I ]SECT. I SHEET I 189.001 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION FLOOR PANEL ASSEMBLY 38I075Q BOLT 1203112 120:' L. W. HUT 10818s SP. F 120381 L.W. 120517 NUT 3811688 SKIM E: FOR LOCATtON OF VlEWS SEE: SHEfTZ 84.M), 85.W AND 86.00 BIDE MEMBER BRACKET (TYPICAL OF 2 PLACES) PANEL AND SUBURBAN BODY MOUNTfNG INSTRUCTIObj I TRUCK INSTRUCTION MANUAL REF. J. T. 1 DATE SYM. CHEOtED DRAWN PART k. DATE #vBoH ECO11O ALRH. DR. O: - 12-1-54 9720940 -3. L.B.- SHEET 1 90.00 A GENERAL MOTORS CORPORATlON CHEVROtET MOTOR DIVISION 3i270PO BOLT 489f 4B SF. W. TFOFtM ASSEMBLY FWD. NOTE: FOR LOCATION OF VIEW SEE SHEET I6.W FIUME SIDE MEMBER VIEW Z NO. 3 Bow HoLa DOWN BOLT R.H. MODELS 3805 PANEL BODY MOUFJTING INSTRUCTION . -- - ---. TRUCK INSTRUCTION M A N U A L -"-. 1 - ' REF. BRAWN 2195 DATE DATE SYM. RLWYOH RECORD AUYY, DR. CK. 7--~,/ -35 CHECUED JS PART No. 3720900 "" SECI. SHEET 1 90.01 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION MODELS 3105 NAME - REF. TRUCK INSTRLlCTlON MANUAL E.B. PART No. DATE WM. REvlSOl4 RECOltD AUTH. DR. M. CHECKED DRAWN DATE 3106 3 1 16 3805 L.D. 12-1-54 3720900 SECT. SHEET ' ' 1 91.00 h CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION /-- REMFORCEMENT A {PARTOFTOPPANEL ASSEMBLY) CUT OFF AFTER GAS O R ARC WELD ( M E AS CAB) HMGE PTLLAR I A REINFORCEMENT -- - - - MODELS CONDITIONS SHOWN ARE TTPICAL OF L.H. AM3 R B. 3105 3106 3116 3805 FOR mCATION OF VIEWS V AND W SEE SHEETS 84.00,85.00 AND 86.00 PANEL AND SUBURBAN BODY INSTRUCTION - '-*lAME REF. TRUCK INSTRUCTION MANUAL DRAWN CHECKED 8. M. 9-2-55 DATE 4 SYM. REDRAWN AND REVISED REVISION RECORD 3169 AUW. . R C ,DATE DR. CK. 12-1 -54 PART No. 3720900 SECT. R. C. SHEET 1 92.00 NOTE: FOR LOCATION OF VIEWS SEE SHEET B2.00 PANEL AND SUBURBAN BODY INSTRUCTION 1 I NAME TRUCK INSTRUCTION MANUAL CHECKED SECT. REF. DRAWH 3109 1 OAT€ WM. REVISION RECORD A U l l - l . 1 ~ ~M. . DATE 9-2-55 J*S a PART No. 372nOOO GENERAL MOTORS CQRPORATlON CHEVROLET MOTOR DIVISION SWTWELD 8 PLACES HMGE PILLAR UPPER-UPPER REINFORCEMENT TO HINGE PILLAR ASSEMBLY TOP PANEL m G E PILLAR U PPER-UPPER REINFORCEMENT GAS OR ARC WELD- FULL LENGTH OF GAS O R ARC WELD . y SECTION G-G NOTE: W R LOCATION OF VIEW SEE SHEET 92.00 HINGE PILLAR UPPER UPPER REINFORCEMENT 3811987 L, A. C VIEW IN AREA 3811988 R H. MODELS 3105 3106 3116 3805 PANEL AND SUBURBAN BODY INSTRUCTlON TRUCK INSTRUCTION MANUAL DATE I I ISYM. I 1, 1 RMSION RECORD AUW. DR.IQI. IDAAWN I CHEWED . J. 3. I, 3169 DAK 9-2-55 PART No. lam. 1 SHEET CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION TOP PANEL ASSEmLY 1 'm1 VIEW IN DIRECTWN OF ARROW (OUTsmE) E SIDE PANEL ASSEMBLY fi GAS OR ARC WELD W)DY SIDE ASSEMBLY ASSEMBLY TOP PANEL ASSEMBLY ASSEMBLY NOTE: FOR LOCATION OF VIEWS SEE SIIEET 02.00 VIEW M DIRECTION MODELS 3105 3106 3116 3805 AND SUBURBAN BODY INSTRUCTION -PANEL - ~ N A M E TRUCK INSTRUCTlON MANUAL DRAWN REF. . DATE DATE WM. REVISION RECORD AUW. DU.1 CK. 9-2-35 CHECKED J. S. 316G PART No. 3720900 SECT. R. C. SHEET 1 92.03 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION NOTE: CONDITIONS SHOWN ARE TYPICAL OF LA. AND RH. BTEP REAR FILLER PANEL 3012232 BOLT BODY 9mE ASSEMBLY PLATWRM AEISEMBLY PLIITPORM RtAR PANEL AWKMBLY NOTX: FOR UCATION OF VIEWS BEE m E T S 84-00, 81.00 AMD 80.00 MODELS 3105 3106 3114 3805 PANEL AND SUBURBAN BODY INSTRUCTION I * - I BATE ! lNAME I I - m. REF. a DATE REC- AW. DR. TRUCK INSTRUCTlON MANUAL DRAWN ~€atm SECI. W.R. PART No. H.V. M. 1 SHEET I 93.00 -. / , - - -.. L.-- ia.wwJr 10. m 14.15 OP. 40 - TW I I ~ A TR,. ? . M X 1 7 I Is.? 7.W X I ? 1 10.1 I W. 44 I 1 1 MA% MA. I D I I2.a I 14.02 \I !WIDE AT W P O ? IHHlR P M l L (16 IPTE KV.)- , *me or AT TOP OY PWEL r m R ma^ MODELS UOS ?--- BODY CHECKING INSTRUCTION !10.?4 Mi7 m* -- -L F Ami n U C K IHSIlUCnOH MANUAL DRAWN M a SO. e. B. J.S ME Lm- a- ""- ? A l l Hr lz-1-n 3- 1 96.00 , CHEVROLET MOTOR DtVlSlOH MTT:APPUCAME W A L * S S € M M Y I N S ~ U C l l O N I ARE SAME AS SIP- u n UcEn I S NOTTD. FINAL ASSEMMY lmrrucnm ~ W E RTO m, INDEX FOR U l M ff YMIlAlt)(nllUClW1(5 ua PANEL BODY RNAL ASSEMBLY INSTRUCTION INDEX OEMERAL MOTORS C O W R A W SUBURBAH BODY FtNAL ASSEMBLY INDEX GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION REAR TRW P A N E L 7 /I 4550533 BOLT "IT! i 3 L.W. 3812011 R E M ~ R C E M E N T ~ NOTE: SLOT FOR MODEL v k: 164359 SCREW 3116 (SHOWN) JBl204Q L. B . k glO6 3812050 ACCESS HOLE COVER 3812010 (USED FOR FRONT ANDCENTER COVER) SHOWN R.H. BODY SIDE ASSEMBLY INNER PANEL 3818035 GASKET NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. P WU. IF BODY 7 MODEL 3106 ONLY 13 SCREW 174916 EXT. INT. L.W. 1R4551 NIlT HINGE HOLE COVER ACCESS HOLE COVER PLATE MODELS 3106 3116 (AS NOTED) GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 3116 HINGE HOLE FILLERS - PLUG BUTTON AND BUMPER INSTRUCTION NAME TRUCK INSTRUCTION MANUAL REF. DRAWN - . DATE DATI WM. R m RECORD AUW. DR. CK. L CHEO(U, W.R. PART He. 12-1-54 3720900 SECT. SHEET CHEVROLET MOTOR DIVISION GENERAL MOTORS COUPORATiON NOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. EXCEPT AS NOTED GAS TANK ACCESS DOOR - CABLE GUIDE HOLE COVER CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION mu9 ( U C B HQ1Z:DBTIJI.lM/.UI-l AT -BLY. WUO mliT. UmSAIIDUXARTBPL P N m l S Cd r n P U ? L a ) Of SD MCUk 1umw SCREW I t l u n %uR rRlw P r n L , MILL AT m I?BEHOTE) L Y WDY mc m Y B 1 . y MODELS 3100 TRIM PANEtS AND MOULDING INSTRUCflON attb CUEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION ' -SEAT BACK CUSHION LNSTRUCTWN (SEE SHEET 104.01 3811676 SEAT BACK PANEL WELDMG ASSEMBLY 0 FELT PAPER 138538 L.W. 13143'7 NUT SECTION A-A SEAT CUSHION INSTRUCTEON (SEE SHEET 104.02 -- -7- 3811880 SEAT CUSHlON PANEL ASSEMBLY SEAT ADJUSTER - 3812359 SEAT ADJUSTER ASSEMBLY L.H. 3812360 R.H. F m R PANEL ASSEMBLY AT FRONT AND REAR AS SHOWN MODELS 3105 SEE LUBRICATION INSTRUCTION - SKTtON 14 DRIVERS SEAT INSTRUCTION - NAME TRUCK lNSTRUCTlON MANUAL REF. 4-13-55 DATE 3805 1 REVISED & REDRAWN ECR- SYM. 5912-6674-7888-8337 A ~ D R E W W N RECORD CHEQ(W DRAWH R. R. DATE PART Ne. 12-1 -54 3720900 H. V. M. SEn. WEET 1 104.00 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DfVlSlON 380741 1 FOLDED COTTON BATT 6.00 APPROX. (FOR FOLDED COTTON BATT) TRIM ASSEMBLY COTMN BATT 3811828 SPRING ASSEMBLY SPRING 3800996 472395 TRIM ASSEMBLY TOP BORDER WIRE BORDER WIRE COTTONBATT COTTON BATT TRIM ASSEMBLY sEcrroN PART BATT A T FASTENER SO THAT FASTENERS ARE EMBEDDED AND WILL NOT SHOW THROUGH THE SEAT TRM. B-0 SECTION A-A SECTlON SHOWING METHOD OF FASTENING PADS TO UPPER BORDER WIRE. MODELS ASSEMBLE CUSHION TO CONTOUR SHOWN ON 3812182 D R m R S AND AUXILIARY SEAT BACK CUSHION 3105 3805 CONTOUR INSTRUCTION. iAT BACK CUSHION INSTRUCTION I I 1 I I 1 1 I I I NAME TRUCK INSTRUCTION MANUAL REF. _ DRAWN 5912 PART No. DATE DATE WM. REVlgON RECORD AUTH. DR. CK. I CHECKED J, p.1 3 -28-55 3720900 \SECT. H.V. M.. SHEET 1 104.01 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 3808202 COTTON BATT 3811841 fiAIR PAD 3811788 COVER ASSEMBLY 3811789 COVER ASSEMBLY THE ABOVE ASSEMBLIES ARE TO BE INSTALLED WITH BURLAP BETWEEN WIRES AND 3811790 COVER ASSEMBLY THE ABOVE ASSEMBLY TO INSTALLED WITH PAPER CORD AGAINST HAIR PAD. BE 3 81 1821 SPRING ASSEMBLY 3 811842 BOARD COTTON BATT m H WWES AS SHOWN. HAIR PAD TO BE LOCATED SO THAT STITCHING IS ALlGNJZD WITH TOP BORDER WIRE A T FRONT BURLAP COVER AND ENDS. 156253 SCREW 120380 L.W. 114376 NUT SPRING ASSEMBLY EDGES OF COTTON BATT AND HAIR PAD TO BE ALIGNED BEFOFLE TRIM ASSEMBLY IS APPLJED lc SPRING ASSEMBLY TRIM ASSEMBL SECTION A-A (TYPICAL OF 4 PLACES) ASSEMBLE CUSHION TO CONTOUR SHOWN ON 3812178 SEAT CUBfIION CONTOUR MSTEIUCTION., 104877 TRIMMERS 3105 A54605 BINDER ST SECTION SEAT CUSHION INSTRUCTION I 8-8 TRUCK lNSTRUCTlON MANUAL REF. DRAWN DATE WM. REVl9ON RECORD Au7l-l. DR. M. CHECKED J. P. 5912 DATE 3805 PART No. 3-50-56 3720900 H.V. M. SET. SHEET 1 104.0: CHEVROLET MOTOR DIVISION DRIVERS SEAT INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SEAT 3ACK SPRING ASSEMBLY 3832281 SEAT BACK SPRING ASSEMBLY 960725 CUSHION RETAINER CLIP (26 REQUIRED) - WTAINER CLIP (94 REQUIRED) L 3811803 TRIM ASSEMBLY ASSEMBLE CUSHION TO CONTOUR SHOWN ON3812179 DRIVERS SEAT AND BACK CUSHION CONTOUR INSTRUCTION MODELS 3116 3106 SEAT BACK CUSHION INSTRUCTION - 1 DATE STM. RMYON RECORD NAME ' I AUTH. DR. CK. TRUCK INSTRUCTIOU MANUAL DRAWN REF. DATE CHECKED M.D. 5012 PART No. 3 -28-55 3720900 H.V. M.' SECT. WEET 1 105.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 3811804 TRIM ASSEMBLY 3807839 p 3800'191 THE ABOVE ASSEMBLIES ARE TO BE INSTALLED WITH BURLAP BETWEEN WIRES AND SPRINGS. THE ABOVE ASSEMBLY TO BE ,.,,,.. - - I AD. HlllR PAD 3809782 COVER ASSEMBLY 3 8097 83 COVER ASSEMBLY 3 809181 COVER ASSEMBLY .- COTTON BATT I -1:::::::(- SPRING ASSEMBLY OPT. A COTTON BATT HAIR PAD 4556605 H W RING (8 REQUIRED) 4 AT EACH END SPACED AS SHOWN k -Q60726 CUSHION RETAMER CLP (as R E Q W D ) sEcnoN B-B SECTION SHOWING METHOD OF FASTENING HAIR PAD AND SPRING COVER TO SPRING ASSEMBLY. MODELS ASSEMBLE CUSHION TO CONTOUR BHOWN ON 5812179 DRIVERS SEAT CUSHION AND BACK CONTOUR MrnUCTION 3106 3116 DRIVERS SEAT CUSHION INSTRUCTION 1 . . . . .- MAMt - REF. - DATE DATE % REMSKm A E C W AUTH. DR. M. i TRUCK INSTRUCTION MANUAL DRAWN CHEMED #CI. J. P., 5912 PART No. 5-28-55 3720900 K. V. M. SHEET 1 105.02 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON BEAT CUSBEON INrnKUCTB) SEE 3 IE L E m 3810378 SEAT CUSEIIO FRAME ASSEMBLY 121028 BOLT 5808869 B u m 120380 L.W. 3808380 BRACKET MODELS a 3106 SEE LUBRICATION INSTRUCTION-SECTION 3116 14 AUXILIARY SEAT FLOOR MAT AND SCUFF PLATE INSTRUCTiON - --NAME - REF. - TRUCK INSTRUCTION MANUAL XCT. DATE PATE SYM. REVWON RECORD AUM. a. DR. 1 1 106.00 PART No. 12-1-54 SHEET 3720900 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3811855 COTTON BATT 380'1411 FOLDED COTTON BATT 6.00 APPROX (FOR FOLDED COTTON BATT) 3811805 TRIM ASSEMBLY ASSEMBLE CUSHION TO CONTOUR SHOWN ON 3812243 CONTOUR INSTRUCTION AUXILIARY SEAT BACK CUSHION TRIM ASSEMBLY 7 3722217 CLIP 25 REQUIRED 369725 CLIP 18 REQUIRED SECTION A-A SECTION SHOWING METHOD OF FASTENING TRIM ASSEMBLY TO SPRING AND FRAME ASSEMBLY MODELS 3106 3116 AUXILIARY SEAT BACK CUSHION INSTRUCTION NAME TRUCK INSTRUCTlON MANUAL DRAWN REF. .5912 DATE DATE SYM. AEVlSlON RECMlD AUTH. DR. CK. CHECKED J. P. PART Ng. 3-28-55 3720900 SECT. R.C. WEfT 1 106.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION ASSEMBLE CUSHION M CONTOUR SHOWN ON 3810392 AUXILIARY SEAT CUSHION CONTOUR INSTRUCTION 3811806 TRIM ASSEMBLY 3811854 COTTON BATT / / / 3811849 H*IR PAD I t I I 3 811836 COVER ASSEMBLY 3811837 COVER ASSEMBLY THE: ABOVE ASSEMBLIES ARE: TO BE INSTALLED WITH B U R U P BETWEEN WIRES AND SPRING. I 3811835 COVER ASSEMBLY THE ABOVE ASSEMBLY TO BE INSTALLED WITH PAPER ICORD AGAINST HAJR PAD, 3811815 SPRING ASSEMBLY 4 SPRING ASSEMBLY 369725 RETAMER 4556605 HOG RING ( 5 REQ'V. SPACED CLIP (I8 REQ'D) AS S H O W ) h SECTION A-A SHOWING METHOD OF FASTENING HAIR PAD AND SPRBIG COVER M SPRING ASSEMBLY 3722217 RETAINER CLIP (25 REQUIRED) MODELS 31M 3116 SHOWING METHOD OF FASTENING TRIM ASSEMBLY TO SPRING ASSEMBLY AUXILIARY SEAT CUSHION INSTRUCTION ! 1 I I I I I 1 t I IREF. TRUCK lHSTRUCTlON MANUAL [DRAWN 1 CHECKED IS€CT. I SHEET 11 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISlON CENTER SEAT INSTRUCTION I--DATE 1 I I 1 I 1 I I I I WM. I.. . . .- MAML i TRUCK INSTRUCTION MANUAL REF. ~DRAWH R. PART He. R M m RECORD AUIH. DR. W. 12-1-54 I CHECKED R.I 3720900 H.V. M 1 107.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3809792 HAIR PAD HOG 3812273 TRIM ASSEMBLY COVER BE WmALLED WiTH B U R U P ASSEMBLY^ 3809782 B E W E E N wmEs *ND smwm + 3 8 o o m t o P T . TO BE INSTALLED WITH PAPER 3809781 CORD AGAINST HAIR PAD r 9722217 CLIP COTTON BATT TRIM ASSEMBLY 8367 SPRING ASSEMBLY 83 54 SPRING ASSEMBLY bop=. 4556105 HOG RING 8 REQ'D 4 EACH END SPACED AS SHOWN A-A SECTION SECTION SHOWING METHOD OF FASTENING TRIM ASSEMBLY TO SPRING ASSEMBLY SECTION SECTION SHOWING METHOD OF FASTENING HAIR PAD AND SPRING COVER TO SPRING TRIM ASSEMBLY L TRIM ASSEMBLY ASSEMBLE CUSHION TO CONTOUR SHOWN ON 3807697 CENTER AM) REAR SEAT CUSHION INSTFLUCTION MODELS 3106 3116 CENTER SEAT CUSHION [NSTRUCTION 1 NAME I REF. SYM. R W O M RECORD 1 AUTH. DRAWN DATE DR. CX. PART No. 3-28-55 WEMED J. P. 5912 I DATE TRUCK I N S T R U C T I O N MANUAL SECT. SHEET R.C. 1 107.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 3116 31M REAR SEAT INSTRUCTION NAME I DAE TRUCK INSTRUCTION MANUAL PART DATE SYM. REVWOH RECORO Aim. OR. Q(. 12-1-54 T.R. S. No. 3720900 R. V. M. CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORA1ION 3811801 TKM ASSEMBLY /-- 5807867 COTTON BATT FOIDED COTTON BATT /3807411 6.00 APPROX. (FOR FO~EDCO'ITON BATT) 9812296 SPRING ASSEMBLY 3812295 SPRING A '\TRIM ASSEMBLY 369785 CLIP (34 FUCQ'D) SECTION ASSEMBLE CUSHION TO CONTOUR SHOWN ON 9807689 SEAT BACK CUSHION C O m U R INSTRUCTION A-A SECTION SHOWING METHOD OF FASTENING TRIM ASSEMBLY TO SPRING ASSEMBLY MODELS 3106 3116 REAR SEAT BACK CUSHION INSTRUCTION NAME -REF. TRUCK INSTRUCTION MANUAL WECK€D DRAWN 5912 d. P. PART No. DATE WM. REVKlON RECORD 3-28-55 3720900 SECT. R.C. S H E n 1 108.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION COVER ASSEMBLY ASSEMBLE CUSHION TO CONTOUR SHOWN ON S B O l f l B l CENTER AND REAR SEAT CUSHION CONTOUR INSTRUCTION 3811802 TRlM ASSEMBLY 369725 CLIP ( 34 REQD.) HOG E m A SPRING ASSEMBLY AS SHOWN 3722317 CLIP ( 4 0 REQ'D.) SECTION B -B TRIM ASSEMBLY SHOWING METHOD OF FASTENING HAIR PAD AND SPRING COVER TO SPRING AND FRAME ASSEMBLY MODELS SHOWING METHOD OF ATTACHING TRIM ASSEMBLY TO SPRING AM) FRAME ASSEMBLY 3116 31M REAR SEAT CUSHION INSTRUCTION NAME TRUCK INSTRUCTION MANUAL DRAWN REF. - DATE WM. REVKlON RECORD AUTH. DR. M. DATE PART 3 -28-55 CHECKED J. P. 5913 No. 3720900 SECT. R.C. SHEET 1 108.02 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 178849 SCFUW CEMENT 381202s 3812024 NOTE: CONDlTlONS SHOWN ARE TYPICAL OF FRONT AND REAR SIDE WINDOW UNfT AND L.H. AND R.H. H. R H. FREILR (TYPICAL) MODELS NOTE: FOR VIEWS A, B, AND C SEE SHEET 110.00 3306 3116 SIDE WINDOW UNIT INSTRUCTION I " REF. 1-6-55 DATE 1 2 PART ADDED 1 3812320 PADS ADDED REVIWON RECORD SYM. VM 8-979 AUTH. DATE DR. CK. TRUCK INSTRUCltON MANUAL r~~~~~ CHECKED SECT. W. R. H. V. M.a PART No. SHEET 1 109.00 12-1-54 3720900 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION BODY SIDE ASSEMBLY DE W I N W W UNIT ASSEMBLY P PANEL ASSEMBLY 178849 SCREW Em W UNIT ASSEMBL - DY m E ASSEM BLY DRILL .I28 -131 D M 9 HOLES A T ASSEMBL EACH WINDOW. USE GARNISH MOULDINGS AS TEMPLATE. UNIT ASSEMBLY B WEW W P l C A L OF 7 PLACES) MODELS 3116 3106 (TYPICAL OF 2 PLACES) SIDE WINDOW UNIT INSTRUCTION 0 1 DATE TRUCK INSTRUCTION MANUAL IDRAWNI CHECKED ISECT. 1I PART No. w. R I 1SIM.1 REWSlON RECORD AUW. DR. EK. 12-1-54 3720900 H.vmM.l I 1 SHEET 1 1110.001 I 1 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION .. 181788 C S R W E -> REAR DOOR lNSTRUCTtON INDEX 1 -- COVER mEET PLATE 113.000 MEWRUCWH NAME TRUCK INSfRUCTION MANUAL REF. PRAWN PART No. DATE OAE WM. CHECKED J. P. 12-1-54 3720900 H. v. M. SECT. WEEI I 111.00 r-r-l 2 d CHEVROLET MOTOR DIVISION 17I200 MNGE PIN GENERAL MOTORS CORPORATION 3811513 COVER PLATE s ~ l a l r sREAR EIOOEI R. A, DOOR WELDING ASSEMBLY 3712100 SAFETY I B C K AEEMBLY ( M R CYLIHDER UNIT BE.gI d C K A m KEY INFrRUCTrnN) 120382 L.'#. 3608881 Stin6648 BEAL HANDLE 389889 1 CAME (TYPICAL OF L.H. AND R.H. CONDITION) I 471209 HINGE PIN 9712144 REAR DOOR U W E R HINGE MODELS ASSEMBLY 3105 (TYPICAL OF UPPER A N D LOWER HINGES) SEE LUBRlCATlON INSTRUCT1ON-SECTION 14 REAR DOOR INSTRUCTION 1-1-55 - 4,._,371'1124 3 2 "5-23-55 DATE -w REMOVED . WAS 120982 3717109 OPT. REMOVEK SYM. BEVlSlOH RECORD 1 1 1 ttio3 1 9686 6213 -- AUTH. nc TRUCK INSTRUCTION MANUAL . J. P. DC:. DATE DR. CK. PARl No. 12-t-54 372090g H. V. M. 3106 3805 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION REAR DOOR INSTRUCTION 5 WAS 157391 4 W A S 160515 3 _ 2 2-24-55 1 1 WAS 160515 WAS 155'391 WAS 157391 DAfL DM. REVISION RECORD 1 8038 vM DC 7158 AmH. NAME TRUCK INSTRUCTION MANUAL REF. DRAWH . DATE DR. CK. CHECKED J. P. PART No. 12-1-54 3720900 H.V. M. SECT. SHEET 1 113.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON f I NAME TRUCK INSTRUCTION MANUAL REF. DATE DM. --- d. P. DATE R E V I S D M RECORD AUTH. DR. (X. CHECKED DRAWN PART No. 12-1-54 3'720900 H.Y.M. SECT. SHEET I.114.00 END GATE lNSTRUCTlON INDEX 5123-55 3- - - 5 3112184 REMOVED 4 NOTE ADDED 3 3 WAS 137391 1654 1368 3 50 V$ 138604 ADDED TRUCK INSTRUCflOH MANUAL REF. W.R. VM DAR 1SYM.f REVlSlON RECORD AURI. 1 DR. CK. CHECKED DRAWN DC * DATE DC.NAME PART No. 19-1-36 3720400 SECT. H. v. M., SHEET I 115.00 '--I CHEVROLET MOTOR DIVISION ~i BODY StDE ASSEMBLY 3808815 REEL ASBEMBLY - GENERAL MOTORS CORPORATlON . - -. -. -, 3 .- rLLUStRATED NOTE: COND1710NS SHOWN ARE TYPICAL OF L.H. AND R.H. MODELS 3116 a 18DI15 S C R Y & L. W. ASSEMBLY 0 SEE LUBRICATION INSTRUCTION - SECTION 14 END GATE INSTRUCTION 7 6 5 WAS 450996, 446143 & 120117 W A S 1 5 6 2 WAS 46611310 6-17-55 1 3 REDRAWN M E SYM. REVISKH( R E C W 14 2111 PART ADDED 5 DC.NAME . 3 . a 8519 AUM. TRUCK INSTRUCTION MANUAL YM' REF. 1 DRAWN W. -, Oh TE DR. CK. R. CHECKED SECT. H . V, M. PAR1 No. 12-1 -54 3720900 SHEET 1 lt6.00 .I,CI1, END GATE INSTRUCTIOM VIC*. F 5EE LUBRICATION LNSTAUCllON -SECTION 14 a TRUCK INSTRUCTION MANUAL NAME ----7:6-55-"1-DATE SYM. 198604 ADDED REVIYOH RECORO 350 AUIH. ' REF. DRAWN CHECKED W. H. Dc,~ DR. Or. ~ r r 12-1-51 PAR^ no. 3720900 H . V. M. KCr . UfEEr t 117.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON BINGE ASSEMBLY 3811717 L.H. 5811718 R 8. REAR UPPER DOOR INSTRUCTION .INDEX GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION '-1 \ -1 REAR UPPER DOOR INSTRUCTION I I 1 NAME TRUCK INSTRUCTION MANUAL REF. DRAWN CHECKED W. R. DATE I DATE S Y M lKVlSKm RECORO AUW. DR. a. PART Nm. 12-1-54 3720900 H. V. M. SECT. SHEET 1 119.00 CHEVROLET MOTOR 01VlSION GEMERAL MOTORS CORPORATION flPAR IM(BR REAR P U f m U PANEL R W UPPER m m E R PWSL a END GATE O V T E R PAHEL rmm E-E *lo$ Z I o I 3110 3101 1111 mTE: A L L IlOOR OPWEB MUST BE P m L L E L WrrWT 2 ,(IS RECARDLBSS OF TO-CE. NORMAL SIIR?ACE O f D W R OWER PANELS L BODYOVFER P M E L MUST ALlCU FAOM FLUSH t.05 Of BEMC FLUUU. DOOR CLEARANCE INSTRUCTION MODELS 1101 1106 1116 3m5 IAS ll0TEOl . . -. GHEVRBLEY MOTOR DIVISION GENERAL MOTORS CORPORAPIOM FWD. FRAME SIDE MEMBER 3@8 3609 3808 3809 4108 4109 4408 4409 5408 5409 6108 6109 4408 4409 5408 6108 4109 6408 6408 5409 5409 U09 SLL ASSEmBLY m. 451565 PLAT RAME m E M-ER NOTE: CONDITIONS SHOWN ARE TYPICAL OF LH. AND R Y . 3608 3BdP 699750 FILLER MODELS 3 6 0 8 3609 3808 3809 4108 4109 4408 4409 5408 5409 6108 6103 M O B u09 CHEVRBLET MOTOR DIVISION GENERAL MOTORS CORPORATtON VIEW E 3608 3609 3808 3809 4108 4109 4408 4409 5408 5409 6108 6109 6408 6409 100139 BOLT 103341 FLAT W. 103321 L. W. 102635 NUT SIDE SLLL ASSEKBLP NOTE: CONDITIONS SHOWN ARE fYPICAL OF LH.AND R.H. 3M1B 3609 3808 3809 MODELS U O 8 6409 PLATFORM ASSEMBLY MOUNTING INSTRUCTION 3648 3609 3808 3809 4 108 4 109 -8 4409 5408 5409 6108 6109 6408 6409 (AS NOTED) .-,.--- CHEVROLET MOTOR DIVISION 106330 BOLT lO3SZI L.W. 102035 NUT .- GENERAL MQTORS CORPORATION A 106330 BOLT PLATFORh4 ASSEMBLY 109030 STEP 102635 NUT SIDE SILL ASSEMBLY 5811012 BRACE VIEW G FRAME SIDE MEMBER TYPICAL OF 4 PLACES 3608 3609 TYPICAL OF 6 PLACES 3808 3809 4108 4109 6100 6109 TYPICAL OF 7 PLACES 4408 4409 5408 5409 6408 6409 TYPICAL OF 4 PLACES 3608 3609 TYPICAL OF 6 PLACES 3808 3809 4 106 4 109 6 108 6109 TYPlCAt OF 7 PLACES 4408 4409 5408 5409 6408 6409 < ~ 8 v r11 ' 143469 SQ. GRIP 1033.21 t.W. 102635 NUT - 1 I-. r I 143004 NAIL (L.H. SIDE ONLY) t b- 1 1 W. 3811012 BRACE ISTRAP (t.3. SIDE O m Y ) 13811029 - 3608-09-4100-09 4408-09-5408-09 ' MODELS FRAME SIDZ MEMBER 3608 3609 3808 3809 VIEW PLATFORM ASSEMBLY MOUNTING INSTRUCTION _P_.__. ,-. TRUCK I N S T R U CHEVROLET MOTOR DlYlSlON c.WEIAI MOTOR5 COIWRATKVI W E I M : #OR A T F A W H E PAPT C O N m l m m m a n As mom (LH. ANO I.KI MODELS W j b D s PLATFORM ASSEMBLY TO FRAME MOUNTING CHECKING INSTRUCTIOH CHEVROLET MOTOR DIY1110N PLAFORM ASSEMBLY TO FRAME MOUNTING CMEeKlNG [NSTRUmON GENERAL MOTOM CORPORATIOH GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION FmNT END PANEL ASSEMBLY 103319 L.W. UTlrOW ASSEMBLY (TYPICAL OF ALL BOLTS ATTACHING PLATFORM ASSEMBLY TO FRONT END PANEt ASSEMBLY) 103320 L.' 102634 NUT Y E PANEL ASSEMBLY 109103 WLT 458362 FLAT W. 103320 E. W. 102634 NUT LATW RM ASSEMBLY 7 VIEw C TYPICAL OF NO. I AND 2 CROSS SILL ON 3104 3124 TYPICAL OF NO. 1, 2, AND 3 CROSS SILL ON 3204-3604 TYPICAL OF NO. 1, 2 3 AND 4 CROSS SILL ON 3804 E PANEL ASSEMBLY BOLT F L A T W. U TFORM ASSEMBLY L.W. NUT VIEW 46362 FLAT W. 10SS20 L,W. 102134 NUT E TYPlCAL OF ALL BOLTS BETWEEN CROSS SILLS D MODELS 3104 3124 ONLY TYPICAL OF NO. 3 CROSS SILL 3104 3124 3204 3604 3604 (AS NOTED) PICK-UP BOX ASSEMBLY INSTRUCTION TRUCK INSTRUCTlON MANUAL ORAWH REF. - DATE DAE MM. RMSION RECORD AUTH. DR. CK. CHECKED F. T. PART Ho. 12-1-54 3720900 SECT. WEET 1 133.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 9810'lSB BOLT 120981 L. W. ia03~7NUT 3810759 BOLT 469148 BP. Wm 120902 L. W. PLATFORM ASSEMBLY 10S320 L. W. 102034 NUT END GATE ASSEMBLY REMt cmw SILL FRAME SIDE MEMBER 9812160 BOLT 120382 L,W, I ~ D S WNUT (S 124 ONLY) @ TYPICAL OF NO. 1,2 AND 3 CROSS SILL OH a m TYPICAL OF NO. I AND 2 CROSS SILL ON 3124 TYPICAL OF NO. 1, 2 AND 3 CROSS SILL ON 3204-36Q4 FEUME SmE MEMBER 130382 L. W. 120S75' W NUT E SIDE MEMBER EWIl GATE ASSEMBLY E PANEL ASSEMBLY VIEW USED NOT& LETTERS "L" AND "R" ARE TO BE USED ON PROPER SIDE H ON NO. $ 3 CROSS SILL ON 3124 ONLY MODELS 3124 3204 3604 3804 3144 (AS NOTED) GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION TmS SPACE BETWEEN ENDGATEPANELAND REAR CRDSS d L L TO BE o m. TO l/sa mx. GAS OR ARC WELD SECTION M-M (ALIBWED OPTION STAKE WCKET M REAR CRDSS 6tILL 106324 BOLT VfEW IN DlRECTION OF ATTACH ARROW . TAIL ENSE BMCKET me PANEL ASSEMBLY BIIOWN m SECTION 12 173127 MT. E m . L.W. (FOR 3124 8EE WEBT 86.00 ) CLIP SHOWN IN SECTION 12 (EXCEPT 3 124) BUMPER TO BODY BRACE SHOWN M SECTION 14 (3124 ONLY) MODELS 3 104 3124 3204 3604 3 8 W AS NOTED PICK-UP BOX ASSEMBLY INSTRUCTION kl HOTXEVLSED 2 PLACES 8 7- VgTEADDED,BPlACES NOTE REVISED NOTE REVISED 6 - ~ F E ~ A W E.C.N R. 8819 AND DATE SYM. REVWON R E C W DC- NAME TRUCK hNS7RUCTION MANUAL DRAWN CHECKED SECT. Y. D. J. T. 0549 I DATE PART N.. AUTH. 1DR.ICK.I 12-1-541 3720940 - REF. SHEET .f 135.00 - - - - - - 11.11 M mom BIICKOICAB ATK0FBI)DT (0-EOP MmA4 Iff6t-t F 0 1 E W I G E D VlEm = vww w*,-wm lllm BOX Q l K K m G INSTRUCTION CHEVROLET MOTOR DIVISION L * OWERAL MOTOR5 COEPORATK1N sEhLlne SECT. 1 - E-E mEET LIB. w L. D. BHhET1W.W R.D. CAB SEALER INSTRUCTION INDEX L~RPANCL CHIVIOLET MOTOR OlVlllON GENERAL MOTORS CORPORATION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION O W L SIDE PANEL i 3718502 SEALING C O M W W ( 1.0-02. ) APPLY 1/4" BEAD W NOT SEAL IN mis AREA. HINGE PKLWl SIDE FILLER PANEL PLENUM SIDE PANE HINGE PILLAR ASSEMBLY 466943 SEAWNG COM WUND PANEL AS SHOWN. SECTION B-B MODELS ALL CAB (EXCEPT 5000 7000 W I S COWL, PANEL AND SUBURBAN SEALER NAME TRUCK WSTRUTTION MANUAL m --- DATE SYM. REVISION RECORD AUTH. DR. 9832 DATE a. CHECKED OR A W N REF. 9-25-55 W. 2. PART N o . 3720900 SECT. SHEET ll40.140.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION COWL SXDE PANEL I 3718502 SEALING COMPOUNIl ( 1.0-02. ) APPLY 1/4" BEAD W HOT SEAL IN THIS AREA. HENGE PILL&? SIDE FILLER PANEL PLENWM SIDE PANE HINGE PILIAR ASSEMBLY HINGE PILLAR SIDE F PANEL AS S H O W . B-S SEC~IOH MODELS ALL CAB (EXCEPT 5000 7000 #Knl) W l S COWL, PANEL AND S U S U R B A ~ SEALER I I I DAK DM. REVISION RECORD AUIH. NAME - REF. i - 9802 I DATE 1 DR. O(. 9-26-55 TRUCK INSTRUCTION MANUAL A Il4Om01 CHECKED DRAWN w, 2. PART No. 3720900 KCT. SHEET CHEVROLET MOTOR DIVISION , .. . ' GENERAL MOTORS CORPORATION VIEWC NOTE: FOR SEE SHEET 140.01 NAME REF. DC 3.4K DATE WM. R€VE#OH RECORD AUTH. DR. CK. 12-1-54 TRUCK INSTRUCTION MANUAL DRAWN CHECKED SECT. PAR: o: T.S. 3720900 SHEET "" 1 140.00 CHf VROtEf MOtOR DIVISION G E ~ R A MOTORS L CORPORATION - BHROUD PANEL D M AND W E PANEL ASSEMBLY F W R PANEL ABBEMBLY SHROUD PANEL 3800224 QWTWELDSEALER (2.0 0 2 . ) VIEW C NOTE: FOR LOCATION OF VIEWS SEE SHEET 139.01 SECTION A -A MODELS 5000 SEALER INSf RUCTION --- TRUCK INSTRUCTION MANUAL NAME ]DRAWN 1507 . DATE DATE SYM. REVlSlOH RECORD AUTH. DR. LK. - ( CHECKED J. p.1 PART No. 5-6-55 3720900 lucr. I H.V. M. WEEI CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON DOOR HINGE SEALER INSTRUCTION - - +, -7-1-55 DATE 1 SYM. RED-a~~ t REVISED AEVISIOH RECORD 1 2333 AUIH. REF. 9619 locO A M DR, CK. TRUCK IUSTRUCTION MANUAL NAME ' CHECKED DRAWN J. P. 1597 PART 54-55 NU. 3720900 H.V. M. 5ECT. WEET 1 141.02 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3808224 SWTM'ELD SEALER (2.0-OZ.) - --- FENDER EXTENSION PLENUM SIDE PANEL-. (COWL WELDING ASSEMBLY) COWL SIDE PANEL (COWL WELDING ASSEMBL HMCE PILIAR LOWER REINFORCEMENT (COWL WELDING ASSEMBLY) VIEW IN DIRECTION NOTE: CONDnlONS SHOWN ARE TYPICAL OF L.H. AND R.H. LOWER HINGE PILIAR -j (COWL WELDING ASSEMBLY) HINGE PILLAR LOWER REINFORCEMENT (COWL WELDING ASSEMBLY) PANEL NOTE: FOR LOCATlON OF VIEWS AND SEE SHEET 139.01 F FENDER EXTENSION PANEL G ( .12 02. } ](FILL HOLE) MODELS 5000 SEALER INSTRUCTION - NAME REF. REMOVEV 7-2/35'TTEW DATE SYM. --. ..-- REVISION RECORD T R U f K INSTRUCTION MANUAL DRAWN 2005 AUM. DC.+OATE DR. CK. CHECKED B. R. 1587. PART Ne. 5-6-55 3720900 H. V. M. SECT. SHEET 1 141.03 CHEVROLET MOTOR DlVlStON GENERAL MOTORS CORPORATION TOP HEADEIi P A N E L ASSEMB1.Y HINGE PILLRIi OUTEll PANEL % FWD. - a, ozu. 3tl~n224 SPOTWELD SEALER UPPEll HWCE PII,I.AI( {COWL WELDWG A S S t M U DEFLECT01i COWL WELDING U I W E H HINGE: PILLAll (COWL WELDING ASSEMBLY) MODELS Sma RAIN DEFLECTOR SEALING INSTRUCTlON 1 I I I - DAVE TYM. REVISION RECORD _! I'AuE TRUCK LNSTRUCTION M A N U A L D.RAW N CHECKED SKI. UtlOO II. I t . I t . C.' ,DArE PAR1 No. DA. CK. 5-6-95 372O9OD REF. AUIH. 1 %LEI 1 141.04 NolWnnisNl n1iv3s urannans auv IPNV~ CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORAflON APPLY A SEAL OF 3886628 SEALING COMPOUND A MINIMUM OF 1/52 THICK BETWEEN G L A l AND THE OUTER WALL O F WEATHERSTRIP COMPLETELY AROUND THE PERIMETER OF GLASS. THIS CAN BE PERFORMED AS A BENCH OPERATION OR ON THE LME AFTER GLASS IS INSTALLED. APPLY A 3/16 X 1/2 RIBBON OF 3710409 BEALMG COMWUND TO THE BASE OF THE WEATHERSTRIP =BET CHANNEL ALONG THE ENTlRE PERIMETER OF WEATHERSTRIP. APPLY A 1/8 X 1/4 RIBBON OF 371040D SEALINC COMIOUND M THE FLAT OF THE -SHIELD OPENMG RABBET ALONG THE ENTIRE LENGTH OF THE PILLAR SIDE AND EXTENDING FOR APPmXIMATELY 5 TO 6 MCHES BEYOND THE UPPER AND LOWER CORNERS. SEE DISTANCE "R'. MODELS ALL CAB, PANE1 AND SUBURBAN MODELS WINDSHIELD WEATHERSTRIP SEALING INSTRUCTION NAME .DATE WM. TRUCK 1NSTRUCTION MANUAL REF. AUTH. CHECKED J. I RMSION RECORO DRAWN PAR1 No. DATE DR. M. P. 12-1-54 3720900 H. V. M. SECT. WEEt I 143.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION I - 3686683 UNDERBODY PHOTECTlVE COATING (2.02 0 2 . ) LAY 1/8 BEAD IN ENTIHE LENGHT OF JOWT, T H E N SPRAY COATING ENTIRE LENGHT APP1lOX. 1 . 5 INCHES EACH SIDE OF JOINT. 1/8 THICK ' NOTE. 37 1 t15u2 SEALING COMPOUND M A Y BE USED AS OPTIONAL MATERIAL FOR BEAD ClNLY FENDEM AS.iIiMBl*Y SKIHT ASSEMBLY ALL MODELS EXCfPT 3400-3500 3700 AND 50W (3000 SHOWN AS TYPICAL) SLT)E PANEL ASSXMBLY 3688683 UNDEAUO1)Y PiiOTECTlVE COATING (ti. 6 OX.) LAY 1/B BEAD ENTIRE LENGHT OF JOWT BETWEEN FENDER AND PICKUP BOX, THEN SPRAY ENTIRE LENGHT APPROX. 1 . 5 INCHES EACH SIDE OF JOINT. 1/8 THICK NOTE: 3718502 SEALING COMPOUND MAY BE USED AS OPTIONAL 3104 3204 3604 3804 MATEHlAL FOR BEAD ONLY. MODELS REAR FENDER ASSEMBLY All (AS NOTED) SEALER INSTRUCTION I I 5-6-55 f 1 2 REDKAWN & REVISED REVtWN RECORD -NAME 0800 AUTH. I1 -I TRUCK INSTRUCTION MANUAL DRAWN REF. I Dc,OAIE DR. CK. CHECKED W. M. PART No. 12-1-54 3720900 ?.ECI. H . V,M. WEE1 1 144.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SEALER INSTRUCTION I I NAME TRUCK INSTRUCtlON MANUAL DRAWN REF. 1 DATE DAlE F/M. REWON RECORD AUTH. OR. CK. CHECKED B.R. 8927 PART No. d-5-56 3720960 SECT. R. C. SHEET 1 144.01 CHEVROLEf MOTOR DIVISION GENERAL MOTORS CORPORATION ASSEMBLY MODELS (EXCEPT 5000) ALL CAB, COWL, PANEL AND SUBURBAN (3090 SHOWN AS TYPICAL) SEALER INSTRUCfION CHEVROlET MOTOR DIVISION GENERAL MOTORS CORPORATION SKIRT ASSEMBLY 9888689 UNDERBODY PROTECTlV E COATING (2.00 2 . ) ENDER ASSEMBLY MY 1/8 BEAD THEN SPRAY 1 . 5 EACH SIDE OF JOINT AS SHOWN 1/8 THICK NOTE: 3718502 SEALING COMPOUND M A Y BE USED AS QPTK*lhL MATERIAL FOR BEAD ONLY M Y 1/8 BEAD BEFORE BOLTlNC THEN SPRAY UNDERBODY PROTEC TIVE COATING 1 . 5 EACH smE OF JOINT AS SHOWN - 406943 SEALING COMI'OUND ( 4 . 0 OX.) LAY 1/8 BEAD AROUND HEAD LIGHT A N D PAHKlNG LIGHT OPENING $O AS TO BE COVEHED BY LAMP SEAL SKIRT ASSEMBLY UNDERBODY PWTECTNE PARKING LAMP SKIRT ASSEMBLY SECTION NOTE; CONDITIONS SHOWN ARE TYPiCAC OF L H. AMD R.H. (FILL HOLE) C C MODELS 5000 CHEVROLET MOTOR DIVISION 'E: CONDITIONS TYPtCAL OF GENERAL MOTORS CORPORATION SHOWIN ARE L. H. AND R. H. COWL AND DASH ASSEMBLY 466943 PLASTIC SEAM CEMENT (0.08 0 2 . ) ASSEMBLY DUST DEFLECTOR VIEW IN DIRECTION OF ARROW / A / MODELS FlFACE COWLS SEALER INSTRUCTION 1 NAME 1RUCK INSTRUCTION MANUAL REF. - .DATE ,DATE SYM. REVlSTOM RECORD AUM. OR. CK. DRAWN CHECKED N. n. 8189 PART No. 3-28-55 3720900 SECT. R.C. SHEET 1 147.00 rreT' GENERAL MOTORS CORPJRATlON CHEVROLET MOTOR DIVISION DOOR TRIM PANEL SEALING INSTRUCT ION TRUCK INSTRUCTION MANUAL . REF. DRAWN DATE DATE SYM. REVISION RECORD AUTH. DR. CK. CHECKED J. P. 1102 PART No. 5-25-55 3720900 SECT. ""- SHEET 1 148.00 7: CHEVROLET MOTOR DIVISION --I * - -. GENERAL MOTORS CORPORATION ' r 372485 1 -5/8 INCH. TAPE -INDUSTRIAL 1 INCH. LONG -2 PLACES (3100-3204-36UO-30OU-9000) -3724852- 1 I;2 INCH. TAPE-INDUSTRIAL, 2 1/2 INCHES MNC (3 100-3204-3600-3800 -4000) ~ a 4 8 5 1 - 5 / 8 INCH 1 INCH M N G - 6 PLACES - .. , ,, ,, , . 371485 1 -5/8 INCH TAPE-INDUSTRIAL 1 INCH LION(;(3100-3204-3600-3800-4000) 2 1NCHLS M N C C l i I ~ h 6 1 -5,'8 INCII. TAPE-1NDVSTItML 1 L'2 INCII Eb LONG 3724852 1 1/2 MCH. TAPE-INDUSTIIIAL 1 l / 2 INCHES M N G . - 2 PIACES 3100 3600 4000 6000 1 1/2 MCAES U3NG-2 PLACES MODELS 3100 3204 4000 5MW1 3600 b W 0 DASH PANEL HOLE TAPE INSTRUCTION ---- .- 1 TRUCK I N S T RUCflON M A N U A L NAME ORhWH 9450 CHLCUED FL A L.B. PART N o . DATE SYM. REVI9ON RECORD 6-9-55 3720900 3800 L.O. CHEVROLET MOTOR DiVISlON GENERAL' MOTORS CORPORATION - Ul-3724851 - 5/8 INCH. TAPE LNDU~TRIAL 1 MCH. LONG 1 3 PLACES MODELS 3 1 W 3204 3600 3800 4000 6ag0 R.D. CHEVROLET MOTOR DlVlllON GENERAL MOTOR5 CORPORAIKYI MODELS SHOCK A83)RB.R W EB M C W (WOWH M AECTDN I) 3111S53 3711854 LH. (L.D. & RD.1 KH. (L.D.) s ~ ~ s war. a CHASSIS FRAME INSTRUCTION INDEX (RD.) 31W E X a P T AS NOTED O I E V I O L H MOTOR DIVISION GENERAL MOTOR5 EOIWUIION RPhRSWlCI[:~RBTRC~YPYB (avow M s-a u W F m R BIUCILET ms E m N -1 RFhRCIODBS YLBYBeRmaTmJmmH 17.w amrr ITIIUMWRT~C~IZ*~P UUER TBlm C H l S l s R T H B T R U C m H sBCmE 8 m -1R S71I5W R E U C m -ER mi PRI: m lS.W CWPrCB P m A L BUPWRT mw2uz (wornm a c r t o n w P E W SEA= {a- BRACILA a e Y B L I (RD. O M W TH ~gm~ 51 ENCINE R M R s l J F m m m C M I S E E m 11.W R U R SPRIEE IUNGER RghR { = O W et S E C M N 4) PULL BACKSPmW BMCLET (RD. 0M.m) W Y I HI H S Z m H 5) E4ONT C m Y 14. W B M B K R ~ ~ RlUR S P m B W E R 8RC.W (SHoPR(In SKcmoN P FIEAH BPRLm W E R m N T (GADarH M IECTION 41 PA- I m W BlUKe t lW S CABLE m N 51 BMCILBT I SHE= PmmG-mm 16YtR mhCmrlY SESr ZO. 011 - IIMJW4MIJWU smm 21. m - S ~ I : n- YAW C Y Z I L m k a B R A m T W W NWS g m N% m. l B O D I B R C . - - ~ 9nECT 10.00 W E 6 1 1S.M (L& mE) (RE FmIPTwmmIUIIOmREAR ~ W I A W R RlUCKKT l 5 M W N M SBCTWN PA- W U W ~ x J B- B M C m Mm3MTFeDNfl t t l . ( t o .L K D J ILR) I?l4Wl R E (RD.1 arlimr 37l17S4 RU. MODELS m o m U ( t t l 7 Al CHASSIS FRAME INSTRUCT1ON INDEX Horn CHWROLET MOTGR DlVtSlON GWERAL MOTORS C O R W R A M JltlW6 R U R C m S M U B E R B I U U HosL B M C W -c m s-n 3) azmm CROSP YLmm mmucTmH mEtt 1S.OI P C 1-H WC m YEMBXJI m W r n N II C H G W I R W R SUPIORT PISTRUCTXJN SHEET14.M F W M C W S YeYBW M5lUUCTIOA SHEhTl4 M R M R S P W C HANGER FIYIKT ( M W HTN SELTIOH 4) MUFFLER B t U C U T ( W W N 8H S Z C T D W I I P LWWI c B UB~UM C K E T Smum , 3IDE YlbYBZR ( W HM 3ECTWH II HOTE: FOP FRAME CHEWING 1111111 TmM CIDDSS YEUBfR MOUNTING SUPWRT BIUCKET ImwN M SSCTDN 131 rmnr SPUN W G E R PR3HT I W U ' N M SSCTWH 1) CHASSIS FRAME INSTRUCTION INDEX CLUTCH PEDAL RELEASE B R A C W (SHOWN M SECTDH fll numucnaN SEE MECY n6.m FmWf SPRMG WHCER R U R IWWN I S E C m H 31 mml[ ABWRBeR r n M E B M C l l A (SHOWN M SECTDH I I FROM SPRIHG BUMPER BFXCKET ASFMBLY ( M W N M SEC?DH 4) B l U E PEDAL PULL PACK SPBRACKET ( SHOURl m SLCTIOH I I MODELS -2 CHEVROLET MOTOR DIVISION e- GENERAL MOTORS EOIKIRAnON J111158 rafaD CRoSS W B E R am e BIL~CILGT (mow m SEIXPH 51 mm CROSSMEMBER m m u c m u 9tlEE7 16.00 S E X K A&WRBER BRACKET REAR IStl(lWN IH SECTION 4) S l l l l S d B C m D CIbPBS MEMBER BCCOKD CRDBB Y 6YBER W m U C T D H BBPPt H.01 gname RW S l t E n 14.00 SUPWRT u z s r R U C T m m R S P m M C W ReAR 1SEDWH M fiECT13H 4) PmNT C R t S MEMBER UlLTRUCTYIII StlLET I 4 00 (ShOlvli ReAR SPAWG M SECTDN W G E4) B TmM LEV W BRACKPTB (9BOW IH SECTWH 51 MOUK 1'LNC SUPFORT BIUCBET (SHOWN M SECTMH 111 MUFFLER BRICKET I W W N 1 SECPlOH 01 BwmC SIlPrORT WmER ( m W N Ui SSECTnN 4) CLUTCH P a L RELEASE BIUCKET I SHOWN w SIXTIOH ) FRONT S P m C HAHGER R U R N 1 IN SECTIDH 5) N O W FOR FRAME C H K K W SMSTWJCIlOHS SEE M E T Z0.W' s 171118U FKOliT CRUaS MEMBER SHDCB rlmmzn FRAME B I U C ~ (mow m SECTMH 11 YIIONT S P W C M H G E A PWNT ISHOWN TH SECTDN 31 W Z C T P H 3) LL BACK EF'RWG BRACKhf ( EBOWN IH U~CTH)HI ) -. H O T E A H D m A E MOVED 4-13 -55 CHASSIS FRAME INTTRUt'llON INDEX OAE ;1 .{g+)$;g,P,"K.BMOYtD HOTE ADDED Im umm rcm 7018 8518 Iw DRAWN DC 8519 AUM TRUCK IHSlRUCTlOH H I H U A L LB J+ . D ~ l t a 1-2s-sl wtatD E. 8. 5912 P ~ M N. I YCI "' 2 wtft 5.00 REAR CYBYBER S W 1t.m ~ THIAD CmS3 MEMBER m R V m N M E T 14.W mmmn YII?FLER BOPPORT B-HD amm CL- PW CIlOBB Y l Y B P R ~ R U C r U ) M 1I. W wpmm m- PKDAL BUm B R A C W ASBrYBLY (RD. OlfLn m E RgAR SU PFVm W C t W t I SBKLBFI 14.W RPAR SPRIMC XhNCER mism I4 m aE-N (s- WLL MCg S P m BRAClt$T (RD. Olh 4) A W U h f t V SPAMG BRA( r n R elm (m THB-H Q omn ~g REXR SPT(DiG WNCER f W h T ( W W H W 3-H 4I m. a BllDY B~~ mEST Z2.W SHEET 21.00 mmcrron - 4lW-4I08-6I(U-bIO8 - 4111-6112 B U R N mPmRT fylWGEIl (m M =[;TIIN 41 B R C 9 Y191 CY-R BRACWT ( W Wm S E m l 4 51 RADLATVR (SHOWN M AlDNT BUMVBR BM- (SHOWNM flElX7DH 14) HO. 1 80DY B M C K m W S M U m H mem 8k 10. M [L.A. =IS) BEET K IU.(~D Inn. m ~ ) *RDIFT BPRiKi HhNOER MAn ~SBOWIdlN 8ECTlON 3) MODELS HCMC TRUCK IHSRUCTIOH MANUAL W. DRAWN MR r ~ n ~r r mato Y.D. CHASSIS FRAME INSTRUCTION INDEX MIT m -#K*P A- a 1,-1-54 372- PCT. ~m L.B. 2 7.00 CHEYROLET MOTOR DlYlllON OWERAL MOTORS CORPORATION mURTB C W I LLI*LBgR ~ ~ W C T I ) N MBEr 11.00 TtURD 6nsm 1o.w YLYB~~RUCTYlM 96-CR[lgs 8H6ET 15.00 )?IS08 flEOWll C- YBYBER m % r F l U m N -PR CLUTCH PIJUL SUPPORT BMCllff Ia- IN 8EClWN I) PEDAL Q U P P B M C m M B Y B L Y (RD.OHLn (SHOW IHS E C m H 5) M M E R&Ut SUPWRT D W r R U m H SHEET 14.00 K R RlUR 1BtlOlYn I a-H 31 R&U( BPRTHO M HlLL BACKSPRIHG 8WKL"I (RD. O m (smw INS E ~ 51N RBllR C m -Eft m ~ ~11.011 m m h rcMEMBER flm14.00 3m-rm.I A-Rf RADIATOR BRACKET (SHOWN tfl SBC7WH 1 imR mRUCMH 8PRIHi MW OmYI RPAB#mmE4HGBRPIPOHT IBBMPIIMBeCMH4I YUllZPRBRAMT (SHOWN m a-a 1 (SHDWIruasmmn 4) .I BRhCLFF m C T I ) 1 1 E m U.00 - 4403-WB-MOJ-MOB X!f 1P. W IR& BPFUM W l R {aeor*~1~8al *10DHT B P m BUMPER BMCEOf ABB-LY PllOWT BUYPER BRAC (SWWN IH 86CTb3H AUWrp SP- W B A (SHOWN IHBECTWN u CHA5515 FRAME iN!iTRUCTlON INDM (- &WE W 371PII'I maa R L K (LD.k RD.] R R (LD.) ~ ~ S an I H tt~n.1 mI 3) MODELS 44mm man AS nmm CHEVROLET MOTOR DIVISION 7 - GENERAL MOTORS CORPORATIOH END OF SmE MEYB St16489 EXlZNSlOH CR06$ MEMBER 4136BJ NvtTS THIRD C m S MEMBER IHhTRUCn4 SHEET 16 m CT(DS3 UEYBeR WYTRUCMN SUEFT t l . 0 0 =A8 C M TAhX YIOUHTM B M C ~ H o W UM 8 E m N 8) FVURm CFSSS MUlBER INATRUCTXIN lo.w 31129A8- S E M N D CNOSj *Ern PROPEL~~RSWPTGUARDSU I S B O W tU SECTION 4) CLUTCH PKDAL SUPPOI1T B M C (8W1YH M B I C I W N 4 PBDAL SWbf BMCKET M E Y B L Y ( K D . O M IStlOlYH m 3-H 5) EWmE REAR SUPWRT W¶TRUCTY)N 1I.W SHEEX P U L BACI S * m BAACkFX (RD. O W W Y I H M SECTION 5) nitrnt ~mnreR~ARBUPWKT ( M W H UI SECTXIH BL 8 (SHOW INWIPWI(? 3-N tUHOBR 4) MU PPLBR BRACKET ( S H W H IN S-N Ul BRhW MAD4 CYLWDER BIUEI[ET (SHOW m WCTIONI) BPAIHD B W E R B M C W M-LY SPRIM WNCGR (UWWN IlECRON 3) @ B O W M SBCTYIH 31 RADIATOR BRACKET (SMOWH m S B ~ 13) ~ N BUYPbR B R A C m (BltolYPl M U E c n O H 14) CHASSIS FRAME INSTRUCTION INDEX MODELS MOTE: FOR ER4ME CWCYDYI RWE3UCTYIN SEE SHEET 32. m 4502 SKVEhTH C umrr 17.00 RIWR C m YmERWRUCHOH m YeYBBR INSTRUCTYIN BtlUm 1f.W POURTH CAPS$ MEMBER JHFMUCTYJN SHEFT 18.00 TKWlD C m YBYBEA BHEET 11.00 J'IIZWO TRlim CIDD89 Y m L B O M TAM YWlRfHG BRACKET ( B H m EEcnou 0) w 37lfWU BROSD PROPELLER lKAm W A I I D WT AKAR SPRLNC W E R R U R CLUTCH PEDAL awmm BRA- 8uM Csws3 YKw3BR m R U m X I H mowt ti m s m a a) WEg? 1f.M PEDAL SHAFT B M C K B T MSEMBLY (KT). Oh% warn m s m a 51 J11Wl1 !a+lanE W R S V P W I l T ~ C t r O H SHEET 11.W C mY W B R 0 (BmlWT IN 8-N REAR SPRn*I EANGER m h T IX MCTION 4) FULL UACK S P M SPRLNC BIU C t W IN S B C M H 5) PROW C nRB C- =err KEUBIIRImrAUCrIOH le.00 m MEMBER 1KPTRuCTY)H SHEBF 14.00 B M K E YAW C Y m E R BMCllgT (SHOWN M SBCTXlH 51 HO. 1 BODY BRACKET IHSFAUO33H 3 H E m 1B.M (L.H. 6 m E ) BHEET 1P.M (RH.D E ) NOTE: mR %ME - wcwcw w seg SHEET ST- M SEE SHEET fa. W - lROPPT BPRlPA HANGER RPlrR M~~RUCTXIN 8aOD .-, J GENERALMOTORSCORPORAflON / FWD '1 3656671 BOLT 103320 LOCK WMHER 103025 NUT S PRLNG MSEM BLY SPRING ASSEMBLY 3717880 W M 61 l/zO FITTING 109350 109460 271301 (TYPE "E") 126120 BOLT 103321 LOCK W M H E R I02635 NUT HANGER-REAR 3682788 SKACKLE P I N & BUSKING ASSEhlBLY 3100 3204 3- STALLATION OF PIN BUSHING ASSEMBLY MODELS ND a END OF PIN M FACE OF HANGER SEE LUBRICATION INSTRUCTION - SECTION 3100 3204 JMXl 14 REAR SPRING SHACKLE AND EYE BOLT TO HANGER INSTRUCTfON I TRUCK INSTRUCTION M A N U A L ' I 1-10-55 T DATE n'M. T R E REVlSlON RECORD Y AURI. DRAWN REF. EDC DATE R DR. CK. CHECKED M.D. SPART E No. 12-1-54 D 3720900 KCT. * - " 4 SHEET 7.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION HANGER-FRONT FIFTH - 6702-6802 3442 3542 SLDE MEMBER SPRtNG ASSEMBLY CROSS MEMBER s ~ - H6102 AND 0802 3713066 S U C K L E S P m ASSEMBLY SEE CVBRICATION INSTRUCTION @ - SECTION 14 REAR SPRING SHACKLE AND EYE BOLT TO HANGER INSTRUCTION NAME - TRUCK INSTRUCtION MANUAL DRAWN CHECKED E.B. 2-21 -55 1 1 3400-3500-3700 ADDED REVlSlON RECORO DATE DM. MODELS 3442 3542 3742 3800 4000 5000 6004 5912 AUM. LB DR. O(. DATE PART 12-1-54 Mg. 3720900 SECT. ""' 4 WEE1 8.00 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION REAR C R O S MEMBER /' MODELS SEE LUBRICATION INSTRUCTION - SECTION - 3442 3542 3742 14 REAR SPRING SHACKLE AND EYE BOLT TO HANGER INSTRUCTION .. . . .1 NhMt TRUCK - REF. . 5912 DATE DATE SYM. REVISION RECORD AUTH. DR. CR. I N S T R U C T I O N MANUAL DRAWN CHECKED S. S. PART No. 2-1-55 3720900 KCI. "'"'4 SHEET 8.01 CHEVROLET MOTOR DIVISION GENERAt MOTORS CORPORATION 443661 WVET 3712398 BRACKET SlDE MEMBER 3700034 BUMPER 106327 BOLT 3099172 WASH , FWI) n 3717659 SPACER 6702 AND 6802 106327 BOLT 3699172 WASH 3442 3542 3600 3742 - 108597 6702-8802 3699172 - WASHER 102634 - NUT MODELS 3800 4000 5000 3100 3204 3442 3542 3600 3742 3800 4000 6000 5000 6000 REAR SPRING BUMPER INSTRUCTJON 1 2-1-55 ]'*ME TRUCK INSTRUCTION MANUAL A4 REF. 1 3400-3500-3700 ADDED REVISION RECORD ( 5012 . LB A U ~ H . DR. CK. DRAWH PART No. 12-1-54 CHECKED E. B. 3720900 KCf. SUEET 9.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORAflON TRANSMISSION & EXTENSION ASSEM13LY PROPELLER SHAFT AND UNNERSAL JOPlT ASSEMBLY 3703041 - 3 100 3715876 3715144 3708053 - 3204 - 3443 - 3600 2118310-3100-3204 2066840 -3442-3600 LOCK WASHER 103320-3100-32 103321 -3442-36 AXLE ASSEMBLY SEE LUBRICATION INSTRUUION - SECTION 0 14 MODELS 3\00 3204 3442 3600 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON 106285 SIDE MEMBER BOLT MEMBER REAR PROP SHAFT AND UNlVERSAL JOINT ASSEMBLY 3718870 - 3542 3718072 - 3742 370519'1 WASHER 131 103321 L.W. 2066840 "U" BOLT SEE LUBRlCATlON INSTRUCTION -SECTION 14 REARPMPELLER SHAFT. ASSEMBLY .-- -- w REMOVE DUST CAP AND ASSEMBLE RETAINER AND TWO WASHERS ON FRONT PROP. SHAFT BEFORE SHAFTS ARE ASSEMBLED AT SLlP JOINTS VIEW B MODELS 3542 3742 YOKES MUST BE IN LINE AS SHOWN WHEN SHAFTS ARE ASSEMBLED AT SLlP JOINTS PROPEUER SHAFT AND BEARING SUPPORT ASSEMBLY INSTRUCTION 3 NAME - REF. 1 - DATE DATE SYM. REVlSlON RECORD AUTH. DR. CK. TRUCK INSTRLlCTtON MANUAL CHECKED DRAWN 5912 B.R. PAR1 No. 2-1-55 3720900 kcr. L'B. 4 SHEET 10.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION THE S A M E AS SHOWN S FWD 91DE MEMBER FRONT PIiGP. SHAFT 443661 WVET 5722081 3714611 - 380U-41UO-6100 37146113 - 541U 37146H6 - 5100 2ND CROSS MEMB 111.j:1:!11 ;!'I I:Ai!l - 51U 1.. W. NLI'I' R M R PIIOP. SHAFT UNIVEIWAL JOINTA 3117555 -3800-410U3714800 - 5100-!IQUU FItONT PHOP. ASSEMBLY 3705197 WASIIEI1 DUST CAP 3 7051 90 WASHER R E A l i PI1OP. ASSEMBLY - SEE LUBRICATION INSTRUCTION SECTION 84 w IYOKES MUST IN LINE AS SHOWN WHEN 5hAFTS ARE ASSEMBLED AT SLlP SLIP JOINT BE VIEW REMOVE DUST CAP AND ASSEMBLE RETAINER AND TWO WASHERS ON FRONT PROP. S H A F T BEFORE SHAFTS ARE ASSEMBLED AT'SLIP JOINT A MODELS NOTE : FOR PROPELLER SHAFT TYPES SEE PROPELLER SHAFT REFERENCE I N Z T R U C T I O N - S E C T I O N 0 SHEET 7.M) 3801) 4100 5100 5400 6100 PROPELLER SHAFT AND BEARING SUPPORT h556FdBLY INSTRUCTION f- NAME 1 --' 54-55 DA1E '-4 -" SYM. REDRAWN AND-REVIsm ECR ~?;2-825&8519AND '-9100 rrtVlS4ON RECORD AUlH. TRUCK INSTRUCTION M A N U A L REF. PART N.. DATE CK. 12-1-54 ECl. CHECKED M. E. RC DR. -- DRAWN 3720900 "." 4 SHEEI 11.00 CHEVROLET MOTOR DIVISION 1- GENERAL MOTORS CORPORATION u- TRANSMISSION 3723154 SUPWRT 443662 RIVET 1 (EACH SIDE) AT ASSEMBLY SIDE MEMBER 3RD CROSS M E ' ' ,Y ' - 3 714183 1 ., . Y. - r 443601 RIVET .3716009 103342 103528 271505 103373 T , 103030 NUT 3'123152 GUARD SPEC. BOLT P.W. L. W. IWT C.P. yL 4502 ONLY 103020 FRCNT PROP. SHAFT A N D BEARING SUPPOi3T ASSEM O L Y / WT FRONT PHOP. 3717555 REAR PROP. SHAFT & UNIVERSAI, 3705197 WASHER *AXLE ASSEMBLY REAR PROP. ASSEMBLY NOTE: SEE LUBRICATION INSTRUCTION - SECTION 14 FOR PROPELLER SHAFT TYPES SEE PROPELLER SHAFT REFERENCE INSTRUCTION-SECTION 0 SHEET 7.00 A ViEW WYOKES MUST BE INILINEIAS SHOWN WHEN SHAFTS ARE ASSEMBLEDAT SLIP~JOWT MODELS REMOVE OUST CAP AND ASSEMBLE RETAINER AND TWO WASHERS O N ONT PROP. SHAFT BEFORE SHAFTS ARE ASSEMBLED AT SLIP JOINTS PROPELLER SHAFT AND BEARING SUPPORT ASSEMBLY INSTRUCTtON I -. 5-6-55 DATE N A M E - REF. -LB' - REDRAWN & REVISED 4610-6954-7476-9016 & )97(10 . E. C. A. SYM. REVISION RECORn AURI. DR. CK. 1 TRUCK INSTRUCTtON MANUAL DRAWN CHECKED M. E. PART No. 12-1-54 3720900 SECT. "'"' 4 WEE I 12.00 CHEVROLET MOTOR DIVISION GEMEI'AL MOTQRS CORPORATION EIDE YIEMBE 9716009 SPEC. EOLT 103342 P.W, 303320 L.W. 271505 NUT 103373 C , P. 1HD CRDSS MEMBER BRD CROSS MEMBER Fmm PRDP. GHAm AND BEARING SUPWRT ASSEMBLY 3114167 3714103 - 6703 - B60O BOLT 97lB00B SPEC, 103342 P.W. 109328 L,W, 2715Ob NUT 103373 C. P, 9706I97 WASHEII WII PWP, ASSEMBLY SEE LUBRICATLON SHAFTS ARE ASSEMBLED Af SLIP JOINTS BmmvC CAP ~ ~ M B L I RETAINER AND T W O WASHER5 ON INTERMEDIATE PROP. SHAFT BEFORE SHAFTS ARE ASSEMBLED AT SLIP JOINTS 5714600 3717666 -- 6703 6600 NOTE: FOR PROPELLER SHAFT TYPES SEE PROPELlER SHAFT A£ FERENCE INSTRUCTION-SECTION O 5HEET 8.00 MODELS 5703 6500 PROPELLER SHAFT AND BEARING SUPPORT ASSEMBLY INSTRUCTION - I I _ SFF. - r a-Q-6s ' REDRAWN AND 1 DAlE SYM. TRUCK INSTRUCTION MANUAL 0iGwf.l UiECKED SECI. M.E. R E V-"JT' ISE~Y . ECI? 6954 8258 A N I ) " B ~ ~ ~ PAR7 Ns. OAIL AUIH- UA. CK. 3720400 RFVI9OH RECORD 12-1-64 L'BL SHEET 4 13.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON PROPELLER SHAFT AND BEARING SUPPORT ASSEMBLY INSTRUCTION TRUCK INSTRUCTIOh MANUAL REF, 5-8-65 1 DATE ISYM.1 E X 8 8 5 4 - 7 4 7 0 - 5 D I T6 9700 REVlYOH RECORD DRAWN ST- REDRAWN & REVISED AUTH. PART No. DATE DR. CK. CHECKED M. E. 12-1-54 3720900 '.'' SECT. SHEET 4 14.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 3100 3204 3600 REAR SHOCK ABSORBER INSTRUCTlON 1 1 I I I I > NAME REF. I 1 TRUCK INSTRUCTION MANUAL [DRAWN I CHEmED IXCT. M.D. PART No. DATE OAT€ WM. R W l 9 O H RECORD A m . DR. a. I 12-1-54 3720900 "'"' WEET 4 15.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 043468 RETALNER REINMRCEMENT 3720485 L. Ti. 3720486 RH. 3713416 BRACKET ASSEMBLY REAR S P m G 443661 RIVET AXLE ASSEMBLY 5513349 SHOCK ABSX)RBER ASSEMBLY 5304297 G R O W ET 50280B SPACER 3442 3542 3742 R.H. YOf SHOWN L.H. SIDE SYM. #$ REAR SHOCK ABSORBER INSTRUCTION I I I - i NAME TRUCK INSTRUCT1ON MANUAL REF. 59 ;1 5-27-55 1 DATE DM. RlVET REMOVED REVlSlON RECORD OR. CK. WECKED S. S. n c , E 8372 AUTH. DRAWN PART No. 2-1 -55 3720906 "-'4 16.00 ZCr. WET O W I I A L MOTORS COLIOIIIIIOW CHIVIOLET MOTOR D I V I I I O N - RE. m P D 1 MEMBER ~ s s trm m VIEW A M I H l m l b DO HlYl arm szw BW m~m u c r n - ~SJUZETSt7.00-xu. PARKLHG BMKB IHSTRUCmN UD - SHEETS 21.01 111W-1101-1WI TIIUCII I H I t C U n l O H MANUAL SERVICE AND PARKING BRAKE INDEX AND BRAKE LINE INSTRUCllON - w. 0 3- NOLUllUlSNI 3Nn 3HVlSl O W X3aNI 38VW 9NIlBVd QNQ 331ANK fl w m w a Lam :01 1 1 3 H M I A 039IVlFR YO5 ! U O U DM AND m E PAHEL AWYBLY J'IOI1EO TAPE MODELS NOTE FOR t H 1 A l l t t D W L W I I t F l R 10 a s u t ~ r ll.m WEE1 fbm YEW A WIW 5 SERVICE AND PARKING BRAKE INDEX AND BRAKE LINE INSTRUCTION CHEYROLET MOTOR OlVlllON OEMERAL MOTORS CORPORATION R. A. 91DLYLYBER $721654 PIPE ASSEMBLY 5128 PIPE m E M B L Y VACUUM W W E R U R 4 U I A N E S lNSCRUCT*IN SHEET 16. W PIPE A S E M B L Y . .' I --I 3P15110 PlPE ASSEMBLY 3115114 PlPE ASSEMBLY - H. H. MOTE: O H i Y I1M BRAKE LINE COHDlfMHS ARE SHOWN BETWEEN POINTS AND IH THIS VtEW Y BRAKE PEDAL A M I IU[H CYLINDER MBTRUCTMN SHEET 14.W W N T BRAKE HDSE MSPRUCTnN SHEET 7.m H O W FOR EHLArtGtO REFEU TO: vlm v1.m A m s n f n 2r.m vlw B sntn 26-00 MODELS 5UIO IRAME LIME FOR S U M WEEH PCHHTS Y~NDZ BRAKE LTHE TO BRAKE HAIN CYSJNDER MSTWCTDN SHEET 15. m SERVICE AND PARKING BRAKE INDEX AND BRAKE UNE INSTRUCTIONS SIDE YEM3ER MW CHEVROLET MOTOR DIVISION SIDE MEMBER GENERAL MOTORS CORPORATION k----- -- ',& .\ EE CONNECTOR RD. 9651 ALL EXCEPT 3100 90560-31 00 RD. 214400 NUT 114608 L.W. PIPE MSEMBLY .PIPE AMEMBLY OT USTI) FOR 714287 HOBE 3100 FWD 231343 WASHER 3204-4500-5000 114291 NUT1 RirD 476137 ElPELING 3886551 HOSE ASSEMBLY FRONT AXLE 1. H. SIDE SHOWN R. H. SIDE TYPICAL 3204 3442 3542 3600 3742 3800 4000 5000 6000 PIPE MSEMBLYL FRONT AXLE /' MODELS 3100 1. H. SIDE SHOWN R. H. SlVr TYPICAL - 3100 3204 3442 3542 3600 3742 3800 4000 5000 6000 FRONT BRAKE HOSE AND CONNECTOR INSTRUCTION 4-26-55 - DATE D 8 7 6 SIM. 3204 ADDED 2204 REMOVED 3442-5542-3742 ADDED REDRAWN REVlWH RECORD I VM NAME TRUCK INSTRUCTION MANUAL REF. 1 DRAWN CHECKED N. D. 004L AUTH PAR7 H o . DATE DR. CK. 12-1-54 3720900 SECT. L. B. SHEET ' CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION ;,' " BIDE MEMBER ' 'ga v, FWD f , +> * ,'/' ,' g,/' \-- >. 476737 SPRING 7 4 ' ,/ // r 4 7 6 7 3 7 SPRING 476710 HOSE ASSEMBLY 443662 RIVET PIPE ASSEMBLY-/ 5.204 REAR AXLE BRAKE LINES INSTRUCTION 4 3 2-21-55 1-14-55 DAT€ PART NUMBER REMOVED VIEW ADDED 2 . WAS 3715108 1 '10332lADDED REWYOH RECORD WM. - MODELS \ 3714682 BRACKET ' I DC NAME 3100 3204 TRUCK INSTRUCTtGM MANUAL DRAWN CHECKED W,M a PART Na. 12-1-54 3726000 SECT. M. E. 5 SHEET 8=60 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS , 3442 3542 3600 3742 REAR AXLE BRAKE LINES INSTRUCTION + 2-9-55 1-14-55 DATE 3 2 3442-3542-9742 ADDED WAS 3714684 7080 NAME [ JT REF. 7296 9891 DC AUW. DR. CK. TRUCK INSTRUCTION MANUAL SECI. DRAWN CHECKED FaA. M. E 5 m. DATEPART No. SYM.1 REVlSlON RECORD 3800 5 SHEET 9.00 ---- CHEVROLET MOTOR DIVISION REAR AXLE BRAKE LINES INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 3100 3204 3600 3800 4000 6000 L.D. BRAKE MAIN CYLINDER BRACKET MOUNTING INSTRUCTION I NAME - 1 . TRUCK INSTRUCTlON MANUAL f SECT. E. B. I DATE DATE 5YM. R N W H RECOltO AUW. DR. a. PART No. 12-1 -54 3720900 L. B. 5 SHEET 11.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION PEDAL ARM AND SEAL AROUND UPPER PEDAL ARM. TIGHTEN NUT AND RECHECK CLEARANCE BRAKE PEDAL AND MAIN CYLINDER INSTRUCTION I &-;s.,.:r 14 .PosmM OF ZE-4l-S REVEFSED 8514 - , 4-5-55 DATE I? 12 11 $ : PART ADDED WAS 3713817 REDRAWN REVlaOH AECORO MM. 0500 AUW. REF. TRUCK INSTRUCTION MANUAL DRAWN C H E f f ED SECT. P.P. PART Ho. DATE DR. CK 12-1-54 3720900 3. T, 5 SHEEl 19.00 > CHEVROLET MOTOR DI?'!SION GENERAL MOTORS CORPORATION : 37116378 COVElZ CYLINDER ASSEMR1,Y 54 543 04 3 100 -3 204 -3 GOO -3 800 5454382 -- 4000-6000 371 5972 PEDAL ASSEMBLY UPPER HALF -3 71 597 5 REIN IW RC E M ENT 443661 RIVET 3100 O DASH AND M E PANEL ASSEMBLY 3683093 ANCHOR NlrT PEDAL SEAL RETAINER 3715861 PEDAL ASSEMBLY 442600 - 3100 3115988 PEDAL SHAF NOTE: FOR LOCATtON OF VlEW SEE INDEX 3715963 WASHE SEE LUBRICATION INSTRUCTION - SECTION 14 LOOSEN CHECK NUTBAND TURN KNURLEDP A R T - VlEW fN DIRECTION OF ARROW A IN REQUIRED DlRECTiON TO OBTAIN .32 CLEARANCE BETWEEN UPPER CORNER OF LOWER QEOAI. A R M A N D SEAL AROUND UPPER PEDAL ARM, TIGHTEN CHECK NUT F I R M L Y AND RECHICK CLEARANCE BRAKE PEDAL AND MAIN CYLINDER INSTRUCTION --I -.9 1 443661 & 447662 HEMOVEn - 0 -- 7- MODELS 31M: 3 2 0 4 3800 4000 OF PUSH ROD DAX r GYM. 3715971 HEMOVED ~~uo_7gs2REVIYOK RECORD . OR?-WN 2262 DR. CK. 1 R+D. rRUCK INSTRUCTION M A N U A L . - - _ v M AUTtl 3600 6000 -..S. CHECKED A DATE FAR1 No 12-1-54 3720900 SECT. M. E, 5 m~n 13.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION FRAME SIDE MEMBER NOTE: FOR LOCATION OF VIEW SEE INDEX /i 103021 L.W. 1\:\ 103026 OF ARROW A / n SEE LUBRlC ATION INSTRUCTION- SECTION 14 NUT / VIEW IN DIRECTION 4;-.,\; , / '( . , MODELS 3442 3542 3742 CHEVRGLET MOTOR DIVISION PEUAL ARM. GENERAL MOTORS CORPORATION TIGHTEN NUT AND RECHECK CLEARANCE BRAKE PEDAL AND MAIN CYLINDER lNSf RUCTlON -?5 7 PCLKCv SF SEALS REVIM53 851 PART ADDED W.453713817 J:l lyf15 .- 4, R E D I U W N AND REVISED ern Yn~;REV&= WE DM. 0 -4-18-55 j I iijtl AuTH. DR. a. PART Nm. 3720900 5 14.00 CHEVROLET MOTOR DIVISION c m - GENERAL MOTORS I - CORPORATION CONNECTOR - 3698540 3100 3600-3800 415885 -9204 798390 G A m T BRAKE MAW CYLINDER ASSEMBLY CONNECTOR BOLT FRONT BRAKE PIPE ASSEMBLY BRAKE MAIN CYLINDER PIPE ASSEMBLY PIPE ASSEMBLY 595524 CONNECT0 799303 GASKE BRAKE MAIN CYLINDER PIPE ASSEMBLY 3 100-3204.3600 3800 R.D. 4400 5000 MXX) 416746 CONNECTOR BOLT L.D. AND R.D. 0 MODELS ~ W O 4000 5- MlKl GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION r DASH AND TOE PANEL ASSEMBLY FOR ENLARGED DETAlt OF THIS AREA REFER TO: SHEET 17.00 VIEW ' B VACUUM POWER BRAKE LINES INSTRUCTION TRUCK lNSTRUCTlON MANUAL DRAWN REF. -DATE PART Ho. . DATE WM. REVISON RECORD AUW. DR. CU. CHECKED R. A. C. 12-1-54 3720900 SECT. M. E. SHEET 5 16.00 GENERA1 MOTORS CORPORATION CHEVROLET MOTOR DIVISION $117388 CHECK VALVE ASSEMBLY DASH AND TOE PANEL 3715749 CLIP 450617 SCREW 18771 6 CONNECMR 9717398 PLUG MrSNECTOR ASSEMBLY 3715744 HOSE 3717305 PLUG 9716890 HOSE PART OF DASH AND TOE PANE 272848 ; CLAM AIR CLEANER ASSEMBLY 3185352 GASKET 3717383 CONNECTOR ASSEMBLY 456108 SCREW PLPE ASSEMBLY FWD MODELS NOTE: FOR LOCATION OF VlEW SEE SHEET 16.00 DRIVE STEM OF PLUG 1/16 TO FLUSH AFTER ASSEMBLY. @ VIEW B 5000 CHEVROLET MOTOR DfVISION GENERAL MOTQRS CORPORATION MODELS w VACUUM POWER BRAKE LINES INSTRUCTION -NAME REF. - I -R RECORD AUTH. 1 DR. CK. f RUCK INSIUUCTION MANUAL DRAWN CHEO(ED SECI. J. R. M. E. '' PART No. DATE 12-1-54 372- 5 WEB 18.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION DASH AND TOE PANEL ASSEMBLY 3716825 L. D. 3716898 R. D. 3716831 M N N E C M R ASSEMBLY PIPE ASSEMBLY 3715833 L. D. 3117948 R.D. 272846 CLAM 716832 HOSE CONNECTOR 456706 SCREW 3684072 CHECK VALVE ASSEMBLY 3895352 GASKET 3714423 PIPE IPE ASSEMBLY 3716828 HOSE L.D. SHOWN SIDE MEMBER R.D. TYPICAL 272846 C W P MODELS boo0 NOTE: FOR LOCATION OF VIEW SEE SHEET 18.00 VIEW DRIVE STEM OF PLUG 1 / 1 6 TO FLUSH AFTER ASSEMBLY.(~J 0 VACUUM POWER B R A K E LINES INSTRUCTION - 1 9-2-55 - - 5 5 4 105249 12) PLACES 450617 REMOVED (21 PLACES 31DxENSJO~gDED 2 --lo3865 AND 103477 ADDED -1 '1-14-55 DAIE 1 WAS MM. DC 2U60 8519 NAME TRUCK INSTRUCTtON M A N U A L DC NF~:E-KD~ED REVIYOH RECORD PARi Ng. AUTH. DR. CK. 12-1-54 3720900 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MOTE: FOR LOCATION OF SEE L.D. INDEX SEE R.D. INDEX nws MODELS s o w 6QaQ VACUUM POWER BRAKE CYLINDER MOUNTING INSTRUCTlON . - NAME REF. TRUCK INSTRUCTlON MANUAL F DRAWN CHECXED E. B. OAR PATE WM. REVlSlOH RECORD AUM. OR. a. PART No. 12-1-54 3720900 ECI. SHEET M.E. 5 20.00 - -Cu CHEVROLET MOTOR DlVlSlON 3100198 SF. WASHER --- GENERAL MOTORS CORPORATION CROSS MEMBER GAS TANK SUPWRT (USED AS PULLEY BRACKET FtElNF 103 3104 3124 3204 3603 3W 3608 LEVER ASSEMBLY VIEW IN DIRECTION SIDE MEh'SBER CABLE .4SSLM13J4Y 5717366-3100 3715368 ,3204 -3800 FWD 371'1378 QUID 103343 WASH 311077 4 PULLEY ASSEMBLY 37173'12 GUIDE 103315 NUT J VIEW IN AREA 5115753 CLEVIS 3717938 BRACKET 31MI 3204 3600 R.D. SEE LUBRICATION INSTRUCTION - SECTION 14 PARKING RKAKE INSTRUCTION 111-l-F PAIITKEDED I I as19 84 57 8642 EL17080 A N D -'7863 I 1,'MINAME REF. It. R. PART N. SECI. CHECKED DRAWN VM .JT~DAIE I f RUCK INSTRUCTIOH MANUAL M. E. ti SHEET 99nn - M~LE cuvas m PULL ROD U I OBTW ADWE?lSUHOF1.44f .MFROY Q t D O P m T D CLEVIS PPr m u DRAG AND IF ANY DRTHLENCB PI WOTED UXlS!21 THE TlGHT m B L UHnL EQUAL D U G IS'OBTAMED MnHaD OF ADrusTMrNr AND DlMtNSlONS SHOWH ALTO APPLY 10 R.D. PARKING BRAKE ADJUSTMENT INSTRUCTION 1 CHEVRDLET MOTOR DlVlSlON 7 1 u- GENERAL MOTORS CORPORATION Rv'h FRONT SPRING HANGER- \. CABLE ASSEMBLY 5131213 RETAINER FWD. I31iACKET rLDLER LEVER ROD -57203 12 SF. CLEVIS FRAME S U E MEMBER - 3121634 lDLBll LEY ER ASSEMNLY 100122 BOLT 103320 L.W. (FllONT U3WER) PEDAL SHAFT BRACKET 103585 C. P. 103343 P.W. 3687152 ANTI-RATTLE SPRING FIlONT CABLR ASSEMBLY FRAME BDE MEMBER 3715133 CLEVIS (FRONT CABLE FRONT) MODELS Sf E LUBRKATION LNSlRUCTlON NOTE: FOR ~ O C A T ~ OOF N VIEWS A AND SEE SHEET 22.02 - SECllON I 4 3442 3542 3742 PARKING BRAKE INSTRUCTION .. . .. . . . - .. . 4 I s I WAS 107762 . W A S lg17ez P I-17-65 PART ADDED 1 PAR SYM. WAS34)tlal lEVlSlOH R L C W I sw 8519 I l V ~ 1 1 A ' REI-, TRUCK I N S T R U C T t O N M A N U A L DRAWN CHEUED ~ 5012 J. T, PAR1 h. 2-16-55 3720900 cr. 5 SHEE~ 22.03 GENERAL MOTORS CORPORATION CHEVROtET MOTOR DIVISION BRACE ASSEMBLY \ PUl4L JIOD 1 \-- 3115171 LEVER AMEMBLY 8UPWRT ASSEMBLY (SHOWN IN 8ECTION 1) NOTE1 FOR LOCATION W VIEWS 0 AMOG SEE SHEET 22.03 LIVER RDD 1UPPER M MWLR) MuOELS 836716 BP. BPRIHO 3441 3542 5741 CHEVROLET MOTOR DIVISION GENERAL MOTORS COBPQWA%1QkJ 3653271 SPRING EXTENSION 3729306-31~-3Z04 3600 372 1773-3442-3542 5715793 BRACKET ~ 2 ~ m3 mt LEVER ~~ 144242 CLEWS 103519 C. P. VIEW IN CIRCLE - E 3100 3204-5442 3WZ-3600 3710774 PULLEY ASSEMBLY 715'135 GmDE CABLE ASSEMBLY -------VIEW -----, /- 1N CIRCLE f --- 3710780 BOLTBOLT 3715731 BRACKET / - BOLT 120741 10001s NOTE: FOR LOCAPlON OF cABm m C,EANDF L 103015 NUT 109320 L. W. If SEE VIEWS SEE SHEET 22.02 Y C WEW IN CIRCLE (FOR 1. D. ONLY) WBRlCAnON IN!TRUCTION PARKING BRAKE INSTRUCTION -ZfCTION 14 MODELS 3442 3100 32W 3542 3600 5742 LO. AND 1.0. EXCEPT AS NOTED CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 306789'7 FINGER LEVER PAWL ROD ASSEMBLY S717SDl L. D. 3717392 RD. 3716118 SEAL PLATE 3686981 SPFUNG 697538 PAWL 103345 WASHER 3655801 BECTOR 3 713860 MI3 ASSEMBLY TRANSMISSION AND PARICIN BRAID3 ASSEMBLY 3894589 CLEVLS BRAKE BAND BRACKET ADJUST BRAKE PULL ROD SO THAT BRAKE CAM RESTS FLATON THE UPPER BRAKE BAND BRACKET WHEN BRAKE IS IN THE RELEASED POSITION AND TIGHTEN LOCKNUT PARKING BRAKE INSTRUCTION MODELS 3800 GENERAL MOTORS CORPQRATION CHEVROLET MOTOR DIVISION 373980 PAWL SPRING 3667897 FINGER LEVER 3698523 SCREW 313982 NUT PAWL ROD ASSEMBLY 3717391-4000-0000 L.D. 3707902-4000-6000 R.D. 3715747-4000-6000 L.D. s71'7374-4000-6000 R.D. 5716176 SEAL 9716118 SEAL PLATE 3655807 SECTOR 3686981 SPRING TRANSMESTON 103345 WASHER 47206B CLEVGS PIN 358829 LOCK 122126 BOLT 3695828 LINK 3695B34 LINK 3095835 SPRING UBFUCATION FITTING MODELS LEVER LEVER ASSY 4000 MKK] TRANSMISSION, GEAR SHIFT AND B SEE LUBRICATION INSTRUCTION - SECTION 14 . PARKING BRAKE INSTRUCTION - - NAME - REF. TRUCK INSTRUCTION MANUAL DRAWN DATE DATE SIM. RIMYON RECORD AUTH. DR. Q(. CHECKED J. R. PART No. 12-1-54 3720900 KCT. M. E. SHEET 5 24.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION P A W L SPRWC /-.S13980 9067807 FMGER LEVER 3698523 SCREW 373982 HUT PAWLROD 2 ASSEMBLY 3715753-5000 LEVER 5115748-6000 163216 SCREW 3111604 SEAL 3895018 CEMENT (SPIN BURR ON PAWL AT ASSY) , -,' ,- - 3 7 1 ~ a o 5 RETAINER 3655BM SECTOIt 9606981 SPWNG TBANSMlSSlON 103345 WASHER 4720M CLEVIS PIN CLEVIS PIN 3905028 LINK 5605834 LINK LUBRICATION FITnNCl BRAKE BHOIb LEVER ASSY PARKING BRAKE INSTRUCTION I 1 I I - - I S WAS 103372 I 1 WAS 103372 651 1 -PART M D E D I I I ,- I 1 7497 1 1 lNAMETRUCK lNSTRUCTlON MANUAL I I I 1 0x12 I REF. DRAWN DATE PAR1 N.. R. A. C. . PCT. CHEOIED M. E, I SHEET' o~nn CHEVROLET MOTOR DIVISION //" GENERAL MOTORS CORPORAT1ON FRAME SIDE MEMBER CLIP /- BRAKE LINE FWD. .. ., BRAKE LINE .- FRAME SIDE MEMBER I FWD. r FRAME SIDE MEMBER r FUEL L M E CLIP (snown m SECTION 8) t3 FRAME SIDE MEM FWD. BRAKE CLIP I05245 - 3204-3442-3542 @ 3600-3142-3000 BRAKE -SEE SECTION a FOR ATTACHING PARTS MODELS ALL BRAKE LINE CLIP DETAIL INSTRUCTIONS F 5-2-55 DATE I I 2 [ M O D E U REVISED 1 1 13'103388ADDED ISYM.1 RNlSlON RECORD REF. TRUCK INSTRUCTION MANUAL [DRAWN 1 CHEEKED Incr. T.S] I~ P A R b. T 12-1-54] 3720900 1 I I SHEET 1 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION \ HYDRAULIC BRAKE INSTRUCTION LEAKAGE TEST ALL PIPE CONNECTIONS MUST BE TIGHT AND INSPECTED FOR LEAKS WITH LEAK INDICAMR, USING 200 LB. PRESSURE ON PEDAL PAD. 1. YUST BEFORE CZRSING LAST BLEEDER VALVE TO PREVENT BLOWING TANK SAFETY SHUT OFF BLEEDER TANK PLUGS. 2. DO NOT LUBRICATE ANY INTERIOR PARTS OF WHEEL BRAKES. 3. BRAKE LINE INSTRUCTION - 1 * S 1 MODELS ADDED 2 3-11-55 1 DATE 5YM MODELS AVOID POSSIBILlTY OF MINERAL OILS, GASOLINE, OR CARBON TETRACHLORIDE, COMING INTO CONTACT W l T H HYDMULIC SYSTEM. W E N NECESSARY TO WAPH PARTS USE ALCOHOL OR CLEAN BRAKE FLUD. DIMENSION $r MODELS ADDED NOTE REVISED RMSK)N RECORD -- DC NAME ALL TRUCK INSTRUCTION MANUAL LHECXED DRAWN SECT. SHEET REF. 8518 AURI. . 5912 DR. O(. J. P. R'C' 5 27.00 PART b. DATE 1-6-55 3720900 - -- CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SERVICE BMKES (MINOR ADJUSTMENT) SERVICE BRAKES (MAJOR ADJUSTMENT) MODELS 3000 A N D FRONT WEIEELS MODELS 3400, 3500, 3600, 3700 AND 3800 FRONT AND REAR MODELS 4000, 5000 AND BOO0 FRONT ON 4000, 5000, AND 6000 1. REMOVE ADJUSTING HOLE COVERS. 2. -EN ANCHOR PIN NUT JUST ENOUGH 50 THAT PIN CAN BE ROTATED, BUT NOT ENOUGH THAT PIN CAN TILT. 3. TURN BRAKE AWUSTING SCREW UNTIL A HEAVY DRAG IS FELT ON DRUM. 4. TAPFLANGE PLATE ANDTURNECCENTRIC ANCHOR PIN TO A POSlTION WHERE D M G IS LEAST EVIDENT, BY ALLOWING SHOES TO CENTER IN DRUM. IF DRAG REDUCES, TIGHTEN D U S T I N G SCREW A F'EW MORE NOTCHES AND AGAIN TURN ANCHOR PIN AND TAP FLANGE PLATE. REPEAT UNTIL DRAG REMAMS CONSTANT. TIGHTEN ANCHOR PIN NUT AS FOLLOWS: 60-85 FT. LBS. 3400-$500-3600-5100 FRONT AND REAR 3800 FRONT 115-150 FT. LBS. 3800 REAR 4000-5000-6000 FRONT MOVE TOOL TOWARD AXLE TO EXPAND BRAKE SHOES. 1 JACK UP W E E L AND FlEMOVE ADJUSTING HOLE COVER. TURN SCFlE W UNTIL A LIGHT UNIFORM DRAG IS FELT WHEN ROTATING DRUM WITH BOTH HANDS AT TXRE RADIUS. 2. TO CONTRACT BRAKE SHOES AND INSURE RUNNING CLEARANCE, TURN SCREW IN PROPER DIRECTION '7 NOTCHES OH 3100 MODELS, A N D ENOUGH TO ELIMINATE DRUM DRAG BUT NOT MORE THAN 7 NOTCHES ON OTHER MODELS. REPLACE COVER. W O R & MINOR ADJUSTMENT MODELS 4000-5000 AND 0000 REAR WHEELS 5. BACK OFF ADJUETING SCREW JUST ENOUGH TO ELIMINATE DRUM DRAG, BUT NOT MORE THAN 'I NOTCHES. IF MORE THAN 7 NOTCHES ARE NECESSARY TO ELIMINATE DRAG, REPEAT OPERATIONS 2 , 3, 4 AND 5. REPLACE COVERS. 6. n /---- MOVE TOOL TOWARD AXLE TO EXPAND BRAKE SHOES. 1 JACK UP WHEEL AND REMOVE WTEI ADJUSTING HOLE COVERS. TURN SCREW UNTIL SHOE DRAGS SLIGHTLY, THEN BACK SCREW 3 NOTCHES TO INSURE PROPER RUNNING CLEARANCE. REPEAT OPERATION ON OTHER ADJUSTMC SCREW AND REPLACE COVERS. BRAKE INSTRUCTION I 1 I ! MODELS ALL I 1 SYM. REYKlOH RECORD AUM. DR. CN. CHECKED DRAWN C.0 . 5912 I DATE DATE 1 TRUCK INSTRUCTION MANUAL REF. PART No. 12-28-54 3720900 SECT. "'"' SHEET 5 28.00 ENGINE SECT. 6 CHhVROlET MOTOR DIVISION Ill LUlRlCATION INIIIUCTION-IICIION 11 ENGINE AND CLUTCH INSTRUCTION INDEX CENEBAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 106324 BOLT 115548 LOCK WASHER ASSEMBLY H. T. 5299873 WRE MODELS ALL 6 CYLINDER IGNITION COIL AND SPARK PLUG WIRE INSTRUCTION TRUCK INSTRUCTION MANUAL " REF. DRAWN DATE PART No. CHECKED R R. OAT€ SYM. REVtPON RECORD AUTH. DR. O(. 12-1-54 3720900 SECT. J. T. SHEET 6 3.00 J CHEVROLET MOTOR DIVISION vrw GENERAL MOTORS CORPORATION B 56C LUBRICATION tNSTRVCTlON - SECTION 1 4 ' IGNITION COIL AND SPARK PLUG WIRES INSTRUCTION I , 1NAME I I 1 I 1 I I 7 1 WAS NO. 7 & 8 CYLINDERS I 3-11-55 DATE 6 1 PART NUMBER ADDED 5 I REDRAWN WM. REVISIOH RECORD 8325 AUTH. TRUCK INSTRUCTION M A N U A L -DATE DR. CK. F.T PART No. 12-1-54 3720900 1 GENERAL MOTORS COFlPORATlON CHEVROLET MOTOR DIVfSION MODELS AU VOLTAGE REGULATOR AND PRIMARY RESISTOR INSTRUCTlON 1 1 3 WAS /93064/-~1) lEVlOOH RECORD ! ! lNAME I TRUCK INSTRUCTION MANUAL CHEMfD DRAWN SECI. J. P. PART NO. 3720900 12-1-541 J'T' I SHEET 6 1 5.00 I STARTER MOTOR MOUNTING AND CONTROLS INSTRUCT tON -A- 5-17-55 DAVE 3 1 WAS lU7162 -1 CALLOUT REMOVED 1 CALMSIT E MoJlJp SYM. REVIWH RECOllD VM , 9112 . 0580. AUTH .. 1 DR. CK TRUCK INSTRUCTLDN MANUAL ~ iw Ni ~ CHEEI(ED . E.B. PAR1 No. " 7 - REF 124 64 3720900 T~ ~ J. T - 1. 6 SHEET 6.00 I CHEVIOLET MOTOR DIVISION ENGIWE A S S Y B L Y GENERAL MOTORS CORPORAflON -- \-. ALR CLEANER m Y B L Y GhUGE A59EYBLY 115551 MT. M O T H L.W. 1081754 STRAP AWEYBLY 1107818 Y Q M R ABBEYBLY 336808 BOLT lPOO14 L,WABHLR 120503 WABHER 3442 3542 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION \-MOTOR 1107627 1107626 --ASSEMBLY 5UUO ALL R. Dm MODELS 5000 PART OF ENGINE AS5EMBLY STARTER MOUNTING AND OIL GUAGE INSTRUCTION AND ALL R.D. MODELS GENERA t MOTORS CORPORATION CHEVROLET MOTOR DIVISION - ADJUST BOLT AND NUT Xi DIMENSION S E O W (SEE SECTEON 1 SREET lO.OOl - CARBURETOR m M B L Y 103373 C. PIN 103339 WASHER 3686702 IMD ASSEMBLY DASB & TOE PANEL ASSEMBLY 3695652 365B305 SEAL SP. WASaEEl L- i 0 3 S ~ SC. FIN 3893371 LEVER 148148 RETAINER 105339 WASHER 5605705 SPRMG MODELS 3204 3600 3800 4MX) boo0 L.0. 31OU CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CARBURhTQR ASSEMBLY r3723 534 SHAFT ABSEMBLY MODELS ALL R.D. ACCELERATOR CONTROLS AND PEDAL LINKAGE tNSTRUCTlON GENERAL MOTORS CORPORATlOM CHEVROLET MOTOR DlVlSlON 4.63 5 . 1 2 *FRONTFACE OF CYLINDER CASE UPPER TIE BAR ASSEMBLY \ 3720840 SPRING r 7 @ VIEW D 3710840 WOOD FRAMING STHUCTURE 1 @ NOTE: FOR VIEWS A B AND C SEE: SHEET THROTTLE LINKAGE ADJUSTMENTS 9.W 1 ADJUST CARBURETOR TO GtVE PROPER ENGINE IDLE 2 INSERT P1N IN HOLE "F" IN LEVER "G" AND BRACKET. ADJUST lENGTH OF ROD "H" SO THAT SWIVEL "K" JUST ENTERS LEVER "J" REMOVE PIN 3 DEPRESS ACCELERATOR PEDAL UNTIL CARBURETOR I5 FULLY OPEN AND TURNISCREW 3" DOWN AGAINST LEVER "G" 4 RELEASE,BACK SCREWJL1E"OFF TWO COMPLETE TURNS AND SECURE WITH JAM NUT MODELS 3442 3542 3742 ACCELERATOR CONTROLS AND PEDAL LINKAGE INSTRUCTION - - - - N A M E ' 2 NOTE ADIYED - 4 - ! t l - 5 5 - 7 - ' ~ 1AUI>E:D ~~ DAIE MM. REVtOOH RECORD 8510 AUIH. REF. DC DAIE DR. CK. TRUCK INSTRUCTION MANUAL DRAWM CHECKED xcr. 5912 F. A. R. C. PART No. 2-16-55 3720900 6 1 SHEET 9.81 d @ $ 7 CHEVROLET MOTOR DIVISION I GENERAL MOTORS CORPORATION I + 1/64 -0 DIA. 9 HOLES AT ASSEMBLY 3726084 BRACKET ASSEMBLY 100392 SCREW @ fiAb~m WPPORT ~ VIEW 1N DlREnlON OF ARRUW 103340 WASHER D PEDAL ASSEMBLY 3701621 I03373 C. PIN PEDAL ROD 103343 WASHER 148150 RETAlN 3720836 LEVER 3707'113 SLEEVE 3707710 RUSHING 103373 C PIN PIN 103373 C. 3720847 BRACKET 101985 SCREW 3684274 PIN 01 9@5SCREW 367271 6 BRACKET PEDAL SUPPORT ASSEMBLY (SEE ,SECTION 1 ) VIEW B HDTE: FOR LOCATiMJ OF VIEWS A, 0 & C SEE SHEEC 9.01 MODELS 3442 3542 ACCELERATOR CONTROlS AND PEDAL LINKAGE ~NsTRUCTION 286 1 9 1 PICTURE I? E ~ ~ S E D 1 5 NAME ~ TRUCK INSTRUCTIOH MANUAL j 3 f 9 9-26-55 I 6 1 W A S 451163 r D C R EF. DRAWN CHEO[ED SECT. 1552 7 1 WAS 3720853 6-17-55 DAfE 6 5 SYM. VIEW ADDED REDRA'#N REVlYON R E C W i 1 1630 1 I AUIU. 1 F.A . 5912 DATE CK. PART No F-D'm 6 3742 Ylf E l 9-09 i GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 5000 ACCELERATOR CONTROLS AND PEDAL LINKAGE INSTRUCTlON I NAME TRUCK 2-1-55 DATE I i PARTADDED 1 1 510851 WAS 103339 2 WM. -R RECORD 7039 AUlH. 1 -REF. INSTRUCTION MANUAL DRAWN F.D PATE DR. O(. CHECKED F. T. PART No. 12-1-54 3720900 SECT. F. D.' SHEET 6 10.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 37116Q1 PEDAL ASSEMBLY DASH & T O E (UPPERHALF) PANEL ASSEMBLY 3711698 COVER 3723278 SEAL WITH PEDAL BUMPER {LOCATED TO DIM. SHOWN) AGAINST TOE PANEL ADJUST OFFSET ROD TO ALLOW % TO 1 INU4 FREE TRAVEL OF UPPER PEDAL \ ASSEMBLY BEFORE CLUTU4 BEGINS TO RELEASE, WEN LOCK IN PLACE ENGINE ASSEMBLY 5 2 2 L k I cAmoN ~ N ~ u c TlON SECTION 14 - 103026 NUT 3651888 EXTE CLUTCH FORK 326556 WMHER FRAME SIDE MODELS OFFSET ROD 31W 3204 3Mn] 3800 4MKI 6000 LD. CHEVROLET MOTOR DIVISION a GENERAL MOTORS CORPORATION WITH PEDAL BUMPER AGAINST SEAL RETAINER ADJUST OFFSET ROD TO ALLOW 3/* TO 1 INCH FREE TRAVEL OF UPPER ROD PEDAL ASSEMBLY BEFORE CLUTCH BEGINS TO RELEASE, THEN LOCK IN PLACE 3723279 SEAL BRACKET ASSEMBLY 3111698 COVER 3715976 PEDAL ASSEMBLY (UPPER HALF) 3687258 BUMPER 103331 L.W. 3715968 PEDAL ASSEMBLY (IDWER HALF) 3715963 WASHER 3715988 SHAFT MODELS 3'115958 LLN~C NE ASSEMBLY SEE LUBRICATION INSTRUCTION - SECTION 14 3204 3Mlo 3800 4000 bOOO R.D. 3100 CHEVROLET MOTOR OlVlSlOM GENERAL MOTORS CORPORATION 'T. CLUTCH CONTROL INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATIOM WANDTOE PANU-LX 3714997 PEDAL ASSEMBLY (IJF'PER HALF) 9711698 COVER 3715223 PEDAL ASS-y ( m R w ENGINE ASSEMBLY 5715250 BUMPER 3653114 SPRING 5112797 RETAINER QAME S D E MEMBER -- - y e 2 WlTH PEDAL BUMPER (LOCATED TO DIM. SHOWN) A G A m PANEL ADJUST OFFSET ROD TO ALLOW % TO 1 INCH FREE TRAVEL OF UPPER PEDAL ASSEMBLY BEFORE CLUTCH BEGINS TO RELEASE, THEM ~ O C KIN Pwa s 0 1 ' SEE LUBRICATION INStflUCflON - SECnON 11 &OW MOVNTING BFLACKET ASSEMBLY MODELS 5000 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 61 1/2O (TYPE ~z\ FITTING ?;'109460 ' 106288 BOLT 103341 P. W. 103321 L. W. 10302€ NUT L-3'115477 SHAFT ASSEMBLY \ k 3 7 1 1 7 0 4 SUPPORT ASSEMBLY BRACKET MUST BE LOCATED SO THAT AXIS OF HOLE IS NORMAL TO SURFACE "A" WITHIN 00 - SO' M ALL PLANES. (TYPE "C") 109460 (TYPE "D") 271301 (TYPE "E") t OPT. v~nLA MODELS 5000 SEE LUBRICATION INSTRUCTION - SECTION CLUTCH CONTROLS INSTRUCTlON I 14 - NAME -I TRUCK I N S T R U C T I O N MANUAL -REF. 5911 DATE DATE I WM. REVlSlOH RECORD AVTH. DR. CK. 1-6-55 DRAWN CHECKED R. C. F.A. PART No. 3720900 SECT. WEE7 6 13.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION BRUaSl A U N I F O R M LAYEROF M R FWLL CEICUMFERENCE n L L THIS G ~ LUBRICANT FUR Wm V SPECIAL GUN TRANSMISSON SPLWE SHAFT REQUtREMENTS 193938 BOLT AND L. W. ASSEMBLY I06972 BOLT 103319 L.W. SEE LUBRICATION INSTRUCTION - SECflON 14 2 CLUTCH RELEASE BEARING ASSEMBLY MUST BE INITALLED IIMULIANEOUILI WITH TRANSM15510N ALL (AS NOTED) CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SEE LUBRICATION lN5TRUCTION - SECTION 14 AIR CLEANER AND CARBURETOR INSTRUCTION TRUCK INSTRUCTION MANUAL - REF. DRAWN CHECKEO J. P. PART Ho. DATE DATE SYM. REVISION RECORD AUTH. DR. O(. 12-1-54 3720900 SECT. J'T' SHEET 6 15.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION ENGME ASSEMBLY COTTER PIN 9835386 STUD 3712549 GASKET ASSEMBLY 3651942 CLIP 3705500 CARBUFLETOR ASSEMBLY ASSEMBLE STUDS TO MEASURE .88+. 03 FROM FACE ON CARBUREMR STUDS MUST BE-TIGHT END O F ROD TO BE IN THIS IS "SITION CLOSEDW E N DRAIN COCK d l MODELS 3442 3542 3742 CARBURETOR AND DRAIN COCK INSTRUCTION -. TRUCK INSTRUCTION MANUAL '- DRAWN REF. 5912 PART No. DATE DATE WM. REVISION RECORD AUIH. DR. CK. CHECUED W. R. 2-21-55 3720900 SECT. R'C' 6 SHEET 15.01 CHEVROLET MOTOR DIVIStON 3707943 SPECIAL HOSE GENERAL MOTORS CORPORATION 1551215 AIR CLEANER 7 3694280 TAG- NOTE: TAG BE ATTACHED TO STEERING WHEEL OF JOBS NOT DRIVEN AWAY L.212888 C I A M P TYPE "E" NOTE: FOR VIEWS B C DANDE SEE SHEET 15.03 OF ARROW A AIR CLEANER AND SILENCER INSTRUCTtON MODELS 3442 3542 3742 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 27ZB46 CLAMP 3895349 HOSE CONNECTOR ASSEMBLY 460'106 BCElEW 3707038 HOSE CONNECTOR 9695352 GASKET VALVEROCKERCOVER A AIR CLEANER PIPE ASSEMBLY 36'16348 CLAMP 102834 NUT lOSS.20 L. W. 122017 BOLT 3997951 BRACKET CLUTCH HOUSING ASSEMBLY VlEW E NOTE: FOR LOCATION OF B, CID 9703000 SEAL 3084Q52 CEMENT (1 0 2 . ) 1 VIEW C*RB"RhMR VIEWS AND SEE SHEET 15.02 D E MODELS 3442 3542 3742 ASSEMBLY AIR CLEANER AND SILENCER INSTRUCTION I I 1 I TRUCK lNSTRUCTlON MANUAL I DRAWN . 5912 DATE DATE SYM. RWlSlON R E C W AUIH. DR. CK. 1 CHECKED J.S. PART No. 2-21-55 3720900 ISECT. .. . F. D. SHEET 6 15.03 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3716719 BOLT 103339 WASHER I552136 AIR CLEANER ASSEMBLY - 3694280 TAG NOT Sl3OFKN ( M BEATTACHED TO STEERING WHEEL) - 3716720 ANCHCR BOLT 115547 INT. TOCTH L/WASHER 3708408 GASKET 272846 272849 CLAMP 3715699 HCSE 1552157 VALVE ASSEMBLY 3718267 TEE ASSEMBLY CLAMP 272849 C U M P 3719427 WASHER 7006770 CARBURETOR ASSEMB 3104952 GASKET 5629 CCNNECTOR 5628 GRCMMET AIR CLEANER, C~RBURETOR , FILLER TUBE AND CRANKCASE VENTILATOR INSTRUCTION 1 1 SEE LUBRICATION INSTRUCTION SECTION 14 - NAME TRUCK I N S T R U C T I O N MANUAL REF. DRAWN I PART No. .DATE DAR CHECKED RR SYM. REVKlON RECORD AURI. DR. O. 12-1 -54 3720900 SLCT. J. T. SHEET 6 16.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION MODELS 5000 11 FILTER 1 TRUCK INSTRUCTION MANUAL DRAWN 1 CHECKED SECT. T. S. [ M. D. 1 -16-55 1 DATE SYM. REDRAWN & RPVJSED REVISION RECORD PART No. 12-1-54 3720900 fHEET 6 17.00 GENERAL MOiCFS CORPORATION CHEVROLET MOTOR DIVISION OIL LEVEL GAUGE ASSEMBLY (ALL EXCEPT 5000) 3701347 VENTXLAMR ASSEMBLY 103319 L.W. FWD OIL PAN ASSEM . MODELS SPACER 3 100 3204 3600 3800 40006000 (AS NOTED) CRANKCASE VENTILATOR AND OIL LEVEL GAUGE INSTRUCTION I 1I t II ! 1f ! 1 I I lNAME TRUCK lNSTRUCTlON MANUAL REF. IORAWN ICHECKED ISECI. I P. P.1 PART No. DATE SYM. REVl9ON RECORD AURI. DR. CK. - 12-1-54 3720900 H. V. M. WEH 6 18.00 CHEVROLET MOTOR DIVlSION GENERAL MOTORS CORPORATION t 1544935 VALVE ASSEMBLY 9699838 VENTILATOR ASSEMBLY BOLT AND EXT. TOOTH L.W. VIEW B r 3 6 9 6 7 7 4 PIPE ASSEMBLY .. VtEw 3707944 TEE I CRANKCASE VENTILATOR nmD A MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION . J -- -- 45U66 S R E W AND LW. ASSEMBLY -- 3'114384 CARBURETOR GASOLINE 3100 S%04 9000 4400 0100 6400 - 3800 4100 6500 (gBOWH) 193938 SCREW AM) L.W. ASSEMBLY 4502-6703-6802 -"I' ' ' 121'711 CONNECTOR 370249'7 SPARK CONTmL PIPE ASSEMBLY CONNECTOR CONNECTOR -., 6594140 FUEL PUMP ASSEMBLY WASHER ASSEMBLY 3100 -\ 3800 3 2 W 3600 4000 6000 -\ FUEL PUMP, RADIATOR HOSE, CARBURETOR GASOLINE PIPE AND SPARK CONTROL PIPE INSTRUCTION 1 I 3-11-55 2-9-55 DATE 3 PART NO. REMOVED WAS 105481.451214&111622 2 1 NOTE ADDED SYM. RWWON R E C W 3348 1962 734a AUTH. TRUCK INSTRUCTION MANUAL 1 i CHECKED DRAWN P. P. I PART NO. DR. - M. 12-1-54 3720P00 SECT. J*T*m SHEET 6 19.00 * CHEVROLET MOTOR DIVISION GASOLINE PIPE ASSEMBLY , GENERAL MOTORS CORPORATION L89 SCREW 1uaJ19 L.W. 1 1 A? o n xnrw 3713897 INLET HOSE HOSES TO BE ASSEMBLED WITH G.M. TRADE MARK AS SHOWN .. -. . 1 " v I 838263 GASKET 137432 ELBOW 9713808 OUTLET GASOLINE FEED PIPE ASSEMBLY "TYPE E" BOLT AND L.W. ASSEMBLY 5584149 FUEL PUMP MODELS CLAMPS M DIM. SHOWN 3442 3542 3742 FUEL PUMP, RADIATOR HOSE, CARBURETOR GASOLINE AND SPARK CONTROL PIPE INSTRUCTION NAME TRUCK INSTRUCTION MANUAL REF. DRAWN PART No. DATE DATE SYM. REVI9ON RECORD ALRH. DR. CK. CHECKED T. S. 5912 2-16-55 3720900 SECT. F'D' SHEET 6 19;OI CHEVROLET MOTOR DIVISION. GENERAL MOTORS CORPORATION A FUEL PUMP. RADIATOR HOSE. CARBURETOR GASOLINE PIPE AND SPARK CONTROL PIPE INSTRUCTION NAME 1-6-55 DATE 2 1 STM. PART ADDED 6157 IVM CLAMPS TO DIM. SHOWN . TRUCK INSTRUCTION MANUAL 1 REVlSlOH RECORD AUW. DR. CK. 5716707 B W l ASSEMBL AND FAN ASSEMBLY ARROW IN CiRCLED AREA -An' s f c r ~ oB~ - B FAN, PULLEY, BELT AND GENERATOR INSTRUCTION TRUCK l N S T R U C T l D N MANUAL + I - - DATE 9 fl ISYM. 3689111 & 455197 REMOVED REnlLAWN & 16r32024 AD3ED REVLSIW RECORD 8422 05Ol AUTH. OR I= 1 1 a. REF. DRAWN CHECKED i.P. DATE PART NO SECT. F. D. SHEET 6 21.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DJVISION . . CIRCLED AREA "A" \ FAN- PULLEY- BELT AND GENERATOR INSTRUCTION 8593 1 5-2-55 a 1 3 7 2 ~ 6 1 %REMOVED I JT NAME 7 1 WAS 100013 2-21-55 4 IHEDRAM'N DAIE ~ S Y M . REVlSlOH RECORD 7.221 1054 7073 AUIH. S f CTlON . 'B TRUCK LNSTRUCTION M A N U A L DRAWN CHECKED YCT. E. B. H.V. M. 1 ,DATE PAR1 No. DR. O(. 3720900 12-1 -54 IYM 1 -REF. i WEE1 6 22.00 CHOKE AND THROTTLE CONTROL AND IGNITION SWITCH INSTRUCTION 1 I NAME I 1 REF. WM. DRAWN CHECKED F. T. 1 DATE TRUCK INSTRUCTION MANUAL DATE RWlYOH RECORD AUTH. DR. W. . - - PART No 12-1-54 3720900 SECT. FmD* SHEET 6 23.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION mmALL SWITCH WITH LAMP HOUSING AS SHOWN AND COVER THE 5/8 DL%. HOLE M LAMP HOUSING WITH 9701780 MASKING TAPE APPROX 1" SQUARE 1116514 WITCH' ASSEMBLY 1930492 NUT ASSEMBLY 5115085 DULL LOCK AND KEY UNlT (SEE W C K AND MEY msTRUCTIoN SECTION 0 ) VIEW IN DIRECTION @ OF ARROW D W W X ) FRAMING STRUCTURE 144128 SCREW 1081814 RESlSTOR 19B1682 CHOKE ROD AND TUBE ASSEMBLY 1993640 THROTTLE: ROD AND TUBE ASSEMBLY NOTE: FOR VIEWS AND SEE SHEET 23.02 C MODELS CHOKE AND THROTTLE CONTROL, IGNITION SWITCH AND PRIMARY RESISTOR INSTRUCTION I I I I ! ~AME -3-17-55 DATE 2 VIEW "D" ADDED 1 SWITCH ROTATED eM. -R RECORD I -- UEF. 1 VM 1 $519 I AVm. m. CK. 3442 TRUCK INSTRUCTION DRAWN DATE PART Ho. 2-1R-RR 372- 3742 I MANUAL CHECKED W. R. 5912 3542 SECI. FmD* WIT 6 23.01 - CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION ASSEMBLY [ENGINE 450695 SCREW 835977 CLIP , 5239653 CLIP CHOKE ROD AND TUBE ASSEMBLY CLEARANCE THROTTLERODAND TUBE ASSEMBLY AND MANIFOLD 375437 WIRE GUIDE HOKE ROD AND UBE ASSEMBLY 121749 SCREW THROTTLE ROD AND TUBE ASSEMBLY CHOKE ROD AND TUBE ASSEMBLY CARBURETOR ASSEMBLY AT 450.500 R.P.M. WITH ENGINE WARM AND TRANSMISSION I N NEUTRAL VlEW IN DIRECTION OF ARROW C EN SECURELY OF CARBURETOR NOTE: FOR LOCATION OF B VlEW VlEW AND SHEET 23.01 IN DIRECTION OF ARROW C SEE D BEND WIRE AS SHOWN AFTER ASSEMBLY MODELS 3442 3542 3742 ENEND OF CHOKE CONTROL CABLE TO BE FLUSH TO 51 16 THRU BRACKET CHOKE AND THROTTLE CONTROL,tGNITION SWITCH AND PRIMARY RESISTOR INSTRUCTION - 1 - - OAT€ STM. - NAME ' TRUCK INSTRUCTION MANUAL REF. 1 REVlSlOH RECORD AUTH. DATE DR. CK. DRAWN 5912 CHECKED J. P. PART No. 2-16-55 3720900 SECT. F.D. WEET 6 23.02 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 7 1116514 IGNITION SWrrCH AND TRANSMISSION IN NEUTRAL /' MODELS 5000 CHOKE AND THROTTLE CONTROL AND IGNITION SWITCH INSTRUCTION f f 1 I 2 3703451 & 3704138 REMOVED NAME I DM. R M W H RECORD DRAWN 1 DC CHOKE ROD & TUBE REROUTED] 1565 DATE TRUCK INSTRUCTION MANUAL REF. AUM. 1 DR. CK: CHECKED N.D. OAK - PART No. 12-1-54 3720900 H. V. M. KCT. SHEET 6 24.00 . GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 3705444 MOUNTING ASSEMBLY 9706447 MOUMTNG A88EMBLY 3705450 BOLT 3717280 LOCK REAR MOUNTING 3714359 RETAINER 31143 57 CUSHION 3714380 WASHER ENGINE MOUNTING, FRONT AND REAR INSTRUCTION NAME TRUCK INSTRUCTION MANUAL REF. DATE A STM. R m N RECORO AUW. DR. CK. CHECKED DRAWH -DATE 1 R. R. PART No. 18-1-54 3720900 SECT. SHEET 6 25.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION WLT m L E IN COVER % DECALCOMANIA 3716137-THRIFTMASTER 3 100-3204-3600-3800-4000 3716138-YBADMASTER 3400-3500-3700-6000 MODELS ALL {AS NOTED) TRAHSMlSSlOM SECT. 7 CHEVROLET MOTOR DIVISION GENEUAL MOTORS CORPORATION TRANSMISSION CONTROL DIMENSION REFERENCE INSTRUCTION TRANSMISSION CONTROL INSTRUCTION SHEET 3.00 3800-4000-5000-6000 SHEET 4.00 3100-3204-3442 S542-36007742 TRANSMISSION CONTROL INSTRU~CTION SHEET 4.00 & 4.01-3100-3200-3600 L. D. SHEET 4 . 0 0 & 5.00-3100-3200-3800 R. D SHEET 4 . 0 0 & 4.02-3442-3542-3742 TRANSMISSION MOUNTING INSTRUCT10 SHEET 2.00 3100-3204-3600 SHEET 3.00 3800-4000-5000-6000 *=-- -- \ ----&.. + ' MODEL 3 100 SHOWN TRANSMISSION MOUNTING AND CONTROL INDEX 1 f 2-16-55 1-14-55 OAT€ 2 I 3442-3542-3742 ADDED 1 13694314ADDED SYM.1 REVISION RECORD 7080 6294 AUTK 1 1 1 NAME REF. JT DC DATE MODELS . 3WO 4000 5000 6000 TRUCK lNSTRUCTlON MANUAL DRAWN CHECKED J. P. I DR. a. @ PART No. t q-1 - ~ d SECT. M.E: 7 SHEET 1.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 106342 BOLT EXTENSION ASSEMBLY 3845068-3100-3804L.D. 3854133-3442-3542-3742 3 845074-3600 L. D. 38451 lQ-3100-3204R. D 3845120-3600R. D. - - i MODELS SEE LUBRICATION lNSfRUCflON - SECTION 14 T RANSMlSSlON MOUNTING lNSTRUCTlON NAME REF. DRAWN 1 PAE SYM. 3442-3542-3742 ADDED REWON RECORD '1080 AUTH. JT.DATE OR. CK. CHECKED C.w. A 2-16-55 7 TRUCK INSTRUCTION MANUAL PART No. 11-1-54 3720900 SECT. "'" 7 WEET 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MASKING TAPE 8681310 PAPER SBM1.1000-6000 S714WB- 5000 OPTIONAL SHAPE 3083583- BPRlNG TRAN8MISSION AND BRAKE ASSEMBLY TRANSMISSION, GEAR SHIFT AND BMKE ASSEMBLY 6B1550~40OO-MMO-6M)O CUT PAPER AS SHOWN MAKINO A CONE SHAPED COVER, (1' WIDE AND 10' LONG} FURNISHED BY ASSEMBLY PLANTS. THIS COVER FOR SHIPPING PURPOSES ONLY - TRANSMISSION MOUNTING AND CONTROL INSTRUCTION MODELS iYP,CAC 3100 rlOOO 5900 boo0 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SEE LUBRICAflOH INSTRUCTION - SECTION 14 TRANSMISSION CONTROL ROD INSTRUCTION - 3 a 4-13-55 DATE -'DIMENSIONADDED WAS 37ie101 1 WAS 9'713504 SYM. REVISION RECm0 NAME I 0T3r-Dc 1 LB 0763 AUTH. TRUCK INSTRUCTION MANUAL DRAWN REF, PAR1 No DA1E DR. CK. CHECKED J. P. 5912 2-24-55 3720900 SECT. '"' 7 WEE1 4.01 *- - rn CHEVROLET MOTOR DlVISfON ' 0 - . r , GENERAL MOTORS CORPORATION FIRST AND REVERSE 3721298 ROD 3721285 ROD-SECOND AND THIRD MODELS 103373 C. P. 105340 P.W. 371104 AWMRATTLE SPRING SEE LUBRICATION INSTRUCTION- SECliON 14 3442 3542 3742 TRANSMISSION CONTROL ROD INSTRUCTION TRUCK INSTRUCTION MANUAL 55 OATE 7 8 MM. DRAWN YEWREVISED REDRAWN REVISION RECORD I 8519 AUw. DR DATE 1 a- EHEPED F,A. PART 2-16-55 N*. 3720900 SECT. J. T. 7 SHEET 4.02 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION SEE LUBRICATION INSTRLICTION - SECTION 14 TRANSMISSION CON1ROLS INSTRUCTION I I 1 ! - 1 1 ! 1 JNAME REF. TRUCK INSTRUCTION MANUAL PRAWN CHECKED SECI. R. R. PART No. DATE DATE WM. R E W 9 O H RECORO AUTH. DR. CX. 11-1-54 3720900 M.E. 7 I SHEET 5.80 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION VERnCAL 21'45'- S100-5104-3000 VIEW B a0045' -- 3100-3204-SBM) ~Pso'3400-3500-3700 a, OF MOUNTING L. D. 3100 3500 11I MODEL LD 3 100 3204 20.41 f 3400 37M) RD 10.41 sew 3400 3500 S7W a 3204 36w 16.15 - REFERENCE DIMENSION FROM UPPER END OF M WER SHAFT TO 4 OF MOUNTING HOLE WHEiJ MWER SHAFT IS IN LOWERED POSITION. HOLES END OF IAlWEB DhlENSlON PWM TOP OF LEVER TO BOTTOM OF WHEEL 2.88 91W-SfM-S100-55M)-S700 3100 32W 3600 GEARSHIFT CONTROL INSTRUCTlON h NAME . TRUCK 4EISTRUCTION MANUAL REF. PAR STM. RECORO AUTH. DRAWN .DATE DR. Q(. PART No. 12-1-54 - OIE[XED 3720900 H.V. M. XCI. 7 SHEH 6.00 CHEVROLET MOTOR DIVISIOH A y~ w m m SHEET 1.00 A U CAB Y l O K l S CAB FUEL T - OMERA1 MOTORS MRPQIITION u m n CHASfaS PUEL TANK MOUHTIW I I W T R l J ~ N aEgT1,PO-( :LO2 110s 31M-S U SUE wz asu awz aws zsiz t W 2 4lL4 4402 4418 6102 mgT B l U 6402 8412 6532 6512 m N E L TAML MOUPrrUa SWtT 5.00- 4 W 2 - ~ 7 0 2 d B W C ,. HKBT I.W - 4 - - - - - - . CIWSLS m B L UHE WSTRUCTION BHEET B. 3102 sin5 3m 111~ SUE w - - - - awa - s61a - 3802 - 3w5 - sau a n ~ m o . m-4DZ-4U-4rclZ-trlZ-4WZ-eD2-ell?-MO2-~4U-8W2 6111 - 05'03 - W 2 C m FUEL LWE tlWI M E T 1 . W -ALLc.4 N B L LUIC N E L PUNP MmUCTION ~ b T I l . W 1PE TO MUFFLE UCTIOH 5HEBT 10.00 M U F F W R AND EXIUUST PIPE ASSEMBLY WSTRUCTKIH BftlET 16. W MODELS EXHAUST CIDOSPDVER ASEMYIBW LNSPRUClWN 811EBT 17.00 m - FUEL LINE SUPPLY AND ENGINE EXHAUST SYSTEM INDEX PlPE YOUNTMG MSTRUCTIOH SHEET 12. M TAIL 3100 3m a m 34WOKXlObODL) CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVIOLET MOTOR DlYlllON G W E I A I MOTOR? CORPORATION 10311W LY. 11U'fO HUT PIPE MaKbmLY a J7150W PWL M W L Y V T M LOWER 3114 3M2 WlZ y&uj,":OthEEIt THIRD CROSS M W E R W I T sEcnoN CRD%I 8EC0m F-F R. 0. n P I U L 1 PLACE 3102 3105 JIM 3112 3114 36101 3012 4UOOf W E T nER m w L Y J?laSsg A H R - m J M I I B ( P 5 t C171ZfSP GAQOLtNE T A W I c P 9 m L T BWBIHC IUISHYBLY IPART OF eODY A3 m P B D 1 4x423 SIDE Y m E R acw iaxm t w . , ' GACWW TANK - 3102 3105 3111 311b 3412 DHLY GASOUNE IbHK REAR END M O U H n m am IIDS Xlt OAXKINE I A I I K F FRONT W O M O U h l M 31W ~gm a u m ~ 31w 3112 3114 9Ut2 3W5 3112 OH' MODELS alm sm aiw 3112 atlr 36m a412 a w l a m 5 srl2 8ZDE A SEE CHASSIS F U a TANK MOUNTING INSTRUCTION wnuIcAn.nON rmavenrm .s r m 14 k 27 frr ".," S88 P P I- I3 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 103025 NUT w.7 103320 t. CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 103028 NUT 103329 LW 3664895 STRAP ASSEMBLY 1518236 METER ASSEbfBLY 100054 W L T FEED PIPE 3'718493 TAKK ASSEMBLY METER WIRE 3693949 SCREW ASSEMBLY 3803351 ANTI-SQUE AK 591385 HOSE 692072 CLEYIS PIN CAP ASSEMBLY SIDE MEMBER I11627 CLAMP 441913 C U P 117244 PLUG TANK SUPPORT / 6 9 2 0 7 2 CLEYIS PIN 107'762 CP a CEMENT ANIIJQUEAK SECURELY TO TANK BEFORE INSTALLATION AT ALL PLANTS EXCEPT EXPORT MODELS 4502 6702 6802 CKD. BLOOMfIELD. SEE LUBRICATION lNSfRUtTlON - SECllON 14 FUEL TANK MOUNTING INSTRUCTION I 1 I I I TRUCK lNSTRUCTlON MANUAL 1 I DATE WM. RNKlOH RECORD IKCI.I IDRAWNI CHECKED I I AUTH. DR. CK. W. M. PART No. DATE 12-1-54 3720900 J. T. SHEET 8- 5.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORA7ION THIRD CROSS MEMBER RH SIDE MEMBER MEMBER 449662-WET 443882 RNET 5883463 BRACE 4502 6702 6802 DRILL AT ASSEMBLY DIMENSIONS SHOWN FOR 4502 ONLY MODELS 4502 GASOLINE TANK BRACKET SUPPORT INSTRUCTION 6702 6802 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION n 105246 CLIP 451189 SCREW 103319 L. W. 114380 NUT FUEL LINE 105246 CLIP 451189 SCREW 103319 L.W. 114380 NUT (TYPICAL USE SHOWN) NOTE: FOR LOCATION OF CLIPS SEE SHEET B.00 3102 - 3- 3105 3106 3612 3802 SHEET 9.00 4102 6102 6512 4112 4402 4412 4502 6112 6402 6412 6502 6702 6802 SHEET 7.00 ALL CAB MODELS 3112 3116 3805 3812 MODELS ALL . . FUEL LINE CLIP INSTRUCTION I NAMt ' REF. 1 TRUCK INSTRUCTION MANUAL DRAWN CHECKED Kd F.A. DATE DATE STM. R W O N RECORD AlnH. DR. Qt. PART No. 12-1-54 3720900 F*D. WEE7 8 10.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVIS1ON 3669928 PXPE ASSEMBLY 4502 -6102-6802-(ONL9 - n L E FE IS7406 CONNECTOR 3000-4100-4400 6100-6400-6500 0% m. NCJNE ASSEMBLY RIEL PUMP A.WEMBLY \ r FUEL PUMP ASSEMBLY E N G m ASSEMBLY 137408 PIPE FWD. MODELS 3 m 5000 FUEL LINE TO FUEL PUMP INSTRUCTION I 1 1 C I 1 DAE TRUCK INSTRUCTION MANUAL 1 I I WM. J R m RECW AURI. 4MX) DR. CK. [DRAWN DATE I WECKED M.D.~ PART No. 12-1-54 3720900 IsECT. J. T. 8 I WEE1 " 11.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORA7ION FRAME EXTENSION 3105 TAlL PIPE CLAMP, BIlACKET A N D lNSULATOR ASSEMBLY 3104 3116 TAIL PIPE CLAMP, BRACKET A N D INSULATOIC ASSEMBLY t. W. BOLT TAlL PIPE INSTRUCTION - HAM€ -- ---- .--3 WA-S 448362 2 PLACES 2 ADDEU , 5 - 17-55 1 MOIIELS IIEVISEU SYM. REVISION RECORD DATE TEW -= I I 0310 AUIH. 1 REF. , DATE DR. CK. TRUCK INSTRUCTION MANUAL DRAWN CHECKED SECT. I{. J. T. PAR1 No. L 12-1-54- w. 3720900 SHEET 8 13.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION TAIL PIPE ASSEMBLY 3720674-3442 3720675-3542 3720676-3742 3 RD. CROSS MEMBER MUFFLER 3542 3742 SHOWN FWD. \SIDE MEMBER 1 0 3 RD. CROSS MEMBER 7 100014 BOLT 446362 P.W . 103025 NUT X 100014 BOLT BOLT103320 L. W. W. 103025 NUT SIDE MEMBER 3720513 CLAMP, BRACKET AND INSULATOR ASSEMBLY I00014 BOLT 3716833 CIAMP, BRACKET AND INSULATOR ASSEMBLY 103025 N U T VIEW A TAIL PIPE INSTRUCTION 1 NAME - I 3-11-55 1 DATE SYM. MODELS 3442 V a W REMOVED REWStON RECORD 8202 AUW. TRUCK INSTRUCTION MANUAL REF. CHECKED DRAWN 5912 8. M. PART ND. DR. CK. 3542 3742 2-21-55 3720900 SECT. J'T' 8 SHEET 13.01 CHEVROLET MOTOR DlViSlON GENERAL MOTORS CORPORATION BRACKET AND MSUWLTOR ASSEMBLY (FRONT) FRAME SIDE MEMBZR iOOOl4 BOLT 103320 L.W. 440362 P,W. 103025 NUT 103025 i 5 VIEW 3805 FWD. D 6 \=An NUT PIPE A. FOR BOLT, WASHER AND NUT REFER M SECTION 10 WHEEL CARRIER CROSS BAR FRAME SIDE MEMBER 9720513 1 TAIL PIPE CLAMP. BRACKETAND MSUUTOR ASSEMBLY (RfiAR) 100014 BOLT 103920 L.W. 103025 NUT MODELS NOTE: FOR LOCATlON OF VIEWS SEE SHEET 12.00 3805 - TAIL PIPE INSTRUCTlON t - REF. -PATE A WM. REVKlOH A E C W AUTH. DR. CK. 1RUCK INSTRUCTION MANUAL DRAWN CHECKED SECT. M.D. PART No. 12-1 -54 3720900 F. D. SHEET 8 14.00 CHEVROLET MOTOR DIVISION 100015 BOLT 448362 P. W. 103025 NUT GENERAL MOTORS CORPORATION 3116589 TAIL PIPE CLAMP, BRACKET AND INSULATOR ASSEMBLY 3717196 T A I L PIPE CLAMP, BRACmT AND INSUUTOR ASSEMBLY FRAME SlDE MEMB 4502 6702 6802 6702 SHOWN 100014 BOLT 103025 4502 6702 6802 6702 SHOWN S1171D8 BRACmT 103025 NUT NOTE: FOR LOCATION OF VIEWS SEE SHEET 12.00 3117195 TAIL PIPE CLAMP, BRACKET AND INSUWLMR ASSEMBLY MODELS 4502 6702 6802 4502 6702 6802 4SM SHOWN TAIL PIPE INSTRUCTION I NAME DAll WM. TRUCK INSTRUCttON MANUAL REF. DRAWN 7 DATE A M S O H RECOltD CHECKED J. T*' PART No. 12-1-54 3720900 SECT. F*D. SHEET 8 15.00 f%€Y R f l b H bAC?T%MM Y WeN W E R A L MOTORS CORPORAnON 37394 MV&$,Q E&MV,W PIP$ ABBPlb%V 1-14 ' WLT mw.9wAr33m8011- rn-r YUFEUA.AWD EXHAWST PLPE ABBEMBLY D11BJZ-3C00~3204-3800-3800-4000-Wn10 3P%p~71-3442-SW2-3742 MODELS 5000499abOQD MUFFLER AND EXHAUST-PiPE AS5EMBLV AND TAIL PIPE MOUNTING IWfRUCftQn: =rCaOO5P#IbMO (AS NOTED) CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORFORAfION MODELS 5- EXHAUST CROSSOVER PIPE ASSEMBLY INSTRUCTION STEERIMG GEAR 5ffT. $ CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS ALL a SEE LUBRICATION INSTRUCTION - SECTION 14 STEERING h ECHANISM INSTRUCTION INDEX 7 JHAME TRUCK lNSTRClCTlON MANUAL DRAWN CHECKED M. W. I DATE ."I .... ... . .. .. RMSlON RECORD . .- I AUTH. PART Ho. SECT. "" 9 I SHEET 1.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION ASSE,MBLE WTTFI METAL CONTACT AT TOP TIGHTEN NUT USWG 3 5 13 STAKE NUT ONE - 40 Fl?LBS TORQUE MODELS PLACE A T ASSEMBLY ALL STEERING WHEEL INSTRUCTION - _ NAME - REF. 760449 ADDED 2 1-14-55 1 DATE DM. 760448 ADDED R W O N RECORD TRUCK INSTRUCTION MANUAL DRAWN I)(= 6289 AUW. . DR. CK. - CHECMED PART No. DATE 12-1-54 3720900 H.V. M * SECT. SHEET 9 2.00 CHEVROLET MOTOR DIVISION GENERA I. MOTORS CORPORATION 3700106 SF. W. 5700194 INSULhT13R 3716718 SLEEVE: 9700194 MXILAmR 3700106 BP. W, ( AS REQD. ) BRACKET A8SLU. 9726286 3I00-3204-3600-S800 3FZ6302 MOP-6000 -- / 3190 3204 3600 3716500 GEtOMMET 5718499 STRAP 113WER 103920 L.1. 37001Q4 INSELAT0 3700184 INSULAM 108587 BOLT STW$DS BRACKET A36EM. ?7164%9,STRhP LDWER 4718488 BRACKET LDWER J MODELS 3100 3104 3600 3- aOoO 5000 4ooo (EXCEPT, F/FACE COWLS) STEERING COLUMN MOUNTING INSTRUCTION I -. . . . ... ' 5 DATE ? SYM I IlEDFUWN/BD I t PZVJ.=F m RECORD I 1 j'lk2 AUTH u? DR. EK. NAME TRUCK lNSTFiiJCTION MANUAL IGRAWH 1 CHEMED REF. R.A.C.1 DATE 12-1-54 P+.RT No 3720900 ~KCI. 3. T. 9 WET 3.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION DASH PANEL -- 3100-3204-3443 3542-3800-3742 713810 - 3800 713194 - 4000-6000 '35'13182 TRANSMISSION CONTROL ~IHAFT AND ASSEMBLY (3100-3204-3600-ONLY) Houma 450829 SCREW 3100 3542 3204 3442 3 W 3742 3800 4000 MW 3713184 3113821 3719190 - 3100-8204-3442 - 3542-3600-3742 -- 3800 4000-8000 450629 SCREW 3112151 GW3-T 3717803 SEAL FLDOR AND lQE PANEL MAT DA8H R:TOE PANEL m M B L Y MODELS 3100 3204 3442 3542 3600 3742 3800 4#0 5000 boo0 STEERING GEAR, TOE PANEL SEAL AND GROMMET INSTRUCTION NAME TRUCK INSTRUCTION MANUAL DRAWN REF. ' 2-21-55.. 1 DATE WM. 3442-3642-3742 ADDED R M O N RECORD 7080 AlnH. 1 1 CHECKED F,A. JT. DATE M. CK PART No, 12-1-54 3720900 SECT. L'8' 9 SHEET 4.00 /- MODELS LEFT-HAND SIDE SHOWN 3 1 0 0 3204 3600 3800 4000 6000 OSEE LUBRICATION INITRUCTION - I E R I O N 14 STEERING GEAR AND CONNECTING ROD INSTRUCTION , $ - , ~ - s s: 3 . DATE . SYM 1 - . ECR 1216 REVlYON RECORD TRUCK t N S T R U C T l O N M A N U A L Iff. _REDRAWN+== . NAME 21877 AUlH ORAWN I J PI 1 Dc O A T € DR. CK. - CHfCKED PART N o 12-1-54 3720900 " 9 SECT WELT 5.00 CH EVROLET MOTOR DlY ISION e- GENERAL MOTORS CORPORATION _ I STEERING GEAR, CONNECTING ROD AND S 'EERING COLUMN MOUNTING INSTRUCTION I NAME 5. 3 - FiTtRAiT!4 RE\rlSED E C R 2060 DATE SYM 1. 1 I RMSKIH RECORD 2877 AUW. I Dc- DATE - DR.IQL TRUCK INSTRUCTION M A N U A L 1 DRAWN PART Ho. s.rc.cc ! CHECKED 3. s.! 5912 15Etr. 9 1 1 5.01 1 WEU CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION (rWE1'E") IN 512 ('JXPE"Cn) 109461 (TYPEWD") FRONT AXLE & WHEEL HUB ASSEMBLY 5000 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON SIDE MEMBER STEERING GEAR ASSE-LY ADJUSTER SCREW FWD. GEAR lU HAVE 2 TO 3 1/2 LBS. A T 0 INCH RADIUS FROM CENTER OVER CENTER- U X ) M N NUT - *DJUSTER SCREW SUFFICIENTLY TO REMOVE WESTACT OF SECTOR WORM- -SEN NUT ~ R ADJUSTER N SCREW @ mm R~jm EIAND UNTIL 1 M 1 1/2 IBS. JS OBTAINED AT 8 INCH RADIUS- TIGHTEN l a c K H I J T ~ ~ E C U F L E L YTIGRTEN W W E R S C W ~ RlGET HAND U N T ~I, a s 112 ms.AT o mca mnrs OVER CENTER LS omAmm- m ~ m mL a m ~ u ~ E l s ~ c m L ~ MODELS ALL STEERING GEAR BOX INSTRUCTION - REF. A DM. REVKlON RECORD 1 AUW. IDR. DATE O(. TRUCK INSTRUCTION MANUAL DRAWN CHfffED SECT. J. R. L'B'm PART No. 12-1-54 3720900 SHEET 9 7.00 CHEVROLET MOTOR DIVISION - I WHEELS & TIRES SECT. 10 GENERAL MOTORS CORPORATION WHEEL AND TLRE CAaRLER INSTRUCTION SHEET- 5.00-3 102-3103 -3104-3105 3106-3112-3116 SHEET- 6.00-3124 SHEET- '7.00-3204-3600 SHEET- 0.00-3800 SHEET- 9.00-4100-4400-5000-6000 SHEET- 10.00-4502 @ WHEEL CARRIER LOCATION INSTRUCTION SHEET- B. 01-3100-3204-3600-3800 MODELS ALL CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 8704082 WHEEL DUC ASSEAiBLY HUB AWEMBLY HUB ASSEMBLY 3600 - SEE LUBRICATION lNSTRUCTlON SECTION NOTE: WHEEL AND TlRE ATTACHMENT FOR FRONT MU8 SHOWN. AftAOiMENT FOR REAR IS TYPICAL. ALL tlRES OF SAME S1ZE AND PLY RATING FURNISHED WITH ANY VEHICLE SHALL BE OF SAME MAKE. TIRES OF DIFFERENT SIZE OR PLY RATING ON THE SAME, VEHICLE MAY BE OF DIFFEREM MAKES WHEN NECESSARY. CLAMP RING OPENING MUST BE WITHIN LIMITS OF I/@ TO 1 / 2 INCH WITH TlRE MOUNTED AND INFLATED WHEEL AND TIRE INSTRUCTION r TRUCK INStAUCTIO?4 MhNUaL NOT6 REVLSED DRAWK CHECKED REF. SEQ. 3442-3542-3'142 MODELS ADDED B B l B J. T. REFERENCE NOTE M D E D % --F 1 OPTION ADDED 6066 . DATE PART No. SYM. REWQONRECORD AUTH. DR. at. l ~ i - ~ d w1aen~ 4 3 6-17-55 DATE - - WEE7 10 2.00 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION HUB CAP 365120 91070'15 RIld SIDE RING 3696716 CLAMP 3715496 HUB ASSEMBLY KIM Rrm WHEEL DISC ASSEMBLY 3105442 HUT HUB ASSEMBLY 3681468 TIRE: ASSEMBLY FRONT 4100 4400 REAR 3707015 RIM SIDE RING HW MSEMBLY 3698716 RIM C M P Ima 3715490 WHEEL IlZSC ASSEMBLY BUB ASSEMBLY 3105442 MJT 3881468 TIRE ASSEMBLY FRONT REAR 4500 D c L A M P RING oPENlNt MUST BE w m l N LIMms 118 TO 112 INCH WfTH TIRE MOUNTED AND INFLATED 7 / \- ALL TIRES OF SAME SIZE AND PLY RATING FURNISHED WITH ANY VEHICLE SHALL 8E OF SAME MAKE. VIEW TIRES OF DIFFERENT SIZE OR P t Y RATING ON THE SAME VEH1CLE M A Y BE OF DIFFERENT MAKES WHEN NECESSARY. WHEEL AND TIRE INSTRUCTION I I I NAME -I IDRAWN DM. R E V W H RECORD AUW. DR. CK. CHECKED PART No. DATE DATE 4000 A TRUCK INSTRUCTlON MANUAL REF. I I MODELS 12-1-54 3720900 J. T. 10 3.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION ASSEMBLE INNER TUBE SO THAT VALVE STEM LINES UP WITH IDENTIFICATION MARK fN TIRE CASING WITHIN 2 OR 3 INCHES AND POINTS TOWARD THAT SIDE AT ASSEMBLY a CLAMP RING OPENING M Y I T 1WITHIN LIMITS OF 118 TO 1/2 INCH WITH TIRE MOUNTED AND INFLATED ALL TIRES OF SAME SlZE AND PLY RATING FURNISHED WlW ANY VEHICLE SHALL BE OF SAME MAKE. MODELS 5000 6om TIRES OF DIFFERENT SlZE OR PLY RATING ON THE SAME VEHICLE MAY BE OF DIFFERENT MAKES WHEN NECESSARY. WHEEl AND TIRE INSTRUCTION TRUCK lHSfRUCTlON MANUAL NAME v -a REh I DATE DM. R E V W N RECORD AUM. .m€ DR. CK. - DRAWH 12-1-54 CHEatED PART No. 3720900 KCI. J. T. SHEET 10 4.00 MODELS 3103 3104 3106 3111 3102 3105 3 116 WHEEL CARRIER INSTRU-C_TEN 7-1-55 5-27-55 DATE 9 8 WAS 3722105 $- IUBLi30 HEMOVED REDRAWN & HEVISED 6 SYM. I'ARTAODD ECR. 1429 & REVtSIOH RECORD 1 -,p(' 12'14 - 4212 AUlH 1 . TRUCK INSTRUCTION MANUAL NAME REF. VIM DATE MI. CK. CHECKED DRAWN E. B. PAR1 No. 1?.- 1 4" 3720900 SECT. J.T. SHEET 10 5.00 CH EVROLET M O T 0 R DIVISION GENERAL MOTORS CORPORATION VIEW IN DIRFCTION OF ARRCkV A WHEEL CARRIER INSTRUCTION 1 5-27-55 2-1-55 1-10-55 3 2 1 DATE DM. WAS 468066-3806977 STAPLE W.AS 3685835 VLEW AND PLTTS ADDED REVISON RECORD MODELS SPARE TIRE COMPARTMENT NAME 6547 6546 TRUCK INSTRUCT ION M A N U A L REF. RF . 7080 AUM. DR - CHECKED DRAWN LB CK. 3 124 T . I. DATE PAR1 No. 12 -1 -54 3720900 H. V. M.- SECI. SHEET 10 6.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 0 3725666 8, BOLT 3696505 PImT FRON 3715062 BAR WHEEL DISC ASSEMBLY (3204-380 TIRE ASSEMBLY (3204 ONLY) 451992 RIVET 3697351 SP. BOLT seoo - 3715054 STRA 3697352 URACKET 1 7/lev1WHEEL tMS73 C. PIN MODELS 103340 P. WASHER 3204 3600 WHEEL CARRIER INSTRUCTION 7 PARTADDED 0 WAE3715053 100630 REMOVED 5 I 9-17-65 PATE I 7 qncooq ~ w n u r u d o r ~ IIIAc WAS 3715058 REDRA'YN REVKION RECORD WM. 3 2 DC 1274 09$9 .,"*" 5479 AUIH. .I . 1 TRUCK INSTRUCTION MANUAL " IDRAWNI CHECKED ,REF. T.S. VM_ LOBDATE DR. CK. PART N o . 12-1-54 3720900 I 0 7.00 CHEVROLEF MOTOR DIVISION GENERAL MOTORS CORPORATION FRAME ASSEMBLY W E E L ASSEMBLY 3116054 STRAP 3687567 SP. BOLT3897955 SP. W. 96D8505 443808 120214 120376 FRONT PILOT SCREW L.W. NUT 3697953 CLEWS PIN 103340 P.W. 1053'13 COTTER PIN e 7 / 1 ~WHEEL ONLY EXCEPT 3805 3715064 BAR 5688605 FRONT P a O 4438UB SCREW iaoz14 L.W. iWS'I6 NUT MODELS FRAME ASSEMBLY- WHEEL CARRIER INSTRUCTlON 3800 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 1 100159 3111183 SPACER T3711782 BRACKET BOLT 103329 L.W. 10263'1NUT 112611 BOLT 103329 L. W. 10263'1 NUT --I NOTE: 50004100 SHOWN AS TYPlCAL MODELS WHEEL CARRIER INSTRUCTION - NAME REF. -7080 DATE -- 3 2-24-55 DATE WM. TRUCK [NSTRUCTION MANUAL A W N RECORD AUTH. m. m.jCK- 12-1-54 CHECKED DRAWN E. B. - PART No. 3720900 SECT. J . T. SHEET 10 9.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 4502 WHEEL CARRIER INSTRUCTION I I I . 1-6-55 DATE .. . 2 !BOLTS REVERSED 1 [BOLTS REVERSED SYM.~ REVISIOH RECORD -NAME 1 TRUCK I N S T R U C T I O N MANUAL DRAWN REF. CHECKED E. B. 1080 AUW. DATE DR. O(. PART No. 12-1-54 SECT. J. T. 10 10.00 - - 3720900 SHEET - - . - . CHEVROLET MOTOR DlVlSlON 4 WHEEL 31-1104 (BXPORT, --I D I M M C N A L REFERENCE FOR I R A P KtrmO GENERAL MOTORS CORWRAnON GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIViSION FRAME SIDE MEMBER (ALSO ATTACHES MUFFLER BRACKET) 3715084 BAR 3696506 PILOT REAR 451092 RIVET 3715054 STRAP 3697357 BOLT 3387355 SP.W. 3698505 PILOT FRONT 3442 R. 3542 3742 P, 0. 384 3'120963 BOLT 3720868 NUT VIEW IN DIRECTION OF ARROW B FRAME SIDE MEMBER 445863 RIVET MODELS 3442 P. 0 . WHEFl CARRIER AND AUXILIARY SPRING BRACKET -INSTRUCTION i 3542 3742 R CHECKED DRAWN a. P. 5812 PART No. DATE REVtSIOH RECORD 1 TRUCK INSTRUCTION MANUAL REF. 4-18-55 3720900 SECT. '"'10 - WEE1 11.03 CHEVROLET MOTOR DIVISION NOTI: I UCH sme I - GEMERA1 MOTORS CORPORATION FRONT H O ~ E TARE USID FOR STD PRODUCTION A H 0 U.15.ID ID OR R. r. o. sx* IFOR 1.25-ZP RRLI-- R. 1 . 0 . 3 If SOOW REAH CRD% MEMBER FOR P r n 2 C I O rL1 1111€S n~cs-s100.~- A 3C41'119 C U M P BOLT umqn rl. P. O. 1IP (FOR E X K ) R ~ I 318172P C U M P BOLT E: zka.,.m n m u - s l u i m 3680'119 C U M P BDLT , A NOIk FOR VIEWS AND SEE IHLLI 13.m ;F,: FAf4 25.20 1lRtS 5-57b 5 ~ ~ W 1 W MODELS 8 *OM-- n.1~-ID TIRES I . W - 1 0 TlRPS R. P. 0. 312-339-343-344 WHEEL CARRIER INSTRUCTION IAS NO~ED) Y l N l SHOWING LOCATION OF WHLll CARRIER STRAP I I 1 I r nhMt -r-atr 1RUCY : N S T R U C I I O N M I N U A L MR. DAR Im*! -RtCW AUM DI FX. I.. D 5912 5-6-55 Wtil CnlULD DRAWU d767 PAR1 U. 371- "' 10 12.00 CHEVROLET MOTOR DIVISION -- - /\ 7- r SPACE8 / 3811103 GROUND STRhP GENERAL MOTORS CORPORATION \REAR CROSS MEMBER I 3723851 WHEEL CARaLER FRAME 9812234 SILL RISER _ \ - .,+ ? .. >_ --- 7 446888 SCREW (6 PLACES EACH SIDE) VIEW IN CIRCLE i 0 R.P.O. 339 (FOR EXPORT) 1 - 141684 SQ. BOLT L SBlllOS GROUND BTEUP -- -- . rstleaa -. CREW (BIPMCEB EACH SlDE - SQ. BOLT iaseea SQ. ~ L T R.P.O. 312-5408 AND MM NOTE3 FOR LOCATION OF VIEWS A AND B SEE SHEET 12,W MODELS 4mo 5 0 0 0 bOOD (A5 NOTED) R.P.O. 312- 339- 343-344 TIRE CARRIER INSTRUCTION CHEVROLET MOTOR D l V l l l O N . - ELNEIAL MOTORS COlKIlAnON RWD U E M R W l D R C BUMPER AhT AtlT~-sp SUSr I 1 . O G HM)D m SnEIlT 1- ' C -UCY)H w t(1NAL BRACE INnRbCTlOH aDOD W L I M wsntumms mm 16.00 - - R-81)- IROm I-LR RgINIDRCEwxm ~ a u L l r B~ M~ C m ~ P SMRT m R - H SIKR 6 ~ E m R L S U E T Z0.M M5CIWCTmH -SLO(JMd4W =I7 -JW 1LW U r n : MOPE1 31W SHOWN I S TYPlCAl T 00 IIDDHTFBNDgllm -TAHD CAa m SEAL m u c r p W621-W CHASSIS SHEET-METAL INSTRUtTION INDEX n MODELS 31- Ilcu 33(AS HOYEDI CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION HOOD REAR REINFORCEMENT PAD, BUMPER AND ANTI-SQijEAK INSTRUCTION ASSEMBLLES TO SKIRT AND SEAL MSTRUCT1ON SHEET 7.00 CHASSIS SHEET-MET A t INSTRUCTION INDEX \ HOOD DIAGONAL BRACE INSTRUCTION SHEET 11.00 MODELS 4000 MI00 CHEVROLET MOTOR DlVlSlON NOTE: APPLICABLE AWBMBLY WBTRUCTIONB ARE MME M 3000, 4000 AND 6000 M8TRUCTK)NM EXCEPT A8 NOTED, REFER m SPW, 4000 AND do00 CHAMIS IIHEET-METAL lM#TRUCTION INDEXEB. c e FENDER M8TRUCTlON BHEET 4.01 GENERAL MOTORS CORPORATION SOW SHOWN AS TYPICAL BEE BEC, I S BHlEET 18 10W-0000 ONLY MODELS r/wcE CHASSIS SHEET-METAL INSTRUCTION INDEX COWLS GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION NOTE: INSTA1.L SEAL W l T H BULGE O V E R COWL & DASH PANEL PINCH WELD FLANGE AS SHOWN 3719836 NOTE: PULL UPPER END OF SEAL OVER EDGE OF FEHUEII AN;.) T'RESS INTO PLACE BETWEEN FENDEI? A N D COWL AS SHOWN R. H. BOLT AND L. VIEWSD MD E NOTE: FOR SEE SHEET 4.01 A B FOR VIEWS AH0 SEE SHEET 5-00 FOR VIEW C SEE SHEET 5.01 5721637 PLUG @ @ FRONT FENDER ASSEMBLY L.H. L.H. SIDE SHOWN 3723629 3123631 3723627 3723628 R.H. L. H. R. H. R.H. SKI€ OPP. MODELS 3000 4060 m ( EXCEPT F/FACE COWLS) (AS NOTED) FRONT FENDER TO SKIRT AND CAB AND SEAL INSTRUCTION 8 7-1-55 4-6-55 DAE 6 5 WAS 3722915-6 INSTRUCTION MANUAL - p ~ 3 m . E x ~ - D C N h M ETRUCK REF. OAhWH CHEW _ -AWN SYM. WAS 3Tl2003-4 NOTIC ADDED 7 8034 AND REVISED 882ZC REVISION RECORD AUTH. SECT. \ r ~ g . m. BM BM CK. D. P. PA117 Mo. DATE 12-1-54 3720900 H. V. M. SHEET 11 4.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION PLENUM SIDE PANEL-\\ HMGE P U M SIDE FILLER PANEL 180228 BOLT 120214 L.W. 120376 NUT 120370 NUT FENDER ASSEMBLY MOTE: CONDITIONS SHOWN ARE TYPICAL OF L.H. AND R.H. E VIEW 4ooobOOQ (ONLY) MODELS 30404040bOOO (AS NOTED) FENDER BRACE INSTRUCTION CHEVROLET MOTOR DIVISION 2 - GENERAL MOTORS CORPORATION 3722133 BOLT 120306 P.W. 120310 NUT FWD. - SKIRT ASSEMBLY NOTE: FOR LOCAT1ON OF VIEW SEE SHEET 1-00 AND 2000 MODELS ACCELERATOR CONTROL SHIELD INSTRUCTION b TRUCK INSTRUCTION MANUAL CHECKED I DATE .- ~$YM.I, .. REVKlON RECORD I 1 AUIH. IDR. DATE 4-26-55 PART N o . 3720400 (TYPICAL) FRONT FENDER TO SKIRT AND CAB INSTRUCTION NAME fRUCK INSTRUCflON MANUAL IDAAWN ( CHECKED Im. I -- -..-.--- LEYlSKHJ RECORD . . -. ..-- - I AUW. 16qM I1 . IZ*i-54 1 3720900 I I SHE^ JrVU GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION SKIRT TO CAB INSTRUCTION .. NAME I " TRUCK INSTRUCTION MANUAL REF. DRAWN DATE DATE SYM. R mRECW AUlH. DR. CK. CHECKED J. P. 6931 PART No. 1-14-55 3720900 H. V. M. SEff. SHEn 11 5.01 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION NOTE: CONDITION SHOWN IS TYPICAL OF L.H. AND R.H. MODELS 3000-4000 boo0 EXCEPT F/FACE COWLS FRONT FENDER TO COWLISEAL INSTRUCTION - 11 f 6-9-55 i DAIE SYM. WAS 36051116 REVISOH RECORD TRUCK I N S T R U C T I O N M A N U A L -NAME " DRAWN REF. 7352 9739 PATE ACIW. U R . o(. ~ 2-9-55 CHECKED E.9. PAR1 N o . YCT. SHEET 11 5.02 CHEVROLET MOTOR DIVISION GENERA t MOTORS CORPORATLON CHEVROLET MOTOR DIVlSlOPl GENERAL MOTORS CORPORATlON , NOTE: CONDITIONS SHOWN ARE TYPICAL Of L.H. AND R.H. MODELS 4 m O w FRONT FENDER REINFORCEMENT ASSEMBLIES, TO SKIRT AND SEAL INSTRUCTtON -'..A 3 !i-23-45 i PATE SYM. --+ DC NAME A .VIEW ADDED . W A S 3738441REDRA\VN & REVISED IlIR5 REVlyON RECORD AUYH. TRUCK INSTRUCTION MANUAL DRAWM VM REF. DC ECH~~G~;T~-TIVT oAtE DR CK. CHtCKEO D.B, PART N .. 12-1-54 SECT. 1i.V.M , 3720900 11 SHEET 7.00 NOTE: FOR VIEWS A, 6, C, D AND SECTION E-E SEE SHEET 9.00 MODELS so00 FRONT FENDER TO SKIRT AND CAB, SKIRT SUPPORT AND SEAL INSf RUCTION .- 7-1 -55 2 REDRAWN A N D HEVL'ED REVISIOH RECORO CHEVROLET MOTOR DlVtSlON GENERAL MOTORS CORPORATION BAFFLE BRACKET - SKIRT EXTENSION AND FENDER BRACE INSTRUCTION NAME -REF, TRUCK INSTRUCTION MANUAL gZBgDRAWN , DATE DATE SYM. REVWON RECORD AUTH. DR. CK. CHECKED B.R. 9028 PART He. 4-5-55 3720900 SECT. ""' 11 SHEET 8.01 (SEQION ES) FRONT FENDER TO SKIRT AND CAB INSTRUCTION CHEVFtOLET MOTOR DIVISION GENERAL MOTORS CORPOELAllOM FRONT FENDER TO FRONT FENDER EXTENSION BRACKET WSTRIKTION 1 f _I 1 tlUCK WmUCWON m A l 1 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION COWL A N D DASH PANEL ASSEMBLY FENDER ASSEMBLY DUST DEFLECTOR 3722723 L.H. 3122724 R. H. - FENDER ASSEMBLY 9125708 SPACER 1IF VlEW IN DlRECTtON OF ARROW SHIMS ARE NOT REQUIRED UNDER F E N D E R PLACE UNDER SP. WASHER AS REQUIRED M PREVENT BOLT FROM BOTTOMING ON COWL. NOTE: CONDITIONS SHOWN ARE TYPlCAL OF L.H. AND R.H. B MODELS F/FACE COWLS DUST DEFLECTOR TO FENDER AND COWL ASSEMBLY INSTRUCTION . - - . -- .ncNhM' . TRUCK INSTRUCTION MANUAL DRAWN .. . DATE SYM. 8230 --- REVISION RECOHU AUlH CHELKED PAR1 No. DR CK 3-17-55 3720900 SECI. R c I WEET I1 10.02 I I CHEVROLET MOTOR DIVISlON @ ::::::: !: 3723323 L . H . 3123314 R.H. GENERAL MOTORS CORPORATlON s~oa-sao2-ssoz k MODELS 4102-4402-4500-6102 6402-6502-6700-6800 FlFACE COWLS FRONT FENDER TO COWL AND DASH WELDING ASSEMBLY INSTRUCTION I M! NAME 5 1 120388 REMOVED TRUCK INSTRUCTION 1-1-55 I 4 3 2 1 12i1382 REMOVED WAS 122119 WAS 3719331 82xU 1178 5-2-55 PART NUMBERS ADDED 7944 &( 7037 DATE I 5YM.t Rwl9oN RECORO 1) - REF. B M .- FD,DATE d. P, 5912 PART No. MANUAL SCf. H.V. CHEMED DRAWN SHEET GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION REAR - CENTE REINFORCEME ASSEMBLY laoala EWLT L.W. 120214 VIEW IN DIRECTION OF ARROW A WPlCAL OF 4 PLACES) 372x544 BRACE (UPPER) HOOD PANEL ASSEMBLY RESISTANCE WELD MODELS VIEW IN CIRCLE - HOOD DIAGONAL BRACE INSTRUCTlON 1 S 2 6795 DATE WM. R m RECORD AIJTH. B TRUCK lNSTRUCTlON MANUAL REF, V E W B REVISED WAS 3719915 DRAWN w. CK. m 4 0 M 1 - CHECKED S. S. OAK PART No. 12-1-54 3720900 H. V. M. SECT. 1 WEEt 11.00 GENERAL MOTORS CORPORATlON CHEVROLET MOTOR DIVISION BRACE ASSEMBLY REAR REINFORCEMENT ASSEMBLY FRONT REINFORCEMENT SEE VlEW "A" L W. ASSEMBLY ASSEMBLY VIEW I N CIRCLE 3712119 HOOD PANEL FRONT REIN FORCEMENT ASSEMBLY 3720561 BRACE ASSEM3L.Y H O D PANEL ASSEMBLY WSISTANCE WELD VlEW IH CIRCLE C MODELS 5000 HOOD OlAGON A t BRACE lNSTRUCTlON I NAME REF. VIEW AND PARTS ADDED 5-23-55 1 1 PART NO. ADDED RWKIOH RECORD DATE WM. j 2 9819 8515 AUM. VM 6092 4 DATE DR. U . 1-14-55 TRUCK I N S T R U C T I O N MANUAL DRAWN CHEMEO SECT. R. C. T.S. PART He. 3720900 SHED 11 11.01 CHEVROLET MOT OR DlVlSlON 131395 GENERAL MOTORS CORPORATION NUT 103319 L. W. L 3 7 1 9 3 1 9 SP. SCREW AND EXT. L.W. lgggEMBLY 3715434 SCREW CKD B M O M F E L D 3716198 HOOD LOCK LOCKING PLATE W( 104249 R N E T @ 1 131395 NUT 103319 L. W. 3715434 S C R W MODELS CKD BLOOMFLELD @ 4000 3000 6000 HOOD SUPPORT ASSEMBLY AND LOCK [NO,PLATE INSTRUCTION 8 5 4 5-23-55 , 5-11-55 OAm 3 2 SYM. EXPORT PARTS ADDED EXWRT PARTS ADDED WAS 104248 WAS 104248 REDRAWN AND REVISED ~~H RECORD I I lDC-*hME ea37 REF. 9114 1006 AW. TRUCK INSTRUCTION MANUAL DRAWN 01£0(ED M.D. DATE DR. a PART No. 19-t,Sd 3720900 ","". YCT. SHEm 11 12.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS so00 H a O D FRONT REINFORCEMENT, LOCK LOCKING - : q r ~ ' i-* CHEVROLEf MOTOR DtVISION GENERAL MOTORS CORPORATION 54349P. SCREW GRILLK UPPER PANXL- MODELS S O O O m 6 0 # 1 PO00 REAR REINFORCEMENT PADBUMPER AND ANTESQUEAK INSTRUCTION , - a v w -.-- CH EVROLET MOTOR DlVlSlON SOTE: ADJUST HOOD BUMPER C L E A M S C E AS SHOWN j p \ye BEFORE TIGHTENXXG GENERAL MOTORS CORt'ORATION -- 4649455 CLIP 4649455 CLLP SEE W W C 4649452 CLIP HOOD PANEL ASSEMBLY 137121 SP. BUMPER 715434 SP. SCREW COWL ASSEMBLY 3701574 SP. W . VIEW IN CIRCLE B - CIRCLE-A _-- - _ Z :-2;" 3686625 CEMENT VIEW IN HOOD PANEL ASSEMBLY 3718407 B W E R 3690047 BCMPER H W D PANEL ASSEMBLY FILLER PANEL ASSEMBLY VIEW IN CIRCLE HOOD REAR REINFORCEMENT PAD- C MODELS SO00 @ CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION HOOD PAHEL ASSGIYBLYJ -HOOD a B L E M ASSEMBLY 3718gg8 5110158 - 3100-3104-3600-5800- WOO ---. MODELS ALL HOOD EMBLEM INSTRUCTION TRUCK INSTRUCTlON MANUAL ' REF. CHECKED DRAWN J. P. PART No. DATE DATE DM. REVWON RECORD AUTH. DU. a. 12-1-54 3720900 SECT. SHEET H.V. M. 11 16=00 CHEVRQLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVISION GENERAL MOTORS CORPORATION - - ---.-- FEIONT FENDER ASSEMBLY 3706469 SP. HUT 4000 boo0 - 1502 6100 371aeeg - 8400 (SHOWN) 37188'71 - 6500 3718679 - 6702 3718676 - tlB02 3718685 3718667 MODELS - ---- (A5 NOTED) SERIES DESIGNATION MOULDING INSTRUCTION I 1 a + PARTS ADDED 5-6-SE -1 PART ADDED OM€ DM. Ail 9723732 EMBLEM ASSEMBLY RfVlYON RECORD - REF. TRUCK INSTRUCTION MANUAL DWAWH 9235' AURI. P A P I Ho. OAIL DR. CM. CHECKED M.w. DC 12-1 - 5 1 3720900 H. V. M . KCT. SHEET 11 18.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 3104 3 2 3604 ~ 38n4 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION FRAME SIDE MEMBER MODELS 3804 . RUNNING BOARD INSTRUCTION NAME ' 2-28-55 1-10-55 DATE 3 2 1 WM. VM W A S 3712083-4 WAS 126203 AND ATTACHING PARTS REMOVED 3720228 REVISION RECORD 6976 7080 , TRUCK INSTRUCTION MANUAL N. D. DC DATE AURI. CHECKED DRAWN REF. OR. O(. PART No. 12-1-54 3720900 H.V. M. SECT. SHEET I1 21.00 n CHEVROLET MOTOR DIVISION I 7 - -L GENERAL MOTORS CORPORATION BRACKET TO EXTENS SmTWELD 8 P U C E S CLOSING PANEL TO COWL WELDING ASSEMBLY CLOSING PANEL 3717750 R. A. - FEIONT FENDER REAR EXTENSION PANEL 3712121 L.H. 3712128 R. H. 468066 STAPLE WIRE FRONT FEEDER ASSEMBLY REnr FORCEMENT CLDSMG PANEL CLOSING PANEL, SEAL AND FRONT SmTWELD 3 PLACES BRACKET TO CLOSING GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION ALIGN REINFORCEMENT AND STEP PANEL HOLES AND SPOTWELD 12 PIACES FENDER STEP PANEL ASSEMBLY INSTRUCTION 1 1 1 1 f t I I PART ADDED a 3-17-55 1 VIEW ADDED A SIM. R E W O N RECORD ]MAME DRAWN REF. CHECKED I - BM 8271 AUM. w.M. w PART No. DATE DR. Ot. I TRUCK INSTRUCTION MANUAL 12-1-54 3720900 K.V. M. KCT. SHEET 11 23.00 CENTRAL MOTORS CO.PoIIATION CHEVROLET MOTOR DIVISION LA ELECTRICAL SYSTEM At40 INSTRUMENT INDEX INSTRUCTION C A P I L U R Y TUBE AHD OIL PR&SSU!XE GAUGE PIP* HOUWSIXUC77DN CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 3442 3542 3742 ELECTRICAL SYSTEM AND INSTRUMENT INSTRUCTION INDEX 'RUCK lNSTRUCTlON MANUAL IDRAWN 1 CHECKED 3.S.1 PART No. IsECr. R.C.l 12 SHEET 1 1.01 1 CHEVROLET MOTOR DIVII!ON WCmEsE B R C . c ~ r h P m i m ] P ~ P ~ U C T I D H mDEx M E T 13.M GENERAL MOTORS WRPORATKIN W S I L W I R Y TUBE A m OIL mtxssum mmz PWE YlDVHTTHil THgFRUCTlDX 'IO C L U ~ H R BHEBP 19.00 m EWWE m ~ m 39.00 BDW B D T I O A m R U m I ~mlm M a m n 91 (MW?4 -- M S B C m H 11. MAIN WRWIl HAmw m L Y rn AMUBTER WIWH3 AB%mBLYW U T R U ~ l t nr0m m~A~W- ~ ~ ~ U C ~ U P mr0EEmm G p y l mKYBLY lNSmUCTmI 3MEET 1O.PO mm WlRC C mu BIIEm 1.W a-KT m n swrrc~ C L Uwmm ~ISR urn. ~mnm I f O m WmCR YTO. AND ~ R REUY N urn, AHD W L B ~ ~ R ~ VOLTAGE W U L A ' I D R WZII[NC QAmmYETUl Wml -aLT mmucran BtlXET 2B.W lw.smofllwlRIM; MYlYgRBWrrCBLITO.rnnw*r mPWIYPwnTcnm.AWmMKR= ThnAhDsmP U P m E ) r S D n m m U m H mE€3 13.W -W H W L M I P Aim PAU m m . Ahn WIRING HORN m.mWIRtEIC (IENmmflW I m P ~WIRIllCmm~mTmLAWDmPlAnPm O A W WfBgT 16.W ~ C Y - ~ ~ l SKlP E L m I C A L SYSTEM AND INSTRUMENT INSTRUCnON INOW - A5 MODELS m rmUL O W CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3718099 WRING FRUNT M)NNECTOR L.H. S m E ONLY DK-BLUE- GENERA RADIATOR UPPER BLY AND SIDE BAFFLE NOTE: 3000 SHOWN AS TYPICAL MODELS 3100 3800 3204 3600 4040 bDOO WIRING HARNESS EXTENSION ASSEMBLY INSTRUCTION INDEX 1-26-55 DATE I I I 1 I 1 1 *M. REDRAWN AND REVISED REVWON RECORD TRUCK INSTRUCTION MANUAL [DRAWN I ~ ~ E U D ISE~T.I JT DATE 9834 AUTH. P. T.I DR. OL PART No. 12-1-54 372- "Ty WXT 12 3.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3719168 WZRING HARNESS EXTENSION ASSEMBLY FRONT FENDER SKIRT ASSEMBLY ErffONT CONNECTOR (L.EI. SUlE ONL CONNECTOR 'I0 CLIP INSTRUCTION SHEET 16.00 - GENERATOR BROWN - ARMATU DARK BLUE SP. CLIP INSTRUCTION READUP P-G U MOUNTING INSTRUCTION mEET 14. b0 P 1 -/ BEMIAMP AND PARKING LAMP TYIRMG AND GrnMMET M~UCTDN m E T 16.00 PART OF RADIATOR SUPPORT TIE BAR ASSEMBLY @ WIRING' HARNESS EXTENSION ASSEMBLY INSTRUCTION INDEX MODELS 5000 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION INSTRUMENT CLUSTER MOUNTING LIGHTING SWITCH WIRING INSTRUCTION CAPILLARY TUBE WlRING INSTRUCTIOH SHEET 17.00 SBEET 20.00 . HORN RELAY WUNTING AM3 WIRING INSTRUCTION IGNITION BWITCEI WLRING INSTRUCTION BHEET 17.00 ASSEMBLY GIIO-ET-FOR 3000-400 (WOWN IN SECTION 1) VOLTAGE RM3ULATOR ANLl REaSTQR WEUNG IPISTRUCTXON 3108115 GE#)kIMET (TO T A I L A N D ~ P~ P A N D G M DIMMER SFKITCA MOUNTING AND m G INSTRUCTION SHEET 25.00 HARNEW EXTENSION - WIRING ASSEMBLY INSTRUCTION SPEEWMETER SHAFT ASSEMBLY BRACKET INSTRUCTION SHEET a i . oo K GREEN BA9TERYCABLE - (U3NG) COIL ENGINE ASSEMBLY VIOLET (SHORT) STARTER RESISTOR BY-PASS ASSEMBLY TO mARTER SWITCH SHEET 21.00 121841 L.W. CLIP REFERENCE CLIP (PART OF BODY IN wnmE) MUST BE NO SLACK I N SPEEDOMETER ElTHERE CABLE BElWEEN CLIPS CUP (PART OF BODY IN WHI1E)EXCEPT F/FACE COWLS ---2 O MODELS 3100 FOR HARNESS ASSEMBLIES f n ~4~ LOCATING INSTRUCTION MAIN WIRING HARNESS ASSEMBLY AND AMMETER WIRING HARNESS ASSEMBLY INSTRUCTION AND INDEX 1 1B01 1 I JT NAME 1 5. 1 --. NOTE . ADDED C a 3-11-55 2-21 -55 J -26-55 DATE I r..-*"c" I DRAWN Y SYM. CHECKED F. T. REI)MWN A N D R E W E D REMSION l E c m 3- L,D. 1 TRUCK lNSfRUCTlON MANUAL 3 I WAS 9720448 1 32W NOTE: SEE SHEET 5.01 PART No. 12-1-54 3720900 ' SECT. WSET 2 5.00 CHEVRQLET MOTOR DIVISION BATTERY CABLE RASH AND TOE PANEL GENERAL MOTORS CORPORATION SPEEWMETER SHAFT ASSEMBLY AMMETER HARNEB9 MSEUBLY BE INSTALLED STARTER MOMR ABSEMBLY UNDER PARKING BRA CLUTCH PEDAL W I N HARNESS ASSEMBLY STOP LAMP SWITCH BRAKE PEDAL CLIP REFERENCE MODELS 3100 3204 3600 3800 4000 6QOO "'" MAIN WIRING HARNESS ASSEMBLY AND AMMETER WIRING HARNESS ASSEMBLY LOCATING 1NSTRUCTlON NAME mum INSTRU~OH MANUAL REF. =ADDED 2 NOTE ADDED 'm DATE (DM. REVISION RECORD 6912 PATE 2-21 -55 3720900 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION / 0 F BRAKET ON COWL AND DASH ASSEMBLY FRONT CROSS SILL ASSEMBLY LTAIL A M ) STOP LAMP EXTENSION ASSEMBLY MODELS 33800 40006000 3100 FjFACE COWLS L.D. WIRING CLIP INSTRUCTION 1 I -DATE o ~ n SIM. REVISIOH RECORD AUTH. TRUCK INSTRUCTION MANUAL NAME REF. DR. a. DRAWN 3-11-55 CHECKED J. P. 7801 PART No. 37209W 5ECT. " ' 2 SHEET 5.02 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MAIN WIRING HARNESS ASSEMBLY AND AMMETER WIRING HARNESS ASSEMBLY INSTRUCTION AND INDEX * 1 5 1 NOTE REVISED f JT NAME TRUCK 4 3 1 3719523 2 - 1-26-55 DATE 1 PM. ADDED WAS 371900 INSTRUCTION ADDED NOTE REVISED REVISION RECORD 5325 - - REF. INSTRUCTION MANUAL DRAWN M: 7080 AUW. PART No. DAE DR. CK. CHECKED F. T. 12-1-54 3720900 KCT. L. B. SHEET 12 6.00 CtlEVROtEf MOTOR DIVISION GENERAL MOTORS CORPQWAYiON nME AND TOE PANEL M18rnLY' K P 4 N FENDER BMRT . FFDNT CRQBS 81U ASSEMBLY LIlTCH PEBlUl YLhM BILRNESS ASSEMBLY a PART OF 0*YI A W TOE PANEL ASSEMBLY nm0N.1. ~ P L T O N ~ U SPECIAL WRAPAROUND CLAMP MAIN WIRING HARNESS ASSEMBLY AND AMMETER WIRING HARNESS ASSEMBLY 'LOCATING INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION a I J C ENSE BRACKET, TAIL Am STOP LAMP MOUNTING AND WIRING INSTRUCTIONS SHEET 30.00 - 3102-3103 3104-3112 SHEET 31.00 3105-3106 SHEET 32.00 3116 3716895 GASOLINE METER WIRE ASSEMBLY L. D. - GASOLINE METER WLRINCl INSTRUCTION 3112 R. D. SHEET 27.00 - TAIL, STOP, BACKINC A N n LICENSE LAMP INSrKUCTION SHEET 33.00 3124 - 451314 CLIP L. D. (UNDERSIDE OF FLANGE ) TAIL AND STOP U M P EXTENSION WtRE ASSEMBLY 3'116851 3102-3103 -3112 2884163 3104 3720247 3118-3105-3106 9719894 3124 GASOLINE METER ASSEMBLY FOR ENLARGED VIEWS REFER TO 4553268-SP. CLIP 3102-3105-3108-3112-3116 L. D. OW MEMBER NOT^ TAlL AND 'STOP LAMP EXTENSION INSTRUCTIPNS FOR R.D. CONDITIONS BETWEEN POINTS AND ARE, SHOWN O N SHEET 27.00 Z MODELS 3100 (EXCEPT AS NOTED] LICENSE BRACKET, TAlL AND STOP LAMP INSTRUCTION INDEX GASOLINE METER WIRE ASSEMBLY INSTRUCTION TAIL AND STOP LAMP EXTENSION INSTRUCTION * .TRUCK INSTRUCTION - 5 5 DATE SIM. MANUAL WEQKED REDRAWN & REVIS=J.C. 7970-7442-9006 A N D AEYISK)H RECORD R. 5118 AUTH. PART DR. CK. 12-1-54 Nm. 3720900 1 so. WEET 8.00 CHEVROLET MOTOR DlVlSlON LICENSE BRACKET, TAIL AND STOP U P MOUNTING AND WKAING MsrRIIC1'ION SHEET 30.00 3204 GENERAL MOTORS CORPORAT%ON - - 3002-3603-3604-3012 SHEET 38.00 3608 r GASOLINE METER HnRlNG LNSTRUCTION 9612 R.D. - SHEET 27.00 P ,451314 CLIP L. D. (UNDERSIDE 0 F FLANGE) 3602-9012 q 4 5 1 3 1 4 CUP 3716871-3608 PUIMI I- 3716899 QAS;)WNE METER WWE ASBEYBLY L, D. 3602-3612 OA93UHE METER ASSEMBLY 32W FOR ENLARGED VIEWS REEEW 7 0 : 36W 3602-3611 S E C O m CROS3 MEMBER NOTE: TAIL AND STOP LAMP EXTENSION INSTRUCTIONS FOR 9.0. CONDITIONS BETWEEN PO~NTS AND ARE SHOWN #4 SHEET 27.04 Y f 1 MODELS 32W LICENSE BRACKET, ?A lh AND STO? LAMP ?NSfRUCf!ON INDEX GASOLINE ,METE8 WtRE ASSEMSLY iNSBRUCf!ON TAIL AND §TOPLAM? EXSENS!OY !NS?RLiC?!O?$ REVISZD E.C. X. 3600 (EXCEPT AS NOTED. ) L. D. -a TAIL Ann r n P mmmIp I?fM62 4lD1-(1W-IklZ I l I U M 41Ob4lW -- PmwmE-M ~116~~-~102-61~~l12 .aiim C A ~ L ~ E w m TLD. 410Z-4112-9I02-ll12 W L W E METFR WIRX AShEMBLY m C m l 1 L UM.IIII-~~OZ.OI~~ 21. op wmm ANnAmmDtDLltOF WDc--LR ma N r n FOR EMUPMU V ~ YRrm I TO, MOTE TAR AHD !ZOP Wl OH 411311 C M L D . 4IW-4II¶-IlOf-SlH TOP or lullor LICEN5E BRACKW, T A U AND STOP LAMP INSTUUCnON N E X G4SOLtNE METER WIRE A5SEMBLY INSTRUCTlOH TAIL AND STOP LAMP EXTENSION INSTRUCTION - m slim z'm CONPrn RD. ~ U C n O H FOR I Y ua z *It mown MODELS *DO 41W b m axan AS n m n ) k i c r at. 00 U O I - u m - ~ ~ z + BItClST I t . W - 1102-M03411 4400-MOD CHEVIOLET MOTOR DlYlllDN I R A C m , TAlL #TOP WJLP I I R m m m m M mmllCmk4 GENERAL MOTORS COUPORAlIOH LIC- 3716lfD TAIL 88Jm S8.W I W I w 4 (Im- 1C& m P UJtP m - H mc- 7 -1 m A nloc mm 4- 3*1m om- 37l6ME TAU SiVP ammswn = - ~ L T IIlS14 c m L.D. I I R I D m s m t or IIDI am- mm~mmmm-mwmmm~rra m X 6 . w O ~ n r m R 1 I A t ~ T W s T W m h D. m*Fa0.w CfiP LR 3 I I r n 4 0- La MODELS ummm m n UCENSE BRACKET, TAIL AND STOP LAMP INSTRUCnON INDEX GASOLINE METER WIRE ASSEMBLY INSTRUCTION TAll AND STOP U M P EXTENSIONINSTRUCTION ~luurml m t v R O t E T MOTOR DIVISION OWERAL MOTORS CORPORATION MODELS NOft; FOR E H f A I G I D VIEWS REFER TO: n m w A VIFW Dnw WfW B D A WEEI 41.m - IB IHEEl 1Pm LICENSE BRACKET :AIL AND STOP LAMP INSTRUCTION INDEX TAIL AND STOP LAMP EXTENSION INSTRUCTION IDDO -"- i - - - - - - L 1 - 1 - - -- , 7;LA. - CHEVROLET MOTOR DIVISION 801801 PA- UP GENERAL MOTORS CORPORATION MODELS ASSEMBLY \\ M A D LAMP AND PARKING LAMP MOUNTING INSTRUCTION W U " " 7 7-1-55 PATE 1 2 f 1%. WAY 450191 WAS 6930594 REVIWH RECORD I , 4295 6020 AUTH. . . DR. +.- DA1 a.- 3100 3200 4om 5000 3600 m L.H. 510E SHOWN R.H..SIDE TYPICAL 3000 - 7 CHEVROLET MQTOR DIVISION 7 . GENERAL MOTORS CORPORATION I m N T FENDER SMRT ASSEMBLY 1 1 1r - TAN LOW BEAM VIOLET W M "PK'ON ZlMiHTMG SWITCH VIOLET TAN m Y "L" O N DIMMER SWITCH - PA- LhMP COHNECTOR (PART OF W HARNESS EXTENSION ASS WIRING HARNES8 EXTMSION ASSEMBLY @ 3120231 BRhCKET M E M B L Y u BLACK-GRD, (L.H. SIDE ONLY) 117933 SCREW \,+ S C W AM3 EXT. L.W. ASSEMBLY (L.A. SIDE ONLY) 3711898-GROMMET L199975~HORN VIBRATOR ASSEMBLY (LH. SIDE ONLY) NOTE: FOR LOCATION OF VIEW SEE WIRING HARNESS EXTENSION ASSEMBLY INSTRUCTION INDEX HORN WIRING AND MOUNTING -- HEAD LAMP AND PARKING LAMP WiRlNG AND GROMMET INSTRUCTION MODELS 3202 3600 38W 4000 6ODO L.H. SIDE SHOWN R.H. SIDE SYM. OPP. (EXCEPT AS NOTED) 3100 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION RADIATOR SIDE BAFFLE ASSEMBLY * USED TOGETHER MODELS + USED TOGETHER RIGHT-HAND HORN AND CIGARETTE LIGHTER MOUNTING AND WIRING INSTRUCTION . NAME REF. TRUCK lNSTRUCflON MANUAL DRAWN CHECKED SECI. SHEET J. T. L.B. 5913 -JT1-28-55 1 7 PART Nn. DAR 12 15.01 AUW. DR. ff. RMSIOH RECORD DATE SYM. 3720900 12-18-54 - CHEVROLET MOTOR DtVISION GENERAL MOTORS CORPORATION FRONT FENDER SMItT MEMBLY LT. GREEN - FROM "U" ON DWMER SWITCH TAN FRDM "L" ON DMMER SWTCE W L E T - PROM "PIP' ON =TIN - f 7 WRING HAWESS EXTENSION ASSKUBLI rRMIAMR UPPER TIE BAR -LY 77 SWITCH -LT. I - VIOLET PARMNG LAMP - I l ' - GREEN HI-BEAM HEAD W AN W W BEAM HEAD LAMP 1 VlEW SHOWING HEAD LAMP AND PARKING LAMP WIRING AND GROMMIXS NOTE: FOR LOCATION OF ABOVE VlEW SEE WIRING HARNESS EXTENSION ASSEMBLY INSTRUCTION INDEX 3720231-BRACKET ASSY (L.H. tXDE ONLY) A MODELS s m VIEW IN DlREnfON OF ARROWSHOWING HORN WIRING AND GOUNTING L B . SIDE SHOWN R.H. SIDE WPfCAL EXCEPT AS NOTED HORN WIRING AND MOUNTING HEAD LAMP AND PARKING LAMP WIRING AND GROMMET INSTRUCTION NAME TRUCK INSTRUCTION MANUAL CHECKED SECI. J. T. L'B- DRAWN REF. 9-11-55 DA7E 7 WAS 3'719327 6 REDMWN R N # K ) N RECORD SYM. 7080 ALIM. vM_ v DATE DR. Q(. PART 12-1-64 No. 3720900 SHEET 12 16.00 CHEVROLET MOTOR DIVISION GENERA t MOTORS CORPORATION Ll65427 SCREW W I X N G HARNESS ASSEMBLY @ INSTRUMENT LAMPS - LAMP (IGNITION AND HI-BEAM m.127934 #57 - LAMP (PANEL LIGHTS). D l 3 1 2 8 2 153 LIGHTS) NOTE: BENDTUBEDOWNALONGBACK OF INSTRUMENT CLUSTER TO PROVIDE CLEAFWNCE FOR WINDSHIELD WIPER L W G E . INSTRUMENT CLUSTER ASSEMBLY AND LIGHTING SWITCH ASSEMBLY MOUNTING AND WIRING 1NSTRUCTlON MODELS 31W 3800 3204 3604 4300 boo0 - TRUCK INSTRUCTION MANUAL DRAWN CHEOXD SECT. 5-27-55 DATE NOTE ADDED 4 3 . REDRAWN AND REVISED 8050 REVISK3N RECORD 5YM. 9927 8005 AUTH. F.T. PART No. DATE DR. CK 12-1-54 '"' 3720900 "" SHEET 12 17.00 --. I 7 - CHEVROLET MOT OR DIVISION @ isaross STRUME EM c ~ u s r ASSEMBLY ~n ClUY GENERAL MOTORS CORPORATION 168816 SCREW SPRING NUT BROWN - GAS GAGE SENDER - INSTRUMENT PANEL LLCHT GRAY 166610 SCREW RED - INSTRUMENT PANEL - AMMETER ''POS?RYE'* / M w WLRING RARNESS ASSEMBLY AMMETER GRAY HARNESSASSEMBLY - LT. BP.EEN - - DK GREEN IGNITlDN SWfTCH "EN* #2" mWN !&D MSEMBLY 1990783 LIGaTMO SWITCH ElOD ASSEMBLY - IGMTHJN SWITCH "IGN. #I" ICNITEDN SWiTCEI "BAT. " 85427 SCREW 1995001 LIGHTING SWITCH ASSEMBLY LIGHTING SWKTCH WIRING MSTRUCTION SHEET 20.00 INSTRUMENT LAMPS 131282 #53 127934 657 BENDTUBE W W A L O N G B A C K LAMP (IGNITION AND HtBEAM LIGHTS) OF INSTRUMENT CLUSTER TO PROVIDE CLEARXXCE FOR - LAMP (PANEL LIGHTS) WINDSHELD WIPER LINKAGE. MODELS 3100 3204 3606 3800 4000 W R.D. INSTRUMENT CLUSTER ASSEMBLY AND LIGHTING SWITCH ASSEMBlY MOUNTING AND WIRING lNSTRUCTlON HAME ! I 1 TRUCK REF. 1 2 5-23-55 DATE WAS 1583519 1 NOTE ADDED R W O H RECORD WM. - --.j 8050 P927 AIJRI. JT . ,D A E DR. Cr - .: ..- > INSTRUCTION M A N U A L DRAWN MECMED SECf. -1% F. T. PART No. 1-54 3720900 '-'12 SHEET 18.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION THROTTLE CONTROL CHOKE a N T R D L CLIP AM) NA DARK G R E E N - I G N ~ D N ITCH YGN. # BROWN-IGNmION SWITCH " E N . #I" PmK-IGNITrON SWITCH " E N #I" WLET-IGISrrION SWITCH "SOLENOM' BLACK-ENPTIDN SWXTCH "BAT. " 9'121472 STARTING MOTOR TO IGNITION SWITCH W E 8 8 ASSEMBLY NOTE: SEE SHEET 1.01 FOR LOCATION OF VIEWS MODELS 3442 3542 3742 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION PI= - GAS GAGE "IGPF' BRQWN GRAY 168616 SCREW - G M GAGE SEND - INSTRUMENT PANEL Li 21534 SLEEVE GRAY GRAY - INSTRUMENT PANEL LIGHT VIOLET - IGNKTlON SWITCH SDLEPKIID - PISTRUmNT PANEL LIGHT CAPILIARY TUBE 'SEE NOTE M S T R W N T PANEL BROWN-IGNLTION SWITCH "mG # ASSEMBLY DARK GREEN-IGNITION SWITCH "IGN ki2" RED-IGNlTTON SWITCH "BAT' Y-EISTRUhIENT OIL PRESSURE GAGE PIPE 'SEE NOTE 160618 S C W ASSEMBLY SPEEDOMETER SBAFT ASSEMBLY 1930493 FERRULE ASSEMBLY BEND TUBE DOWN ALONG 165421 SCREW 5664405 HORN WIRg C PROVIDE CLEARANCE FOR WINDSHIELD WWER ~ G / 1995061 LIGHTING SWITCH ASSEMBLY^ LIGHTING SWITCH w m m ~ M~UCTXONJ SEtEET 20.U0 127934 157 GE. MODELS INSTRUMENT LAMPS m 1 3 1 2 8 2 653 - LAMP ([GNITIoN AND HI-BEAM LIGHTS) a BACK OF INSTRUMENT CLUSTER TO 5 - LAMP (PANEL LIGHTS) m / - d,'J d INSTRUMENT CLUSTER ASSEMBLY AND LIGHTING SWITCH ASSEMBLY MOUNTING AND WIRING INSTRUCTION 1 I I 5-23-55 1-26-55 DAR 1 3 2 NOTEA.nDED WAS 1583922 1 !SPEEDOMETER RELOCATED SIM. REVlSlON RECORD 9927 8050 6454 AUW. 1 - NAME TRUCK I N S T R U C T I O N MANUAL DRAWN CHECXED J.T. PART No. DR. CK. 12-1-53 3720900 SECT. L. B. SHEEl 12 19.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION WMEWtKLRPM=MBLT 3 103-31044 124-3200 37173gS - 3603-3604-30084MS 38M-3&084lOS~108 IC03-6408-6505 NOTE DOME LAMP WlRE ASSEMILY (?Am OF ROOF ASSEMBLY AS SHIPPED) BUCK ODmECtDR I - - TA(L LAMP- MODELS 5104 3##- 5000- MAIN WIRING HARNESS ASSEMBLY AND DOME LAMP WlRE ASSEMBLY TO LIGHTING SWITCH ASSEMBLY INSTRUCTION I I I . I I I I I a 1 ( Z IPICTI:ZE d € V : S E 3 r 1 - 1 1-551 r 1 PfC T U R E R E V I S E D R E W H RECORD 1 14Z.72 I I 1 IDC I I IPART N.. F.T.I DATE 12-1-54 1 3720900 I I 1 - --,.- -. CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 1 ' AND lOCATlNG INSTRUCTIONS SEE SHEET 13.01 SEE EEUBRtCATlON INSmUCTtON * \, - SECTION 14 \, - \ 6 2 FOR WELDING MODELS >-% ' - I. 3100 ,3204 3- 3800 4000 L.D. ~300 BATTERY-BATTERY BRACKET, CABLE AND GROUND STRAP INSTRUCTION NAME TRUCK l N S f RUCTION MANUAL REF. REDRAWN A N D REVKSED ECR8331-8726AND DATE MM. RNISDN RECORD 1436 AUTH. DRAWN VM 1 DATE DR. CK. CHECK€0 F.T. PART He. 12-1-54 3720900 SECT. "T WEEf 12 21.00 CHEVROLET MOTOR DIVISION -t e .- GENERAL MOTORS CORPORATION BATTERY-BATTERY BRACKET, CABLE AND GROUND STRAP INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 52 86199 STRAP 102094 NUT 120214 L. W. 446548 P W U N W, 102834 NUT 5115712 W)LT 3 7 10815 FIETAINER FRAME SIDE MEMBER 1890488 BATTERY 3719432 ASSEMBLY HANGER REAR 104250 RlVET 3719431 ASSEMBLY HANGER FRONT MODELS 3442 3542 3742 3719435 PLATE ASSEMBLY BATTERY-BATTERY BRACKET AND GROUND STRAP lNSfRUCTION I I I II I jNAME TRUCK INSTRUCTION I DRAWN 5912 DATE DATE SYM. REVIWN RECORD AUTH. DR. a. 2-1 -56 E. BJ PART No. MANUAL CHECKED ISEC~. 1 I SHEET CHEVROLET MOTOR OlVlSlON GENERAL MOTORS CORPORATION CABLE ASBEY BLY ASSEMBLY L WASHER FRAME SIDE MEMBER PART OF COIL NUT ASSEMBLI. A L . W . 1 ASSEMBLY IGNl'rEON COIL DARK GREEN-COIL BRACE ASSEMBLY BLACK-BATTERY TERMMA L 2QBlSZl,CABLEASSEMBLY ENGINE: GROUND STRh BOLT, L.W. AND NUT (SHOWN m SECTION 6) LlTER M O M R ASSEMBLY 3441 3542 3742 ENGINE ASSEMBLY BATTERY CABLE AND STARTING MOTOR WIRING HARNESS ASSEMBLY INSTRUCTION N DRAWN REF. 7-25-55 4-26-55 DATE 2 1 WM. PICTURE REVISED PICTURE REVISED REVISON R E C W 6519 9558 AUTH. DCU 5912 PART DAE DR. O(. 2-16-55 CHECKfO d. S. N.. 3720900 R'c+ ECT. WW I 2 22.02 CHEVROLET MOTOR DlVIS1ON GENERAL MOTORS CORPORATION SAlTERY, BAl?ERY BRACKET, CABLE AND GROUND STRAP INSTRUmtON CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION $ OF H O L E 1 3'114362 HANGER S W T W E LD 6 PLACES 3714500 SUPPORT -LY 9714982 EUNDER 3l#) 3201 3600 3800 4100 4400 ww 6100 6500 372576QREINFORCEMENT SUPPORT ASSEM3LY SWTWEIS 7 P U C V m R C E M E N T TO HANGER & SUPPORT VIEW A M P I C A L OF 2 PLACES BATTERY BRACKEl WELDING INSTRUCTION MODELS 3100 3 2 W 34 0 0 0 m m CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION HORN RELAY. VOLTAGE REGULATOR AND RESISTOR MOUNTfNG AND I I 11 DATE 1 I I I 1SYM.1 REvlSnm R E C W 1 ! lNAMETRUCK INSTRUCTION MANUAL L -REF. DRAWH U-IEOaO F. T. PART Ha. 12-1 -54 * 3720900 WEET SECT. f 2 I 24.00 . - GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION lselogt -. ommn m c a m - J nm B MODELS LD. ILLUSTRATED R.D. WPICAL DIMMER SWITCH ASSEMBLY AND STOPLAMP SWITCH ASSEMBLY MOUNTING AND WIRING INSTRUCTION TRUCK INSTRUCTION MANUAL R E F . DRAWN CHEUEn F.T. - OAT€ SYM REV#ION R E C W AUM M. .DATE a PART 12-1-54 N.. 3720900 SECT. J. T. SHEET 12 25.00 3802 -4 102-4402 4502-6 102-6402 6502-6702-6802- R. MODELS 5000 L.D. 3802:4 102-4402.4502 D. 6 102- 6402-6502-6702 6802-R. Dm DIMMER SWITCH COVER AND DIMMER SWETCH ASSEMBLY lNSf RUCTION I 1 I I 4-18-55 OAT€ I I 2 1 1SYM.I I I DC PICTURE REYtSED PART ADDED R W O N RECORD REF. 8519 DATE TRUCK lNSTRUCTION MANUAL DRAWH CHECKED SECl. E. B. 5912 PART NO. "". 2-21 -55 3720900 I I WEE^ 12 25.01 I I CHEVROLET MOTOR DIVISION 7L,-- -.u GENERAL MOTORS CORPORATlON MODELS ALL CABS 1.0. SHOWN R.D. SIDE SYM. OPP. GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 3717954 GASOLINE METER WIRE ASSEMBLY 13112-3612 ONLYl \ r GASOLINE METER ASSEMBLY .? (UNDERSIDE OF FLANGE) 3103-3104-3112-3124-3812 n '17056 GASOLINE METER S L M E METER ASSEMBLY WIRE ASSEMBLY (3802-3812 ONLY) AS TANK SUPWRT BRACKET IIOSS MEMBER R. H.-R XI. BLDE MEMBER TAIL AM> SrOP EXTENSION WIR , 3802 3803 3804 3808 3812 m s s e i m GROMMET FUEL LINE CLIP \ - RD. BIDE MEMBER- RH. TAIL AND m P U WIRE ASSEMBLY ( M O W N IN SECTION 0) r 3 7 ~ ~ 0 5 GASOLWE a WIRE ASSEMBLY -..-... (4102-41 A . a m 11-6102 ECOND CEllOSS MEMBER P EXTEN GASDLJNE METER ASSEMBLY FOR ENLARGED VIEWS REFER Tot VIEW 1.0. IS SYM. OPP. OF A MODELS SEE SHEET 29.M) 3103 3 1 M 3112 3124 3603 3601 3601 3612 4102 4103 4108 41t2 6102 6103 LIOB 6112 3103 3804 300B 3012 TAIL AND STOP LAMP EXTENSION ASSEMBLY AND GASOLINE METER ASSEMBLY INSTRUCTION I 1 1 I REF. 7-55 PATE 1 SYM. REDRAWNANDREVBED ECR 8519, 9749 & REVlSKlH RECORD 12'17 AUW. 6100 6112 TRUCK lNSTRUCTlQN MANUAL DRAWN CHECKED SECT. F.T. J'r OAT€ DR. CK. PART No. 12-1-54 ( 3720900 '"'12 3 SHEET 27.00 CHEVROLET MOTOR DIVISION - _I / r - L T LJ- GENERAL MOTORS CORPORATION 37 17950 GASOLINE METER WIRE ASSEMBLY (4402 -4412-6401-6412 ONLY) 3Wk804 GTMMMET R D, FUEL m e CUP [SHOWN IN S E C m N 8) TAIL AND EXTENSIO GA90LINE METER ASSEMBLY --... .- .------ .. - .- , 4402 4403 4408 6402 6403 6408 4412 6412 Cr FWD. ---- 3717962 GAmLINE METER 3661004 OmMMET FUEL r n E CLIP (SHOWN IN mcmw 8) FWD. 3711958 GASOLINE METER WIRE ASSEMBLY R.D. (6502,-6512 ONLY) FUEL LINE CLIP (SECTXON IN SECTION 8) SECOND CRDBS MEMBER 36Q059BCLIP FOR ENLARGED vlms REFER TO: MODELS 4401 4403 4408 44 12 4502 6Un a 3 W 8 TAIL AND STOP LAMP EXTENSION ASSEMBLY AND GASOLINE METER ASSEMBLY INSTRUCTION I CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION BCREW { A m ATTACHES METER TO TANK SHOWN IN SECTION 0) BWWN - G A S U N E METER WIRE ASSEMBLY Y E T m ASSEMBL TO GASDLLNE PIPE AS3EIIBL QASDLINE TANK A38EMBI.Y SIDE MEMBER VIEW A I ALL EXCEPT CABS la0423 L. w. \ 114380 NUT rroa-sor-swr CI l0OEf.s A 5 MODELI n AS NOTED) MAIN WIRING HARNESS ASSEMBLY TO TAIL LAMP, STOP LAMP AND GASOLINE TANK METER WIRE ASSEMBLY INSTRUCTION LO. HD€ SHOWN ?.aSIDE TYPICAL GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION 3716708 BRACKET 2076124 SUPPORT- a- 1 9P0115 LICENSE BRACKET ASSEMBLY 106330 BOLT 103321 L.W. 102635 NUT - CROSS MEMBER SDE MEMBER EXTENSION AS8EMBLY 114380 NUT 103318 L.w.> 461188 BOLT -.-. -. 967701 CLIP ASSEMBLY amooa - R.H. - R.D. . SIDE MEMBER LICENSE BRACKET ASSEMBLY 920175 367'706 SP. CLIP REAR FENDER I W l F l E EXTENSEON AWICMBLY MODELS LICENSE BRACKET, TAIL AND STOP LAMP MOUNTING AND WIRING INSTRUCTION 31W 3104 3604 38011 -1 CHEVROtET MOTOR DIVISION 7 - - GENERAL MOTORS CORPORATION L BODY SIDE REAR PILLAR ---- 1 -. ,i 37II896 GROMMET 3699368 SLEEVE TAIL AND SIOP U WIRE ASSEMBLY P EXTENSI EXl!ENSK)PT WIRE A S S h l BO?T72 STOP, TAIL AND LICENSE LAMP ASSEMBLY 3IDE MEMBER EXTENSION DOOR OUTER PAHEL 3892124 RETNmRCEMENT OR INNER PANEL 995 TAIL AND S M P LAMP REAR EXTENSION WEtE ASSEMBLY 10628 SCREW 691955 SP. W-R PART OF DOOR ASSEMBLY 12039P P. WA88EEI IN D! RECTION MODELS 3105 LICENSE BRACKET, TAIL AND STOP LAMP MOUNTING AND WIRING INSTRUCTlON . . 3106 3805 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 156253 SCREW 174918 INT. EXT. L.W. M P SHOWN WITH TAI TI3 IN CLOSED mSIT IP (PARTOF LINK ASSEMBLY) EXTENSION WIRE ASSEMBLY 9811970 LINK ASSEMBLY 9811859 LINK 9688479 PAD L. 451173 S C R m 138485 L.W. 3698145 INNER B 502485 PIYOT P 3 687614 SPRING B07881 TAIL AND STOP 106496 L.W. LAMP ASSEMBLY 5938B46 LICENSE BRACKET MODELS 3116 SEE LUBRICATION INSTRUCTION ( A m ATTACHES LICENSE BRACKET) - SKTION I4 @ TAIL LAMP AND LICENSE BRACKET INSTRUCTION DC 7 1 TERMINAL DESIGNATED 6 5 4 3-11-55 DATE 3 SIM. TERMINAL DESIGNATED NOTE ADDED ARROWS ADDED REDRAWN RWIWH RECORD - NAME REF. DRAWN CHECKED 3.S. 0519 AUW. TRUCK INSTRUCTION MANUAL DATE DR. at PART No. 12-1-54 3720900 H'v'M SECf. WEET 12 32.00 CHWROLET MOTOR DIVISION rm U T E OBYERAL MOTORS COlPOkAll,nON CHEVROLET MOTOR DIVISION MAIN WXRlNG HARNESS./ AdSEMBtY ,' /' VIEW GENERAL MOTORS CORPORA7ION -P MODELS 3124 R.D. AND L.D. R.D. SHOWN BACKING LAMP SWITCH AND WIRE INSTRUCTION TRUCK INSTRUCflOFl MANUAL REF. 2-24-55 DATE 1 WM. SPEEWMETER SHAFT I RELOCATED REVWON RECORD T.I. jL DATE AUTH. DR. at CHECKED DRAWN 9834 PART No. 12-1 -54 3720900 ' SECT. wEn 12 35.00 GENERAL MOTORS CORPORATfON CHEVROLET MOTOR DIVISION WELD NUT bOPT(PART OF TAIL U P BRACKET SUP P SSEMBLY) W RT 12201'1 BOLT Imm CROSS SILL 2309821 TAIL LAMP BRACKET 3UPWRT ASSEMBLY 88'1111 TML AND m P lAMP ASBEMBL Q20H5 LICENSE BRACKET ASSEMBLY SIDE SILL ASSEMBLY WIRE EXTENSION ASSEMBLY 2900821 TAIL LAMP BRACKET SUPWRT ASSEMBLY R CE113SS MEMBER 38Q6500 CLIP LiDE SlLL ASSEMBLY SLDE MEMBER WIRE EXTENmPI ASSEMBL MODELS 4108 4408 1 5 4 0 ~ 3608 3808 4108 6408 LICENSE BRACKET, TAIL AND STOP LAMP MOUNTING AND WIRING INSTRUCTION 1 TRUCK INSTRUCTION M A N U A L DRAWN f RAT^ 1 FYU 1 PART nEvKK)H RECORD No. I I I CHEVROLET MOTOR DtVlSlON GENERAL MOTORS CORPORATION 3716710-R. H. -RD. , W E MEMBE 7 1 I LAMP ASSEMBLY 4412 5103 6102 6103 6112 6402 6403 &I2 6502 6503 65 12 -114318 NUT 103319 L.W. ~ ~ 1 8 7 RIF. 10 - RD 311603a SUPPORT (ASSEMBLE WITH 3 HOLE FLANGE UP) loss20 L. w.- @ 102854 NUT 920175 LICENSE MODELS 3442 3542 3742 3802 3803 3812 4102 4103 4112 4402 4403 4412 5103 6102 6103 6112 m w 3 6412 6502 6503 6512 6702 6802 LICENSE BRACKET, TAIL AND STOP LAMP MOUNTING AND WIRING INSTRUCTION .. .- . . TRUCK INSTRUCTION MANUAL REF. . 1-14-55 1 DATE ISYM. NOTE ADDED R W O N RECORD 6644 NTH. DRAWN D.C.DATE DR. CK. CHECKED F.T. PART No. 1.) 1 E A SECT. ' w~n 12 3 7.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION RACKET 711710 &k - &D TAIL AM] BMp ABSEMBLY WLRE mEN;SION ASSEMBLY 387'705 CLIP /** ABSEMBLY SIDE MEMBER 5703 5403 f 22017 BOLT, 1033ao L.w. lOZsS4 NUT WIRE EXTEHWN ASSEMBLY m E MEMBER ggTrnS1RIN MODELS 4502 5403 5703 LICENSE BRACKET, TAIL AND STOP LAMP MOUNTING AND WIRING INSTRUCTION [ HAME TRUCK INSTRUCTiON MANUAL REf. DRAWN PART No. DATE DAE S7M. REVKlON RECORO AURI. DR. at. CHECKED F.T. 12-1-54 3720900 SECT. J*T' SHEEr I 2 38.00 CHf VROLET MOTOR DIVISION GENERAL MOTORS CORPORATION OIL PRESSURE GAUGE PIPE ANDCAPILLARY TUBE TO ENGINE INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 4000 SHOWN TYPICAL OF 3800 5000 MODELS 3100 3 m 3600 3800 4000 5000 boo0 L.D. AND R.D. SPEEDOMETER SHAFT ASSEMBLY TO TRANSMISSION ASSEMBLY INSTRUCTION TRUCK INSTRUCTION MANUAL DRAWN CHEOaD ICI. F.T DAT€ PART Pb. 3720900 12-1-54 -NAME REF. DAE SYM. macw "" SHEET 19 40.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION VIEW C ( 3800 ONLY) NOTE: TYPICAL CONDITIONS SHOWN MODELS ALL (EXCEPT AS NOTED) WIRING CLIP AND GROMMET DETAIL INSTRUCTION --- -NAME TRUCK INSTRUCTION MANUAL REF. DRAWH D 1 EQ(E =n. D SnEn F.T. PART No. DATE SYM M W m H MEOW 12-1-54 3720900 '''J I2 41.00 CW EVRDLET MOTOR DIVISION GENERAL MOTORS ( 3 I OlATlON looh. p 11 OA. B U C K uxcn fMfB $ 3 AMP GENERATOR WUlPMEM 20 Gb. BWWN 10 CA. LT CRE 14 GA. YmUT I4 GA- B U C K a p A m PLWS r A R M I 4 GA. B R O W I 0 CA. LT. GREEN 10 CA. BMWN ZOOA. V W U T 14 GA. B U C K f 0 CA. B U C K G B U N D IBCREW 14 CA. B U C K - 20 CA. OIUHCE 10 GA. 02UYd c @ wz as42 arm - O I f l ~ ~ D T H U 9 A R e K I T P A R T O C A ~ W ~ - -@ - WWIRE3 HARKED TAUS ARE FURNtSIlED W m BDDY OR U OR ACCESSORY WRING CIRCUIT IN5TRUflfON -mmor ~m LIGHT m ~ RADIATOR SECT. 13 CHEVROLET MOTOR DIVISION UPPER BAFFLE INSTRUCTION SHEET 10.00 GENERAL MOTORS CORPORATION RADLATOR TO DASH BFLACE INSTRUCTION SHEET ao. 01 -PIFACE cowu ONLY 7 HOOD LOCK AND PLATE INSTRUCTION SHEET 11.00 RADIATOR MOUNTING INSTRUCTION SHEET 13.00 3100-3204-3000-3800 SHEET 13.01 3442-3542-3'742 - UPPER AND*LOWER m wt AND BAFFLE ASSEMBLY TO SMRT INSTRUCTIOfS SHEET 7.00 CUPPER J TIE BAR ASSEMBLY, N U T O R D E BAFFLE SUPPORT, WWEB TIE BAR, DIAGONAL BRACES AM) BAFFLE INSTRUCTION SAEET 5.00 GRtLLE ASSEh4BLY INSTRUCTTON SHEET 4.00 GRILLE MOUNTING INSFRUCmN SHEET 12.00 RADIATOR SUPWRT SIDE BAFFLE ASSEMBLY SHEET 14.00 3100-3204-3600-3800 MODELS RADIATOR SUPPORT ASSEMBLY TO FRAME CROSSMEMBER 3000 (AS NOTED) MOUNTING INSTRUCTION SHEET 14.01 3442-3542-3742 GRILLE AND RADIATOR SHEET-METAL INSTRUCTION INDEX - NAME REF. 1 7 6 NOTE ADDED REDRAWN 3-28-55 1 R m N RECORD DATE ISYM. W 8478 AORI. DR. a TRUCK INSTRUCTION MANUAL DRAWN CHECKED W.R. . DATE PART Ho. 17-1 -6d H.V. M. KCT. WEEi 13 1.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION RADIATOR TO UPPER AND LOWER TIE BAR AND BAFFLE ASSEMBLY TO SKIRT INSTRUCTION SHEET 7.00 UPPER TIE BAR ASSEMBLY, RADIATOR SIDE BAFFLE SUPWRT AND REINFORCE MENT, MWER TLE BAR, DIAGONAL BRACES AND - AND GRILLE LOWER FILLER BRACKET . INSTRUCTION RADIATOR GRILLE TO UPPER AND FILLER PANEL TO FENDER REINFORCEMENT AND LOWER BAFFLE SHEET 18.00 --i ASSEMBLY MOUNTING INSTRUCTION SIIEET 20.00 MODELS 40006000 (AS NOTED) GRILLE AND RADIATOR SHEET-METAL INSTRUCTION INDEX 3-28-55 NOTE ADDED 4 7080 7012 6962 AUM. 2-24-55 1-14-55 2 1 NOTE REVISED NOTE REVISED NOTE REVISED SEAL REFERENCE REMOVED DATE DM. REWON RECORD 3 VM BM 84'18 5 HAME REF. TRUCK INSTRUCTION MANUAL CHEO(ED DRAWN B.M. DC DATE DR. 0(. 12-1-54 PART No. 3720900 SECT. H.V. MA 13 SHEET 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION GRILLE AND RADIATOR SHEET-METAL INSTRUCTION INDEX 7-1-55 -2-24-55 DATE 5 4 3 2 NOTE RdVISEU NOTE REVISBD . 1 WM. 0269 +INAME . BRACE & BRACKET HEMOVED SHEET REFERENCE REMOVED REV#K)N RECORD 8192 AURI. TRUCK INSIRUCTION MANUAL M: R f f . BMCE-&E!RAC~EZt%EMQYEDED DRAWN . DATE - OR. a. WECKED W.R. PART Nm. 12-1-54 3720900 SECC. "'v'M- WEE1 13 3.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION aDE BAR 1113245 L.H. 3733248 R B. w i a e ~ 5L.H. 3124 37186Q6 RE. ONLY LOWER t 3713142 3718692 411308 WYET SIDE BAR BAR A VIEW TYPICAL OF RIVETING CONDITIONS MODELS 3000 (AS NOTED) GRILLE ASSEMBLY INSTRUCTION I 1 I 1 TRUCK INSTRUCTION MANUAL INAME SYM. CHEMED W.M. 1 DATE DRAWN REF. PART No. DATE REVISION RECORD AUM. DR. CK. 12-1 -54 3720900 SET. "'v'M* SHEET 13 4.00 ,CHEVROLET MOT3R DlVlSlON GENERAL MOTORSC ~ P P ~ ~ A T ~ ~ Y IMPORTANT ALL PARTS MUST BE WELDED SECURELY SUPWRT - \TG%a *El UPPER TIE BAR ASSEMBLY, RADIATOR SIDE BAFFLE SUPPORT, REINFORCEMENT, LOWER TIE BAR, DIAGONAL BRACES AND BAFFLE INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SUGGESTED PROCEDURE ASSEMBLY TO SIDE BAFFLE ASgEMBLY 141450 M E T 3 WELD ABOVE BESULTMG O A s s E Y B m s TOGETHER DIAGONAL BRACE IMWRTANT: THESE WELDS WILL BE HIGHLY STRESSED A M ) MUST BE PROPERLY LOCATED A8 CLOSE TO WALLS AS WSSIBLE AND OF GOOD QUALlTY. SIDE BAFFLE ASSEMBLY SIDE BAFFLE ASSEMBLY REIN FORCEMENT ASSEMBLY SWTWELD 4 PLACES REMFORCEMENT ASSEMBLY AND SIDE BAFFLE ASSEMBLY TO SUPWRT BAFFLE ASSEMBLY M SUP VIEW IN DIRECTION OF ARROW DIAGONAL BRACE SWTWELJ3 4 PLACES SIDE BAFFLE ASSEMBLY VIEW I N DIRECT1 141460 RIVET LOWER TIE BAR SWTWELD 16 P U C E S REINFORCEMENT ASSEMBLY TO SIDE BAFFLE ASSEMBLY MODELS 3100 3204 3600 3800 4000 bOOQ UPPER TIE BAR ASSEMBLY, RADIATOR SIDE BAFFLE SUPPORT, REINFORCEMENT, LOWER TIE BAR, DIAGONAL BRACES AND BAFFLE INSTRUCTION m -n CHEVROLET MOTOR DIVISION a" GENERAL MOTORS CORPORATION FROST FEXDZR ASSEMBLY- 120369 NUT / \ ?J / BRACKET ASSEMBLY D U G 0 KA L BRACE FFENDER FRONT REUFORCEMEhT ASSEMBLY \ 3719329 SIDE BAFFLE ASSEMBLY .--- UPPER AND LOWER TIE BAR AND BAFFLE ASSEMBLY TO SKIRT INSTRUCTION 1 5-27-55 4 3 2 2-24-55 DATE 1 I STM. PART ADDED NOTE ADDED MODELS REVISED WAS 3119339 REVISON RECORD 8609 8519 7284 7298 AURI. BOLT AND L.W. ASSEMBLY 3 100-3204-3600-3 NAME TRUCK INSTRUCTION MANUAL DRAWN CHECKED E. B. BM . PART No. DR. CK. 3720900 H. V. M. SECT. MEET 13 7.00 CHEVROlET MOTOR DIVtSION GENERAL MOTORS CORPORATlON \ 3100 0 UPPER AND LOWER FILLER PANELS TO FRONT FENDER AND MODELS 3201 36W 3- I CHEVROLET MOTOR DIVISION 3 1 GENERAL MOTORS CORPORATION UPPER FILLER PANEL ASSEMBLY 3719319 SCREW A N D L.W. ASSEMBLY REINFORCEMEXT SIDE BAFFLE ASSEMBLY FENDER ASSEMBLY MODELS LOWER FILLER PANEL ASSEMBLY VIEW 8 UPPER AND LOWER FILLER PANELS TO FRONT FENDER AND REINFORCEMENT ASSEMBLY INSTRUCTiON NAME I (RUCK r PICTURE REVISED & BOLT ADD ED 1 MODELS REVEED WM. RNIWH WORD 2 5 - 2 7 OAT€ I 3100 3204 3600 3800 0 1NSTRUCTlON MANUAL DRAWN CHECKED SECT. [--REF. 9681 w.M . H'v'M. IVK 5519 . 1BhI DATE PART NO. AUTH. W. CK. 3720900 12-1-54 SHEET 13 9.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 0SP. BOLT f 3722133 UPPER BAFFLE lNSTRUCTIQN 0 CHEVROLET MOTOR DIViSION GENERAL MOTORS CORPORATION MODELS 3100 3204 3600 4000 5- 3800 CHEVROLET MOTOR DIVISION GENERALMOTORS CORPORATION GRILLE MOUNTING INSTRUCTION 1 3 P 2-24-55 BATE MODEISREVISED WAS 3650059 & 120386 1 V I E W C ADDED rnR E C W SYM. 70BO 1629 7080 AUTH.' DR. OL TRUCK INSTRUCflON MANUAL DRAWN OIEOm, SECf. 8. Y. & V. Y. PART N.. 12-1-54 3720900 t Smn 13 12.00 CHEVROLET MOTOR DIVISION i'- LA- GENERAL MOTORS CORPORATION RADIATOR MOUNTING INSTRUCTION c - %n ORAWH REF. 7-1-55 10 REDRAWN & REVISED ECR, 2044.2447 & ISYM. o~n - REV~;~ON RECORD ~ECKEO W. 5351 AUM. PART He. DC-DAK DR. a. R. 12-1-54 3720440 H-v'M'- SECT. 13 13.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 1 ANTI-FREEZE CAUTION ZTICKER RADIATOR-RADIATOR SUPPORT AND t FOR CLEARANCE FROM FRONT uF*CE OF ENGINE MOCK SEE SE~ION 6 SHEET 9.01 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION SIDE BAFFLE ASSEMBLY DIAGONAL BRACE REINFORCEMENT ASSEMBLY 3721995 SHIM 3727587 SPACER LOWER TIE BAR 3711995 FRAME SIDE MEMBER SHIM m. -- 443601 3100 1 4 a ~ w l szor-sm-nun~ MODELS 3100 RADIATOR SIDE BAFFLE ASSEMBLY AND SUPPORT TO BRACKET MOUNTING INSTRUCTION I t 1 " 1 1 REF. 3 DATE SYM. REDmWN - AND REVISED RMBOH RECORD TRUCK INSTRUCTION MANUAL DRAWH CHEMUI SCr. S,S. R.C. DC.DATE AUW. DR. CK. 3204 3600 PART Ne. 12-1-54 3720900 3800 WEE1 13 14.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MOTE: ADD SKIMS IF NECESSARY M MAINTAIN o/a C m M N c E BErWEEN FAN AND wmmR UPPER TIE BAR a RADIATOR SUPWBT ASSEMBLY 443661 RIVET FRONT CROSS MEMBER 3710300 REMFORCEMENT 5714810 CUSHION 443662 RIVET 37plSa3 8P.WASHER 3718385 MOUNTING BRACKET SUPWRT 3718053 BOLT m C K FWD. NOTE: BEND TAB AS dFIOWN AFTER ASSEMBLY L 1 2 1 5 1 5 BOLT MODELS 3442 3542 RADIATOR SUPPORT ASSEMBLY TO FRAME CROSS,MEMBER MOUNTING INSTRUCTlON I I NAME 3742 1 TRUCK INSTRUCTION MANUAL DRAWH CHECKED SCI. WEEI CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION @ UPPER FILLER PANEL, LOWER BAFFLE, LOWER BAFFLE FILLER AND GRILLE LOWER FILLER BRACKET INSTRUCTION 1 I I I I I t 3 1 TITLE REVISED 2-24-55 DATE 2 PART ADDED PART NO. REVISED 1 WM. U N I S O N RECORD 1 7812 Aml. DR. 1 VRUCK INSTRUCTION MANUAL IBM REF. DRAWN DATE PART a. 12-1-54 W.R. N.. 372- ME- SECT. H.V. M. WEET 13 15.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORAPION -\. VIEW A FENDER BRAC --L m W E R FILLER BMCKET NDER ASSEMBLY REINFORCEMENT 6 W U T A59EMBLY Smr WELP 2-PUKES LOWER BAFFLE BRACKETASSEMBLY fb m R BAFFLE ASSEMBLY MOOEU S'11991B 8CREW AM) L W . ASSEMBLY 4 0 Q O W UPPER FILLER PANEL, LOWER BAFFLE AND GRILLE LOWER FILLER BRACKET INSTRUCTION ' - : - NAME 1 REF. I 3-15-55 6 DATE SYM REDRAWN* R E V I S t D REYtSKm RECORD IS? 16 Am+. f RUCK INSTRUeTlOPt MANUAL IPRAWN WE- I F.A.: Dz DATE PART Ha DR M. 12-1-543720400 ISEC~. 1 SHrn 13 16.001 UPPER BAFFLE ,AND LOWER BAFFLE BRACE INSTRUCTION I I :;AM€ - TRUCK INSTRtJCTlON MANUAL W ECXED DkAWH REF. W. 11-11 5J PAIZ f 5 1% R E D R A W N AND REVISED a E W W H RECORD M. PART Me. 12-1 -54 3720900 H. V. M. SHEET SO. 13 17.00 . CHEVROLET MOTOR DIVISION NOTE: FOR VIEW GENERAL MOTORS CORPORATION A MODELS SEE SHEET 19.00 4 0 0 0 m RADIATOR GRILLE TO UPPER AND LOWER FILLER PANEL AND LOWER FILLER PANEL TO FENDER REINFORCEMENT AND LOWER BAFFLE INSTRUCTION I NAME TRUCK INSTRUCTION MANUAL - REF. DRAWN CHECKED SHEET SECT. W.M. ' DATE PART No. 13 18.00 MI. EK. .. DATE DM. R W N RECORO AUTH. 12-1-54 3720900 CHEVROLET MOTOR DlY lSlON d RADIATOR GRILLE TO UPPER AND LOWER FILLER PANEL AND LOWER FILLER PANEL TO FENDER REINFORCEMENT AND LOWER BAFFLE INSTRUCTION BM NAME 1 5 WAS 3719319 4-26-55 2-24-55 L DATE WAS 3119319 WAS 3719319 PART ADDED PART ADDED RNlSlON RECORD WM. 4 3 2 1 8120 B M REF. GENERAL MOTORS CORPORATlON - TRUCK INSTRUCTION MANUAL DRAWN CHEQrED KCT. W. R . . 7812 DATE AUW. DR. CK. 12-1-54 PAR1 No. 3720900 H-v'M SHEET 13 19.00 CHEVROLET MOTOR DlVtSlON GENERA1 MOTORS CORPORATION SIDE BAFFLE 4 DIAGONAL BRACE 3711968 RETAMER 3711987 SPRING REINFORCEMENT' ASSEMBLY 3711888 RETAINER 3 1 m W E R TIE BAR 3 7; CUSHION SPACER <- t . w j 3121905 SHIM 1 MODELS 4040- RADIATOR SIDE BAFFLE ASSEMBLY AND SUPPORT TO BRACKET MOUNTING INSfRUCTION CHEVROLET MOTOR DIVISION 15:32 4 HOLES FRONT OF RADIATOR ~ . ? 5 TO DASH BRACE INSTRUCTION I 4 3 WAS "FLAT FACE COWLS" W A S 3719336 1735 2 PART ADDED V I W ADDED 2558 1735 a-1631 DATE GENERAL MOTORS CORPORATION SYM. REVISION RECORD AUTH. TRUCK l N S T R U C T I O N M A N U A L CHECKED DRAWN J. 8478 P. PART No. OR. CK. 4-5-55 3720900 SEC~. ""' SHEET 13 20.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION A jsm~rty FENDER ASSEMBLY 3111520 BRACE ASSEMBLY 371'7510 R. H. L. H. 3119336 BRACKET 7- 12200'1 BOLT 120214 L.W. 7 MODELS L8DE BAFFLE ASSEMBLY F/FACE COWLS RADIATOR TO DASH BRACE INSTRUCTION I NAME I REF. TRUCK INSTRUCTION MANUAL 1 DAT€ SYM. REVISlON RECORD I AUTH. IDR. DATE a. CHECKED DRAWN 8478 J. P. PART No. 4-5-55 3720904 SECT. R'c' WEET 13 20.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlStON GENERAL MOTORS CORPORATION n CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SWTWELD 4 PLACES s ~ i 9 1 ~a ~W E BAFFLE R FELER PANEL (IN AREA AS SHOWN) SWTWELD 2 PLACES F L L E R PANEL BRACE TO LaWER BAFFLE 14WER BAFFLE SPOTWELD 2 PLACES FILLER PANEL BRACE . TO LOWER BAFFLE FILLER PANEL BRACE VIEW IN DIRECTION OF ARROW (TYPICAL 2 PLACES) LOWER BAFFLL AND FILLER PANELIBRACE INSTRUCTION MODELS 5000 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION J GENERAL MOTORS CORPORATION SKIRT ASSEMBLY NOTE: CONDlTlOMS SHOWN ARE TYPiCAl OF L.H. AND R.H. EXCEPT AS NOTED MODELS 5000 UPPER BAFFLE TO FILLER PANEL AND TIE BAR AND TO FENDER ASSEMBLY INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION WELD NUT A 7 2 0 2 3 3 SPACER BNET 15 TYPICAL FOR L.H. AND R.H. FILLER PANEL^\'^\ 3717512 HORIZONTAL BAR LVERTICAL BAR ASEMBLY 37 IS3 17 3'119318 L. A. R. H. MODELS 5000 RADIATOR GRILLE TO FILLER PANEL INSTRUCTION I I I I 4-29-5~~DATE SYM. 37193192a REV- REC- TRUCK INStRUCTlON MANUAL IDRAWN I1 I 13 26.00 GENERAC MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON UPPER BAFFtg 812%195 8. P. BOLT UlCK A8BEMBLT 8791407 L.H. sma40a R H. R.H. SHOWN FILLER PANEL NOTE: CONDITION SHOWN I S TYPlCAL OF LA. AND R.H. MODEU 5000 @OD LOCK INSTRUCTION I I I I I 1 4-a#-55 3 DATE 5YM REDRAWN AND REVISED E.C. RI 8120-8489-8066 A N d 00.22 &EW9Ot4 R E C W AURI. II 1 I TRUCK INSTRUCTION MANUAL DRAWN WEtWD SECT. 6913 J. P. '''' PART N.. PATE DR. CK. 1-10-56 S*2oooO I [NAME REF. vx I WEEY 13 27.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION y SKIRT ASSEMBLY NOTE: CONDITION SHOWN IS TYPICAL OF L.H. AND R.H. a FWD. TO% MODELS 5000 RADIATOR TO DASH BRACE INSTRUCTION UCK INSTRUCTION MANUAL DRAWN 1 CHECKED T.s.1 PART No. 3720900 H. V. M IKCT. I . SHEET 13 29.00 CHEVROLET MOT OR DIVISION GENERAL MOTORS CORPORATION f 4275R5 BOLT. FWD MODELS 5000 RADIATOR SUPPORT ASSEMBLY TO CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATiON ./ EXCEPT AS NOTED. FRONT BUMPER AND LICENSE BRACKET INSTRUCTION 5 2-24-65 4 3 NOTEADDED 120628 REMOVED 2 3695906 ADDED 3711881 ADDED 1 . 7080 . - - NAMt REF. TRUCK INSTRUCTION MANUAL DRAWH OIE(XED SCI. J. P. LB 4143 I .. . . . . . . I PD NOTE ADDED DATE PART h. H'v'M*' WEET 14 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION FRAME SIDE MEMBER 3711083 FACE BAR MODELS 4000- FRONT BUMPER INSTRUCTION - -- 1 DATE WM. REYISIOH RECORD ALIRI. NAME REF. - DATE DR. at. TRUCK INSTRUCTION MANUAL DRAWN CHEaED SECI. J* P. H*v*M' PAM Me. SHEET 14 3.00 11-1-54 3720900 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODEL 5000 T BUMPER INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS REAR BUMPER AND SEAL INSTRUCTION .. NAME - -REF. 2 9-11-55 1' DAlE WM. NOTE ADDED NOTE ADDED REVISION RECORD 8518 7080 AUW. TRUCK INSTRUCTION MANUAL CHE(XED DRAWN VM f FD DR. Q(. J. P. DATE PART No. 12-1-54 3720900 SECT. H*v*Mn SHEET 14 5.00 CHEVROLET MOTOR DIVISION 1381 BUMPER INNER SUPWRT 1'377 L. HA 7 3s117n R: GENERAL MOTORS CORPORATION rrRAME ASSEMBLY H: REAR CROSS SILL ASSEMBLY r CARRIER PANEL ASSEMBLY BUMPER !'-/381~65 .I I 114518 W E T -BUMPER J 1. .-.. . -..* wu -ASSEMBLY, 381 1844, USING BOLTS 3812334 AS PILOTS TO'OBTAINP m P E R I SPACMG WITH L. H. AND R. H. FACE BAR ASSEMBLIES, (SEE SHEET 1.00) \ b. M OBTAIN HOFUZONTAL OR VERTICAL -360SQOB BOLT ADJUSTMENT, !lllmCKNUT LOOSEN BOLT 111300. A T T A C m L = J GUARD ~ ASSEMBLY ~ ~ 3811841, ~ ~ __-- c -I.* I ..V ~ n m n LLUUW ~ n ~ 451016koPT' I , *' c - ASSEMBLY^ FACE BAR lLwk!l!i . ~ AND BOLT 120426 ATTACHING BUMPER FACE BAR ASSEMBLY 3811145-8 TO OBTAIN FORE AND AFT AJIJUSTM ENT LDOSEN BOLTS 122433 (a) PLACE^ AND 3OLT 120428 (EACH SIDE)ATTACHINO BUMPER INNER SUPWRT 3811777-0 AND 131 BUMPER OUTER SUPPORT 3811110-80 TO FRAME AND TAKE UP SLOTS IN DESIRED DIRECTION. SHIM A8 REQ'D. USING SHtkl 3713823. BETWEEN REAR BUMPER M BODY BMCE 3812915-8 A M ) BUMPER OUTER SUPmRT 3811779-00 d. ADDITIONAL ADJUSTMENT CAN BE OBTAINED, BY LOOSENING BOLT 120430 ATTACHING BECTWN 1) MODELS PICK-UP BOX ASSEMBLY 3 124 REAR CROSS 31tL ASSEMBLY INSTRUCTION - REAR BUMPER I NAME REF. I 0-17-55 PATE 4 f TRUCK INSTRUCTION MANUAL DRAWH CHECKEO T.I. REDn*WN & REVISED 1724 k R ~ RECORD N , Im.1 1753 AUM. 1 VM'D*I~ I DR. a. PART Ma! "' v -M+ KCt. SHEH 14 6.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 3114 REAR BUMPER CENTER BAR INSTRUCTION , CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION REAR OUTER PANEL LOWER MNER PANEL RUNNING WARD MSEMBLY - NOTE: CONDITION SHOWN IS TYPICAL OF L.H. AND R.H. MODELS VIEW IN DlRECnON OF ARROW 3104 3204 3604 3UW GRAVEL DEFLECTOR TO CAB INSTRUCTION ' I -- I - DA tE8408 I PATE SYM. REF. REvl9ON RECORO Am' OR' TRUCK INSTRUCTION MANUAL DRAWN CHEatW SECr. J. T. R.C." 12-28-54 PART N.. 3720P00 WEET 14 7.01 MODELS ALL I I 5-17-LS . PATE - 3 SYM. -REDRAWNAND REVISED REVKlON RECQlD 1 I 1 I 1 Y627 AURI. REF, - OAIL TRUCK INSTAUCTION MANUAL DRAWN WECUED XC~. 3. a. H. V. M; PART Nm. YM DR. CK. 12-1-64 3790900 SHEET 14 8.00 CHEVROLET MOTOR DIVISION COWL SLDE MNER GENERAL MOTORS CORPORATION PANEL L.H. flmlWELD PLACES IF----. qc B E R U L NO. PLATE ASWMBLE PLATE- W LETTERING SHOWN MODELS F/F*CE COWL IDENTIFICATION PLATE INSTRKTtOH I NAME REF. - TRUCK INSTRUCTION MANUAL D l AWN CHLCTl ECT. 8610 J. 0. ""' WM. l M O O N RECORD AUM. OR. CK. 14 8.01 PAHI Ha. OAT€ OAM 5-0-UI WEE1 37fOPOO CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SfOlWELD 2 PLACES / / 3701 572 SERiAL NO. PLATE ASSEMBLE ON L.FI. S D E WlTH LETTERMG UP MODELS 3542 3742 3442 IDENTIFICATION PLATE INSTRUCTION 1 - 1 1 DRAWN OIEUED FLA PART NP. REVISK)N RECORD 1 ~ f RUCK 1NStRUCftON MANUAL 37209 00 RC - SECf. SHEET 14 8.02 CHEVROLET MOTOR DIVISION CHEV. GENERAL MOTORS COlPOllTlO. -- ... . ...... . ..... SPEC W E R E USED ENCINE OIL 1l.W PLVS EmREm PRESSURE COM- 1 I III3.W 1 iIl3.M I L SPRWC 1 UI REAR W O R LDCK ROD P R JOINTS- LCCK FND I LII Z E i l X W r t LDCK CATCH PIN J O M K U P P E R B *1 104.00 I5.W aII.w-IJ.w-II.00 (r) P P ( HOT USED ON f44IJPDO) m -. I I b IF1 - A L L CAW, PANELS,#UIIBURKUd CARRYALL L CANOPY C X P R E S D - SlM - $116 I I J -4lW-4M-4SW I 5.5 la. I 5.5 Lk ODWlTmmonWtLT~srI ALL HOUVdldO 3W7I.i DHI(III0 1V3UN3.4 51 B X V Wl\U L V U a E O M O l d AM II ~ i n mD~DMOHIWKL aaaav 38 AW 3 3 ~ 3Z G ~ V ~ NOLW E 'IU U 0 3 O W O R n Y I U Y T I ' L U 8 V KbOtlS U N Y n b I V I O I - d 'B1 KmD.01 WOE -mWO'SI DWQ-'a W'OI .U? W ' V 1 .m WD'W kq-mlt ~ ~ 3 81 WEB ~ 9 UII 1 DNlSnOH E3 1lOH 8311li D l W U 3 l d S 2 - T I X Y l Y l Y IY) 3 x 1 ~ 3n 0~ JIOH X 3 l f l d IX) 9UE1OH Ni 310H Y l l l l l fiPHL-9lXYB V m n a w - a ~ r vuvaa ng u '~'<~-~-- 3 d h l ldlLSV -'.OX (06-3VSI + m-1 -an1 u1m.u L - Y I \ - T F L I t9SbSbt 3AU3Y-d YO6 I WTt '87 W$b OD I V O Y I 1 IPS-IVSI 1t-Z$9* Bnl [ n W A H 6 - W t6tME CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3721385 DRIVERS SEAT AND LaOSE PARTS BOX ASSEMBLY( EXWRT EXPORT 9691212 CLIP 3691211 BINDING BAND APPROX. LENGTH 1 1 i \ ~ ~ 7 SCR FWD. (,'W 3721388 DRIVERS SEAT^ AND UX)SE PARTS BOX ASSEMBLY {M)MESTIC) LOOSE PARTS BOX INSTRUCTION DOMESTIC MODELS 3102 3602 3802 4102 4402 4502 6102 &02 6502 6702 6802 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION LOOSE PARTS BOX INSTRUCTlON 7-25-55 1 DATE WM. REDRAWN AND REVISED - ECT~ST -fiF giTi REVISION RECORD CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3891111 B I N D M BAND APPRQX. LENGTH 149" 9891111 CLIP a7ataie W E PARTS WUS AMEM BLY SIDE MEMBER MODELS 3442 3542 3741 LOOSE PARTS BOX tNSTRUCTlON - N A M E R€F. * - DM# 1 PART3 ADDED 1 PARTS ADDED at~CCOIO S Y ~ \IM Bile AUM. DR. u. OAK TRUCK INSTRUCIrON MANUAL DRAWN WECUED SC~. dola T.L , A.C. ' PART N., A- 4 a - h ~ 3798OM WEEr 14 14.00 CHEVROLET MOTOR DIVISION a GENERA&MOTORS CORPORATION AUTO JACK AND TOOL STOWAGE INSTRUCTION 1 1 !I ! !I INAM' , ! TRUCK lNSTRUCTlON MANUAL .. REF. DRAWN DATE PATE SYM. REVISION RECORD AUTH. DR. O(. CHECKED F.A. 7947 PART Me. 3-28-55 3720900 SECT. Rc' SHEET 14 15.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION AUTO JACK AND TOOL STOWAGE INSTRUCTION 1 4 3 2 -5-23-53 DATE 1 SYM. WAS 3721606 VIEW ADDED WASNOTE2 NOTE REMOVED REVISION RECORD NAME TRUCK INSTRUCTION M A N U A L VM 9921 DRAWN REF. 8171 8519 AUTH. DATE DR. CK. 2-28-55 CHECKED F. A. PART No. 3720900 SECT. R. C ; SHEET 14 16.00 SHOCK ABSORBER IPO-2 00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION R.P.O. INSTRUCTION INDEX SHOCK ABSORBER TWO SPEED REAR AXLE TWO SPEED REAR AXLE HEAVY-DUTY FRONT AXLE (NOT ILLUSTRATED) REAR VIEW MLRRDR REAR SHOCK ABSORBER SHIELD BRAKE: BOOSTER EQUIPMENT (HYDRAULIC) BRAKE BOOSTER EQUIPMENT (HYDRAULIC) AIR CLEANER EQUIPMENT ENGINE POSlTWE V E N T I M T D N REAR BUMPER EQUIPMENT HEAVY-DUTY ENGINE EQUIPMENT (NOT ILLUSTRATED) OIL FILTER EQUIPMENT GOVERNOR 320 326 TWO SPEED REAR AXLE DUAL TAIL AND STOP LAMP EQUIPMENT FOAM RUBBER SEAT EQUIPMENT (NOT ILLUSTRATED) SUNSHADE EQUIPMENT (EXWRT) AZlXILylRY SEAT EQULPMENT AUXILURY SPRENC AIR CUSHION SEAT RADIATOR 0VERFLX)W CONDENSOR WHEEL CARRIER (SHO\VN IN SECTION 10) WHEEL CARRIER (SHOWNIN SECTION 10) WHEEL CARRIER (SHOWN IN SECTION 10) WHEEL CARRIER (SHOWN IN SECTION 10) wamr, CARKIER (SHOWN M SECTION 10) VACUUM POWER BRAKE RESERVE TANK WHEEL CARRIER (SHOWN IN SECTION 10) WHEEL CARRIER (SHOWNZN SECTION 10) WHEEL CARRIER (SHOWN IN SECTION 10) WHEEL CARRIER (SHOWN IN SECTION 10) WHEEL CARRIER (SHOWN IN SECTION 10) TIRE EQUIPMENT {NOT ILLUSTRATED) TIRE EQUIPMENT (NOT ILLUSTRATED) WHEEL CARRIER (SHOWN LN SECTION 10) AUTOMATIC TRANSMISSION TRANSMISSION OVERDRIVE EQUIPMENT HEAVY-DUTY TRANSMISSION FOUR SPEED TRANSMISSION ELECTRIC WINDSHIELD WIPER GENERATOR EQUIPMENT (NOTILLUSTRATED) W E E L C A R H E R (SHOWN IN SECTION 10) FUEL AND VACUUM PUMP SLnE MOUNTED WHEEL CARRIER WHEEL CARRIER (SHOWN IN SECTION 10) WHEEL CARRIER (SHOWN M SECTION 10) HYDRAULIC STEERING FRONT BUMPER EQUIPMENT WHEEL CARRIER (SHOWN IN SECTION 10) PANORAMIC CAB-REAR WINDOW STAKE RACK EQUlPMENT (NOT ILLUSTRATED) HEAVY-DUTY BRAKE BOOSTER EQUIPMENT (HYDRAULIC) RUNNING BOARD DELUXE EQUIPMENT WHEEL CARRIER (SHOWN IN SECTION 10) NOTE: SEE SECTION 0 FOR STEERING KNUCKLE ARM STOP SETTING INSTRUCTION CHEVROLET MOTOR DIVISION -I 7 - GENERAL MOTORS CORPORATION 043468 RETAINER , 3708378 GROMMET 3713416 BRACKET ASSEMBLY SIDE MEMBER 3681640-6100-6400-8500 (NOTUSED WITH R. P.0. 254 ) 5328439 SHOCK A m LEFT-HAND SIDE SHOWN RIGHT-HANDSIDE SYM. OPP. 3708378 GROMMET REAR SHOCK ABSORBER INSTRUCTION < NAME REF. TRUCK INSTRUCTION MANUAL DRAWN R.P.O. CHECKED R.R. PART No. DATE DM. REVISION RECORD 12-1 -54 3720900 L'B' SHEET 200 1.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON MODELS 3800 REAR SHOCK ABSORBER INSTRUCTION -+IWAME REF. I I DATE SYM. RMSlON RECORD AUTH. DR. CK. TRUCK INSTUUCTION MANUAL DRAWH CHECKED T.I. ' DATE PART No. 12-1-54 3720900 R.P.O. w' M'- SHEET 200 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3714316 RETAINER 443663 RIVET 53522ZBGROMBJET SPRING ASSEMBLY 5351969 SHOCK ABSORBER 5320846 SHOCK A'JSORBEB AXLE ASSEMBLY 3714015 3886984 - 45132 - 4100-4409-67UU-68W [USED WITH R. P. 0. 2;4) 368+0SI- 6709-68130 (NOT USED WITH R. 254 OR 267) P,0. 3718862 S U P W R 3715316 RETA 9352 2 28 GROMMET 3717659 SPACER MODELS 120696 BOLT 4000 S o 0 0 MI00 RIGHT-HAND SIDE SHOWN LEFT-HAND SIDE SYM. OPP. REAR SHOCK ABSORBER INSTRUCTION TWO SPEED REAR AXLE INSTRUCTION INDEX I- --I CHEVROLET MOTOR DIVISION + I --.- GENERAL MOTORS CORPORATION 1 r WINDSHIELD WIPER HOSE MODELS 5000 TWO SPEED REAR AXLE INSTRUCTION I I I 1 I I I I ! lNAME ih~~. ! 7-25-551 I 1 DRAWING REV!SZG REVIYGH RECORD DATE 1SYM.I ZtS1 1 1 6485 i A U ~ . DR. DAE U. TRUCK INSTRUCTION MANUAL DRAWM CHECKED R.P.O. T.R. S. t.J. 8. PAR1 No, * WEE^ 201 2.00 CHEVROLET MOTOR DlVlSlON -. GENERAL MOTORS CORPORATlON 'd- CHEVROLET MOTOR DIVISION CABLE KNOB - -1/16 TO 1/8 MCH CLEMCE GENERAL MOTCRS CORPORATION 4 INSERT CABLE BRACKET ON LEVER AND PIN IN A F O R W A R D POSITION. ASSEMBLE KNOB AND TIGHTEN ASSEMBLE HUT AND LOCI( WASHER ON CABLE ASSEMBLY CONDUIT AND S T A R T ON THZZADS. INSERT INNER CABLE INTO VALVE CABLE TRUNNION UNTIL SEATED ON BCVTOM OF HOLE. TIGHTEN SET 5CREW SECURELY I N S E R T UPPER END OF CABLE ASSEMBLY CONDUIT I N CABLE BRACKEI AND TlGHTlN NUT. CABLEBRACKET 3717364 CABLE BRACICET CABLE BRACKET 3718839 3717365 3118864 -- 5000 6000 L.D. 6103-6403- 6412-6500 NOTE: YXSTALL BOTH CL:?S WITH OPEN END OF HOOK M R. D. 3722749 SP. CLIP CABLE ASSEMBLY VALVE CONDUIT L.OCK NUT (PARTOF VALVE ASSEMBLW 3715175 VALVE BRACmT SET SCREW (PART OF VALVE ASSEMBLY) 3715176 SP. fiOS SP. HOSE (LOWER) 3715170 3717987 - 6000 - 272848 C U M 9715117 SP. HOSE TWO SPEED REAR AXLE INSTRUCTION MODELS s o w moo CHEVROLET MOTOR DIVISION -1- GENERAL MOTORS CORPORATlON 3685040 ADA SELECTOR VALVE SP. HOSE 3715169 LD. 3718257 R, D. -- 0103-6408 ALL 6412-6500 SPEEWMETER SKhm U S E M B L X MArnWmmG &IRNE I N m U b f E N T PANEL CLUSTER ASSEMBLY BUa-G (PART OF ADAPTER ASSZMBL TIGHTEN SCREW SECtTREL AFTER ASSEMBLY 3715362 SFEEIXMETER CONTROL AND ADAPTER ASSEMBLY VIEW LM DIRECTION OF ARROW B CROSS MEMBER 3703460 SP. CL!T 3686414 ELBOW BRIlKE PIPE (LONG) C U h I P Xj3LMBLY 3722578 BMCKET- SELECTOR VALVE VlEW IN DJRECTION ,' TWO-SPEED REAR AXLE 1NSTUUCTION OF ARROW TWOdPEED MLE RPO-204 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION R.P.O. xoz M THE sm~ AS R. P.O. aol FOR 5000 AND 0000 EXCEPT: REAR AXLE ASSEMBLY MODELS @:rNoz TWO SPEED REAR AXLE INSTRUCTION . 4-18-55 1 PAE S Y M MOPE~~ADDED ~ ~ a o o aADDED a REVlStON RECOW TRUCK INSTRUCTION DRAWN 1 JT 3 !NOTE ADDED a . ... ... I 1 8610 AUM. PARTN.. DATE DR.- at. OIEWD 12-1-54 3720900 MANUAL R.P.O. %El CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION R. H. ARM ASSEMBLY R. H. ARM ASSEMBLY S 103 9 1 0 4 - 3 124-3204-3603 -5804 LEFT DRIVE 3717451 SWTWELD 6 PLACES L.H. ARM ASSEMBLY 3105-3 104-3124-9204 3604-3804 REINFORCEMENT TO W O R WELDING ASSEMBLY (RIGHT-HANDSIDE) R. H. REMFORCEMEPiT ASSEMBLY DOOR ASSEMBLY 3717453 PAD 3717454 SCREW ASSEMBLY ARM ASSEMBLY DOOR ASSEMBLY NOTE: 3'117468 LOWER FOR UCATION & DRILLING INSCRUCTIONS ON RIGHTHAND SIDE SEE SHEET 3.00 PAD v~twA WEW IN DlRECTlON OF ARROW (5000 ONLY l L.H. SIDE SHOWN R.H. SIDE SYM. OPP. EXCEPT AS NOTED (ALL EXCEPT 5000) REAR VIEW MIRROR ASSEMBLY MODELS CROWN NUT 3124 3204 3 6 M 3608 3803 3804 4103 4108 4403 4408 6103 6108 6403 W 8 ( A S NOTED) 3103 SHIPPED LOOSE SEE MISC. SHIPPING LIST REAR VIEW MIRROR lNSf RUCTION 6 VIEW C 31W 3603 3808 5 W 6503 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3/8 A-A SECTION DIA. 3 HOLES AT ASSEMBLY @ VlEW SHOWING LOCATING DIMENSIONS FOR 50M) (RIGHT-HAND DOOR) - FWD. 3/a DIA. s HOLES AT ASSEMBLY MODELS 3103 31M 3124 3204 3803 384108 4403 6108 6403 VIEW SHOWING LOCATING DIMENSIONS FOR ALL MODELS EXCEPT 5OW (RIGHT-HAND DOOR) 3105 3106 3116 3603 36Qs 3608 3805 4408 -8 3808 51Wlo 4103 6103 6503 REAR VlEW MIRROR INSTRUCTION 1 I 1 DATE WM. R m H RECORD AUTH. TlLlCK INSTRUCTION MANUAL NAME - REF. . DRAWN PART No. DATE DR. CK. CHECKED J. P. 5912 1-14-55 3720900 R.P.O. L. B. SHEET 210 3.00 , * SHOCK M S O R B U SHIELD RPO-211 m CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION L W R AXLE ASSEMBLY M O C K ABSORBER ASSEMBLY 3120501 SHfELD 3720303 PAD 3100 3104 3600 SHOCK AB$ORBER ASS EMBLY REAR AXLE ASSEMBLY 3720300 SHIELD 3720301 PAD 100154 SCREW l064Q6 L. W. NOTE: RIGHT-HAND SIDE SHOWN LEFT-HAND S1DE SYM. OPP. I20622 NUT /", FWD. 'woo 33700 ( 3 a W S E D WrrH R.P.O. 200) MODELS 3000 REAR SHOCK ABSORBER SHIELD INSTRUCTION - - - NAME - REF. TRUCK INSTRUCTION MANUAL 'DRAWN CHECKED T.S. PART No. DATE WM. REVlYON RECORD 3720900 R.P.O. SHEET L. B. -211 1.00 BRllWE BOOSTER RPO-212 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION , NOTE: INSTALLATIOK OF VACUUM POWER BRAKES ON 4000 MODELS IS THE SAME AS REGULAR PRODUCTION ON 6000 MODELS (R.P . O . 2 t 6 A I R CLEANER EQUIPMENT MUST BE USED). FOR ASSEMBLY IXSTRUCTK)NS REFER TO: SECTION 1 SHEET - 54.00 SECTlON 5 SHEET - 3 . 0 0 SHEET - 3.00 SHEET - la. 00 SHEET - 19.00 SHEET - 20.oLl NOTE: i WHEN V-8 EXGINE IS CSEDJ LYSTALU'CION IS THE SAME AS NOTED ABOVE EXCEPT A3 3110WN O N SHEET 2.00 @ MODELS 4000 BRAKE BOOSTER EQUIPMENT (HYDRAULIC) INSTRUCTION I I - 6-9-55 OAR ? 1 1 1 7 I 5Yhl.I XOTE ADDED REVl9ON RECORD . 8832 AUTH. ..,.. ,1 I I I 1 DR. INAUF ,-. "REF. 1.B b CX. ~ l ~ 12-1-54 TRUCK INSTRUCTION MANUAL DRAWN CHECKLO R P.O. - PART No. 3720900 ". B.- I WEET 212 1.00 A CHEVROLET MOTOR DIVISION DASH AND TOE PANEL ASSEMBLY 9720327 SP. HOSE- ' \\ GENERAL MOTORS COPPORATION NOTE: INSTALLATION OF VACUUM W W E R BRAKES ON 4000 MODELS IS THE SAME -4s REGULAR PRODUCTION ON 6000 MODELS EXCEPT AS SHOWN WEEN V-8 ENGINE IS USED. SEE REFERENCE NOTE O N SHEET 1.00 MODELS 4000 (USED WITH R. P. 0.409) BRAKE BOOSTER EQUIPMENT (HYDRAULIC) INSTRUCTION I -- NAME RE. TRUCK INSTRUCTION MANUAL /DRAWN 1 WEotED IR.P.O. I SHEX CHEVRDLET MOTOR DlYlllDH OBIERA1 MOTORS COlWRAlWM CHEVROLET MOTOR DIVISION VACUUM POWER 8RAKE INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 1551677 AIR CLEANER AND SILENCER ASSEMBLY ENGINE OIL (SEE 3717952 PLUG BRAKE BOOSTER OUTLET 2'12846 CLAMP 3116832 SP. HOSE 45061'1 SCREW 3100 32W 3600 3 8 W WITH R.P.O. 314 3116831 CONNECTOR DASH AND M E PANEL ASSEMBLY 371'1395 PLUG (TWO -SPEED REAR AXLE OUTLET) (TYPICAL 3 PLACES) 3717396 PLUG (WSITWE VENTILATEON OUTLET) 1551413 AIR CLEANER ASSEMBLY (HEAVY-DUTY) (SEE LUBRICATWN INmRUCTION MODELS 3104 3204 33800 4000 4000 DRIVE rrlm WlTR R.P.O. 2 12-2 17-243 OF PLUG I/I* TO FLUSH AFTER AIIMBLI. @ AIR CLEANER EQUIPMENT INSTRUCTIOM irrsnonn snaow 418PJ3SS'f 3N13KZ 8-A an= .ds BL~OZLE 3n1d 960LILE ATBIY3SSV ISTBLgE ATldH3SSV HW39&!03 XaLsooe 9 x n a ) 3ClTd Z56LILF 3SOH ids DZEOZLE UXNV313 M V 9ErZSST N O l i V ~ O d I l 0 3SUOIOW 1VH3N36 CHEYIOLET MOTOR DIVISION CWERAL MOTOR5 CORPOWTION BP. mag WYKR - ,147 DM. 2 ROLES ,153 AT m K B L T @ W W 31W llO4 C 3100 mm m.r.o. r 1), ( w WT IH W.O.t l a AND alu , AtR CLEANER SIOUEZ G- M W 4 D COHH-R ASOBMBLY zYI#O C I A U P V~RVH~IU maE P7284D ClAYtP I ~ U mm-R I G MODELS ~ L Y 31W W Urn lllDD bOIlD W N E POSITIVE VPlTllATION INSTRUffION REAR BUMPER RPO-218 CHEVROLET MOTOR DIVISION WIRE ASSEMBLY 3718861 GENERAL MOTORS CORPORATION TAIL AND STOP LAMP ASSEMBLY 3710518 SUPWRT L, H. L. H. - 360%-3603-9812 100159 BOLT 3719011 3718078 L. H. A.H. R.H. SHOWN IN L. H. WSITION FRAME EXTENSION 3715201 L. H. 9715202 R. H. LEFT-HAND SIDE SHOWN RIGHT-HAND StOE 5YM. OPP, (EXCEPT AS NOTED) MODELS BAR^ BUMPER FACE 3 713 70'7 ST11981 (USED WITH CHROME EQUIPMENT) - REAR BUMPER tNSTRUCTION NAME PICTURE REVISED 8 7 --WAS3697183-4 ( 3 ) PLACES "7-25-55 DATE RdDRAWN 6 REVISION RECORD SIM. REF. 3041 VM 9724 AUIH. DR. CK. TRUCK INSTRUCTION M A N U A t DRAWN 5912 DATE CHECKED T.S. PART No. ,,_,_,, 3720900 A.P.O. "'"' SHEET 218 1.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS 3104 3204 3604 3804 REAR BUMPER INSTRUCTION 5 4 3 4-5-55 DATE 1 2 1 SYM. PARTS ADDED WAS 3'120150 WAS 3720149 WAS 3120148 WAS 3684752 RMSlOH RECORD LB 7813 HAME TRUCK INSTRUCTION MANUAL DRAWN REF. AURI. DATE OR. CK. - - CHECKED T.9. 5912 8559 '1141 PART Hm. 3720900 R.P.O. L'B- SHE^ 218 2.00 CHEVROLET MOTOR DIVISION OIL FILTER - i-+ GENERAL MOTORS CORPORATION OO~OZLC 'm PS-I-ZT 'ON IMV~ l V l l N V W NOll3flllSNI >l3n1ll 2 1 ~ 0'ja '80 wnv OUO>~UNOS~MI OE~I ~ Z S I A ~'8Hmwaarr avo 'WAS r I n-sr-a , I I 3WVN d311U I t 0 ( ~ D PB aw 'O'd'l HUM OOOP OOPE OOBE OOZE OOLF om) ---7*. GENERAL MOTORS CORPORATION r- CH EVROLET MOTOR DlVlSlON 371B360 CARBURETOR AIR CLEANER ASSEMBLY P P E ASSEMBLY ----- / -.-------- 3119778 SP. HOSE (AIR CLEANER TO OIL FILLER) 3718361 SPARK CONTROL PYPE ASSEMBLY '118350 GASKET 7007171 CAFIBURETOR ASSEMBLY 3727668 PULL BACK SPRING 3718357 GOVERNOR ASSEMBLY AIR CLEANER ASSEMBLY (TYPICAL FOR 3000-4000 & 6000 USED WITH R m 5756449 GASKET L m v E moR AssEMB LY 3693461 5756449 GASKET 3100 3200 3600 4000 -TILETURN 3836527 ~ T Z I R3696176 N t STUDS (RANGE2300 -3200 R. P.M. ) 3 100-3200-3600 3600-4100-4400 6100-6400-6500 3708344 IRANGE 2400- 3400 RPM ) 6000 (UWD W T H R. P.0. 225) 3800 6000 TO ENGME PLANT MODELS 3100 3200 4000 3600 3800 4100 5000 6000 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION M 121711 CONNECTOR , . . -- -- - -- 121370 ELBOW 5 dlW-6800(RANGE O (USED WITH R. P. 37036s5 1850-2?00 RPM) " 0. 126) 9182801 GASKET MANIFOLD ~ A E T U R N3696176 STUDS M ENGWE PLANT MODELS 3100 3204 33800 4000 WOO GOVERNOR EQUIPMENT INSTRUCTION 7 PART ADDED 8 5 4 MODELS REMOVED 5-17-56i PAR SYM. 7601 AUIH. TRUCK INSTRUCT ION MANUAL - DRAWN REf. 3348 RANGE ADDED REDRAWN R N W N RECOUD NAME nc - . DAIE DR. U. CHECKED PART Nm. 12-1-54 3720900 A P.O. WEEr "-"~2412.00 TWO-SPEED AXLE RPO-243 NOTE: 4M)I) S A M E AS 6000 R.P.O. 201 EXCEPT AS SHOWN OR NOTED BELOW: SELECTOR VALVE PIPES (HIGH) AND {LOW) AND ATTACHING CLtPS 4100 SAME AS b l W 44004500 SAME AS M O O BRAKE PIPE (LONG) INSTRUMENT 4 PANEL F/COW L 4100 SAME AS 6100 4400*4500 SAME AS 6400 REAR PROP. SHAFT AND UNIVERSAL 4000 SAME AS 6100 3109514 CLIP EQUIPMENT MUST BE VIEW IN DIRECTION OF ARROW 3685048 WiSHIELD WIPER 3719384 CONNECTOR 609067 HOSE 3604012 VALVE ASSEMBLY 3716046 VALVE ASSEMBLY (USED WITH H.P.0. 211) CLAMP ASSEMBLY ENGINE MANIFOLD MODELS 4000 VIEW IN DIRECTION OF ARROW TWO-SPEED REAR AXLE INSTRUCTION C A CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CONNECTOR ASSEMBLY 37aosaa SP. CLIP- MODELS VIEW IN DIRECTION OF ARROW TWO-SPEED REAR AXLE INSTRUCTION - NAME 40W 'LUSED WITH R.P.O. 409) D TRUCK lNSTRUCTlON MANUAL REF. ORAWN 7-26-66 OAR I PICTURE REVISED REVlQON RECORD SYM. 214s AUTH. DC DR. O(. WECKEO -L243 8832 M,D. PART Me. 5-a7-55 5720900 R.P.O. WLEV 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION AD3 CLEANER EQUIPMENT A. P.O. 216 MUST BE USED FWD. f VIEW IN AREA ( USED'WITH R.P.O. 212 AND4OP) MODELS 4000 f WO-SPEED REAR AXLE lNSTRUCTION --NAME - I PICTURE REVISED 1' - A SYM. REVISION RECORD 2243 AUIH. -. - TRUCK INSTRUCTION M A N U A L REF. DC, DA IE DR CK DRAWN u!? PhR1 NO 5-23-55 CHECKED F L.A 3720900 H.P "' ",- o SHEEI 2 4 3 3.00 DUAL TRlL LAMB RPO-249 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATOON VERTICAL DRILL .320 DIA. HOLE AT ASSEMBLY (3 PLACES) 2,74 DW. HOLE AT ASSEMBLY HARNESS ASSEMB A VIEW IN C~RCLE TAIL AND STOP LAMP ASSEMBLY 897821 L. H. 897822 R 8. -.-. ----TAIL A M ) 8lUP LAMP ASSEMBLY TAIL AND STOP LAMP EXTENSLON WIRE: ASSEMBLY 4563268 ZP. CLIP TAIL LAMP (PLAIN) 4553288 - 3105-3106-3806 (STD. PROD.) 3110 TAIL AND SCOP LAMP WIRING HhRNESS ASSEMBLY 3720105 @ 3908178 GW)MMET-3116 MODELS 1 CONNECT REAR DOOR TAIL AND S l V P LAMP HARNESS TO BXTENSPN WIRES OF 3720105 WIRING HARNESS AssElllBLY DUAL TAIL AND STOP LAMP INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 9'118838 R H. SUNSHADE AND SUPPORT ASSEMBLY OF BODY .- - \ 456816 SCREW --- I NOTE: INSTALLATION AND PRlCLtNG INFORMATION IS THE SAME AS STANDARD PRODUCTION FOR: 3124 LEFT DRIVE (SEE SECTION 1 SHEET 50.00) ! I ,-/ -----IVIEW LOOKING IORWARD 1 1.0. WUIDSHIEU) OPENING AtL CAUS 3710937 (EXCEPT 3124) L.H. SUNSHADE AND SUPWIlT ASSEMBLY 7 % 450gl6 SCREW OF BODY . .. ! NOTk LNSlALLATlON AND DRILLING INFORMATION I S THE SAME AS STANDARD PRODUCTION FOR 3124 RIGHT DRIVE (SEE SECTION 1 SHEET 50.00) I I I VIEW LOOKING FORWARD K,D. WINIjSHIE1.D OI'ENINC 1 ALL CABS (EXCEPT 3 124 AND 5000) r 3716898 H. H. SUNSHADE AND SUPJ?ORT ASSEMBLY CIF W U Y NOTE: INSTALLATION AND DRILLING INFORMATION I S THE SAME A5 R . P. 0. 430 SHEET 2.00 VlEW LOOKING FORWARD L.D. WWDSHKELD OPENMG 3106 3105 3\16 3805 MODELS (EXCEPT 3 124) ALL CAB, PANEL AND SUBURBAN (AS NOTED) SUNSHADE EQUIPMENT INSTRUCTlON --.- ----- .--..- - .-- -.--. --- -- - --- - ->- ++ DAVE -. SYM. NAME .*LA- . < .--. -- -- -..-- REVlYON RECORD - - ' RET ---.DAIE AUM DR. CK TRUCK INSTRUCTION MANUAL DftA W N 5912 CHECKEL, J. P. PAR1 N o 5-9-55 3720900 R "0 te. SHEEI 261 1.00 RPO-268 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3810780 FELT PAPER SHEATHING SECTION AA SEAT BACK CUSHION INSTRUCTION SHEET 104.01 SECTION 1 - SEAT CUSHION INSTRUCTION SHEET 104.Of SECTION - 9811676 SEAT BACK PANEL WELDING ASSEMBLY 120228 m L T 12OS?6 NUT 3 811 680 CUSHION PANEL ASSEMBLY 3811684 BRAC COVER PANEL 3807494 BUMPER 114516 RIVET 2454 SUPWRT FLOOR PANEL ASSEMBLY MODELS 3105 3805 SEE LUBRlCATlON INSTRUCTION- SECTION 14 AUXILIARY SEAT EQUIPMENT INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3713295 BRACKET moo -6800 (EXPORT) 3653713 BRACKET 443663 R N E T VIEW IN ClRCtE A FRT. "U" ROLT (NOTUSED WITH R.P. 0.200) 3'114443 "U" BOL 3684051 "U" BOLT - 3717870 REAR & AUXILIARY SPRMG ASSEMBLY 106927 BOLT VIEW IN DIRECTION OF ARROW TO 179.90 f . 0 3 U-- 205. DO .03 PIU3T HOLE + A TO - 6700 - 6800 PIWT HOLE 215.44 ? .O3 ---241.44 ? . 0 3 - 6700 - 6800 -cf DRILL 25/64 DM. HOLE AT ASSEMBLY . (8 PLACES EACH SIDE) Q MODELS AXLE NOTE: 6700+6800 RIGHTSIANO SIDE SHOWN LEFT-HAND SIDE SYM. OPP. (EXPORT) 3800 6700 - - 4100 4400 6800 (FOR EXPORT) AUXILIARY SPRING INSTRUCTION R.P.O. 6-17-55 - A 3 REDRAWN & REVISED SYM. REVlSKlH RECORD AUTH. DR. a. 12-1-54 3720900 SHEET CHEVROLET MOTOR DIVISION r,-. 1I-. GENERAL MOTORS CORPORATION I ,...,..-.,.--- TAPE ( PART OF BAG ASSEMBLY ) 3718900 FIBER P U M P HOSE BOARD 3688016 4 ,AGROMMET 3 PANEL ASSEMBLY NOTE: SEE SHEET 2.00 TRIM ASSEMBLY (AS REQUIRED) FOR SECTION B- B VIEW C (TYPICAL 2 PLACES) I"/ EACH PUMP ) 3722306 PUMP ASSEMBLY-^ ~'f 4 LD SHEET 2-00, BAG COVER AqsEMr TRM ASSEMBLY WITH 3695016 ADHESIVE NOTE: INFLATE TO 8 02. 1/2 02. + CEMENT 2 02. ). BEFORE SHIPPING AWEMBU GAB"' : \ / -' 3723277 PAD INSULATOR PANEL PAD (CEMENT TO FRAME ASSEMBLY WITH 5684952 ADHESIVE CEMENT 6 02. ). -3718992 MODELS SECTION AIR CGSHION SEAT INSTRUCTION A-A ' FRAME AND PANEL ASSEMBLY (10) PLACES. (SEE SHEET 2.00) 2 ' AOG-IWG BAG COVER ASSEMBLY M F U M E A N D P A N E L ASSEMBLY (28) PLACES. AME TRUCK l N S T R L I C l l O N MANUAL DRAWN CHECKED T.S. PART No. REVISLON RECORD ALL CAB MODELS 3720900 fp.0. SHEET "'"'1691.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSlON PAD D TEMPLATE VIEW (SEE SHEET1.00) CUSHION RETAINER :PULL UP TIUM ASSEMBI,Y AND C X M 1 CLIP SECURELY) % 53.1675- A - DIM ENSIONS FmM MID- WINT OF SEAT $ OF SEAT I t FRAME ASSEMBLY d CHECKING DIMENSIONS TO OBTAIN PROPER HEIGHT (4 02.AfR) OF BAG ASSEMBLY BEFORE HOG-RINGING. (NO COVER ON BAG) MODELS ALL CAB MODELS FINISH HEIGHT A N D SHAPE O F SEAT ( 8 02. AIR) AIR CUSHION SEAT INSTRUCTION 1 NAME mT5PATE ---- 1 PICTURE ADDEG 5YM.I RE VISION RECORD I - - .- 7Z!3-,t AUTH. . - TRUCK INSTRUCTION MAPJUAL DRAWM REF. 1650 %FATE DR. CK. CHECKED L. B. F. A. PART NO. 6-17-55 3720900 R.?.; SHEET I269 2.00 BnllKE RESERUE TANK RPO-2 81 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION VACUUM POWER BRAKE RESERVE TANK INSTRUCTION I NAME - - 5-11-55 DATE - 1 REDRAWN AND REVISED SYM. AEYlSlON RECORD - REF. TRUCK lNSTRUCTlON MANUAL DRAWN CHECKED F.A. PART No. AUTH. DR. CK. 12-1 -54 3720900 R.P.O. SHEET 281 1.00 CHEVROLET MOTOR DIVISION r GENERAL MOTORS CORPORATIQN VACUUM W W E R VACUUM W W E R BRAKE t?w.mmn\= , , , ,,,,.,, BRAKE CYLINDER @ ,*-- \ ' 3686181 SP. TEE 3717988-TEE LPIPE'ASSEMBLY \ LPWE ASSEMBLY B VIEW IN DIRECTION OF ARROW (USED WITH R.P.O. 414) 094128 TANK ASSEMBLY VIEW IN DIRECTIONS OF ARROW r A 159 CLAMP AND CKET ASSEMBLY 3721158 PIPE ASSEMBLY FWD. SECOND CROSS MEMBER 37179'75 PIPE ASSEMBLY (USED WIT'H R. P.0.414). Toq VACUUM m W E R BRAKE CYLINDER BRAKE CYLINDER TO CHECK VALVE PIPE ASSEMBLY-REAR BRAKE CYLINDER TO CHECK V4LVE PIPE ASSEMBLY-REAR (R,P.0 . 4 1 4 ) VACUUM POWER BRAKE RESERVE TANK INSTRUCTION I 3-11-55 DATE I 2 1 REDRAWN AND REVISED SYM. REVlSlON RECORD r 1 1 6747 AUTH. 1 NAME L- R E , TRUCK INSTRUCTION MANUAL DRAWH LB DR. CK. PART No. DATE 12-1-54 R.P.O. CHECKED F. A. 37209 00 L. B. HEET 281 2.00 AMMETER W E = 1CNtTm.Y bL?TCH SPEEmHETER SfUPt STARTER H OmR SAFETY OZL W U R EOSE W r n U C r n N WleF4. W-3W-SMZ.l?lt-IIW SWLLLT 8.Cl lMLD lUPED Wrre I m c n wmma MSTRUCmH SHEET 9.00 SIW-BPOI-IIW-SOW BHEeT 9.01 -- 144ZJIP-3TU W - W S E I l ~ Z RM I U P P W MSTRUCTIDH 3 l I s E T I . W A M I 15.W - V-8 t K C 3 1 q m L AIR C L W l L R MOWTfM BIUCmT WhmjCTWM S M E B 10.02 * l U 1 4 5 4 1 - 3 1 4 1 7 W 1 1 1 EABBlfRT?'G PLCEYRLY 5100-1W-1~-38110 =ME lWUU1 IW44B SSIaLT -A3100-ZZM-IMG 3 -SU24SU4~42 rnlmMGYX3*SS 56BBBl6-1 CYLINDER SE'I(11IP Y-4 L K I E - .OI 3114 ONL7 PWIPKLLE4 = I T AXU WfVlVEWl- JOTKP m Y L B L Y U m C f D N NOTE: fUGGtmD ftlt PIOELDUIIL nnaunrm wru tcw ttLCr*ICAL 01hGRAM I N l t U U m WEkl 1800 m ~AREUUE'IOR m T I U H ~ S S W --- 9RWT I.W S 1 0 0 4 U I 4 J ~ - J g M I meer 3 . 0 1 SUP-IIUJT~I SHEET 3. D l tllX1JWt-3UM4BW ( U S m W I T H V-8 WOQlE) LINMGE MXWTMENT QWTRUCTM SHEET 11. w a10o-a~o4-1am~ ~ 0 SHEET 11.01 31W-lt044MIO-3gW IIISED WITH Y-a EHGWZl SHEET 13. W Z U l i l M l J 7 4 2 AUIOMATlC TRANSMISSION INSTRUCTION INDEX 0 - CH EVROLEI MOTOR DIVISION - GENERAL MOIOIS C01101ATl0N I. DISASSEMBLE F L Y W E E L HOtSU4G mAR HALF F n a u ENGINE. MARK MRVS COVER PULNLY AT NICKED WWEL TO usme REMEMBLY m SAME FQSITIDL ON FLY W E E L . L D E N T t W BDTH PART5 T O ASSURE M E l R BEWC REMSEMBLED OH THE SAME ENCME. 2. IHSPECT ALL TRAHSMISBION PARm b REAR FACE O F F L Y W E E L TO MSUAE THEIR BEMG A M L U T E L Y CLEAN & F m E FRDM PAM1 AND LODSE PARTICLES. WASH I T NECESARY. I.REMOVE SHIPPIIG COVERS PROM TMNSMISSION ASSEMBLY I ASSEMOLE FLY W F E L HOUSWC REAR H A L F TO TIUHSYlSSIOH. TIGHTEN OPPOSITE BOLTS ALTCR~ATFLYTO 70-75 FT. LLIS, TORQUE. I . APPLY S. A.E. 110 ENClPlP O t t TO 0. [I. O F NECK BBIIZBL)TORUS COYER *SSEMDLY PREVlOUSLY SELECTED. CHECK FOR BROKEH RING. ASSEMBLE TO TlUNSMWIO?I GENTLY, MAKIUG SURE CAP W SEhLNG RING B UP. THLS WILL PREVEKT DAhWGE T O RlSG I 1 X L P TO AYOlD BURRS. OF 5. ASSEW IHE BBlll4l DRWMG TORUS G C M B L Y TO THE TRANSMESlOtl ASSLMOLY & SECURE WITH 1609131 RETAItiER ANG. AUTOMATIC TRANSMISStON IHSTRUCTION 1 MODELS 3ma CH EVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION L SHIFTER CONTROL ROD MODELS LEVER SEE LUBRICATION INSTRUCTION AUTOMATIC TRANSMfSSION INSTRUCTION i - 3-28-55 DAE NAME - REDRAWN AND REVISED 4 R M Y O N RECORP SYM. REF. LB 8519 AUTH. 2 TRUCK lNSfRUmON MANUAL DRAWN CHEO(ED R.P.O. PART No. 12-1-54 3bW 3800 - SECTION 14 - a. DR. 31W 3204 M.E. L314 3720900 L.B. SHEET 3.00 CtlEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3'101927 MAM TAMED AFTER ASSEMBLY OF KNOB-RESTRME: IF NECESSARY KNOB 9720911 BUSHING SHAFT 3720930 3 (USEDWrrH 6 CYLINDER ENGINE) 3100-3204-3600-3800 3123328 (USED WITH V-8 ENGINE) 3100-3204-3600-3800 L. D. 3720443 - 3400-3500-3700 4548'12 SCREW 3701578 FRAME 3705990 DIAL 3854'131 SPRING 3101570 SWIVEL 3701514 SUPPORT 43DD89.BOLT 3'101575 COVER STEERING COLUMN 153250 SCREW SEE LUBRICATION INSTRUCTION VIEW SHOWING SWIVEL THREADED INTO SUPPORT TO GIVE REQmRED CLEARANCE BETWEEN TNDICATOR A N D DlAL. - SECTION 14 MODELS 3000 AUTOMATIC TRANSMISSION INSTRUCTION 8-9-55 2-1-55 DATE 3 !PARTADDED 2 I WAS 3701569 1 IvLEW & NOTE ADDED STM. REVISION RECORD I I 014B 8595 7477 AUTH. --L,B REf. DC.PATE TRUCK INSTRUCTION MANUAL DRAWN DR. CK. PART No. 12-1-54 R.P.O. CHECKED M.E. . 3720900 L. 3. WEE1 314 4.00 CHEVROLET MOTOR DlVlSlQN SEE LUBRICATION INSTRUCTION FOR GENERAL MOTORS CORPORATION - SECTION 14 l,NSTALlATION OF LEVERS SEE SHEET 11.09 3105971 SWIVEL/ 114493 NUT MODELS 3100 3204 3600 3800 AUTOMATIC TRANSMISSION INSTRUCTION NAME - 4-18-55 PATE REF. TRUCK INSTRUCTION M A N U A L DRAWN 3 STM. REDRAWN A~ REVISED REVIWN RECORD 8519 AURI: DR. R.P.O. CHECKED M. E. LB DATE PART No. CK.12-1-54 37 20900' L. 8. SHEET -314 5.00 -CHEVROLEF MOTOR DlVlSlOlM r GENERAL MOTORS CORPORATION 3892229 CLAMP 3652244 BUSHING STEERING COLUMN 3893802 BUSHING 37140Bl SUPWRT 3190444 SHIFTER CONTRO ROD ASSEMBLY 3893704 SPRING 3696181 SF. BOLT 103320 L.W. 103025 NUT TRANSMISSION 125982 SCREW 106401 L. W. 103356 P.W. 00015 BOLT 889993 CLAMP THROTTLE VALVE LEVER CONTROL ROD ASSEMBLY lQ9BllOSWITCH ASSEMBLY 88115 16 LEVER 402547 SPRING WASHER a 5EE LUBRICATION INSTRUCTION - SECTION 14 3442 3542 3742 AUTOMATIC TRANSMISSION INSTRUCTION NAME -REF. 4-26-55 DATE 1 SYM. TRUCK INSTRUCTION MANUAL E E A R ~- -8845 REWSlON RECORD AUIH. L B DATE DR. CK. CHECKED DRAWN B. R. 5812 PART No. 2-21-55 3720900 RPO WEEI L'B'3145.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION r SHIFTER SHAFT SWITCH CLIP- MOUNTING SCREWS SWITCH LOCATING PLATE LOCATING PIN SWITCH MOUNTING BRAC KET ADJUSTMENT OF NEUTRAL SAFETY SWITCH LGVER IN NEUTRAL POSITION, INSERT LOCATING PIN INTO HOLES IN SWITCH MOUNTING BRACKET AND LOCATMG PLATE. 1. W I T H SHIFT 2 , INSTALL CLIP OVER FLATS ON END OF SHIFTER SHAFT. 3. MSTALL & TIGHTEN MOUNTING SCREWS TO SECURE: SWITCH IN THIS POSITION. 4. REMOVE LOCATING PIN NOTE: THE INSTALLATION & ADJUSTMENT OF THIS NEUTRAL SAFETY SWITCH MUST BE MADE AFTER ALL ADJUSTMENTS OF THE TRANSMISSION THROTTLE CONTROL ARE: COMPLETED. MODELS 3100 AUTOMATIC TRANSMISSION INSTRUCTION INDEX I 1 NAME 1 1 DATE WM. REVISION RECORD AUlH. DR. DRAWN CHECKED M.E. PART No. DATE a. 3800 TRUCK INSTRUCTION MANUAL REF. I 3204 3- 12-1-54 3720900 R.P.O. L.B. SHEET 314 6.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SWITCH ARM SHIFTER SHAFT SAFETY SWITCH ASSEMBLY STEERING GEAR' ASSEMBLY LOCATING PIN CONTROL SHAFT LOWER gITPWRT MOUNTING SCREWS SWITCH MOUNT ADJUSTMENT OF NEUTRAL SAFETY SWLTCH 1. WITH SHIFT LEVER IN NEUTRAL WSITION, INSERT LOCATING PIN INTO HOLES IN SWITCH MOUNTING BRACKET AND SWITCH ARM. 2. INSTALL LINK IN SWITCH ARM HOLE. 3. INSTALL AND TIGHTEN MOUNTING SCREWS TO SECURE SWlTCH IN THIS POSITION. 4. REMOVE LOCATING PIN. NOTE: THE INSTALLATION & ADJUSTMENT OF THIS NEUTRAL SAFETY. SWiTCH MUST BE MADE AFTER ALL ADJUSTMENTS OF THE TRANSMISSION & THROTTLE CONTROLS ARE COMPLETED. MODELS 3442 3542 3742 AUTOMATIC TRANSMISSION INSTRUCTION - NAME TRUCK INSYRUCTlON MANUAL 8. R. 5911 1 1 DATE SYM. REVISION RECORD AUTH. PART DATE DR. CK. CHECK€ D DRAWN REF. 2-24-55 No. 3720900 R.P.O. "'"' SHUT 314 6.01 CHEVROLET MOTOR OIY1510N L*~ GENERAL MOTORS CORPORATION d m HOTE: INSIALLATIOM OF PARKING M A K E BEWEEN P N T S AND FOR 31WIsTHE~IAB1IW -3m rU(D I b W B I A m R D PRODUCTIMI 3441 3141 1742 I f R E MUt A3 mAHDARD PRODUCTION D ~ A P I U S BRAKE I PUU *OD SO l U A T BRAME CAM llDn FIAT ON UPPER BRAKE BAND lRAM?iT WEN BRAKE t~ IH ~ I PRELCASIO posmcu AND TIGHTEN ~OCKNLV AUTOMATIC TRANSMISSION INSTRLlCnON 3600 AND I l W w m AS nrlcnr E a-' tmB-- CHEYROLET MOTOR DlVlllDN GENERAL MOTOR5 COIFOIATKWI lam t L C r m n Z A L CUP RJLE m1u Oh. R O U AT i r 8 L P EPHlWl! A-BLY W T F N K R l3OLt S1OW?8 OIL COOLA5R H08C (OUTLRTI anw C I ~ P Il247W W W P U J'IlPII3 BP. WABACR nm n mRtmrm rn *Itrow A WATER M P 31341W IWPm tnm c @ w C L U H C A BUPWRT m B L T BmK MLYBBR 0 ALROMAnC TRANSMISSION INSTRUCIION MODELS W3mWWm CHEY ROLET MOTOR DIVISION c GENERAL MOTORS CORPORATION DIMPLE-11/04 DM. HOLE A T ASSEMBLY MODELS 3800 (USE0 WITH V-8 ENGINE) AUTOMAT lC TRANSMISSION INSTRUCTION NAME REF. R.P.O. DRAWN CHECKED SHEET 2417 DATE DATE SYM. REVlSlON RECOAO AUTH. DR. CK. F. A. PART No. 7-1-55 3720900 "'"'314 8.01 CHEVROLET MOTOR DIViSIOM FMK - "GAS GAGE" GENERAL MOTORS CORPORATION INSTRUMENT CLUSTER ASSEMBLY BLACK - AMMETER "t" VEOLgT "SL" ON IGNITION 1500589 SPEEWMETER SHAET ASSEMBLY 1118624 ENlTION AND Bl'ARTE SWITCH ASSEMBLY SAFETY SWITCH ASSEMBLY - VIOLET M BOL. ON IGNITION 8WITCH BATTERY CABLE VIOLET - M STARTER M O M R SWITCH FLYWHEEL HOUBING GROUND N!FWLP DK. GREEN - COIL - STARTER M O M R VIOLET - MLENOID SWITCH TERMINAL BLACK 121841 L. W. 1107693 STARTER MOTOR AMEM BLY MODELS 3100 AUTOMATlC TRANSMISSION INSTRUCTION 5 1 NOTE ADDED 4 3 NOTE ADDED w m i 7 @ 2 2 , 120214 & 103341 4-28-55T WAS 3718780 HEDRAWN & REVISED R M Y O N RECORO 3204 3600 3800 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION /' VIEW IN CIRCLE / /' MODELS 3442 3542 3742 AUTOMATIC TRANSMISSION INSTRUCTION 1 1 I INAME -- DATE ISYM.~ DRAWN DATE RMOH RECORD DR. CK. TRUCK lNSTRUCtlOM MANUAL REF. 9-11-55 CHEOKED J. 8. 8519 PART No. 3720900 R.P.O. WEE1 B'M-3149.01 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISjON VERTICAL % I MODELS 3124 I VIEW IN DIREC~IONOF ARROW B AUTOMATIC TRANSMISSION INSTRUCTION --- NAME TRUCK INSTRUCTION MANUAL DRAWN REF. PART No. DATE DATE SYM. REVlSlON RECORD AUTH. DR. CK. CHECKED T.8. 5912 3-17-55 3720900 R.P.O. "'" SHEET 314 9.02 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION AUTOMATIC TRANSMISSION INSTRUCTION I + 3-28-55 4 3 2-19-55 DAE 2 1 SYM. PART ADDED SECTION "B-B" ADDED V E W t ' A " ADDED Vb2W REMOVED RNSON RECORD 8627 9556 7080 A W . NAME LB? LB REF. TRUCK INSTRUCTION MANUAL DRAWN DATE DR. Q. CHECKED M.E. PART No. 12-1-54 3720900 R.P.O. L.8. SHEET 314 10.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION L3714181 1715178-3441 1714828-3800 PROPELLER SHAFT AND BEARING SUPWRT 3542-5742-3800 FRONT PROPELLER SHAFT BEARING SUPWRT 43861 RIVET AM) 3714143 SUPWRT HANGER 3705196 WASHER 9705197 WASHER PROPELLER SHAFT AND RSAL JOINT ASSEMBLY VIM IN CIRCLE A 12 103320 L.W. 103342 P.W. REMOVE DUST CAP AND ASSEMBLE RETAINER AND TWO WASHERS ON FRONT PROP. SHAFT BEFORE SHAFTS ARE ASSEMBLE0 AT SLIP JOINT 371800Q BOLT SEE LUBRICATION INSTRUCTION REAR PROPELLER SHhFT AND UNIVERSAL JOINT ASSEMBLY -5ECllON 14 MODELS AUTOMATlC TRANSMlSSlON INSTRUCTION NAME --- DAI'E SYM. REVISION RECORD AUTH. DR. TRUCK INSTRUCTION MANUAL DRAWN REF. 5012 PART No. DATE CK. CHECKED T. S 2-21-55 3720900 R.P-0. L'B' SHEET 314 10.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION e SIDE MEMBER 3710275 BRACKET 1'19828 BOLT MODELS 3542 3742 3442 AUTO MATlC TRANSMISSION lNSTRUCTlON I TRUCK INSTRUCTION MANUAL - NAME REF. DRAWN 4493 D DATE SIM. A REVtYON RECORD r E AUW. OR. CK. 3-11-55 CHECKED F. L.A. PART No. 3720900 R.P.O. SHEET R.A. C. -3.14 10.02 A CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATfON % OF TRANSMISSION 5400-3500-3700 SERIES - 3 !OO 3800-3800 SERIES @, OF TRANSMISSION - i- a OF SERRATION WITH T.V. LEVER AGAINST STOP C 3.5937 f . 0 3 AGAINST J REAR FACE OF TRANSMISSION MODELS ' 1 3000 FURNISHED BY TRANSMISSION SOURCE & SHIPPED LOOSE AUTOMATIC TRANSMISSION INSTRUCTION 4 3 2 2-1-55 DATE 1 DM. f -2 REMOVED AND SERRATION NOTE ADDED 1-2 ADDED 1-3WASf.3 1-4 WAS 1.4 RMSIOH RECORD LB NAME TRUCK INSTRUCTION MANUAL DRAWN REF. 7080 AUW. -DATE DR. EK. CHEaEO M.E. PART No. 12-1-54 3720900 R.P.O. L. B. SHEET 314 11.00 CHEVROLBI MOTOR DIVISION 3. ASSEMBLE COHTROL mfAFT LEVER "R" ON CONTROL SHAFT '5" 90 TUAT BCTIUM OF LBYER 1 FLmH WITH TOP EDGE OF ,125 GROOVE Pi SAAFT. 4. SETTRANSMmON SHIPTBR LEWR 'T"TO NZUTIUL. SEE SHEET 1 t . W 5. ASSEMBLE CONTROL ROD "U"TU SFIlFTER L E W R h COHTROL SAAFT LEVER: W H O T TIGHTEN SWIVEL CLAMP ON ROD. SEE SHEET 1.W 6. AUTOMATIC TRANSMISSlOH INSTRUCTION SET CONTROL SHAFT LEVER * ' R .09 PROM m P M NEUTRAL POSITION MT WWER SUPWRT. SEE W W 'W". TIGHTEN SWNEL C U M P ON ROD. GENERAL MOTORS CORPOIAmO*I T I I R r n L B mmGE mlCTmmT8 t GAGE DIM. I MODELS 31m y 1 3 m 1- CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION TI3RDfit.E LWKACE A W 6 l X E H l s .I .,as nu. mat PM ROLE m MOUNTMG BMCKET AND LEVER A I . INSERT PIN M f / B INCH DUMETER GAOE HOLE J W LEVER AAND MOUNTWC BIUCKET. ADJUST LRlCM OF ROD B w TMT SWIVELC JUST ENTERS LBYERO E PfMY LEVER FAWD HOVE LWW F 0ACK ACAlNST TRANSMISSION STOP. CHECK 5.50 ? .OJ GAGE DWEHSWH. BEND LEVER F tP HeCESShRY M OBTAM THIS DIMJ2lSDK. USE SPECUL BENDMU m L AKO W NOT APPLY FORCE AOAMBT S l U P AT EITHER END OF T M V E L . 3. BEHOVE # N E L 4. a m s r LLHQTA OF RDDGSO T ~ BWNEL T E mxr ENTERS LEVER FJHSH =ORTEN ROD G BY OH. AND ONE HALF TURWS Or JAM NUT. 6 RELEASE PEDAL W TURH SCRePI H DOWN ONE TURK AND SECURE wnn JAW mrr I THIS BACKS m v e R F OF? FORWARD BMP. R U R FACE OF TRhNWISSWN TRAM-H 1. -ATE GEARSAIFT CONTROL AatUSMEhTS ml*AOLStL&m IDWER S U P P O R T 0 7 0 nmmmm m . 1. A&P&YBLEUPPER COHTRO19.{ 81E 8HZICT 4. W 1 I. MSEYBLE MNlROL SHhm LEVER ROH CONTROL m n S m THAT 8er-m~ or LEVER 18 rLum W~BWDOF~PTS. RlONT FACE OF CYLntDW CASE 4. SET TMNSIMWWW WIFTER LgYBR ISEESHEET 11.00) T TO ME-L. 3. ASSCHBLg CONTROL lDDD U TO W(1PTER L&YBR AND CONTROL s n ~ mLNKR. m NOT mmm SWIVEL C U M P ON ROD.( BEE WEET 5. OI I 6 . SETCOHTROL BHAFT L E Y W R.09 PROM SlIlP M NEUTRAL W.SlT13N OM 1.OWKR BUPPDRT.( IEE v ~ E W W ) . T ~ ~ H T EG lB NTBNBWY I CLAMPON ROD. AUTOMATlC TRANSMiSSION INSTRUCTION CHEVlOlET MOTOR DIVISION .FNER.II MOTORS CORPORATION 1. W t m EEt6CTOR LEVER M 1 4 MHaI hUD AT MINIMUM TAROTTU CHECK T24S FOLLOWING UPSmPIS: 1-3. 2-1. 1-4 A C M R M H G TO KSTABUSHED SATFT WTNTS. 2. TRWSU~IWM W~lFT. m ~ GEAR ~ m AT 10 I. ~ I T R T R A ~ ~ M W O SEWH MILES PER %OUR C-CK 7. MTH SELECTOR LEVER IH REVERSE W O S M D M N D BMK4 OH, ACCELEMTZ FOR A P P R O X I M n L Y THREE SECONDB ( B W UP OIL P R E S S W IU -T M LBAKSl. MOVE S E U 3 C m R LEVER BACKMTU 1-2 RANGE AND A C C E L E R A ~'ID 10 MILES PER AOVR (TKU WILL R E ~ A L REYBCONE FORCW 8rrCmNG m 1 4 WGE AND T M M M I ~ ~ ~ tNO~N KQTH IX 1-a RANGE ACCELEM'R TO 10 H U E 8 PER HOUR. CHECK CAUTIOUBLY T O D S ' l l S ~ IF SELECTOR ZGVER WR.L DROP MTO RHY&R!+E RANGE. I.WITH TIU-Ui CEA~ AT 20 MILES PBR BOW PUL~SB~BMOR UYBR MTO 1-1 RANGE. C A B ~ ~ I W SEE tF TRABMlS3IWI WWNSRIFIS. 4 . WITH T I U K P L ~S~E ~L B ~ C~~ Rm 1-4 RANGE AND ~ N S M ~ ~ IN I O TRIRD H GEAR SLOW WWN'ID 11 m 15 MILES PER AOUR PUSH ACCELBRATMI ~ R O U G AD E ~ H AM) SEE #F T R A H S M ~ O NWWHSMPIB & ~ E C ~GEAR D I. MTUTRAH8MtEa[MSSUCTWI m 1-3 w m AND TRC.NS~~I=~~~[RT M ' F B ~ R~ ~ A M D A T I f Is LS YIL!29 PER AOUR PULLSELECTOR LEVER MTO 1 9 WMCE, CHECK M IKB IF TIUH8MtWOn WWHSAIm TO BECUND GEAR R I. CAECKCARS~ULLY FOR L B A ~ m a PBR AOUA TRUCK S ~ ~ G DU R E Smown COYBA THE E t Z m M I C E OF TlRU SIZES AND AXLE W O B FOR MODEL9 SHOW AND P R O Y ~ EADSQUATB ~ U M N C E . Y ~ U ~ O OF ~ P1 MILE B PER HOUR ARB ACCBPThBtB PROVIDED SAlfTS ARIS BLd-. U ~ P POIHTE T w MODELS m CHEVUOLET MOTOR DIVISION GENERAL MOTORS CORPORATION VERTICAL Q, GEARSRIFT LEVER M NEUTRAL WSITION 7 CHART GEA-FT TO STEERING WHEEL CLEARANCES Q, STEERING WHEEL VIEW IN DIREtTION OF ARROW MODELS m AUTOMATIC TRANSMISSION INSTRUCTION - 1 lNAMETRUCK DATE DATE WM. RNIYON R E C W AUTH. DR. M. INSTRUCTlDtd MANUAL DRAWN REF. CHECKED F. h. . 12-1-54 PART Na. 3720900 SECT. L'B'" WEln 314 15.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION -1 1 -, FRONT OF DASH TRIPLE CONNECTOR 7 IGNPTION STARTING SWFCH 16 GA. BLACK NEUTRAL SAFETY SWWCH 7 14 GA. VIOLET L FRONT OF DASH MODELS I 14 OA. VIOLET 3000 STARTING ClRC U IT FOR H Y D RAMATlC TRANSMISSION INSTRUCTION NAME ' TRUCK INSTRUCTION M A N U A L CHECKED R P.O. "' F. L. A . REF. DRAWN DATE DAK SYM. RMSQN RECORD AUTH. DR. CK. " 314 PART No. 19-1 - 5 1 3720900 SHEET 16.00 OVERDRIVE RPO-315 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION P L B KICK-WWN PINK "5. W. ", SWITCH r HARNESS ASSEMBLY BLACK "IGN. 1500582 SPEEWME ASSEMBLY (ATTAC AND TRANSMISSION REGULAR PRODUCT 2964272 TRANSMISSION C1'ERI)RIVE WIRING M M HARNESS ASSEMBLY SPEEWMETER SHAFT 3845152 ?'RANSMBSION AND OVERORWE ASSEMBLY 3723225 SP. GROMM ENGME ASSEMBLY STEERING GEAR ASSEMBLY FLYWHEEL UNDER 3100 32W VIEW IN DIRECTION OF ARROW (USED WITH V-8 ENGINE) TRANSMISSION OVERDRIVE EQUIPMENT INSTRUCTION I 1 2 11-4-35 . DATE 1 SYM. 1 V I E W ACDED P ~ C ~ MR E V : S E O REVISION RECORD REF. DC 3 ~ a rI AUW. H -. TRUCK INSTRUCTION MANUAL CHECKED RP.0. 7968 DRAWH 9225 M. D. J. T. DATE OR. O(. PART HO. 6-9-55 3720900 SHEEl 315 1.01 CHEVROLET MOTOR DIVISION 7 T - GENERAL MOTORS CORPORATION 1998130 KICK- W W N SWITCH 1116003 OVERDRrVE RELAY -- DARK GREEN "90L." .+- BLACK "SOL ' BLACK "IGN. '' PINK "S. W." CONNECTOR BROWN "BAT. " 370540-CLIP 144728 SCREW ORANGE " HARNESS ASSEMBLY DASH AND TOE PANEL ASSEMBLY VIEW IN DIRECTION OF ARROW D MSERT ROD THROUGH HOLE IN BOLT VIEW IN OlRECTlON \ -- .'I DASH A N D TOE PANEL ASSEMBLY CABLE ASSEMBLY - ---- - I -9 NOTE: (FOR 6 CYLINDER ENGINE) II wlrH ACCELERATION ROD I 1 la0854 BOLT\/ 120380 L. W. 134551 NUT IN WIDE1 OPEN THROllLE POSITION, ADJUST KICK-DOWN SWITCH USING NUTS TO PROVIDE A PLUNGER TRAVEL OF .I8 INCHES MODELS 3100 3200 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION (BYPASS) FRONT OF DASE USED WITA 55 AMP. GENERATOR EQUDMENT AMMETER BARNEW ASSEMBLY 9 AMP. FUSE AMI FUSE ROLDER DOUBLZ CONNECTOR HARNESS ASSEMBLY t 20 GA. ORANGE OVERDRIVE R E U Y STARTING CIRCUIT FOR OVERDRIVE INSTRUCTION NAME I -m - --- 3-I7-55(1 DATE SYM. TRUCK INSTRUCTION MANUAL - REF. R W H RECORD AUTH. LB DR. CK. WEEKED DBAWH F.A. DATE PART Ho. 18-1-54 3720900 R.P.O. ".". WEEt 315 3.00 CHEYROLET MOTOR DIVISION 2 GENERAL MOTORS tORPOR&TIDN TROW PW)PtLUB B K A mAWD mpty-f. JOWI A-BLY lSTRUCfDH SHEET 1.N - 3 1 W (USED W i T H R. P.0. IE~IOH A-A SEQ~NC c110%1mmm STI t g l e TPA:'~M~L~~I)P( T ~ R PAX COVER Irn - m llm PIbOPELUR SWFT AHD B Z A R W I BVPWRT -8LT 3AELT 5.00 i l l O 4 J M D J O M Q ~ I P l b 3 P f L U R SRlFt AND B SHEET 5.00 JMZ-S612 31111fP Fmllt .iVU W " 4 h E L HAT IBPO REAR PmPGLLER BIUFT AND m m ws-rnucm W -LT m L SHEET 5. W 4 2 0 4 4 M U 3 * l S l U l StTERTHII CEAY GROMMET 311SIt4 STEERWL riW SEAIJBW 8WE ~ B h P WE AGAR SUPPORT MHSUtS9D3N C O I I m L ROD mj-rltbn WN BAEET I . W-SSOO-SlOi : IEET ~ . w - ~ e m - ~ m ~rl-rr. f * . ' T - ~ L U T I O HOF M R % m BRA= BETWEEN !'(a:-.TS "A" 4 "B ' FOR 1800 TATHE IEME AS slA'*DAAD PRODUCTION FO'l 31W. 32W A m 3 W O . W-i I AI-[-!TION O F TAAHMLFSIDU CONTROLS MEfwEES W S T S 'T" "IY' FOR SMO LS THE S l b l U AS STANDARD PHODCCTIOY M R 3101 JZM rsm I6Ol11EXCEPT A h SHOWN 01:SHE& 4.01. W T ~ NV/B ENGML A. P 0 , IS USEPI. < SHEET 4.01.31M.3104-1607-5800 ( U e DWrrH R. P.0.10Q L 4081 MODELS 31W 320( W Wm = -=3; "I W" HEAVY UUTY TRANSMlSSlON INSTRUCTION INDEX x CWEVROLET MOTOR OlYlllON $ GENERAL & MOTORS CORMRATION * PULL ROO -mHT m H t PROPELLER m r r rn UMYERShL JDWT ASSEMBLY MrrRUCTlnH BREET 3.01 3441 P R O P L L U R WfTM D BCARWC SUPPOFIT ~ Y L B L Mm4UCTXIU Y SHfeT 5. W $543-3742 v ! -&J--IO$JU P.W. REAR lrxtt? QiTrRUCTQN BBL1T 1.00 SEWHD CR0W YIYBISR BGAVY-DUT1' mKm* anEeTI.01 n m mrr~runmw PARUM MAXI mmw POMlS "A" AHD "I" AND lR&NSMUIKHI C O l R l t W O ~ POIHRN ANO w M r mE SAME AS SIANDAID PROPUFlKm --e.' KAW-DUlY TRANSMISSION INSTRUCTION INDEX MI MODELS s y a 3r.z CHEVROLET MOTOR DIVISION T --I_ r-- GENERAL MOTORS CORPORATION I - TRANSMISSION CONTROL SHAFT AND HOUSING ASSEMBLY r STEERING GEAR ASSEMBLY \ b 1 3713411 TRANSMISSION ASSEMBLY SEE LUIIRICATIOH INSTRUCTION SEE R.P.O. 307 - SECTIOb4 I 4 @ NOTE: FOR 13100 PROPELLER SHAFT TYPE SEE PROPELLER SHAFT INSTRUCTIONSECTION O @ MODELS 3100 3204 HEAVY DUTY TRANSMISSION INSTRUCTION - 4-26-55 DATE 3 2 WAS 3713855 1 NOTE ADDED SYM. JT NOTE ADDED AEVISWN RECORD REF. 8'383 8519 AURI. TRUCK INSTRUCTION MANUAL DRAWN CHECKED R.P.O. 591a T.S. DATE DR. CK. PART 1-10-55 SHEfT "" 316 3.00 No. 3720900 CHEVROLET MOTOR DIVISION GWERAL MOTORS COUPOUTION MODELS A D M T MAKE PULL ROD SO T H A I marr CAM Ran FLAT OM UPPER .BRAKE M N D MACKET W E N M A K T fi N THE RtLEA5ED POWION AND m E N LOOLHUI SEE LUBRICATION INITRUCIIOH-5ECIION 344l 3543 374l 14 HEAVY DUTY TRANSMISSION INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON TRANSMISSION CONTROL SHAFT AND HOUSING ASSEMBLY SEE R.P.0. 307 a @ ADJUST BRAKE PULL ROD SO THAT BRAKE CAM RESTS FLAT ON UPPER BRAKE BAND BRACKET WHEN BRAKE I5 IN THE REEASED POSlTlON AND TIGHTEN LOCKNUT - SECTION I4 SEE LUBRICATION INSTRUCTION MODELS 3600 HEAVY DUTY f RANSMISSIOM lNSTRUCTlON 3800 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON 3722001 UPPER SHAFT INNER CLAMP CIAMP-OUTER 3852344 BUSHING 3722054 CLAMP (OUTER HALF 2 REQUIRED) 3122051 CONTROL SHAFT AND HOUSING ASSEMBLY 3687420 CLAMP A m REVERSE 120380 L. W. ROD-SECOND THIRD 106282 BOLT 103320 L.W. AND VIEW IN DIRECTION OF ARROW A 3722027 ROD FIRST AND REVERSE STEERING GEAR ASSEMBLY TRANSMISSION ASSEMBLY 3722031-3 100-3200 3722033-3600 -3800 371101 ANTI-IWTTLE SPRING 103340 P.W. 1033'13 C. P. a SEE LUBRlCATlON INSTRUCTIONS-SECTION 14 HEAVY - (USED WITH R.P.O. 408 AND 409) - DUTY TRANSMISSION INSTRUCTION I NAME t 1 I DATE MODELS 31W 3204 3600 3800 1.D. SYM. REVISION RECORD AUTH. - DATE DR. CK. TRUCK INSTRUCTION MANUAL REF. DRAWN PART B-9-55 CHECKED J. 3. 9148 Ne. 3720900 R.P.O. L. 8. SHEET '316 4.01 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION PROPELLER SHAFT AND BEARING SUPWRT ASSEMBLY 3715894-3204 3714611-3542-3603-3604 3808-3742 100133 BOLT 102635 NUT 3244 3500 3604 3608 3m3 3602 3612 3700 PROPELLER SHAFT AND UNIVERSAL JOINT ASSEMBLY 3715896 3204 37175543800 REAR AXLE ASSEMBLY STANDARD PRODUCTION 3 100-3204 3714717 3400-3542-3142 FRONT PROPELLER SHAFT ASSEMBLY 2118319 "U" BOLT lOSS2O L.W. 103025 NUT 3100-3204 2068840 "W' BOL 103321 L.W. 105028 NUT 3442 -9542 3600-374a VlEW IN CIRCLE REARPROPELLER SHAFT ASSEMBLY A SEE LUBRICATION INSTRUCTION SECTION 14 3100 3542 3204 3600 3442 3742 121 HEAVY DUTY TRANSMISSION INSTRUCTION 1 I NAME 1 REF. ISYM. DRAWN DATE REVISION RECORD AUW. DR. Q(. 7 TRUCK INSTRUCTlON MANUAL 5912 I DATE MODELS 3100 3204 3442 3542 33742 REMOVE DUST CAP AND ASSEMBLE RETAINER AND TWO WASHERS ON FRONT PROP. SHAFT BEFORE SHAFTS ARE ASSEMBLED AT SLIP JOINT CHECKED T. S. . PART No. 1-10-55 3720900 R.P.O. J. T. SHEET 316 5.00 FOUR-SPEED TRAM$. IPO-318 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 367576 KNOB ASSEMBLY 590387 CAP (ALL MODELS 3119545 CAP ASSEMBLY (3 124 ONLY) 3683589 SPRING 3716150 SEAL 3713210 COVER FLOOR AND M E PANEL MAT 9709297 TRANSMISSKIN AND GEARSHIFT ASSEMBLY 2066840 "U" BOLT 103321 L.W. 103028 NUT ENGINE PROPELLER SHAFT AND UNIVERSAL JOMT ASSEMBLY (3100 SEE LUBRICATION INSTRUCTION ONLY) MODELS - SECTION 14 FOUR SPEED TRANSMISSION INSTRUCTION TRUCK INSTRUCTION M A N U A L NAME 5912 SYM. REVISION lPECORD S. S. PART No. DATE DATE CHECKED DRAWN REF. 1-10-55 3720900 R.P.O. J. T. WE^ 318 1.00 J CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION SEE LUBRICATION INSTRUCTION 457023 SCREW -S K T I O N 14 ADJUST BRAKE PULL ROD SO THAT BRAKE C A M RESTS FLAT ON UPPER BRAKE BAND BRACKET WHEN BRAKE IS IN THE RELEASED POSITION AND TIGHTEN LOCKNUT 3667897 PAWL FINGER 373980 PAWL SPRING 3698529 SP. SCREW 319982 NUT STEERING GEAR ASSEMBLY 9715068 CLIP 3715844 PAWL ROD A WEMBLY 3883582 SPRPIG 3715863 BRAKE LEVER MSEMBLY 365580'1 SECTOR 359717 CLEVIS PM 3113745 SF. C L E W P 3688981 SP. SPRMG 3713716 ADJUSTING 103345 ROD END EYE P. WASHER 358029 PIN 122126 BOLT 103321 L.W. 715868 U)CK NOTE: PULL ROD FOR PROPELLER SHAFT TYPES SEE PROPELLER SHAFT REF. INSTRUCTION -SECTION 0 I14494 NUT MODELS 3845105 TRANSMLSSlDN AND BRAKE ASSEMBLY 3542 3742 3442 RAKE BAND BRACKET FOUR-SPEED T RANSMlSSlON INSTRUCf!ON 49855 1 PICTURE ADDED WAS 103372 WAS 3653267 1 r DIMENSlON ADDED I 5-27-55 I REDRAWN DAVE ISYM. RWKK~N RECORD 1 9 8 7 6 5 12419 19712 1 9474 1 1 1 DFREF. 1 DC VM 1 9687 DC NAME TRUCK INSTRUCTION MANUAL DRAWN DATE hum. Im. a. C H E W T.I. 5912 PART No. ---a**- R.P.0. L.B. SHEET 318 2.06 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 966788'1 P A W L FMGER LEVER 30'1670 KNOB AMEMBLY 373980 PAWL SPRMG TRUSMHSKIPI LEVER 3720361 L. D. 3608529 SP. SCREW 9685840 R. D. PARKING BlUKE LEVER 3715747 L. D. 3117374 R D. 3716H6 SEAL PAWL ROD ASSEMBLY 3716178 PLATE 5117591 L. D. 3717302 R.D. 3686901 SP. SPRING 3713200 COVER 358829 U C K P M 3'718150 SEAL I03372 COTTER P M 369458D CLEVIS PIN 597538 PAWL 3113778 ADJUSTING ROD END EYE FLOORANDTOE PANELM 3'116175 L.D. 37107'14 R.D. (ALL 3600 EXCEPT 122126 BOLT 597538 SECTOR 3713860 PULL ROD PROPELLER SHAFT ASSEMBL 31015'80 @ BANDBRACKET 3845105 TRANSMISSION SEE R.P.O. 307 AND BEtAKE ASSEMBLY 1 ADJUST BRAKE PULL ROD SO THAT BRAKE C A M RESTS FLAT ON UPPER BRAKE BAND BRACKET WHEN BRAKE IS IN T H E RELEASED POSITION AND TlGHTENlLOCKNUT @ \ DASH m TOE ASSEMBLY SEE LUBRICATION INSTRUCTION SECTION 14 FOUR-SPEED TRANSMISSION lNSf RUCTION MODELS 3M)O F.F.C. GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION vRoPELLEF 3604 3608 3700 SHAFT *ND UNIVERSAL JOINT ASSEMBLY 3115898 - 3204 3717554 3602-3603-3604-9608-361a REAR AXLE ASSEMBLY STANDARD PRODUCTION 3100-9204 37145'11 3714755 -- 3400-3500-3700 3600 FRONT PROPELLER SHAFT ASSEMBLY RETAMER DUST CAP 2118319 "U" BOLT 103320 L. W. 103025 NUT 3100-3204 2066840 "U" BOLT 103321 L.W. 103028 NUT 3400-3 500 3600-3'700 3705196 WASHER 3705107 WASHER REAR PROPELLER SHAFT ASSEMBLY VIEW IN CIRCLE 3100 3204 3400 3 5 0 0 3600 3700 u ICATION INSTRUCTION ElFRONT PROP. SHAFT BEFORE SHAFTS SYM. NAME REF. 1 1 DATE REVISION RECORD MODELS REMOVE DUST CAP AND ASSEMBLE RETAINER AND T.WO WASHERS ON FOUR SPEED TRANSMISSION INSTRUCT ION 1 1 1 1 - SECTION 14 A TRUCK INSTRUCTION MANUAL DRAWN CHECKED R.P.O. J. T. 5911 S. 5. PART No. 1-10-55 3720900 WED 318 4.00 ELECTRIC W/S WIPER RPO-3 2 0 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION OF ARROW ELECTRICAL WINDSHIELD Wl PER INSTRUCTION I I I 7 9719306AEMOVED f i~ NAME REF. 6 3719507 IlEMOVED - REDRAWN DATE A SYM. REWOH RECORD 90'11 AUIH. 4100 6400 TRUCK INSTRUCTION MANUAL DRAWN R P.0 CHECKED a T.I. 5912 PART No. DATE DR. 4400 5000 6100 6500 EXCEPT F.f.C. 12-28-54 3720900 L.8. SHEET '320 1-00 BEMERRTOR RPO-3 2 6 CHEVROLET MOTQR DIVISION . GENERAL MOTORS CORPORATfON MODELS 3600 4000 baOO t.0. *SEE NOTE *NOTE: NOT USED WITH R. P. 0 . 1 350 NOT USED WITH R, P. 0.408 AND 409 GENERATOR EQUIPMENT 1 L I DhtE SYM) TRUCK INSTRUCTION MANUAL NAME DRAWN REF. I -DATE REVlYON RECORD NTH. . DR. CK. PART Nm. 4-8-55 . R.P.O. CHECKED FLA 5459 3730900 LB SHEET -326 1.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION WIRE ASSY. VOLTAGE REGULATOR CLIP (ON DASH) VOLTAGE REGULATOR WIRE ASSY. GENERATOR ' 5100 4000 JWO 40 AMP. 40 AMP. F a W CUT-IN SO AMP. 0000 CODE PART NO. 3800 3 100 3 204 allOD 3800 HEAVY -DUTY 1 4000 5000 3 100 8000 4000 5000 8000 MODELS 3100 3200 3*NOTE 3800 4000 5000 boo0 *SEE NOTE 3100 3200 3600 3800 4000 bOOO USED WITH R. P. 0. 400 AND 409 1.0. GENERATQR EQUIPMENT TRUCK INSTRUCTION MANUAL NAME REF. 9225 5459 SYM. REVISION #€CORD AUlH. DR. CK. FLA CHECKED PAAf No. DATE DATE DRAWN 8-9-55 3720900 LB R.P.O. WEE1 326 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3707090 0-CYL. BELT TO VOLTAGE 8-CYL. 3725973 REGULATOR GENERATOR ASSEMBLY 1102014-30 AMP. 1106981-40 AMP. L.W. (PART OF GENERATOR ASSEMBLY) 5000-6000) 3713377-40 AMP. (3000-4000 6000) 3725471 -40 AMP. (5000) PULLEY AND FAN ASSEMBLY 19323 10 (3000-4000 1933249 (5000) 1932311 (3000-4000 NOTE: 40 AMP. EQUIPMENT SHOWN 1933251 (5000) 272310 108629 NUT C. P. MODELS (30 AMP. MOUNTING) HEAVY DUTY GENERATOR INSTRUCTION 3000 4000 5 0 0 0 moo (AS NOTED) SIDE WHEEL CARRIER RPO-341 CHEVROLET MOTOR DIVIS!ON GENERAL MOTORS CORPORATION (LEFT SIDE ONLY) GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SLDE PANEL M FENDER SIDE PANEL .a ) (SEE 1 SHEET 1 126353 BOLT SECTION 126353 BOLT 0-D FLOOR BOARD ASSEMBLY 120378 N U T MODELS 11/32 DM. HOLES , 31W (LEFT-HANO SIDE ONLY) fi7 7 i rs OIA. HorEs INI SIDE PANEL ASSEMBLY SIDE-MOUNTED WHEEL CARRIER INSTRUCT!ON I a - .-. . -. . .- . A.--..- - ...-.. -. ...... .- -# 6-17-55 DATE . ..- - R F D ~ W N-& -[ij?vii~D--.---SYM. REVISICY RECC'ID I .- NAME - 1 -- TRUCK INSTRUCTION MANUAL DRAWN REF. 1350 AUTH. DC*OAlE DR. CK. CHECKED M. D. 7771 .PART N o . 4-5-55 3720900 R.P.0. L. B. SHEET 341 2.00 CHEVROLET MOTOR DIVISION - SIDE MOUNTED WHEf L CARRIER INSTRUCTION GENERAL MOTORS CORPORATION HYO. STFmRQ RP9-350 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON - . GENERATOR, PUMP, BRACE, BELT AND HOSE MOUNTING INSTRUCTION . SHEET 4.00 3722008 HOSE ASSEMBLY 3722009 HOSE ASSEMBLY 3722970 GROMMET FENDER =T \ AND BRACKET M TIE RDD M O U N m G --, CYLINDER , {. - 'P ,, ' , INSTRUCTION SHEET 9.00 /' 22007 HOSE ASSEMBLY FENDER r n R T TOP OF FRAME NOTE: FOR ELECTRICAL INSTRUCTION SEE SHEET 4.00 MODELS 3100 3200 3600 3800 HYDRAULIC STEERING EQUIPMENT lNSf RUCTlON 1850 1266 DATE MM. REVISION RECORD AUW. TRUCK INSTRUCllON M A N U A L - NAME REF. RC DRAWN 7009 VM- DATE DR. CK, 5-2-55 CHECKED T.S. PART Nm. 3720900 R.P.O. R-c--350 1.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERATOR, PUMP, BRACE, BELT HOSE MOUNTING MSTRUCTION -- AND h >- - - 4 . 'I I . -1 1 I I I ' 1 > I 1 CYLINDER AND BRACKET TO TIE ROD MOUNTMG MSTRUCTION SHEET 4.00 VALVE, ROD AND HOSE MOUNTING INSTRUCTION BRACKET. C Y L N E R AND HOSE MOUNTING INSTRUCTION L.H. SIDE ONLY 1-08 FENDER SKIRT ' + 010 -1 005 DLA. - 2 HOLES AT INSTALLATION '. TOP OF M E MODELS NOTE: FOR ELEnRlCAL tNSTRUtTlON SEE SHEFT 4.00 HYPRAULlC STEERING EQUIPMENT lNSTRUCTlON 4P40bOOO a VIEW A C H I V f OtET MOTOR DIVISION WVMAULU SfkERtNO EQUIPMENT INSTRUCTION OENLRAL MOTORS CO-fKYJ GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSfON 3724316 BELT 3724315 BRACE (30 AMP. ) 4000-6000 3724318 BRACE (40 AMP.) 3100-3204-3600 3800-4000-6000 (40 AMP. 3100-3204-36003721317 4 000-6000 3724313 BELT (30AMP.I 3100-3201-3600-3800 100134 BOLT 103321 L. W. 446211 PLAIN W. 140 AMP. 1 (40 AMP. ) (40 AMP. ) PUMP ASSEMBLY 36953 59 3693853 103322 272310 BOLT 3713081 3100-3204-3600 5683283 3800-4000-6000 PLALV W. L.U1. NbT ENGINE ASSEMBLY 1106982 (40 AMP. ) I' WIRE ASSEMBLY M AMMETER "NEG". REGULATOR ASSEMBLY 1118826 (30 AMP.) 1118948 (40 AMP.) 3719892 (16 GA. BROWN) 3100-9200-3600 3800-4000-6000 " A ~ ON " GENERATOR M "ARM" ON VOLTAGE REGUULMR WIRE ASSEMBLY 3710893 (16GA. B U C K - 4 0 A M P . I 3100-3200-3600 3800-4000-6000 AMMETER "POS. " M STARTING MOMR MODELS 3000 SHOWN AS TYPICAL 3 1 0 0 3200 3600 3800 4000 6MXI HYDRAULlC ST EERlNG EQUIPMENT INSTRUCTION I ] 1 1 8-15-55 DATE 1 SYM. REDRAWN AXD REVlSED REVISION RLCORD 1850 AUTH NAME . - REF. TRUCK INSTRUCTION MANUAL DRAWN CHECKED 'R.P.o. 7 OJ9 F. L.A . R'c' 350 4.00 PART No. DR. CK. 8-9-55 SHEEI 3720900 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION PUMP A S M B L Y GENERATOR ASSEMBLY iOOlP1 BOLT 103320 L W. 103340 P W W. 179843 BOLT 103341 PLAIN W. S'If4PBf BRACE REINFORCEMENT 179841 BOLT nsAPrIFOLO ASSEMBLY TRANSFERRED TO RPO 351 BRACKET ASSEMBLY 724906 BOLT ENGINE MOUNT 3724988 SPACER IN CIRCLE VIEW 0 MY€: FOR tOCATlOH O f VIEWS A,B AND C SEE SHEET 4.- HYDRAULIC STEERING EQUIPMENT INSTRUCTION VIEW IM OIAECnON OF ARROW C CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3725264 SPACER HOSE ASSEMBLY 3721558 CLIP SPRING ASSEMBLY AXL.E ASSEMBLY -3600-3800 BRACKET ASSEMBLY 3681640 "U" BOLT STANDARD 6700 -68 5683673 CYLDIDER ASSEMBLY 3715994 GROMMET HOSE ASSEMBLY 3721558 CLIP CYLINDER ASSEMBLY SPRING ASSEMBLY 3722487 3721557 -- 4000 0000 1427894 BUSHING AXLE ASSEMBLY 721918 BRACKET 4000 MODELS 1 0 3 0 2 ~NUT 6000 3100 3200 3600 3800 4000 6000 (AS NOTED) HYDRAULIC STEERING EQUIPMENT INSTRUCTION I I I I -NAME 1 7 1 WAS 3721182 DC .. I 9 1 WAS 3721 157 REF. TRUCK INSTRUCTION MANUAL 7 7008 8-15-55 DATE 1 4 SYM. REDRAW REVISION RECORD 1665 AUTH. 5-2-55 CHECKED 'I.S. PART . DATE DR. CK. OAAWN No, 3720900 A.P.O. SHEET R'c'-350 5.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORAflON SPRlNO AS3EMBLY TRANSFERRED 721680 BRACKET 103324 L.W, 103029 NUT 443815 SCREW 120614 NUT HYDRAUL!C STEERING EQUIPMENT INSTRUCTION .,-. , / r w f l : . . ..- . , 1 I PI' - I REVISION RECORD AUIH. DR. U. DAlE 5-2-55 PAR1 No. -- -- 3720900 CHEVZOLET MOTOR DIVISION GENERAL MOTORS CORPORATION Gs FWD. STEERING W C K L E \ / , /' FITTING f 09454 I , @ ; --- - - 3MW) 3800 HOSE ASSEMBLY 3728531 VALVE ASSEMBLY PITMAN A R M FWD. NUT P. STEERKNG KNUCKLE 3725089 SEAL -I. <.,k + & C \ 4000 boo0 MODELS SEE LUBRICATION INSTRUCTION 3100 3600 - SfCltON 14 3200 3600 4000 6000 (AS NOTED) HYDRAULIC STEERING EQUIPMENT INSTRUCTION L 1 3 3mm ;WAS 2 WAS 3722010 8-15-55 1 DAE SYM. PART NO. REMOVED RLVIYOH RECORD 1I 1 TRUCK tNSTRUCTIOH MANUAL -'pl: KEf. 2Bi7 1216 AUW. T . S. 7009 DATE DR. 0(. 5-2-55 R.P.O. CHECKED DRAWN PART No. 372OPDO '''' SHEET 3 50 7.00 CHEVROLET MOTOR OIVlStON GENERAL MOTORS CORPORATION HOSE M E M B L Y PITMANARM c.P. 3'125090 8EAL 3722223 VALVO WZRE ASSEMBLY 3719883 ( 18 GA. B 6000 3717592 ( 14 CA. RED 5000 "BATT" ON VOLTAGE I - 5000 INFORMATION TO AMMETER "NEG."* ,/ TRANSFERRED TO R P O 351 ./' / 1. /-' ( \ WIRE ASSEMBLY.- 1 3000-4000-6000 TRANSFERRED TO SHEET 4.00 s ~ ~ o s s(ra s GA. B.UCK 3100-3aW-9600-,, 9%00-4000-1000 3111188 (11GA. B U C K 40 AMP.) " ' 6000 AMMETER ''POH." TO MOTOR 1 . - . (AS NOTED) GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION WXTH RPO. 209 3128118 SPACER 3728120 GROMMET , 3721184 3721369 LS680530 WASHER -- 4500-5000 4100-4400 6000 AND 4100-4000 WrrH RW. 4000bOOO BRACKET -- 37.21155 3100-3200-3600 3721181 3800 3708452 GROMMET 3709454 WAGHER 3'721156 9721184 3700 3600 - 3100-3200-3800 - 3800 3204 3806 MODELS 3100 3200 3600 3800 4000 bPOO (AS NOTED) HYDRAULlC STEERING EQUIPMENT INSTRUCTION HYD, STEERINO RPO-3 5 1 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION GENERATOR, PUMP, BRhCE, BELT AND HOSE MO'I NOTE: FOR ELECTRICAL INSTRUCTION SEE SKEET 7.00 NOTE: PlSTRUCTIONS ARE GAME AS R.P. 0. 350 EXCEPT AS NOTED HYDRAULIC STE €RING EQUIPMENT INSTRUCTION @ VJEW 0 A MODELS CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION NOTE FOR ELECTRICAL INSTRUCTION SEE SKEET 7.00 NOTE: INSTRUCTIONS ARE MME A8 R P.0. 350 EXCEPT AS NOTED HYDRAULIC STEERING EQUIPMENT INSTRUCl ON r 1 I 1 TRUCK INSTRUCTION MANUAL IOUAWHI WECMED 1850 I OAR IWM. REVISOHRECORD B.I T. DATE PART No. DR. U. 8-15-55 372 0900 I R. P. 0.I WEET RC'351 2.00 J GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MOUNTINGINSTRUCTION SHEET 7.00 :ki DM. 2-HOLESAT DIMPLES AT .224 + ASSEMBLY NOTE: FOR ELECTRICAL INSTRUCTION SEE SHEET 8.00 MODELS 9710618 C U P . 3#10 3710617 GROMM HYDRAULIC STEERING EQUIPMENT INSTRUCTION 1 I I I I I I LDRAWN I I OAT€ TRUCK INSTRUCTION MANUAL I I 1050 PART Na. DATE 9M. REVIYON RECORD AUTH. DR. U. 1 CHECKED T.S. I 8-15-55 3720940 I R.P.O. I SI-IEET 351 3.00 CHEVROLET MOTOR DIVISION 3725974 GENERAL MOTORS CORPORATION 0581 BRACE (30 AMP. ) 3000 '124315'4~0-6000 BELT { 40 AMP.) 3100- 3204 *3600-3800 3722088 4000-6000 AND 4100 -4400 WITH R W 203 37243 13 BELT ( 30 AMP. 3100-3204-3600-3800 5718616- 4000-6000 AND 4IOO -4400 RW 203 AMP. ) (40AMP.) (40 AMP. ) (40 BOLT L,W+ PLAIN W. PUMP ASSEMBLY 5685283 4000-6000 3713081 3100-3204.3600-3800 HOSE ASSEMBLY 5683987 PUMP RATOR ASSEMBLY 102020 130 AMP. ) 1106982 (40 AMP. ) 100122 BOLT GENERATOR ASSEMBLY llO2020 (30AMP. ) 109520 L.W. 3718205 BOLT 3682643 WASHER 3689111 HUT 3719105 BRACE 3723864 BELT 100134 BOLT 838819 L.W. 102635 NUT 3724505 B R A C m 179838 BOLT 106336 BOLT 171501 NUT 3125074 AFlM MODELS 3100 3104 3600 3800 4000 K)[K) 6000 (AS NOI'EP) HYDRAULIC STEERING EQUIPMENT lNSf RUCfION ... I I . . 1850 - DATE SYM. REVlSfOM RECORD AUW. . - TRUCK INSTRUCTION MANUAL REF. DAD . . . I DA. QC 8-15-55 WE- DRAWN. FLA PART No. 3720900 R.p.0. WEET RCL3514.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION PlRdP ASSEMBLY GENERATOR ASSEMBLY rBRhCE 103940 P.W. 179843 BOLT 109341 PLAZN W. 3724987 BRAC N I M L D A98EMBLY 103541 PLhEN w. VIW tN DlREeTlON OF ARROW A 801463 SPACER BETWEEN MAHPOLD 4 REINWRCEMENT BRACKET AMEMBLY GENERATOR AWEM BLY 5081945 WABHER 568fi111 MIT BRACKET A58EMBLY ENOWE MOUNT 3714988 l l A C E R CKET ASSEMBLY VltW IN CIRCLE B VHW IN DlRlCTLON or ARROW C NOTE$roll LOCAT~OMOF VIEWS A, 8 AND C UI LHOH 4.00 MODELS WOO HYDRAULIC STEERINO EQUIPMENT iNSTRUCIION 1 f - - - ..- - . 1- . ..-. . . I 1 ! INAM[ 1 1 . WM R w t W H WORD 1A m , lf, PLA 18W 1 ,OAR FA111 Na. 3724900 ~ l ~ l a t . 8-18-11 T OAR - TRUCK lNSTAUCtlOM MANUAL DRAWN CnioClo R.PLO n Rc i WIn 351 5.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORAVIQN 3721558 UIJP 3114829 3721682 "U" BOLT "U" BOLT 37220U GROM 3726'122 RETA AXLE ASSEMBLY 3'121690 BUCKET 1433914 PIN 103324 L.W. 103029 NUT 3 728118 SPACER 3721369 "il" BOLT 5680258 GROMMET CYLINDER ASSEMBLY MODELS 5680530 WASHER 5000 HYDRAULIC STEERING EQUIPMENT INSTRUCTION - - REF. TRUCK INSTRUCT ION M A N U A L DRAWN 1850 REViSlON RECORD AUTH. D4. CK. DATE :- , CHECKED J. P. PART No. -.,5 3720900 R.P.O. "' .' SHEET 3 5 1 6.00 GENERAL MOTORS CORPORATION CHEVRBLET MOTOR DIVISION HOSE ASSEMBLY PrrMANARM 3'125676 RUBBER BAND C. P. FWD. Q 3725099 SEAL 3720525 VALVE ASSEMBLY -- - -----.--- 724276 ( 16 GA. 3711592 BROWN - 40 AMP. ) R P . 0 . -203 (14GA. RED-40 AMP) 271304 50u0 "BATT' ON VOLTAGE REGULATOR TO AMMETER "NEG." -\ , 271304 . . i 7 - REGULATOR ASSEMBLY 1118826 ( 30 AMP. ) 1118048 ( 40 AMP,) EXCEPT CLt c + -. 5000 I?. WLRE ASSEMBLY 3719892 (16 GA. BROWN) 3100-3200-36003800-4000-6000 3717591 (14GA. BROWN) 5000 "ARM." ON GENERATOR TO "ARM. " ON VOLTAGE REGULATOR AMMETER "mS. " TO MOTOR '-1 3000 SHOWN AS TYPICAL MODELS SEE LUBRICATION INSTRUCTION - SECTION I 4 3100 32W 3600 3800 5MX) (AS NOTED) 4- HYDRAULIC STEERING EQUIPMENT INSTRUCTION 1 1 I TRUCK IEISTRUC'IION MANUAL IDRAWH I 1 DATE 1 DM. PARl Ne. ,DATE REVISION RECORD AUTM. CK. I CHECKED T. 9.1 f 8BO 8-15-55 3720900 ''1 R.P.O. R' I SHEET 35 1 7.00 REAR STABILIZER RPO-35 7 CHEVROLET MOTOR DIVISION NOTE: FOR VIEWS A AND B SEE SHEET 11.92 GENERAL MOTORS CORPORATION AXL$ ASSEMBLY 1 MODELS 3442-3542-3742 REAR STABILIZER INSTRUCTION GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION SIDE MEMBER 36B0809 BUSHING 3720955 BRACKET AXLE ASSEMBLY SPRMG ASSEMBLY S7!2OB60 ANCHOR SBDOlll BUSHING 3'112848 "U" BOLT NOTE1 CONDlTlON SHOWN 1s TYpjCAL OF L. H. AND R. H. 3442-3542-31'42 REAR STABILIZER INSTRUCTION 1 . - .. . . -.-.. - I NAME -REF. r TRUCK INStRUCflON MANUAL DRAWN PART Ho. DATE DAM SYM. REVlSlON RECORD AUIH. OR. CK. CHEQEP J, S. 0319 1-11-55 3720900 R.P.O. A. C. SHEET 357 2.00 FRT. BUMPER RPO-3 6 7 CHEVROLEf MOTOR DIVISION GENERAL MOTORS CORPORATION SIDE MEMBER EJllSTMQ HOLES WEW IN DIRECTION OF ARROW B 3711898 R. H. 3712006 PLUG 3650057 SPEED N U T 443682 RIVET 9'II1003 FRONT BUMPER 109136 BOLT 9711087 BRACKET 3712005 PLUG 306008'1 SPEED NUT VIEW IN CIRCLE A MODELS 3442 3542 3742 FRONT BUMPER lNSTRUCTlON NAME TRUCK INSTRUCTION MANUAL CHECKLD R.P.O. REF. ,-- -. DRAWN OAT€ DAIE SYM. REV1SKH.I RECORD AUW. DR. CK. T.I. 5912 PARl Mo. 4-19-55 3720900 "'"' M E T 367 1.00 V-8 ENGINE RPO-408 CHEVROLET MOTOR DIVBSIOM GENERAL MOTORS CORPORATION RADIATOR BLUE BAFFLE SUPPORT TB P.SAM& MGLiNTING BRACKET INSTRUCTION S B Z I T 4 , uO MODSLS NOTE: lNSTALCATlON INSTRUCTION IS THE SAME A5 R.P.O. 408 FOR 310b 3100 320* &a00 L.P. V-8 ENGINE SHEET-METAL INSTRUCTION INDEX NAMk - ---OAT€ TRUCK I N S f R U C T I O N MANUAL R.P.O. DRAWH CHECKED REF. B. M. 023'1 PART N*. DAlE SYM. IlEVlYON RECORD AUTH. DR. a. 5-4-55 372nqno " SHEET 408 2.00 GENERAL MOTORS CORPORATION CHEVROLEf MOTOR DIVISION AMMETER HARNESS INSTRUCTION INBTRUMENT CLUSTER INSTRUCTION OIL PRESSURE GAUGE PIPE AND CAPILIARY TUBE INSTRUCTION SHEET 21.00 WIRING HhRNEBB EXTENSION INBTRUCTION BHELT 10. OO BTARTMO CABLE MBTRUCTmN SHEET 1Q.00 MODELS 3100 3204 3600 L.P. V-8 ENGINE ELECTRICAL lNSTRUCTlON INDEX i - NAME 1 - OAT€ SYM. TRUCK INSTRUCTION MANUAL DRAWN REF. REVISION RECORD AUTH. DR. CK. .DATE CHEaED E. B. 0225 PART No. 6-9-55 3720900 R.P.O. SHEET J'T'4083.00 GHEVROLET MOTOR DlVlSlOEB V-8 ENGINE INSTRUCTION GENERAL MOTORS CORPOWATION GENERAL MOTORS CORPORATION CHEVROLET MOTOR PIVISION DMGONAL BRACE REMMRCEMENT ASSEMBLY LOWER TIE BAR LOCK WASHER L 5 2 0 4 4 8 SHUT-OFF COCK VIEW IN CIRCLE 3121995 SHIM SIDZ MEMBEX <- -....--- 122145 BOLT WEW IN DIRECTION OF B ARROW / FENDER SaFl 7 /. A :..?, : ' rSIDE BAFFLE ASSEMBLY NOTE: FOR LOCATiOFs OF 'JNW! 8 C AND 93 sa SVEET 4-00 MODELS 3 100 3204 3600 t.D. ' ---V-8 ENGINE SFOS'TRUCTION r I - -2/55 . i DATE SYM. -- RGDTiAWH AND REVlSED *%VIYON RECORD REF. 1 1 1 8208 AUIH. 8632 9237 DC ~ D A T E DR. j CK ' DRAWN PART 5-4-55 CHECKED N. D. NQ. 3720P00 R.P.G. L.B. SHEET 408 5.00 CHEVRObEB MOTOR DlVlSlOM GENERAL MOTORS CORPORATION 3722133 SP. BOLT (USED TO ATTACH HORN BMCXET) 3184 ONLY 3714040 UPPER BAFFLE EXTENSION U P P E R BAFFLE ASSEMBLY 5711080 UPPER TIE BAR BENDER SKIRT A S E M B L Y -RADMTOR SIDE BAFFLE UPPER BAFFLE EXTENSION SP. BHIM (A9 REQ D.) VIEW V-8 ENGINE INSTRUCTION IN CIRCLE A MODELS 3149 3204 3640 L.D. -- CYLlNDER NUMBER 1 2 -- C --- SPARK PLUG WIRE NUMBER 296 1331 2961332 13 2961333 4 2961334 5 2961335 b 2%1336 * 7 7 1961337 h 8 V-8 ENGINE lNSTRCICTlON 2964111 CHEVROLET MOTOR DlVlStON GENERAL MOTORS CORPORATION 3719791 ROD 3701110 BUSHING 3707713 SP. SLEEVE 3716878 SPRING 3711199 A R B U R E M R ASSEMBLY SP. SWN 3710788 LEVER ASSEMALY 37110186 SP. CLIP - NOTg 103340 WITH ACCELERATOR PEDAl AGAINST BOLT SET TO HEIGHT SHOWN AT THIS POINT ADJUST LENGTH OF ROD "A" UNTIL LEVER "B" ON CARBURETOR I S I N FULL OPEN POSITION P. W. 3710781 103373 C. P. STOP ASSEMBLY 457023 SCREW DASH AND TOE PANEL ASSEMBLY MODELS 3 100 3204 3600 1.0. VlEW IN DIRECTION OF ARROW 0 V-8 ENGINE INSTRUCTION DATE sYM. NAME REvIYoN RECORD - ... I 2628 AwrH. .-- 8=00 1 I REF. 1 1 DC DATE DR. cK. TRUCK INSTRUCTXON M A N U A t CHECKED UFO. 0832 DRAWN 9237 8.R PART Ne. 5-4-55 3720900 SHEET CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION . V-0 ENGINE INSTRUCTION I ! za APPROX. - ASSEMBLE ALL --( CLAMPS TO DM. SHOWN e -- REF. -DATE DATE SYM. REVISION RECORD AUIH. DR. CK. TRUCK INSTRUCTION MANUAL 0032 DRAWN PART 6-4-55 CHECKED E. B. 0024 NQ. 3720900 R.P.O. L. B. SHEET 408 9.00 V-8 ENGINE INSTRUCTION f TRUCK INSTRUCTION MANUAL - REF. - DRAWN 0824 DATE DATE i SYM. REVISION RECORD AUFH. DR. CK. - PART 5-4-55 CHECKED J. 3. No 3720900 R.P.O. L' '' SHEET 408 10.00 CHEVROLET MOTOR DBVlSBON GENERAL MOTORS CORPORATlON 109117 WINO NUT {TO BE ATTAMEDTO 5tEERING WHEEL). 9705379 SP. STUD 3700408 GASKET 3'115343 WMDSHIEm 5719427 SP. WASHE 1551183 OIL FILTER CAP ASSEMBLY '7000770 CARBURATOR ASSEMBLY 3704952 GASKET 3100 3201 3600 1.0. V-8 ENGINE INSTRUCTION 1 REF. -----DATE WM. NAME REWSlON RECORD .DATE AUIH. DR. CK. TRUCK INSTRUCTION MANUAL 8824DIIAWN WECKED 0237 E , B. PART No. 5-4-66 3720900 RP.0. LB WEE1 -408 11.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIViStON I ' STARTING MOTOR I107643 STARTIXG MOTOR ASSEMBLY (USED WITH AUTOMATIC a TRANSMISSION) 103321 L. W. 3100 3204 3- L.D. TUBE ASSEMBLY V-8 ENGINE INSTRUCTION XOTE ADDED 5 -23-55 6;9:55 DATE PICTURE REVISED . PART NO. ADDED PART NO ADDED 1 I PART YO. ADDED SYM. UEVIYON RECORD 4 3 2 1 1 'vTD'NAME 2693 8519 9229 AUW. REF I f DC f DR. CK. TRUCK INSTRUCTlON MANUAL g 2 Z 8832 D.%TE j [ PART No. 5-4-55 ' R.P.3. ~ ~ CHECKED ~ ~ ~ J. S. L. B. 3720900 WEif 40 8 12.00 1 n CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATlON _J r 5/31 CLEARANCE BETWEEN MANIFOLD AND TUBE ASSEMBLY R OF GAUGE AND TUBE VlEW IN DIRECTION OF ARROW 8 3711729 OIL LEVEL GAUGE TUBE 3717368 OXL LEVEL GAUGE ASSEMBLY NIFOLD ENGINE ASSEMBLY SIDE MEMBER -- -mD. MODELS V-8 ENGINE INSTRUCTION I I 1 I I I I I I 8-23-55 DAA 1 2 1 SYM. I I I PICTURE REVISED VIEW A REMOVED REVIYOH RECORD 1 1930 I NAME i 1 l {REF. MD 2603 AUM. DATE DR. CK. rrrdCK INSTRUCTION MANUAL )DRAWN 1 CHECKED I R P I~ W -. -.--- F F f 8824 J.3. --I PART No. I GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVlSION ENGME ASSEMBLY (ASSHIPPED) CLUTCH & FLYWHEEL UNDERPAN 5572138 GASKET 100163 BOLT MQDELS 31M 3200 3600 V-8 ENGINE INSTRUCTION I I NAME I i REF. TRUCK INSTRUCTION MANUAL DRAWN I A 0A E SYM. REVlPON RECORD AUTH. DR. CK. 8-23- jj CHECKED T.S. I930 PART No 3720900 R. P. 0. M. D. SHEET 408 13.01 CHEVROLET MOTOR DIVISiON 3726641 TUBE ASSEMBLY GENERAL MOTORS CORPORATION 7 ATTACElING PART MODELS 3100 3200 3 L.D. V-8 ENGINE INSTRUCTION 1 I f 1 NAME TRUCK 1NSTRUCTIOFI MANUAL I REF. ORAWH 1 - DATE DATE WM. . R ~ O RECORD N AUM. DR. a MECKED N. D. 2603 PART No. 8-23-55 3720900 A. M'D' P. 0. a %En 408 13.01 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION 3711569 GASKET 3721509 VALVE ASSEMBLY STUDS ON MANIFO 3671946 SP. NUT 3708723 EXHAUST CROSS OVER PlPE ASSEMBLY 3709580 PACKING 3713422 MUFFLER AND EXHAUST PIPE ASSEMBLY MODELS 3100 3204 3600 L.D. V-8 ENGINE INSTRUCTION I I I I I I, I lNAME DRAWN PAR1 No. sYM. REvlyoN REccRD NTH. DR. u. CHECKED F. D. 8832 DATE I TRUCK INSTRUCTION M A N U A L U.P.O. SHEET L'B 408 14.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CHEVR3LEf MOTOR BlV!SION GENERAL MOTORS CORPORATION MODELS 3100 32W 3640 L.D. V-8 ENGINE INSTRUCTION CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 1116514-IGNITION AN11 \\ STARTEIX SWITCH ASSEMLI1,Y INSTRUMENT PANEL ASSEMBLY 3715085-DIAL N U T ASSEMBLY M C K AND KEY U N I T (SEE LOCK AND KEY INSTRUCTION SECTION U) CARBURETOR CHORE ROD AN11 TUBE ASSEMBLY 1991681 -ALL EXCEPT 3124 1991684- 3124 O N L Y THROTTLE ROD AND TUBE ASSEMBLY 1992643- ALL EXCEPT 3124 1992644- 3124 ONLY ACCELERATOR CONTROL ROD LEVER ASSEMBLY CARBUHEMR CARBURETOR A8SEMBbY a ~ a ~ o rip, la cum arieaee I ~ P ,EYE BOLT 'PlOH'fEN IECtlRC bY (PARTOP CARBURISYIW ArEMBtY) INBIN€ IDLE 10 8 l UT A7 480 TO bgW AtB*Mt WIIH ENOlNl WARM AND f RANlMlsllON IN NPUTRAL MODELS 3IOQ 9284 3100 LID, VIEW IN BIRBCTlON OF ARROW V-8 ENOINI INSTRUCTION - A CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION V-8 ENGINE INSTRUCTION 1 ! !I I INhME 1 - I - A SYM.( REVISION RECORD TRUCK INSTRUCTiON M A N U A L DRAWN REF. AUIH. DR. CK. 9225 DAlE CHECKED R. R . PART No. 6-4-55 37209nO " R.P.O. '" WEET 408 18.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION CAPlLLABY TUBE (PART OF CLUSTER ASSEMBLY) OIL PRESSURE GAUGE PIPE CLUSTER ASSEMBLY IGNITION SWlTCH MAIN HARNESS ASSEMBLY t BROWN- TO E N ."#I" ON IGNITiDH SWITCH HARNESS ASSE RESISTOR ASSEMBLY D A R K GREEN-"Y2" ON IGNITDN SWITCH WLRMG HARNESS EXTENSlON ASSEMBLY DARK GREEN- IGN. "Y2" ON IGNITION SWITCH COIL AWEMBLY 2984219 AMMETER HARNESS ASSEMBLY BLACK-AMME'rEIt ASSEMBIAY VIOLET- TO "SOL, " ON IGNITION SWITCH STEERING GEAR ... - VIOLET- 1Y3 STARTER MOTOR SWlTCH . VIEW IN DIRECTION OF ARROW A USED WITH R. P. 0. 311 ) STARTER MOTOR ASSEMBLY IGNITION SWITCH V-8 ENGINE INSTRUCTION MODELS 3104 3 2 W 3MK1 L. 0. CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION .-, - PMK GAS GAUGE "IGN. " 7 WSTRUMENT PANEL / HORN WIRE CLAMP MODELS 3140 V-8 ENGINE INSTRUCTION 3204 3600 5,D. GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION TO CLUSTER ASSEMBLY CAPILLARY TUBE (PART OF CLUSTER ASSEMBLY) DASH AND TOE PANEL ENGINE ASSEMBLY 3721315 OIL PRESSURE r CAPILLARY TUBE (PARTOF CLUSTER ASSEMBLY) GAUGE PIPE1 SLEEVE VIEW IN DIRECTION OF ARROW B MODELS VIEW IN DIRECTION O F V-8 ENGINE INSTRUCTION ARROW A 3100 3204 3600 L.D. CHEVROU? MOTOR 01YKIOM GfWERAL MOTORS CORPORAflDN PIW 20 GA. PO WI. LT. (1RCEH FImH BEAM 20 GA. 0%. GREEN 20 GA. 14 G A . 10 GA. RED HUVT WALL B R W RED 1 0 CA. V U t E T PARKING U M P I4 GA. P U X ~ 20 CA- LT. CReE RICH BEhM ao GA. LTGREEN B E M NDlCATOA LIGHT 10 GA. DROWN MStl7UMENT W H T MULTIPLE COhXECTOA LIGHT 7 3 GA. LT BLUE L E K T -E mcI3 CA. GRAY 20 G b OM!iGE :O CA. OTtlSGE 20 C b . G R A Y MODELS NOTE. TRUCK I H S T R U C n O N M a H U h L -Ptr V-8 ENGINE INS7RVCTION OAR n ~ . r m w rtcow *UM a EHtCYtD 9225 DRAWN 9319 M. D. J. T P d l H. PAIL 3115-11-35 PPO Plllt -408 21;01 GENERAL MOTORS CORPORATION CHEVROLEB MOTOR DIVISION FR( '*. r FENDER ASSEMBLY SERIES DESMNA MOULDING ASSE 3103 SHOWN AS TYPICAL 3723732 BODY SmE EMBLEM ASSEMBLY (EACH SIDE) VIEW IN CIRCLE SERIES DESIGNATION mumm A ~ ~ E M B L Y \ A COWLS ONLY < Ye =G- - FWD. 7 '' - -----7 1 2.98 - BODY SIDE EMBLEM ASSEMBLY s/e DU. a HOLES AT ASSEMBLY (EACH SIDE) MODELS 3100 3204 3M)[1 L.D. {AS NOTED) 1. R B H O V L SWWCL .C. m M LGYW "D- ANDMOVE LEVER .-O.M C K * t ~ m g I .T W t l m I S W N S l U P CHECK 3.59 f .0S m M G L DWKHSWN BEND LEVER "W' LP NU-Y OBTAIN Mm OWCISION. a. ADJUn LZPlGTR Or m D "8" SD TEAT WNEL "C' JUST ENTERS W E n "LT' I . MIUR CARBURETDR TDR PnOPER EHGWE IDLE. tTH19 YOYE9 L 6 V C R " U ' OFT BACK STOP.1 5. w m A C C ~ L E M ~ PEML R c m x n m msrrnN mown IrDNSI LBnGTflOC ROD"P' I I ]GIYE FULL O P M T R R O n U . a. m ~ u m PWAL UKPIL L C V ~ B~ R AWST T ?'ORWARD W UP AOAUlSI B m P 0PLML 1TRAN9HlSaONUtlD TVRn sX7m t. mtme P ~ ANDLT U sw ~m ' ~ iUP " I TULL wma AHD secunL scw wrrn JAM NUT. ITWS MOYW LEVER "DOIT muwm STUP.> MODELS 3tm 1101 9WO LD. V-8 ENGlFlE INSTRUCTION CHEVROLET MOTOR DiVlSlON CWERAL MOtORS OORrORAfKm CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION LOWER BAFFLE BRACE INSTRUCTION 'SEE NOTE - 3800 SHEET 4.00 4000-6000 - MODELS r NOTE: 1NSTALLATlON INSTRUCTION I S THE SAME A5 R. P. 0. 408 3800 4 m b O 0 FOR 3 1 0 L.D. V-8 ENGINE SHEET-METAL INSTRUCTION INDEX 1 - NAME .. TRUCK INSTRUCTION MANUAL DRAWN REF. 9237 DATE SYM. I REVISION RECORD . AUTH. DR. CK. PART NO. DATE 5-4-55 R.P.O. CHECKED 8. M. 3720900 +'." SHEET 409 2.00 CHEVROLET MOTOR PlVlSlOM GENERAL MOTOPS CORPORATION * NOTE: INSTALLATION iNSTRUCTlON MODELS 3804 IS THE SAME US R . P. 0.408 4004 boo0 L.D. V-8 ENGINE- ELECTRICAL INSTRUCTION lNDEX I NAME fRUCK INSTRUCTION MANUAL REF. om r .DATE mM, REYlQOM RECORD AUTH. DR. CX. DRAWN Qf25 PARTN*. 5-n-55 R.P.O. CHECKEO E.B. 37~0900 "'' 409 300 . V-8 ENGINE INSTRUCTION TRUCK I N S f R U C f ION MANUAL NAME 6-9-55 DATE . 2 1 SYM. ..---NOTE ADDED PART NO. REMOVI.:T) REVISTON RECORD 1362 1361 AUTH. - - .V M V"- DR. CK. REF. 8892 923'1 D R A W N CHECKED 3. P . 9720 PART DATE 5-4-55 No. 3720900 R.P.O. L.B. WEE1 '409 4.00 CHEVROLET MOTOR DlVlSlON GENERAL MOTORS CORPORATION - 3724100 SP. BOLT M W E R BAFFLE EXTENSION DIAGONAL BRACE REINFORCEMENT ASSEMBLY CUSHION SPACER M W E R BAFFLE COVER BRACKETASSEMBLY 3724001 L.H. 3724082 R. H. LOWER BAFFLE ASSEMBLY SPOTWELD SECURE t Y (9)P U C E S COVER TO LaWER BAFFLE ASSEMBLY - SIDE MEMBER VIEW IN CIRCLE 122145 BOLT 120302 L. W. 120377 NUT C SIDE BAFFLE A S S E M B L Y 1 $ VIEW IN DIRECHON OF ARROW B \ FENDER SKLR T ASSEMBLY- a @~ i r ~ e c -.sASSEMBLY e4Ac-T U W E R FILLER PANEL ASSEMBLY L M W E R BAFFLE EXTENSION ASSEMBLY SP. SCREW ASSEMBLY^ IN AREA D LOWER BAFFLE NOTE: IF FOR ANY REASON THIS SHIM I S REMOVED FROM THIS LOCATION IT MUST BE REPLACED UNDER THE LOWER VIEW V-8 ENGlNE INSTRUCTION I NAME REF. ' 'I.. .f-TT DATE PAP f NO. ~ 3 ~ 7 . ~ 0 2 / I PART WO. P ~ O P O SYM. REVISON RECORD MODELS 40M 37'6 AUIH. L.D. TRUCK INSTRUCTION MANUAL CHECKEO R.P.O. 8824 DRAWN 9237 J.s. L. B. PART No. DR. CK. 6- 5-4-55 3720900 SHEEl '409 5.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION P 37L8616 FAN AKD GENERATOR BELT a IBLY (t FAN BELT TO BE TIGHTENED TO A LOAD OF 75 LBS. TO BE APPLIED AS PER ARROW IN CIRCLED AREA A NOTE: INSTALLATION OF FAN, PULLEY, BELT AND GENERATOR IS THE SAME AS 3100 IN R.? 0. 408, EXCEPT AS SHOWN MODELS @ 6000 L.D. V-8 ENGINE INSTRUCTION 1 5-27-55 DATE 2 1 NM. NAME 4000REMOVEDtSEE SHEET 1.00~ 8824 3723329 REMOVEC REVISION RECORD AUTH. -REF. LB DR. U. 1 TRUCK INSTRUCTION M A N U A L DRAWN PAR; DATE 5-4-55 CHECKED R.R. 8821 No. 3720900 "" R.P.O. SHEET 409 6.00 CHEVROLET MOTOR DlVlSlOM GENERAL MOTORS CORPORATION 103127 W M G V-8 ENGINE INSTRUCTION NUT GENERAL MOTORS CORPORATION CHEVROLET MOTOR DlVtSION f 06324 BOLT CLUTCH HousmG VIEW IN DlRECTiOH FLYWHEEL . - 3716707 GAUGE - MODELS boo0 LO. ASSEMBLY V-8 ENGINE INSTRUCTION wm A CHEVROLET MOBOR PIVISION GENERAL MOTORS CORPORATION V-8 ENGINE INSTRUCTION NAME ' TRUCK INSTRUCTION MANUAL REF. DRAWN 8832 DATE SYM. REVIYONRECORD, AUTH. OR, a DATE CHEOIED E. B. PART No. 5-4-55 3720900 RP.0. Y(€n J'T'409 9.00 i CHEVRQLET MOTOR DIVISION GENERAL MOTORS CORPORATION FRONT FENDER ASSEMBLY S E R E 8 DESIGNATWN PLATE ASSEMBLY BODY SIDE: EMBLEM MSEMBLY (EACH srnq 3723732 VIEW IM CIRCLE A SERIES DESIGNATWN PLATE ASSEMBLY ----+ 7 1 - 9.10 PEAK LINE 5-17 - BODY SIDE EMBLEM MSEMBLY S/O DM. a aoua AT ASSEMBLY MODELS (EACH SIDE) do00 LD. V-8 ENGINE INSTRUCTlON ! ! IMAM' ! REF. DM. REVISIOH RECORD AUTH. DR. O(. CHECKED DRAWN 9231 B.R. PART Nm. DATE DATE 1 TRUCK lNSTRUCTlON MANUAL .. . . . ......- .-- I 6-4-55 3720900 R P.O. J. T. SHEET 409 10.00 4 \ HEAW DUTY BRAKE BOOSTER EQUIPMENT [HYDRAUllCl INSTRUCTION CHEVROLET MOTOR DIVISION BR*CE, /13/~2 GENERAL MOTORS CORPORATION DM. (a, HOLES AT ASSEMBLY SIDE MEMBER EXISTING HOLES M SIDE MEMBEn MODELS VIEW IN ' DIRECTION OF ARROW so00 A ' bOOQ HEAVY DUTY BRAKE BOOSTER EQUIPMENT (HYDRAULIC) INSTRUCTION NAME - REF. TRUCK INSTRUCTION MANUAL DRAWN 8747. PAR1 No. DAA DATE WM. REVIYOH RECORD AUTH. DR. QI. CHECKED J. P. 4-13-55 3720900 R.P.O. R. C. SHEET 414 2.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION 3722102 STICKER 37za100 AIR CLEANER 188911 SCREW 909 CONNECTOR ASSEMBLY I11605 CLAMP DOOR OPENING 212849 CLAMP WEW IN DIRECTION C A B ASSEMBLY 5000 6100 108320 BOLT M E SIDE M FRAME SLDE MEMBER A T ASSEMBLY (5100-5400-61008400-6500) tN DIRECTION OF ARROW BECON0 CROSS MEMBER D HOfE: FOR LOCATION OF VIEWS SEE SHEET 1.00 MODELS 5 m 6400 6500 6100 (AS NOTED) HEAVY-DUTY BRAKE BOOSTER EQUIPMENT (HYDRAULIC) INSTRUCTION TRUCK 1 DATE SYM. RWlSlON RECORD AUTH. DR. CK. DRAWN REF. -DATE INSTRUCTION MANUAL 8747 CHEaED J. P. PART No. 4- 11-55 37 20900 '"' R.P.O. SHEET 414 3.00 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION CAB ASSE FASTENER HOLE DIA. HOLE AT ASSEMBLY M DASH AND TOE PANEL ASSEMBLY FWD. m . 7 SCREW 3722100 AIR CLEAN'ER - VIEW C VIEW ASSEMBLY MAT ASSEMBLY 3717990 COEFNECTOR ASSEMBLY FRONT VIEW v. rn 15/18 DM. HQLEAT ASSEMBi 14D DU. ( 2 ) HO AT ASSEMBLY . r 9/32 \ DM. HOLE AT ASSEMBLY R.H. SIDEONLY 7. '15 3 . ' ~ 1 \JL\ a. 50 DM. - HOLE IN MAT AT ASSEMBLY DASH A N D M E PANEL ASSEMBLY 8/32 DIA. HOLE AT ASSEMBLY R. H. SIDE ONLY EXISTING 9/32 DM. HOLE NOTE: FOR LOCATION OF VIEWS SEE SHEET 1.00 CROSS BAR FRAME SIDE MEMBER MODELS 6700 HEAVY-DUTY BRAKE BOOSTER blW RUNllWB BOARD RPO-42S CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION MODELS 3 103 1 SEE MISCELLANEOUS SHIPPING LIST RUNNING BOARD INSTRUCTION 1 TRUCK INSTRUCTION MANUAL REF. . REVISION RECORD DR CK. J. S. PART No. DATE AUTH. CHECKED DRAWN 899 5 5-9-55 3720900 R.P.O. R'c'423 1.00 DELUXE EOIPT. RPO-430 CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION WT%: FOR JNSTALLATION 0 F THE mLLA3WLNG EQUlPMENT ITEMS ON REGULAR PMDUCTION CAB AND PANEL MODELS, SEE 3124 WINDSHIELD REVEAL MOULDING WINDSHIELD WEATHEWRIP Sa3E I300R W l N W W REVEAL MOULDING BODY REAR OUTER REVEAL MOULDING R H. SUNSHADE AND SUPPORT ASSEMBLY DOOR ARM msT CIGARETTE LIGHTER HEATLNG UNLT AND KNOB ASSEMBLY CIGARETTE LIGHTER HOUSING ASSEMBLY R. H. VIBRATOR H O W ASSEMBLY a DIMENSIONS SHOWN IN SECTION I , SHEETS 51.00 AND 81.01, FOR DRILLING HOLES AT ASSEMBLY ARE FOR USE WITH EITHER PANORAMIC OR R E G U U R PRODUCTDN CABS. @ DELUXE EQUIPMENT INSTRUCTION f I 2-16-95 DATE - . - NAME TRUCK INSTRUCTION MANUAL - DRAWN REF. 2 I SYM. MODELS REVISED NOTE ADDED REVISION RECORO VM 7080 AUTH. . at. CHECKED PART No. DATE DR. MODELS ALL CAB MODELS (EXCEPT 3 124) 12-1-54 3720900 R.P.O. L'B' SHEET 430 1.00 GENERAL MOTORS CORPORATION CHEVROLET MOTOR DIVISION MODELS DRILL AT ASSEMBLY PlSTRUCTIONS FOR R.H. SUNSHADE EQUIPMENT. SUNSHADE AND ATTACHING PARTS SHOWN IN SECTION 1 SHEET 50.00 , 3105 3805 DELUXE EQUIPMENT INSTRUCTION f TRUCK INSfRClCTION MANUAL DRAWN CHECKED J. P. PART No. DATE DM. REvlgoN RECORD 3720900 R.P.O. 430 '"' WEET 2.00 CHEVROLET MOTOR DIVISION GENERAL MG'IORS CORPORATION HORN TERMINAL I9DP7SO HORN YEBRATOR ABSEMBLY L. H. HORN ASSEMBLY 3720586 8. H. SCREW i PART OF HORN ASSEMBLY ) HORN WIRE ASSEMBLY 5720232 R. H, BORN BRACKET ASSEMBLY 120980 L. W. CLIPS (PARTOF U D I A T O R SUPPORT TIE BAR ASSEMBLY) R. H. HORN ASSEMBLY UPPER BAFFLE TIE BAR ASSEMBLY 12037fl NUT 3719327 BCRE VIEW IN DIRECTION OF ARROW R. H. HORN WIRE ASSEMBLY IE BAR ASSEMBLY UPPERBAFPLE S/a SECTION DlA. 2 HOLES A T ASSEMBLY C 'C RIGHT -HAND SIDE VIEW 8 FOR LOCATING DIMENSIONS MODELS 5000 DELUXE EQUIPMENT INSTRUCTION TRUCK INSTRUCTION M A N U A L DRAWN 4-18-55 I 1 I 1 1 WAS 7/16 DIA. REVISION RECORD IPARI NO. CHECKED F.A. I 3720900 I I 1

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