Tata - Grande - Owners Manual - 2004 - 2004

TA TA GRANDE TAT (DICOR / TURBO) Owner's Manual & Service Book This owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle. Passenger Car Business Unit (PCBU) Mumbai Pune A Note Q Q Q Q Q Q Q Q 2 This Owner’s Manual is advised to be kept in the vehicle at all times. This book will help you to understand the vehicle better, maximise uptime of the vehicle & obtain better performance at optimum cost. The recommended routine maintenance servicing along with any running repairs that may be required, should be entrusted to TATA Authorised Workshop to ensure that only latest methods and genuine TATA MOTORS replacement parts are used for the continued reliability, safety and performance of the vehicle. Some of the items / accessories / features shown / given in this book may not be fitted on your vehicle, but they are applicable for other versions of TATA GRANDE. (C) Copyright 2004 TATA MOTORS All rights reserved. The material in this manual may not be reproduced or copied, in whole or in part, in any form without written permission from TATA MOTORS. The information and specifications given in this book are valid as on the date of printing. TATA MOTORS Limited reserves the right to make changes in design and specifications and/or to make additions to or improvements in this product without obligation to install them on products previously sold. In the event of the Vehicle being sold, please ensure that this manual is left in the vehicle for the reference of the new owner. Foreword Dear Customer, Thank you for selecting TATA GRANDE the vehicle of your choice We welcome you to the world of advanced automotive engineering in a form especially suited to your operating conditions. This book gives you all the information necessary for making your ownership of this vehicle a thoroughly satisfying experience. To assist you in maintaining your vehicle as per recommended schedule, we have a widespread network of dealers and service centres. The list is included in this book for your convenience. Should you need any special assistance, please call on our Regional / Area offices which are also listed in this book. Please note that by adhering to the correct operating procedures and by availing the scheduled maintenance services at our authorised service centres, you can obtain the maximum performance from your vehicle. We request you to go through the book and derive many miles of motoring pleasure. WE WISH YOU GOOD LUCK AND PROSPERITY 3 Customer Assistance IMPORTANT INFORMATION ABOUT THIS MANUAL Safety and vehicle damage warnings In this manual, you will see CAUTION and NOTICE warnings. CAUTION This is a warning. May cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people. NOTICE This is a warning. May cause damage to the vehicle or its equipment if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. WARNING Indicates a strong possibility of severe personal injury or death if the instructions are not followed. Safety symbol In this manual, you will also see a circle with a slash. This means "Do not", "Do not do this", or "Do not let this happen". 4 Contents Know your TATA GRANDE 6 Fuel Flap Tank Opening 44 Warranty - Terms & Condition 8 Gear Shift Lever & Parking Brake 45 Anti Theft / Immobiliser system 46 Environmental Care 10 Getting Started Tata Grande At A Glance Driving Controls 13 Instrument Cluster 14 Operating Switches 22 Steering Lock cum Ignition Switch 24 Combi Switch 25 Analog Clock & Music System 28 Heating, Ventillation & Air Conditioning 29 Lamps 35 Sun visor, Goggle case & Grab Handle 38 Rear View Mirrors 39 Glove Box, Cup holder & Utility Pockets 40 Cigarette lighter 41 Key & Door Lock 54 Child Lock 55 Tail Gate Locking / Opening 55 Seats, Seat Adjustments & Seat Belts 56 Driving Checks Before Driving 64 Safety Checks 64 Fuel Saving Tips 66 Starting & Stopping the Engine 67 Gear Shifting 67 Braking 69 Driving In Adverse Conditions 70 Power Windows & Manual Window Winding 42 Incase Of Emergency Rear Side Glasses 43 Jack Locatation / Warning Triangle 72 43 Flat Tyres replacement 73 Steering Wheel Position Adjustment 5 Contents Spare Wheel 73 Fuel Filter & Priming Pump 107 Limp Home Mode 75 Windshield washer & Tyre 109 Starting The Engine with Jump Leads 76 Tyre Inspection 110 Towing the Vehicle 77 Tyre Rotation 111 Routine Service 78 79 Wheel Alignment, Balancing & Catalytic converter maintenance 112 Preliminary Trouble shooting Battery 113 Electrical Maintenance Important Technical Information Fuses & Relays 86 Bulb Specification 90 Bulb Replacement 91 Vehicle Care Washing & Cleaning 94 General Precautions 96 Maintenance Opening & Closing The Bonnet 6 99 Engine Compartment 100 Air Filter & Engine Oil 102 Engine Coolant 103 Brake Fluid & Power Steering Reservoir 104 Clutch Fluid & Sedimenter 106 Belt Tension 114 Fuel, Lubricants & Coolants 115 Oil Filling & Drain Points 118 Technical Specification 119 Information At a Glance (Dimensions) 122 Vehicle Identification Loctation of Aggregate Number 123 PDI Service 125 Service Schedule 127 Record of Repairs Carried Out 134 Know Your Tata Grande This vehicle is powered by 4DL TCIC BS-III Engine and a new generation 2.2L DICOR BS-III engine which is in turn mated to a 5 speed fully synchromesh gearbox with overdrive for excellent fuel efficiency and tubeless tyres for better road holding and grip. Your TATA GRANDE is a new generation multi utility vehicles and is a result of extensive research and development by TATA MOTORS LIMITED. This vehicle also incorporates all the well known and proven features of TATA MOTORS precision and advanced technology. Your TATA GRANDE’s 2.2L DICOR engine is a refined power plant employing a sophisticated common rail fuel system. The engine’s ECU (Electronic Control Unit), basically a 32 bit microprocessor, controls the engine’s fuel injection, operation of the Variable Geometry Turbocharger (VGT) and other related parameters for it to perform optimally. Easy maneuverability and economic life cycle cost makes TATA GRANDE ideal for operating in both urban as well as rural areas. 7 Know Your Tata Grande Your TATA GRANDE has Vacuum assisted independent hydraulic brakes on the front and rear wheels through tandem master cylinder and tandem booster, ventilated front disc brakes with twin pot calipers on front wheels for better braking and safety. The front independent suspension setup has telescopic shock absorbers and an anti roll bar. The rear suspension is via parabolic springs. This suspension setup ensures good road holding and stability.The 483 DL TC IC is a SOHC, turbocharged engine with intercooler, and indirect fuel injection system. An ergonomically designed cab with added features like collapsible power steering, central locking, power windows, highly effective HVAC for comfort, music system, state of art headlamp and rear lamps, good all-found visibility and easy access to areas of daily maintenance is some of the other user-friendly features of the TATA GRANDE. TATA vehicles are backed by well established service network with trained and skilled manpower ensuring proper maintenance. Timely maintenance and servicing as recommended in this manual ensure trouble free operation over long year. 8 Know Your Tata Grande WARRANTY - TERMS & CONDITIONS We WARRANT each TATA GRANDE vehicles & parts thereof manufactured by us to be free from defect in material and workmanship, subject to the following terms & conditions : 1. 2. 3. Any part which is found to be defective and is replaced by us under the warranty shall be our property. 4. As for such parts as tyres, batteries, transfer case, rubber parts, electrical equipment and fuel injection equipment, power steering equipment, A.C. equipment not manufactured by us but supplied by other parties, this warranty shall not apply, but buyers of the vehicle shall be entitled to, so far as permissible This warranty shall be for 3 years from the date of sale of the vehicle or 1,00,000 kms whichever occurs earlier. However, for the vehicles with yellow number plates used for commercial application (including those used for hire or reward viz those operating with a yellow no plate), the warranty shall be limited to 2 years or 75,000 kms whichever occurs earlier. Our obligation under this warranty shall be limited to repairing or replacing, free of charge, such parts of the vehicle which, in our opinion, are defective, on the vehicle being brought to us or to our dealers within the warranty period. The parts so repaired or replaced shall also be warranted for quality and workmanship but such warranty shall be co-terminus with this original warranty. by law, all such rights as we may have against such parties under their warranties in respect of such parts. Our Dealers/TASC’s will assist the purchaser in taking up the complaint with the respective manufacturers and their decision on the warranty will be final. 5. This warranty shall not apply if the vehicle or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure, or by any person other than our sales or service establishments, our authorised dealers or service centres or service points in any way so as, in our judgement which shall be final and binding, to effect its reliability, nor shall it apply if, in our opinion which shall be final and binding the vehicle is subjected to misuse, negligence, improper or inadequate maintenance or accident or loading in excess of such carrying capacity as certified by us, or such services as prescribed in our Owner’s Manual and Service Book are not carried out by the buyer through our sales or service establishments, our authorised dealers or service centres or service points. 6. This warranty shall not cover normal wear and tear or any inherent normal deterioration of the vehicle or any of its parts arising from the actual use of the vehicle or any damage due to negligent or improper operation or storage of the vehicle. This warranty shall not apply to normal maintenance services viz. oils & fluid changes, head lamps focussing, fastener 9 Know Your Tata Grande WARRANTY - TERMS & CONDITIONS retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and consumables like bulbs, fuel filters and oil filters etc. This warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings. This warranty shall not apply to V-belts, hoses and gas leaks in case of air conditioned vehicle. Slight irregularities not recognised as affecting the function or quality of the vehicle or parts such as slight noise or vibration and defects appearing only under particular or irregular operations or items considered characteristic of the vehicle. 7. 10 This warranty shall be null and void if the vehicle is subjected to abnormal use such as rallying, racing or participation in any other competitive sports. This warranty shall not apply to any repairs or replacement as a result of accident or collision. 8. 9. This warranty is expressly in lieu of all warranties, whether by law or otherwise, expressed or implied, and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf, any other liability arising from the sale of the vehicle or any agreement in relation thereto. The buyer shall have no other rights except those set out above and have, particular, no right to repudiate the sale, or any agreement or to claim any reduction in the purchase price of the vehicle, or to demand any damages or compensation for losses, incidental or indirect, or inconvenience or consequential damages, loss of vehicle, or loss of time, otherwise, incurred or accrued. 10. A n y c l a i m a r i s i n g f r o m t h i s warranty shall be recognised only if it is notified in writing to us or to our concerned dealer without any delay soon after such defect as covered and ascertained under this warranty. 11. T h i s w a r r a n t y s h a l l s t a n d terminated if the vehicle is transferred or otherwise alienated by the buyer without our prior written consent. 12. We reserve our rights to make any change or modification in the design of the vehicle or its parts or to introduce any improvement therein or to incorporate in the vehicle any additional part or accessory at any time without incurring any obligation to incorporate the same in the vehicles previously sold. Know Your Tata Grande ENVIRONMENTAL CARE TATA MOTORS LTD. is committed to produce the vehicles using environmentally sustainable technology. A number of features have been incorporated in Tata Motors passenger vehicles which have been designed to ensure environmental compatibility throughout the life cycle of the vehicle. We would like to inform you that your vehicle meets emission norms and this is being regularly validated at the manufacturing stages. As a user you too can protect the environment by operating your vehicle in a proactive manner. A lot depends on your driving style and the way you maintain your car. We have given few tips below for your guidance. DRIVING ¾ Avoid frequent and violent ¾ ¾ accelerations. Do not carry any unnecessary weight on the vehicle as it overloads the engine. Avoid using devices requiring high power consumption during slow city traffic condition. Monitor the vehicle’s fuel consumption regularly and if showing rising trend get the vehicle immediately attended at the Company’s Authorised Service Outlets. ¾ Switch off the engine during long stops at traffic jams or signals. If you need to keep the engine running, avoid unnecessary revving it up or stopping and starting. ¾ It is not necessary to rev up the engine before turning it off as it unnecessarily burns the fuel. ¾ Shift to higher gears as soon as it is possible. Use each gear upto 2/3 rd of it’s maximum engine speed. A chart indicating gear shifting speeds is given in this book. MAINTENANCE ¾ Ensure that recommended maintenance is carried out on the vehicle regularly at the Authorised Service Outlets. ¾ As soon as you see any leakages of oil or fuel in the vehicle we recommend to get it attended immediately. ¾ Use only recommended grades and quantity of lubricants and clean/ uncontaminated and correct fuels. 11 Know Your Tata Grande ENVIRONMENTAL CARE ¾ Get your vehicle checked for ¾ ¾ ¾ ¾ ¾ 12 emission periodically by authorised dealer Ensure that fuel filter, oil filter and breather are checked periodically and replaced, if required, as recommended by Tata Motors. Do not pour the used oils or coolants into the sewage drains, garden soil or open streams. Dispose the used filters and batteries in compliance with the current legislation. Do not allow unauthorised person to tamper with engine settings or to carry modifications on the vehicle. Never allow the vehicle to run out of fuel. Parts like brake liners, clutch disc should be vacuum cleaned. Do not use ¾ 1. 2. 3. 4. the compressed air for cleaning these parts which may spread the dust in the atmosphere. While carrying out the servicing or repairs of your vehicle you should pay keen attention to some of the important engine aggregates and wiring harness which greatly affect emission. These components are :Fuel injection equipments - pump, rail,Injectors, Nozzles and high pressure pipes. Air Intake & Exhaust system especially for leakages. Cylinder head for valve leakage. All filters such as air, oil & fuel filters (check periodically). 5. Turbocharger & Vacuum Modulator OR it’s vacuum hoses. 6. EGR System & components. 7. Electrical connections 8. ‘Service’ lamp contineously glows, please take the vehicle to Service Station. 9. Catalytic Convertor 10. EMS wiring harness i.e. electrical connections to all sensors and actuators. This owner’s manual contains further information on driving precautions and maintenance care leading to environment protection. Please familiarise yourself with these aspects before driving. Tata Grande At a Glance DRIVING CONTROLS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 12. 13. 14. 15. Steering Wheel Instrument Cluster Side Air Vents Horn Pads Accelerator Pedal Brake Pedal Clutch pedal Cup Holder Parking Brake Gear Shifting Lever Coin Box Music System A.C.Controls Analog Clock Central A.C. Air Vents Glove Box 13 Tata Grande At a Glance INSTRUMENT CLUSTER (GX) 21 13 12 9 10 9 11 22 1 6 2 7 3 14 4 5 8 16 24 18 19 15 17 20 23 All indicators may not be provided on some instrument cluster and may not be applicable to all models.ca 14 Tata Grande At a Glance INSTRUMENT CLUSTER ( EX ) 21 13 12 9 10 9 24 11 1 6 2 7 3 14 4 5 8 16 18 15 17 23 All indicators may not be provided on some instrument cluster and may not be applicable to all models.ca 15 Tata Grande At a Glance INSTRUMENT CLUSTER 1. SERVICE Indicator (Red) 2. Door Open Indicator (Red) 3. Lock Indicator Warning Light 4. Hazard Warning Indicator 5. Position Lamp Indicator 6. MIL Indicator (Amber) If fitted 7. High Water level Indicator in Sedimenter (Amber) 8. Glow Plug “ON” Indicator (Amber) - If fitted 9. Direction Indicator (Green) 10. Head Lamp Main Bean Indicator (Blue) 11. Low Engine Oil Pressure Indicator (Red) 12. Battery Charging Indicator (Red) 13. Brake Fluid Level Check/Parking Brake Indicator (Red) 14. Seat Belt Indicator (Red) 15. Trip Odometer 16. Cumulative Odometer 17. Mode Selector Knob (Odometer) 18. Set Knob (Odometer) 19. High Temperature Warning 20. Low Fuel warning 21. Speedo Meter 22. RPM Meter 23. Fuel Gauge 24. Temperature Gauge 16 Tata Grande At a Glance INSTRUMENT CLUSTER SERVICE Indicator : This lamp indicates your vehicle’s engine condition when a malfunctioning occurs in the engine, wiring harness, EMS, etc. this lamp indicates as below: 1. Comes ‘ON’ when key is in ‘IGN’ position and goes ‘OFF’ when engine is running. 2. Remains “ON” while the engine is running if malfunctioning occurs. CAUTION When “Service” lamp is ON while the engine is running, the engine’s performance deteriorates marginally and sometimes drastically. .Please get the malfunctioning rectified at a nearest authorized service outlet. Door Open Warning: Prior to driving ensure that all the door are properly closed. If any one of the doors is partially open, the door open indicator will come on. In addition to this, in case driver side door is not properly closed an audio beep will come for few seconds, when the key is inserted. Hazard Warning: This can be operated without ignition ‘ON’. Press the hazard warning switch (red knob) on the centre of the dash board, all turn indicator lights will flash simultaneously to warn the other road users about any hazardous condition of the car. Press the knob again to switch ‘OFF’ the hazard function. NOTE If lights do not blink or blink rapidly, it is an indication of problem in the blinker electrical system or the indicator bulb at front or rear has fused. Get it rectified immediately. Position Lamp Indicator : Symbol lights up when the position lamps are switched ‘ON’. (instrument cluster illumination lamps when the position lamps are ‘ON). Position lamps can be used as parking lamps. Malfunction Indicator Lamp - MIL (if installed) This indicator comes ‘ON’ when the ignition is turned on and goes OFF once the engine is cranked. The indicator remains on for any engine sensor related fault due to which emissions of the vehicle may cross the regulatory limit. CAUTION MIL illuminates / flashes when a malfunction occurs in the engine emission system. Do not drive the vehicle if this indicator remains ‘ON’ or Flashes. Get the problem attended to immediately 17 Tata Grande At a Glance INSTRUMENT CLUSTER at a TATA Authorised Service Outlet. Driving the car in this condition may cross the regulatory emission limit and / or damage the catalytic convertor. Water in fuel sedimenter indicator :(DICOR) This light indicates excess water accumulation in the sedimenter. It will come on when ignition is turned ‘ON’ and will go off in approximately five seconds. When this lamp remains ON, water needs to be drained from sedimenter immediately. CAUTION If water is not drained from the sedimenter, it can cause serious damage to the fuel injection system. Lock Indicator Warning Light : This system disables the starter motor circuit, ignition supply and fuel cutoff solenoid supply. The vehicle can be unlocked only pressing the “Unlock” button of the corresponding vehicle remote. It will blink when vehicle is immobilised condition. Unlock with remote and start vehicle. Turn Signal: Turn signal lamps can be operated only when the ignition supply is ‘ON and by using the turn indicator switch on the combi switch. The direction indicator arrow (LHS) and (RHS) on the instrument cluster flashes along with external indicator lights as selected. High Beam Indicator: Symbol lights up when the headlamp high beam is ‘ON’. 18 Low Oil Pressure Indicator: When the ignition key is turned to the ‘IGN’ position, symbol lights up and goes off as soon as the required engine oil pressure is developed after starting the engine. If the low oil pressure indicator does not glow or remains ‘ON‘ with the ‘IGN’ on and engine is running, it indicates a fault in the electrical circuit/lubrication system. Check & get the problem attended to at an Authorised Service outlet. Tata Grande At a Glance INSTRUMENT CLUSTER Battery Indicator: Symbol lights up when the ‘IGN’ is turned ‘ON’ and should go ‘OFF‘ after the engine starts. NOTE If it remains ‘ON’ while the engine is running. It indicates that the battery is not getting charged. Switch off all unnecessary electrical equipment and get the problem attended to at an Authorised Service outlet. Parking Brake Indicator cum Low Brake Fluid Warning Light : This indicator has multiple functions as follows : • It lights up when the parking brakes is applied and goes off when parking brake is released. • It also lights up when brake fluid level is low. • When ignition key is turned to “IGN” position, this indicator lights up and goes off when engine starts in normal condition. If it continueously ON while engine is running, get the problem attended to an Authorised Service Outlet. Seat Belt Indicator: The indicator initially flashes with a buzzer for 6.5 sec.when the ignition is ON and seat belt is not fastened. It will continue to flash until the vehicle exceeds a speed of 10 kmph. After that, it will remain continuously ON accompanied by a buzzer that will buzz approximately for 100 seconds. After that, the buzzer goes OFF but the indicator continues to remain ON. Odometer and Trip meter (on LCD): The odometer records the total distance the vehicle has been driven. The trip meter can be used to measure the distance traveled on each trip or between fuel fillings. Keep track of the odometer reading & follow the maintenance schedule regularly for meeting service requirements. Odometer DISPLAY FOR TRIP-A SET knob Tripmeter or Intensity level of panel illumination DISPLAY FOR TRIP-B MODE sellector knob 19 Tata Grande At a Glance INSTRUMENT CLUSTER Odometer, Trip meter and Illumination intensity control on instrument panel (LCD): The instrument panel has an LCD to display the following : Main Odometer (Non- resettable) - Counts up to 999999 kms • Trip meter A (Resettable) Counts up to 1999.9 kms • Trip meter B (Resettable) Counts up to 1999.9 kms • Intensity level of instrument panel illumination – selection among preset levels. LCD has two line display. The first line displays the Odometer count. The second line displays either of Trip meter A, Trip meter B, Intensity level of panel illumination. The selection and control of functions are done through ‘MODE‘ and ‘SET’ push buttons (knobs) provided on either side of 20 the LCD. The ‘MODE’ knob is used to select one of the Trip meter A, Trip meter B OR Intensity level of panel illumination. Switching among the above three functions can be done by pressing the knob. = Min = = = = Max This display returns to Trip meter A after a few seconds of intensity level selection, if left in this mode. NOTE Main odometer and trip meter ‘A’ indication will remain on display even if the ignition key is removed. Intensity Level Indicator The ‘SET’ knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen trip meter and varies the intensity level of instrument panel illumination. The panel illumination intensity varies among preset levels as follows: Low Fuel Indicator: (Amber/Orange) : It comes on when fuel level in low and needs refill at the earliest. Tata Grande At a Glance GAUGES Temperature gauge: The gauge indicates the temperature of the engine coolant. The red zone at ‘H’ indicates temperature higher than the normal. Avoid driving, when the pointer is in the red zone. It indicates engine overheating, which may be due to insufficient coolant in the radiator or due to any other defect. At this stage take the car to the nearest Authorised Service outlet for necessary attention. Caution: Never remove the radiator pressure cap from the radiator when the engine is hot. Do not restart the engine until the problem has been duly attended. The speedometer: The speedometer indicates the vehicle speed in km/hr. RPM meter (if provided) : The meter indicates engine speed in revolutions per minute (rpm) Change gears at appropriate engine rpm and vehicle speed to get optimum fuel economy. The permitted engine rpm upper limit is the start of Red Zone on the dial. Fuel Gauge: The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, before the needle touches the red band on the gauge. At this point, fuel level in tank is low and it is advised to get fuel filled immediately Speedometer GX RPM meter EX GX EX Temp Guage High Temperature Warning Temperature Guage Low Fuel Warning Fuel Guage Fuel Guage 21 Tata Grande At a Glance OPERATING SWITCHES OPERATING SWITCHES : Four operating switches are provided on the console. 1 2 3 4 1. Rear Windshield Demister 2. Hazard Warning Switch 3. Rear Fog Lamp Switch 4. Front Fog Lamp Switch 22 Rear Windshield Demister : ( Unlatched switch) This switch can be operated when Ignition is ON. Demister is provided to clear the visibility of Rear Windshield on tail gate when required. Push the rear windshield demister operating switch to turn the demister ON. The demister will switch off automatically after 15 minutes. Rear Wind Shield Demister will work effectively when battery is fully charged. NOTICE Clean the rear windshield glass carefully from inside to avoid damage to demister heater element. Hazard Warning Switch: Hazard warning is used in case of breakdown especially during night and vehicle has to be parked at the side of the road or vehicle being operated in adverse condition. This can be operated without Ignition ON. Press hazard warning switch to switch ON. All outside turn signal lights and indicators on cluster will flash simultaneously to warn the other road users about hazardous condition of the vehicle. Depress the switch to switch OFF the hazard function. CAUTION Ensure that all turn signal indicators are working properly. Get it rectified in case of problem. Tata Grande At a Glance OPERATING SWITCHES Front Fog Lamps : ( Unlatched switch) Rear Fog Lamps : (Unlatched switch) The fog lamps are provided on front bumper to improve the visibility in foggy weather or during heavy rains. The front fog lamps can be switched ON with ignition and parking lamp ON and can be remain on till the parking lamp is switched ON. The fog lamps are provided on rear bumper to improve the visibility and warning in foggy weather or during heavy rains. The rear fog lamps can be switched on with ignition and parking lamp and front fog lamps ON and can be remain ON till the parking lamp is switched ON. The rear fog lamps can also be switched ON even if only headlights are ON. NOTICE Use only during foggy conditions or heavy rains if required. NOTICE Use only during foggy conditions or heavy rains if required. 23 Tata Grande At a Glance STEERING LOCK CUM IGNITION SWITCH Steering Lock cum Ignition Switch: Key of ignition switch is common for door lock, steering lock and glove box lock. The ignition switch is on the right side of the steering column. For your convenience, to locate ignition key in the dark, there is an illuminated key ring around the switch that lights up when driver’s door is opened It dims out (like the Roof Lamp) once the door is closed. The ignition switch has four positions. Turn the key clockwise for further functions. 24 LOCK - Steering Locked OFF - ‘KEY IN’ position. IGN - All electricals ‘ON’ START - Engine crank LOCK: You can insert or remove the key only in this position. The steering column is locked when the key is removed. WARNING Do not remove the key while driving. It will lock the steering and can cause loss of control. Remove the key only when the vehicle is parked. OFF (key IN): By turning key to OFF (key in) position. ‘KEY IN’ driven load like music system will be ‘ON’. IGN: All electricals and accesories ON. START : Turn the key further clockwise to the START position (spring loaded) to start the engine. As soon as the engine starts release the ignition key to ON position. While cranking, all accessories will be momentarily ‘OFF’. NOTICE Do not crank the engine more than 10 secs. continuously. If the engine does not start wait for 30 secs. before cranking it again. Release the key immediately after starting the engine otherwise starter motor/ flywheel ring may get damaged. By turning the ignition key from ‘IGN’ position to ‘OFF’ position, engine can be stopped. NOTICE When driver’s door is opened, the key ring is illuminated and goes off slowly (similar to a theatre effect) when the door is closed. Tata Grande At a Glance COMBINATION SWITCH 25 Tata Grande At a Glance COMBI SWITCH A) RIGHT HAND STALK 1) Head lamp leveling rotary switch: NOTICE Since the leveling switch takes care of headlamp focus pattern under varying load conditions, it is advisable to select the correct position before starting a trip (depending on load) Head lamp, position (Parking) lamp and tail lamp will be OFF in this position. b) Position lamp in ON. 2) Light stalk: Inner rotary switch on right hand stalk is provided for head lamp leveling. Setting is done by rotating the knob to select one of the 3 level positions depending upon the loading of the vehicle. Head lamp leveling can be done with head lamp in Low Beam and in ON position. Setting should be done only when vehicle is stationary 26 Outer rotary switch on right hand stalk is provided for selecting Position or Head lamp High/Low beam. It operates with Ignition switch in “IGN” position. Position (Parking) lamp and tail lamp will be ON in this position. c) Head / Position lamp ON. a) Head / Position lamp OFF. Head lamp, position (Parking) lamp and tail lamp will be ON in this position. Toggling the lever (Stalk) Tata Grande At a Glance COMBI SWITCH in upward direction changes the Low beam to High beam and vice versa. For High beam flash, pull the lever halfway. For keeping the in High beam position pulls up the lever further up to latch. Turn (Self cancellation / Manual return type) LEFT HAND STALK : 2) Intermittent front wiper delay: 1) Rear windshield - Wipe & Wash rotary switch: 3) Light stalk (Side Indicator): Inner rotary switch on left hand stalk is provided for intermittent front wiper delay. The switch has 5 delay timers for intermittent function. C B A Push the stalk upwards for changing lane or turning to Left and downwards for changing lane or turning to Right according to requirement. It has three positions. A) Side indicator OFF B) Lane change for Left or Right Turn (Spring Return) C) Lane change for Left or Right Outer rotary switch on left hand stalk is provided for rear windshield wipe & wash. The top (1st) position denotes wash, which is spring loaded. After releasing, the switch returns to the OFF position. First position below OFF position is for Wipe and second position is for Wash + Wipe which is spring loaded. 3)Front windshield-Wipe & Wash rotary switch: Pull the stalk upwards to operate intermittent wipe (- - -), Slow wipe ( ) or fast wipe ( ). Pull the 27 Tata Grande At a Glance ANALOG CLOCK & MUSIC SYSTEM stalk down for wipe and wash. Pull towards driver for Flick Wipe (spring return). NOTICE After wash function is activated, there will be three wipes of wiper. There will be one more wipe after 5 seconds to clean traces of water on wind screen. Music System : The music system is provided on the facia & the speakers are fitted on doors and tweeters on dashboard. Analog Clock : The vehicle is fitted with an analog clock on the center console. It has a knob at the bottom of the dial for resetting the time. Setting Knob 28 Music System Speaker Location on doors Tweeter Location on dash board For operation and more information of music system please refer manufacturer’s manual. Antenna: The antenna is located over the inner rear view mirror. Tata Grande At a Glance HEATING, VENTILATION & AIR CONDITIONING A.C. Controls A D B E C A - Air Direction Control Knob B - Temperature Control Knob C - Blower Speed Regulation Knob D - A.C. ON/OFF Switch E - Air Recirculation / Fresh Air Switch Central Console 29 Tata Grande At a Glance HEATING, VENTILATION & AIR CONDITIONING A. Air Direction Control Knob : B. Temperature-Control Knob : The air flow can be changed by turning the knob (A) to the desired direction. The air temperature in the vehicle can be controlled by operating the temperature control knob (B) on the control panel. The temperature can be increased by rotating the knob towards the red segment and decreased by rotating it towards the blue segment. Towards face Towards face and feet Towards feet Towards feet & windshield (Recommended for clearing mist on windshield) Air demist/defrost windshield (Recommended for clearing heavy fog or snow 30 C. Blower Speed Regulation Knob : The HVAC system has a four speed blower. The blower speeds can be regulated to any one of the following speeds by operating the blower knob (C) centre of the control panel. Tata Grande At a Glance HEATING, VENTILATION & AIR CONDITIONING D. A.C. ON/OFF Switch : The A.C. can be switched ‘ON’ by pressing the switch (D) on the A.C. control panel provided the blower is `ON’ and the engine is running. The indicator lamp will show that the A.C. is `ON’. Indicator E. Recirculation / Fresh Air Switch : Q● In HVAC version to put air circulation mode in recirculation, press switch 'E'. The indicator lamp will show air circulation is in recirculation. Q To put vehicle in Fresh mode release switch 'E'. Indicator lamp will be 'OFF'. Q In recirculation mode, air inside the vehicle is circulated again and again. In Fresh mode, air is taken from atmosphere and circulated in the vehicle. NOTICE Q Recirculation mode can be used Q While driving in dusty condition Q To avoid traffic pollution Q To get quick cooling/heating as required. Whenever discomfort is felt switch air circulation mode to fresh. Indicator Q The A.C. can be switched `ON' only if the blower is 'ON' and engine is running. When A.C. is switched 'ON' engine idling RPM increases marginally, to adjust to the A.C. compressor load. When desired temperature is achieved A.C. trips 'OFF' automatically. The A.C. compressor gets switched 'OFF' automatically when engine gets overheated. The A.C. is automatically switched 'ON' when the engine cools down. 31 Tata Grande At a Glance HEATING, VENTILATION & AIR CONDITIONING Normal Heating : (For vehicles fitted with HVAC & Heating system only) Knob 'A' - Towards face & feet Knob 'B' - Suitable temperature position Knob 'C' - Suitable blower speed A.C. - OFF Air Circulation - Fresh switch Quick Heating : All settings as explained before except air circulation switch to recirculation. Once vehicle is heated, switch back to fresh mode. Normal Cooling : A.C. - ON Knob ‘C’ - desired speed position Knob ‘A’ - towards face Switch ‘E’ - suitably as explained Quick Cooling : Switch ‘ON’ the A.C. and keep the 32 blower at maximum speed. Keep air direction in face mode. All vents should be opened completely.Keep the air circulation switch in the recirculation mode and temperature control switch in the maximum cooling (Blue) position. At maximum cooling, A.C. trips off automatically when the desired temperature is achieved. Q In case you find reduction in air flow or foul smell in the passenger compartment clean the evaporator Demisting : In this mode, air flows out from Feet and Windshield vents. The FRESH air mode and AC ON is automatically selected. The FRESH air indicator will be selected and AC indicator will turn off. In this mode, switching to Recirculation mode or turning off AC is not permissible. This is as per programmed logic (inbuilt). However, status of AC “ON” condition (Blue LED indicator comes on) can be turned on by pressing AC button. AC is maintained in ON condition regardless of whether or not the AC indicator is ON. This is a safety feature to avoid flash fogging of windscreen in humid condition. The fresh air indicator will give warning signal by blinking indicator 3 times in case of attempt to turn the setting to Recirculation mode. This is as per programmed logic (inbuilt). Defrosting : In this mode, air flows out from Windshield vents only. The FRESH air mode and AC ON is automatically selected. The Tata Grande At a Glance HEATING, VENTILATION & AIR CONDITIONING FRESH air indicator will be selected and AC indicator will turn off. This setting clears the front view quickly. In this mode, switching to Recirculation mode or turning off AC is not permissible. This is as per programmed logic (inbuilt). However, status of AC “ON” condition (Blue LED indicator comes on) can be turned on by pressing AC button. AC is maintained in ON condition regardless of whether or not the AC indicator is ON. This is a safety feature to avoid flash fogging of windscreen in humid condition. The fresh air indicator will give warning signal by blinking indicator 3 times in case of attempt to turn the setting to Recirculation mode. This is as per programmed logic (inbuilt). Operating Tips: Demisting The inside of the windshield. For the best results, set controls as follows: Fan speed - To the desired fan speed Temperature – At suitable temperature Air Direction – Full Demist/Defrost mode When moving to Full Demist/Defrost mode, the air intake selects FRESH and AC gets ON automatically. This is to clean up the front view quickly. Defrosting - The outside of the windshield. For the best results, set controls as follows: Fan speed - To the desired fan speed Temperature – Towards high temperature Air Direction – Full Demist/Defrost mode When moving to Full Demist/Defrost mode, the air intake selects FRESH and AC gets ON automatically. This is to clean up the front view quickly. Ventilator : The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board. The air vents can be adjusted upward and downward. NOTICE Refrigerant charged in the air conditioning circuit has been identified on the label over front body member. Use only refrigerant as given in the label for topping up or recharge, i.e. do not charge R12 (CFC) in the 33 Tata Grande At a Glance vehicle earlier charged with R134a (Non CFC) or vice versa. Fresh air is taken from the grill opening provided at base of windshield glass outside the vehicle. Keep these openings clear and free from fallen leaves etc. NOTICE AC Gas charging Quantity should be 700 + 20 gms. (R 134a - Non CFC) Rear AC: Rear AC is provided for rear seats passengers. When front AC is ON, it will provide cool air from front AC. When front AC is OFF, it can be used as blower (supplying normal air). Rear AC switch is provided on roof and can be used to switch ON the blower and select the blower 34 speed. four adjustable air vents are provided on roof. Air flow and direction can be adjusted on each air vent. Tata Grande At a Glance LAMPS Head Lamp: Head lamps are clear lens type having multi focal reflector and are 1 Main/Dip Beam 2 Position/Parking Lamp 3 Direction Indicator provided with H4 halogen lamp with double fitment for providing straight ahead illumination of the road for the long distance or deep beam which illuminates the road immediately ahead for short distance visibility. It also contains side indicator lamp and a parking lamp. Tail Lamp: The tail lamp assembly incorporates the following 1 Reverse Lamp 2 Direction Indicator 3 Tail / Brake Lamp Side Repeater Indicator Lamp Fog Lamp : Front and rear fog lamps are provided for your convenience and they can be operated by rotating the Selector on Combi switch. Front Fog Lamp Rear Fog Lamp 35 Tata Grande At a Glance LAMPS High Mounted Stop Lamp: High mounted stop lamp is provided on the tail gate, and it glows whenever service brake is applied. Door Lamp : These are provided on the inner side of the front and rear doors to warn the traffic coming from the rear that the door is open. Registration Plate Lamps: Two concealed lamps are provided for illumination of the rear registration number plate. High Mounted Stop Lamp Engine Compartment Lamp : This lamp is provided for your convenience. Door Ajar Lamp : This is provided on the bottom side of the doors to assist the user for easy entry and exit during night. Engine Compartment Lamp Registration Plate Lamps 36 Tata Grande At a Glance LAMPS Front interior light with reading lamps: Interior roof lighting and reading lamps with inbuilt switches are provided on the roof near the rear view mirror. in the ignition switch. When the key is turned to the ‘IGN’ position, the lamp goes ‘OFF’ immediately with unlock pulse it will come ‘ON’, if it is kept at ‘DOOR’ position.. OFF - In this position the lamp will not come ‘ON’ at all. Two rectangular shaped push type ‘ON / OFF’ switches are provided separately for the right and left reading lamps. Rear roof lamp : Right Left Middle The central rectangular switch has three positions: ON - The lamp will come ‘ON’ as long as switch is in this position. DOOR - In this position the lamp comes on when either of the doors are opened. When the door is closed, the lamp will not go ‘OFF’ immediately, but remain ‘ON’ for 5-8 sec. This helps settling in the seat and inserting the key A roof mounted lamp is provided above the rear seat. It has following three positions : ON, DOOR & OFF The function of this switch is similar to front interior light. “Follow me home” Headlamps : When the parking lamp switch is ‘OFF’ and key is not inserted, then if the headlamp flash input is made active 9by pulling right hand stalk), if any of the doors is opened within 20 sec., the headlamp low beam will turn ‘ON’ for 1 minute to help you to reach your destination in the dark. If any of the doors is NOT opened within 20 sec., then the head lamp beam is turned ‘OFF’ in 20 sec. The remote lock operation will be ignored within 60 sec. for follow me condition. If lock input comes after 60 sec., then the head lamp beam will be ‘ON’ for another 30 sec. after which head lamp ‘ON’ time can not be extended again with remote lock input. The maximum time in which the head lamp ‘ON’ time can be extended after head lamp flash input is 5 minutes. 37 Tata Grande At a Glance SUNVISORS & GRAB HANDLE Sun visors: Two adjustable sun visors are provided inside the cab above the windshield to prevent sun glare. Lower the sun visors to protect the eyes from bright sunlight. The sun visors can also be moved sideways towards the door. A vanity Mirror has been provided on the back of the Co-driver’s sunvisor. Vanity Mirror Sunvisor NOTE When not in use keep the sunvisors in their original position otherwise they may block the driver’s vision. 38 Goggle Case : Roof Grab Handle : A goggle case is provided near inner rear view mirror for keeping the goggle. Pull the cover to open, place the goggle (keeping glass facing towards antidust cloth) and press to lock. These are provided on all seats except driver seat. This helps in comfortable positoning of passengers during journey. Tata Grande At a Glance REAR VIEW MIRRORS Inner Rear View Mirror: Antiglare mirror The antiglare mirror is fitted inside the cab. Provision has been made for two positions: 1. Normal position 2. Antiglare position Use antiglare position only when necessary, as it reduces rear view clarity. Motorised Outer Rear View Mirror : Motorised Rear View Mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch provided on the driver side door. The switch facilitates the driver to adjust the mirrors without lowering the window glasses and without moving from his/her position. Motorised Outer Rear View Mirror 1. Move the main switch to L (for adjusting left side mirror) and R (for adjusting right side mirror) 2. Use the 4 positions of the knob to adjust the rear view mirrors to correct angles. 1. Inner Rear View Mirror 2. Operating Knob NOTE : Manually adjusted outer rear view mirror are also available in few version Mirror Adjustment Switch 39 Tata Grande At a Glance GLOVE BOX, CUP HOLDER & UTILITY POCKET Glove Box: The glove box is located on the dash board in front of the codriver’s seat. The glove box can be locked with the ignition key. Cup holder : Two cup holders are provided in the glove box lid for your convenience. Utility pocket / box : Utility pocket is provided to all the doors to keep magazines / books etc. Front utility pocket / box Glove Box Cup holder Rear utility pocket / box 40 Tata Grande At a Glance CIGARATTE LIGHTER Floor Console : Cigarette Lighters: Two cigarette lighters are provided on floor console at front and rear. Press the cigarette lighter in the socket to heat up. When it reaches the desired temperature, it will pop up and can be used. These lighters will operate only when Engine is ON or Ignition key in ON position. Cigarette Lighter for front passengers CAUTION Handle the lighter carefully to avoid personal injury. If lighter does not pop out, remove it to avoid overheating. Avoid smoking inside the vehicle; it may spoil inside ambience, interiors, upholstery etc. Cigarette Lighter for Rear passengers 41 Tata Grande At a Glance WINDOW GLASS Power Windows Glasses on all four windows of your vehicle can be operated by switches provided on the main control panel located on the driver’s arm rest. They work only when the key is in the “IGN” position. Glasses are wound up by pulling the switch and are lowered by pressing it down.If you would prefer to have the glass at its lower most position, press the switch down a little longer and the glass glides down. This feature is known as “Express Down”. A safety locking arrangement has also been provided and can be activated by a push type switch located at the centre, below the window switches. It has two positions: LOCK – When switch is pressed UNLOCK – When switch is released When the switch is in “LOCK” position, the rear window switches (located on rear doors) do not function. The rear window glasses can 42 Power window switch (On Rear Doors): Individual window winding switches have been provided only on the rear doors. To close the door window glass pull the knob up and to open, push the knob down. If key is taken out, power windows can be operated within 30 sec. without giving ‘IGN’. still be operated by using the switches on the console. Illumination on the rear window switch goes off when the switch is in locked condition. Press down the lock button to unlock. Individual window winding switches have been provided only on other doors. WARNING While raising the glass, take care to avoid fingers / hands getting trapped between glass and the frame. Tata Grande At a Glance WINDOW GLASS & STEERING ADJUSTMENT Manual window winding : In few versions, power windows are not provided. In such vehicle, use winder handle manually for lowering down or raising up window glasses. Rear Side Window Glasses : locking, pull toggle lever and press it to lock. NOTICE It is advisable not to open the windows when AC is ON. This will adversely affect the AC performance. Steering Wheel Adjustment Toggle Butterfly windows are provided on both rear sides of vehicle to provide ventilation for 3rd row occupants when required. Pull the toggle to unlock and open the window. For Position You can adjust the steering wheel position to suit your convenience. Adjust the steering wheel position as follows before you start driving. 1. Adjust the seat to a comfortable position. 2. The lever to tilt the steering wheel is under steering column. Pull the lever up and hold in that position. 3. Move the steering wheel up or down to the desired position. Position the wheel such a way that all the instrument panel gauges and warning lights are visible. 4. Release the lever. Make sure that steering wheel is securely locked by moving up and down. CAUTION Steering wheel should be adjusted only when the vehicle is stationary. Steering Adjustment Lever 43 Tata Grande At a Glance FUEL FLAP OPENING Fuel Tank flap opening: The fuel flap is located on the left rear side of the vehicle. The fuel flap can be opened by pulling the opening lever located at the right hand side of the driver’s side for RHD vehicle & left hand side for LHD vehicle Always use only original specification fuel cap or an approved equivalent, available at Authorised Dealers. The wrong cap can result in a serious malfunction of the fuel system and the emission control system. WARNING Fuel vapour is extremely hazardous. Always stop the engine before refueling and never refuel near sparks or open flames. CAUTION Remove the fuel filler cap slowly, and wait for any hissing to stop, then remove it. The fuel may be under pressure & may spray out, causing injury if the cap is opened suddenly. 44 Fuel Flap Openning Lever Tata Grande At a Glance GEAR SHIFT LEVER & PARKING BRAKE Gearshift lever & shifting pattern: The gearshift lever is mounted on the center console between the two front seats. The gearshift pattern is shown on the gear lever knob. NOTICE The reverse gear should be engaged only when the vehicle is stationary. Wait for 5 seconds after declutching to ensure smooth engagement of the reverse gear. Parking brake: Mechanical parking brake acting only on the rear wheel is provided on your vehicle. The parking brake lever is located behind the gearshift lever. To apply the parking brake, pull the lever up fully. The indicator light on the instrument panel will become ‘ON’. To release it, pull the lever up slightly, press the release button and push the lever down. The parking brake indicator on the instrument panel will go ‘OFF’ when the parking brake lever is fully released. 1. 2. A. B. Release Button Parking brake lever Applied Condition Released Condition NOTICE Q Q Apply the parking brake properly before leaving the vehicle & release it before moving. When parking on a steep slope, do not rely on the hand brake alone to hold the vehicle. Leave the vehicle parked with gear box in low forward gear when facing uphill and reverse gear when facing downhill. 45 Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) ANTI THEFT / IMMOBILISER CUM KEYLESS ENTRY SYSTEM : This system is essentially an antitheft security system, which has a keyless operation for door unlock/ lock. It immobilizes the vehicle by disabling starter motor, ignition and fuel supply in case of unauthorised entry. The system consists of following : 1. One User "Remote" with LOCK and UNLOCK button for normal use. 2. Body Control Module (BCM). 3. "Lock Indicator Warning" on instrument cluster for indication of "mode" of the system. Features : Q Locking/ unlocking the vehicle from distant place. (Refer arm mode) 46 Q Q Q Q Q Q Q Immobilisation of vehicle and continuous flashing of turn indicators and hooting, if theft is detected (Refer Armed Panic). Protection when user forgets to lock using remote.(Refer Auto Arm Mode). Immobilisation of vehicle if theft is detected in Auto Arm mode. (Refer Auto Arm immobilised) Finding the vehicle. (Refer car seek). Manual central door locking/un locking (Refer central door locking feature). Unlocks all doors in case of an accident. (In case of vehicle crash) Continuous flashing of turn indicators and hooting (Refer Forced Panic). Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System Auto lock and unlock optional feature on some vehicles. (Refer Auto lock and unlock). Additional/ new remote can be added. Stolen remote can be disabled. (Refer Learning Additional Remote / Unlearning Lost Remote). Q Q MODES OF THE SYSTEM : MODE 1 2 3 4 LOCK (To lock the vehicle) Press ‘ LOCK’ on the remote LOCATE (To loacate the vehicle in the park) Press ‘LOCK’ button on the remote after locking the vehicle by remote ‘LOCK’ pulse UNLOCK (To unlock the vehicle) Press ‘UNLOCK’ button on the remote FORCED PANIC (To seek for help)- Press ‘LOCK’ or ‘UNLOCK’ button simultaneously MODE INDICATION VEHICLE STATUS Turn indicators two flashes Vehicle gets locked and LOCK’LED starts blinking Turn indicators give three Vehicle gets locked flashes Turn indicators give single flash. Vehicle gets locked Turn indicators start flashing along with hooting. To stop hooting, flashing, press LOCK or UNLOCK button on the remote During this mode vehicle remains in the previous state i.e. LOCK / UNLOCK state. 47 Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) DESCRIPTION OF MODES AND USAGE OF "REMOTE" ARM MODE: Used to lock the vehicle from Distant place (Do not use Mech. Key). Press "LOCK" on User Remote. Q Gives two flashes. Locks all doors.Gives delayed flash through turn indicators after locking. Q Lock Indicator on instrument cluster starts blinking (typically once in 1.5 sec) The vehicle arms (i.e. Vehicle cannot be driven.If attempted, the system goes to immobilised Mode).Press UNLOCK to disarm the vehicle. 48 UNLOCK/ DISARM MODE : Used to UNLOCK the vehicle from Distant Place. (Do not use Mechanical Key) Press “UNLOCK” on User Remote. Q Gives one flash on turn indicators. Q Unlocks all door. Q Lock Indicator on dashboard stops blinking and remain ‘OFF”. Q The vehicle disarms (User can drive the vehicle). NOTE : To disarm the vehicle, unlock button must be pressed before turning the key to ignition position. This procedure ensures user authentification. ARMED PANIC MODE : In Armed Mode, if Theft is detected (door opened/Key inserted in ignition switch/cranking attempted) vehicle immobilises and flashes the turn indicators for about 25 to 30 seconds (To stop the flashing press any button on the user Remote; Hooting gets enabled along with flashing for 30 sec. AUTO ARM MODE : Protection when user forgets to lock the vehicle using remote. Q In Unlock mode, after the key is taken out of the Ignition switch and leaving the vehicle (door is opened and closed), vehicle arms automatically in 55 sec., (i.e. Vehicle cannot be driven without pressing UNLOCK button on the User remote. If attempted, vehicle goes to auto armed immobilised mode) Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) Q Q As an additional security measure, the system has a back up facility. In Unlock mode after taking the key out of Ignition switch, the vehicle arms automatically in 4.5 sec., even if no door activity is detected. The Lock Indicator on the instrument cluster starts blinking once in 1.5 seconds. When Lock Indicator on instrument cluster is blinking, the vehicle cannot be driven.Press UNLOCK to disarm the vehicle. AUTO ARMED IMMOBILISED MODE : In Auto Armed Mode if Theft is detected (Key inserted in ignition switch/or attempt to crank) Lock Indicator on the dashboard starts blinking at faster rate and the vehicle immobilises. When Lock Indicator on instrument cluster is blinking the vehicle cannot be driven. Press unlock to disarm the vehicle. CAR SEEK : Used to locate the vehicle. Press “LOCK” on User Remote when the vehicle is locked.(Range 7.5 meters max.) approx. from vehicle. Q Gives three flashes on turn indicators and remains locked. FORCED PANIC MODE : Q Press “LOCK” and “UNLOCK” on User Remote simultaneously. Q Hooting and flashing will start continuously. Press any button on the remote to stop flashing. AUTO LOCK AND UNLOCK : (When driving the vehicle) 1. New locking strategy : When ever vehicle is cranked and engine is fired, all doors will be locked automatically once vehicle reaches above 10 kmph provided they are closed properly. If any one of the doors is open, then locking will not take place. 2. After the key is taken out from the Ignition switch, the system automatically unlocks the all doors. CENTRAL DOOR LOCKING FEATURE : All doors can be locked/unlocked by manually locking / unlocking the driver’s door (using mechanical key/knob) 49 Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) EMERGENCY PROCEDURE : DISARMING THIS PROCEDURE IS APPLICABLE IN CASE OF LOST REMOTE & SYSTEM IN ARMED / IMMOBILISED STATE I.E. CLUSTER LED IS BLINKING 1. Enter the vehicle by opening the door through physical key & close the door.In case the vehicle is in armed condition, the system will enter armed panic in immobilised state-will hoot (if provided) and flash for max. 27 seconds. 2. Open driver door or turn on hazard switch. 3. Turn ignition ‘ON’ and ‘OFF’ 3 times within 5 seconds. 4. On successful completion of step 3, the sysytem will come out of the immobilised state to enter emergency dis-arming state. (This state is similar to 50 the immobilised state without the hooting and side indicator flashing).The left and right indicators will remain ON for 5 sec. and will go OFF after that. NOTE: If step 3 is not completed within 5 seconds the system will remain in immobilised state and the left and right indicators will not come ON as in point no.4. Close the driver’s door and follow the step no. 2 5. Then the left and right indicators start flashing (ON /OFF) for max. 9 counts the user. Must count the number of flashes and turn ignition ‘ON’ as soon as this count matches the first digit of secret code.The left and right indicators will stop flashing. 6. Switch ‘OFF’ the ignition. 7. The user must enter the 2nd, 3rd and 4th digit of the secret code in a similar fashion as described in step 6 & 7 above. 9. After successful entry of all the four digits of secret codes the cluster left and right indicators stops flashing. The system will dis-armed and vehicle will get mobilised. 9. Close driver door or turn ‘OFF’ hazard switch. 10. In case of any error in entering the secret code digits the left and right indicators continue to flash and the system remains in immobilsed state to re-enter secret code. Perform step 10 and start thep r o c e dure from step2 onwards. 11. All previously learned remotes will get unlearnt. 12. Vehicle engine is released for 5 cranks only. Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) 13. The vehicle can be cranked and driven. LEARNING OF NEW REMOTE : THIS PROCEDURE IS APPLICABLE IN CASE OF LOST REMOTE & SYSTEM IN ARMED/ AUTO ARMED/IMMOBILISED STATE I.E. CLUSTER LED IS BLINKING. Step 1-12 mentioned above, should be completed successfully and then follow steps 1,2 below, within 30 sec. 1. Open driver door (OR turn ‘ON’ hazard switch). 2. Parking light should be ‘OFF’. 3. Turn ignition ‘ON’ & ‘OFF’ 5 times within 10 sec. 4. The system enters the learn mode. The left and right indicators remain ‘ON’ for 30 sec. 5. Press any key on the remote once within 5 sec. 6. On successful learning of the remote, system gives single flash. 7. Repeat step 4 & 5 above for learning other remote (Max.4 remotes) 8. Learning mode will be exited in 30 seconds, if any of the remotes is not learnt during this time. The learning process has to be repeated. CHANGING OF SECRET CODE : THIS PROCEDURE IS APPLICABLE IN CASE WHEN THE USER WANTS TO CHANGE THE SECRET CODE. CHANGING OF PIN WILL BE POSSIBLE WHEN IMMOBILISER IS IN UNSET STATE OR REMOTE KEY ENTRY IN UNLOCK STATE 1. Press UNLOCK button from the remote. 2. Switch ‘ON’ the parking lights. 3. Turn ignition ‘ON’ and ‘OFF’ 3 times within 5 sec. 4. If step 3 is not completed within five seconds, the left and right indicators will not become ON as is case 4. Switch OFF the parking light and follow step 2 onwards. 5. The Left and right indicators start flashing (0.5 sec. ON / 0.5 sec. OFF) for max. 9 counts. 6. The user has to enter the existing secret number. The user must count number of left and right indicators flashes and turn the ignition switch ON as soon as the count matches the '1st' digit of the existing secret code. On successful entry, the right and left indicators will stop flashing. 7. Switch OFF the ignition. 51 Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) 8. The user must enter the 2nd, 3rd and 4th digit of secret code in similar fashion as described in step 6,7 and 8 above. 9. After successful entry of all the 4 digits of existing secret code, the left and right indicators stops flashing for 10 sec. 10.If a wrong secret code is entered, the LED continues to flash and the system remains in immobilised state. To reenter secret code, switch OFF the parking lights and start procedure from step 2 onwards. 11.Repeat steps 7, 8 and 9 but with the new 4 digit number. The digits to be entered can be from 1 to 9. After successful entry of all 4 digits of new s e c r e t codes the left and right indicators stops flashing for 10 sec. 52 12.Again repeat the steps 7,8 and 9 with the same new 4 digit number. After successful entry of all the 4 digits of new secret code, the left and right indicators stops flashing for 10 sec. 13.If the new secret code entered twice is not matching then the flashing of side indicators will start for 5 sec. To restart the procedure of entering new code, steps from 12 onwards to be performed. The left and right indicators starts flashing after 10 sec. 14.If secret code entered twice is matching then the system gives information of newly entered code with the equivalent number of left and right indicators flashes for each digit, with a 5 sec. gap between two digits. 15.Switch OFF the parking lights. 16.The newly entered secret number to be used here after emergency dis-arming and remote learning. NOTE : No remote will get unlearnt with this procedure. During this procedure any key pressed from the remote will be ignored. REPLACEMENT OF REMOTE BATTERY : (replace every year for normal use) 1. Place the remote button-side facing down and remove screws. 2. Change the battery with GOLDEN POWER Battery GP 23A or equivalent (eg:- Duracell MS21/ MN21). 3. Put back the screws. 4. Press any button and check that the LED on the remote glows. Tata Grande At a Glance Anti Theft/ Immobiliser cum Keyless Entry System (If fitted) GUIDELINES FOR USER : Q The vehicle does not start (Engine does not crank/fire) Check the Lock Indicator on the dashboard. If it is blinking then the vehicle is not supposed to start ( Arm Mode/Auto Arm Mode). Press UNLOCK button on the User Remote and then start the vehicle. If the turn indicators are blinking, pressing the UNLOCK button of the User Remote will stop the blinking of the lamps. The next pressing of the UNLOCK button of the User Remote will unlock / disarm the vehicle and then the vehicle can be driven.Contact the dealer if the vehicle still could not be started. Q Pressing UNLOCK/LOCK does not UNLOCK/LOCK the vehicle. Q Q If the turn indicators are blinking, pressing UNLOCK / LOCK will stop the blinking of lamps. The next UNLOCK / LOCK press will actually unlock / disarm the vehicle and the vehicle can be driven. Battery Low Indication : 1. Operating Distance has come down 2. LED on user remote flashes whenever UNLOCK / LOCK button is pressed on the remote (under normal battery conditions, the LED on the user remote lights continuously whenever UNLOCK / LOCK button is pressed). 3. Replace the battery to get in creased range. Press any of keys on remote, if LED of the remote is contineously 'ON' means battery is OK. If it is blinking, then remote battery is to be replaced. NOTE : Remote may not be operative in near transmission vicinity of high power antenna (Like TV) 53 Getting Started KEYS & DOOR LOCK Keys: The key operates all locks and Ignition switch. A code number is stamped on the plate attached to the key set. Detach this plate and store at safe place (Not in the vehicle). This reference number is necessary while getting duplicate keys from your Authorised Dealer. It advisable to keep another key at safe place for use in case of emergency. Front Doors driver) (Driver & Co- Locking / unlocking doors with key from outside : Both front doors (drivers & codriver) have separate locking facility. Front doors can be locked or unlocked from outside with key. NOTICE Do not use locally made keys, get duplicate key through your authorized dealer. Insert the key and turn it anticlockwise to open or clockwise to lock the door. Pull the Door handle to open an unlocked door. 54 Locking without a key from inside: All the doors can also be locked or unlocked independently from inside by pressing or pulling the knob (1). NOTE When locking doors this way, do not leave the key inside the vehicle. Getting Started DOOR LOCK & CHILD LOCK Opening the doors from inside : All doors can be opened from inside. To open pull the door opening lever / latch (2). Childproof lock : Both the rear doors of the vehicle are provided with child proof lock. Push the lock lever located on vertical face near the lock downward before closing the door. The door which has been locked cannot be opened from inside, it can be opened only from the outside. Tail gate Locking / Unlocking : Insert the key and turn it anticlockwise to open or clockwise to lock the door. Pull the Door handle to open an unlocked door and just by closing the tail gate to its original position, it gets locked. CAUTION Deactivate the childproof lock when not required. Location of door opening lever/ latch Tail gate Swing Handle 555 5 Getting Started SEAT ADJUSTMENTS Seats : Bucket type seats are provided with a lever and recliner handle knob, to adjust seat positions. Lumbar Support : The lumbar support is provided to give you maximum driving comfort. and adjusted by the lever (1) provided at the side of the seat backrest. Seat Back Recliner : To change the seat back angle, lean forward slightly and raise the lever (2). Then lean back to the position you want and release it. Make sure that lever return to its original position. Moving the Seat Forward & Backward: To adjust the seat position, lift the lever under the seat cushion front, then slide the seat to the desired position and release the lever. Once the desired position is 56 achieved release the lever to lock the seat. Make sure the seat is locked in position. Height Adjustment (Driver’s Seat): Driver ’s seat height can be adjusted by a lever located on the seat base on the right hand side, just ahead of the seat back adjustment lever. You can raise the seat height by pumping / pulling the lever upwards until appropriate seat height is reached and lower it by pumping / pushing the lever downwards. 1 2 4 5 1. Lumbar Support 2. Seat Back Recliner 3. Seat Height Adjustment Lever 4. Lever for forward/backward movement 5. Utility Tray (C0-driver Side) Getting Started SEAT FOLDING Head restraint : Adjustable head restraints are provided for bucket seats in front. Neck rest for rear bench seat (Crew cab) cannot be adjusted. To increase the height lift up and leave at desired click position. To reduce the height, press the unlock button & push the head restraint down wards. CAUTION Avoid driving the car with the head-rest removed as it is a safety item. Do not attempt to adjust the head-rest while driving the vehicle. Poor Adjustment Good Adjustment 575 7 Getting Started REAR SEAT ADJUSTMENTS REAR SEAT ADJUSTMENTS Middle seats-Split type (if fitted) Middle row seat is in 2 parts i. e. 60 / 40 split. Two adjustable neck restraints are provided on the middle row seat. Foldable arm rest is provided in centre of the seat. Pull out the arm rest when needed and fold back when not required. passenger or for carrying extra luggage. Folding of middle row seats from outside the vehicle. Latches are provided on both seats on outer side for folding the seat backrest. Operate the seat latch ‘A’ to fold the seat back on seat base. 1 2 1.Head Restraint 2. Foldable Handrest These seats can be independently folded as and when required while entering and getting down from the vehicle for the third row seat 58 Pull the seat release strap ‘B’ provided on seat base and tilt the seat base up so that it is vertical and touching front seat. To unfold the seat, slide the knob ‘C’, drop the seat. Operate latch ‘A’ to unfold back rest. Getting Started REAR SEAT ADJUSTMENTS Folding of middle row seats from inside the vehicle (from third row seat). Operate the seat latch ‘A’ to fold the seat back on seat base. Pull the seat release strap ‘D’ provided on seat base rear side and tilt the seat base up so that it is vertical and touching front seat. To unfold the seat, slide the knob ‘D’, drop the seat. Operate latch ‘A’ to unfold back rest. Front facing third row seat (if fitted) The third row seat is also front facing. It can be accessed after folding one of the middle row seats. Two adjustable neck restraints are provided on the third row seat. This seat can be folded and also can be removed as and when required for more luggages. the seat latch ‘1’ to drop the seat back on seat base. Lift the handle ‘2’ and tilt the seat base up so that it is vertical and touching middle row seat. Folding of third row seat Latch is provided on back rest for folding the seat backrest. Open the tail gate to access the latch. Pull 595 9 Getting Started SEAT FOLDING Side Facing seats (if fitted) : Hook the straps provided on seat base rear side into middle row seat neck restraints. This will hold the seat firmly. Seat Release Lever Removal of third row seat Once the seat is folded, it can be taken out from the vehicle. Operate the levers to release the seat and care fully takes out seat from vehicle. 60 In this there are two options, 7Seater and 9-seater. In the 7-seater option, two occupants can be accommodated and in 9-seater option, four occupants can be accommodated in the rear most part of the vehicle. In this version, 60:40 split type middle seat is not provided. A cushion bench seat is provided for the middle passengers. Getting Started SEAT BELTS Seat Belts The safety of the occupants is of prime importance to us. This vehicle is equipped with seat belts as a part of occupant restraint system. Why Seat Belts Wearing seat belts properly can protect you from being thrown against the inside of the vehicle, against other occupants or out of the vehicle, in case of an accident or sudden braking. It will reduce the chances of severe injury. tightens the belt to help restrain your body. 2. Check and ensure that the belt is not twisted. The anchor end of the shoulder belt is adjustable to suit the height of the passenger wearing it. The lap belt has one manually adjusted belt that fits across the hip bone. It is similar to safety belt used in aeroplanes. WARNING Twisted seat belts can cause injury, in a collision, the full width of the belt isn’t available to absorb the impact. This puts more force on the bones beneath the belt, which could break them or cause other serious injury. Don’t wear twisted seat belts. Make sure that your seat is adjusted to a good driving position and the back of the seat is upright. 3. Position the lap portion of the belt as low as possible across your hip bone. How to use seat belts This vehicle has three point inertia reel type front and rear seat belts in the out board positions and a lap belt for middle passenger on rear seat. In normal driving the belt lets you move freely in your seat. In case of an accident or sudden braking inertia reel automatically 1 3 4 2 1. Seat Belt 2. Tongue 3. Lock Buckle 4. Lap Belt 1. Pull the tongue across your body and insert it into the buckle. 4. Pull up the shoulder part of the belt to remove the slack. Make sure that the belt goes over your collar bones and across chest. 5. To unlatch the belt, press the red button on the buckle. Guide the belt to the pillar as it retracts. 616 1 Getting Started SEAT BELTS WARNING Improper positioning of the shoulder portion of the seat belt is dangerous. An improperly positioned belt will provide little or no protection in a collision. Always make sure the shoulder portion of the seat belt is positioned across your shoulder and near your neck, but never under your arm. on your neck, or on your upper arm. 6. Each belt should be used by one occupant only . The belt must not be put round a child, seated on passengers lap. 7. When the belt has been in use in a serious accident or shows signs of severe fraying or of having been cut, replace with an approved belt kit. 8. The belt must not be altered or modified during use. 62 WARNING Using one seat belt for more than one person at a time is dangerous. A seat belt used In this way can’t spread the impact forces properly and the two passengers could be crushed together and seriously injured. Never use one belt for more than one person at a time. 9 The belts are meant (intended) for adult occupants only. 10.The belts if required should be replaced, by Authorised personnel only. 11.The belt should not be disassembled. If required, authorised personnel only should carry out disassembly and assembly. 12 Clean the webbing with a mild soap solution recommended for upholstery or bleach or dye the webbing this may weaken it. Lap belt Pull the tongue to the desired length. Insert it into the buckle until you hear a click. Adjust the belt length. To lengthen the belt, hoId the tongue at a right angle to the webbing and pull. To shorten, pull the loose end of the webbing. To unfasten, depress the button in the buckle. WARNING Positioning the lap portion of the Seat Belt too high can be dangerous, in a collision, this would concentrate the impact force directly on the abdominal area, causing serious injury. Wear the lap portion of the belt snugly and as low as possible. Getting Started SEAT BELTS TATA MOTORS strongly urges that the driver and passengers in the vehicle be properly restrained at all times with the seat-belts. Failure to do so could increase the chance of injury and / or the severity of injury in accidents. Baby or Small Child : Use child restraint system appropriate for the child until the child becomes large enough to properly wear the vehicle’s seatbelts. If a child is too large for a child restraint system, the child should sit in the seat and must be restrained using the vehicle’s seatbelt. Also use the seat-belt while the child is in the rear seat. According to accident statistics, the child is safer when properly restrained in the rear seat than in the front seat. Child restraint systems are available. TATA MOTORS recommend the use of a type which fits to your vehicle. Before installation, always read the manufacturer’s instructions. Pregnant Woman : TATA MOTORS recommends the use of a seat-belt. Doctors advise is recommended. The lap belt should be worn securely and as low as possible over the hips and not to waist. Injured person : TATA MOTORS recommends the use of a seat-belt for injured person. Depending on the injury, consult your doctor for specific recommendations. 636 3 Driving SAFETY CHECKS Before Driving, please ensure to check (Refer maintenance) 1. Tyre pressure and condition of tyres. Inflate recommended tyre pressure if required. 2. Coolant level to Max level. 3. Engine oil level up to Max mark on dipstick. 4. Brake fluid level . 5. Water in windshield washer reservoir. Top up if required. 6. Power steering oil level. 7. Battery electrolyte level. 8. Fuel level. Ensure sufficient Fuel. Adjust 1. Check position of seat. If required adjust to your convenience. 2. Check adjustment of all rear view mirrors. 64 Ensure 1. Bonnet is fully closed. 2. All doors are properly closed & locked. 3. Check that any items you may be carrying inside with you are stored properly or fastened down securely. 4. Seat belts are fastened 5. Ensure all mirrors, windows and outside lights are clean and unobstructed. Remove dust, frost, snow or ice if any, on these. 6. All switches & lamps are working 7. Check and ensure that all the gauges and indicators in the instrument cluster are working. 8. Gear shift lever is in neutral position 9. Parking brake is released. 10.Adjust steering wheel position. SAFETY CHECKS Windshield/wiper/windshield washer Always keep windshield glass clean to avoid any distraction in visibility. Ensure proper working of wipers and condition of wiper blade. Ensure that windshield washer reservoir is full. Do not operate wiper alone when the windshield glass is dry, this would damage the windshield. Headlights Keep headlight lenses clean. Check for operation of headlamps in both high/low beam condition. Check for correct focusing of headlamps. Use only recommended type of bulbs. Do not use the high beam unless it is inevitable. Its dazzle may glare the driver of the oncoming car the condition thus causing an accident. Driving DRIVING SAFETY Side indicators / Hazard warning Ensure that all side indicators/hazard warning lights are always in working condition and they are used when required. Horn Ensure the horn is working properly. Horn provides safety to other road users by alerting your presence. Brakes Ensure brakes are working properly. Check brake fluid level in reservoir. Do not drive the car when brake warning lamp is 'ON'. Tyres Check the condition of tyres for any abnormalities. Maintain correct tyre pressure, it is very important particularly when subjected to extreme conditions, such as high speed, high load and high outside temperature. Do not use worn or bald tyres specially on the front wheels. First Aid Kit First aid kit is provided in your vehicle. This is for use in case of minor injuries. It is to be regularly checked for any disintegration and should be updated regularly. vehicle and increase the risk of injury yourself and others. Mobile phones Documents Always carry vehicle registration papers, insurance, valid PUC certificate and driving licence with you. DRIVING SAFETY Seat Belt Seat-belts are life saving equipment, use of seat-belt reduces the chance of injury and severity of injury in case of an accident. It is strongly recommended that all the car occupants should always wear seatbelt, while vehicle is in motion. Influence of Alcohol Avoid driving under the influences of alcohol or drugs. Alcohol and drugs will severely impair your control of the Avoid using mobile phones while driving a vehicle. This could divert your attention from the road and result in an accident. Fatigue 'Rest Revive survive' Do not attempt driving when you feel tired, sleepy. Long distance driving can tire you very much and fatigue can dull your reflexes and judgment. Take a rest and get refreshed at intervals. 656 5 Driving FUEL SAVING TIPS FRIENDLY TIPS TO IMPROVE FUEL ECONOMY : Your vehicle's fuel economy is mainly dependent on your style of driving. To operate your vehicle as economically as possible, use the following driving suggestions. Avoid Excessive Idling : Stop the engine and start it again, if you have to wait for more than a minute while you are stopped. Avoid fast starts & unnecessary stops : Start off slowly from traffic lights or stop signs to prevent increased fuel consumption and shortening of engine life. Avoid unnecessary deceleration (stopping or slowing down) and then acceleration which uses more fuel. 66 Always maintain clean air-filter: The amount of air supplied will reduce due to clogged air-filter, resulting in wastage of fuel due to incomplete combustion. Avoid incorrect tyre pressures: Under-inflated tyres result in increased running resistance of the tyres, leading to wastage of fuel. (Refer tyre maintenance section) Proper Driving Practices : Keep a safe distance from other vehicles to avoid braking suddenly. NOTICE Do not rest your foot on the clutch pedal. It does not allow full engine power to be transmitted to the vehicle and reduces clutch life. Fuel economy speeds : Gear Speed (kmph) 1st 2nd 3rd 4th 5th 15 30 45 60 80 Driving STARTING, STOPPING THE ENGINE Starting the Engine Before starting 1. Apply parking brake. 2. Ensure gear lever in neutral. A. Insert the key in steering cum ignition lock and turn it to ‘ON’ position. B. Press the clutch pedal fully. C. Now crank the engine. D. If the engine does not start turn the key to off position and try after 30 seconds. NOTICE After starting run the engine in idle speed for at least 30 seconds. Do not press accelerator pedal while starting the engine to avoid damage to turbocharger. Stopping the Engine Before switching off the engine, run the engine in idle condition for atleast 30 seconds and then switch off. This will allow the engine oil to lubricate the turbocharger, till its speed is fully reduced and also allow the unit to cool down. Above precautions will ensure satisfactory life and performance from the turbocharger. Running-in Period Avoid rapid acceleration and prolonged high speed running of the engine while using the new vehicle for the first 1500-1800 km of operation. Do not exceed the following vehicle speed during running in period. Gear 1st 2 nd 3rd 4 th 5 th DICOR Kmph 20 40 65 90 110 Gear box Gear box has all synchromesh gears including reverse. The 5th gear is an over drive. When shifting the gear up or down make sure you press the clutch pedal fully and shift to the next gear and then release the clutch pedal gradually. TURBO Kmph 20 40 60 80 100 676 7 Driving STARTING, STOPPING THE ENGINE Before shifting in to reverse gear bring your vehicle to a complete stop and depress the clutch pedal fully. Do not shift into reverse gear with vehicle moving forward. While shifting the gears it is recommended to shift at the speeds given in the table. You can get extra braking from the engine when slowing down by shifting to a lower gear. This can help you to maintain a safe speed and prevent your brakes from overheating while going down a steep hill. CAUTION Avoid excessive revving up of engine rpm. 68 CAUTION Runing Engine under idle condition for long duration and also in high idle (fly-up rpm) should be avoided Gear Shifting : Gear Change Speeds during upshift : Gear 1-2 12-32 3-4 4-5 DICOR Kmph 20 45 70 90 TURBO Kmph 20 35 60 80 Gear Change Speeds during downshift : Gear Kmph 2-1 3-2 4-3 5-4 15 25 45 60 BRAKING Brakes The brake system on your vehicle is an advanced vacuum assisted hydraulic brake system, equipped with: Q Brake booster : This assists the driver in braking with an ergonomic pedal force on brake pedal; Q Tandem Master Cylinder, for fail safe braking. Q Twin pot calipers, for efficient energy absorption. Q Load Sensing Proportionating Valve, to avoid rear wheel locking in extreme load condition. Q Auto adjusted rear brakes which are designed for trouble free performance. The system is designed with an H circuit, this has an advantage of providing minimum braking even if one circuit fails, however the pedal will be harder to press and stopping distance will increase. At the same time brake indication light would glow on dash board. If you observe any abnormality in brake system contact your nearest TATA Motors authorized workshop. In case of failure of vacuum supply to the brake booster the vehicle can still be stopped with a higher pedal effort. In case of vacuum failure or brake circuit failure, slow down the vehicle by shifting to lower gear and lifting your foot from the accelerator pedal. Pull the side of the road as soon as it is safe. CAUTION Brake system failure is very hazardous. It is best to have your vehicle towed, but if you drive the vehicle in this condition, be extremely cautious.Have your vehicle attended immediately. Put your foot on brake pedal to apply brake. Do not ride the brakes as they may overheat and the performance may be impaired. The brake lights may confuse the other road users behind you. Use engine to assist the brakes by shifting to a lower gear and lifting your foot from accelerator pedal. Constant application of brakes while going down the hill builds heat and reduces braking efficiency. Check your brakes after driving through deep water. Apply the brakes moderately to feel that they are normal. If not, apply them gently and frequently until they do. With wet brakes you should be extra cautious and alert in your driving. 696 9 Driving DRIVING IN ADVERSE CONDITIONS Driving Through Water : Never venture to drive through water when it flows over guard stones. Engine may get seriously damaged if attempted to cross over through deep water. If at all the situation demands that you have to drive through water then; - Keep engine in fast idling and crawl the vehicle in low gear. - After driving through water apply brakes several times to dry liners and to regain original braking. 70 Do not attempt to start the engine if vehicle gets flooded due to water. Tow the vehicle to a safe place. Take the vehicle to nearest AUTHORISED Workshop to check entry of water in cylinders. It will also be necessary to replace lubricants of engine, gearbox, transfer case, front axle and rear axle if water has entered. Get the starter and alternator checked. Driving on a Rainy Day : Check brakes, steering and windows. Check tyres for wear and tyre pressure. Check wiper blades for proper functioning. Avoid harsh braking and sharp turns. It may cause loss of control and lead to a skid. For slowing down, shift to lower gears and brake gently. Keep lights ON if visibility is poor. Night Driving : Dip the head lamp for oncoming traffic during night driving. Maintain a speed such that you can stop within illuminated distance of head lamps. Use head lamp main/dip beam to alert other road users on turns/ Driving DRIVING IN ADVERSE CONDITIONS cross roads etc. Use side indicators for lane change or turning. • Put on hazard warning switch in case of hazardous parking or if your vehicle is disabled to warn the passing traffic. Climbing Sharp Gradients on Loose Surfaces : Start off smoothly in any suitable gear. Apply power smoothly so that there is no loss of traction by overrevving of the engine. Choose as smooth a slope as possible and select the appropriate gear so that gear changing in the middle of the climb is not required. Changing gears in the middle of the climb can cause loss of momentum and engine stalling. Shifting to lower gear has to be done cautiously to avoid loss of traction. Under no conditions should the vehicle be moved diagonally across a hill. The danger is in loss of traction and sideways slippage, possibly resulting in tipping over. If unavoidable, choose as mild an angle as possible and keep the vehicle moving. If the wheels start to slip within few feet of the end of the climb, motion can be maintained by swinging the steered wheels left and right, thereby providing increased grip. If the vehicle stalls or losses headway while climbing a steep hill, make a quick shift to reverse and allow the vehicle to move back with the control of engine compression. Descending Sharp Gradients : Depending on the severity of the gradient, shift into appropriate gear. Use engine braking judiciously without over-revving the engine. Brake application under such situations should be done very smoothly to avoid loss of control. Select appropriate gear so that gear changing or clutch disengagement is not involved while descending the gradient. 717 1 Incase Of Emergency JACK LOCATATION, WARNING TRIANGLE & FLAT TYRE REPLACEMENT Advance Warning Triangle 2) Place the triangle on the road behind the vehicle where it is stranded. parked at the side of the road or vehicle is being operated in adverse condition. 3) The triangle must be at least 50 meters behind the vehicle in the same lane of traffic. This can be operated without ignition 'ON'. Press the hazard warning switch (red knob) on the left side of the dash board, all side indicator lights will flash simultaneously to warn the other road users about any hazardous condition of the vehicle. Depress the knob again to switch 'OFF' the hazard function. 4) Increase the distance to 150 meters on a highway or if a bad/ hill top obscures the view. Hazard Warning Switch : There is an advanced warning triangle provided along with your vehicle. In case there is a breakdown and or the vehicle is to be parked at the side of road, then the triangle is to be used as per instructions given below: 1) Remove advance warning triangle from case and assemble. 72 CAUTION Use Hazard Warring lights besides advance warning triangle in case of breakdown specially during night time and vehicle has to be If lights do not blink or blink rapidly, it is an indication of problem in the blinker electrical system or the indicator bulb at front or rear has fused. Get it rectified immediately. Incase Of Emergency JACKING POINTS, FLAT TYRES REPLACEMENT IF YOU HAVE A FLAT TYRE Reduce vehicle speed gradually keeping it is a straight line. Move cautiously off the road to safe place away from traffic. Park the vehicle on a level and firm ground. Apply parking brake & engage 1st gear. Turn on Hazard warning switch. Keep advance-warning triangle at least 50 meters behind the vehicle as an indication of breakdown. Take out the tool kit, jack and handle from the vehicle which is kept below driver seat Removal of Spare wheel wheel spanner to lower the spare wheel. Let the wheel touch the ground. Loosen it further to take out retaining plate from spare wheel. Remove spare wheel. Spare wheel is mounted below cab at rear side of vehicle. Open the tail door Lift the carpet cutout covering the spare wheel winch screw hole. Rotate the wheel winch screw in anti-clockwise direction using the 737 3 Incase Of Emergency SPARE WHEEL 74 Fitting the spare wheel back Changing the flat tyre Place the spare wheel on the ground below its location with outer side of the wheel rim facing upwards. Locate the retaining plate in the central hole of the spare wheel. Using the wheel spanner, the spare wheel can be raised by rotating the wheel winch screw in clockwise direction. Align one of the wheel mounting screw holes with the locating pin on the frame while raising the spare wheel. Continue to rotate the wheel winch screw in anticlockwise direction to raise the spare wheel is completely until you hear a ‘CLICK’ sound. This ensures spare wheel is in position. Block the wheel which is diagonally opposite to the flat tyre Take out wheel cover (If fitted) and loosen the wheel mounting nuts of flat tyre. (Do not remove the flat tyre at this stage). Jacking point - Rear Set the jack properly at correct jack point as shown for front or rear wheel and slowly lift the vehicle with the help of jack handle. Jacking point - Front Incase Of Emergency SPARE WHEEL & LIMP HOME MODE CAUTION Do not lift the vehicle with some one inside. Raise the vehicle only high enough to remove and change the flat tyre. Do not carry any other work under the vehicle supported by jack otherwise personnel injury may occur. Do not start or run the vehicle while supported by jack. Remove wheel-mounting nuts and take out flat tyre. Roll the spare wheel into position and align the holes in the wheel with studs. Then reinstall the wheel nuts (taper end inward) and tighten them as much as you can by hand. Lower the jack completely then tighten the wheel nuts one by one using wheel spanner. Fit the wheel cover back (if fitted). Restore all the tools and jack at their respective location. Place the flat tyre at spare wheel location as described and tighten properly. CAUTION Check and correct the tyre pressure and nut tightness of the changed wheel as per recommendation at nearest Service station. Also get the punctured tyre repaired. Limp Home Mode : DICOR When water gets accumulated in water sedimenter “water in fuel indicator lamp” on instrument cluster remains ON continuously. This causes the vehicle to run on “Limp Home Mode”; there is a drastic reduction in performance of the vehicle in Limp Home Mode. NOTICE At initial “Key-ON” the water in fuel lamp indication on the dashboard glows for 2 seconds and goes ‘OFF’ automatically. If this lamp does not glow, vehicle has to be taken to the service station for verification and necessary attention. 757 5 Incase Of Emergency STARTING THE ENGINE WITH JUMP LEADS Starting the Engine with Jump Leads : The engine with a discharged battery may be started by transferring electrical power from a battery in another vehicle. This may be dangerous as any deviation from the following instructions could lead to personal injury resulting from any battery explosion, as well as damage to the electrical systems in both vehicle. CAUTION Do not allow battery electrolyte to come in contact with eyes, skin, fabrics or painted surfaces. The fluid contains sulphuric acid which can cause injury and severe damage. Wear rubber gloves, to avoid risk of contact. To lessen the risk of injury, wear eye protection when working near 76 any battery. • Make sure that the battery providing the jump start has the same voltage as the battery in your vehicle (12 V). Its capacity must be approximately the same as the original battery capacity. The voltage and capacity are given on the batteries. • Do not disconnect the discharged battery from the vehicle. • Switch off all unnecessary electrical loads. • Do not lean over the battery during jump starting. • Do not allow the terminals of one lead to touch those of the other lead. • Apply the hand brake. Keep the gearshift lever in neutral. • Do not connect the lead to the negative terminal of the discharged battery. • The connection of the -ve lead point should be as far away • • from the discharged battery as possible and close to the starter motor on engine/transaxle. Route the leads so that they cannot get caught by the rotating parts in the engine compartment. The engine of the vehicle Connect leads in the order as shown in the sketch providing the jump start can be allowed to run during starting. Attempts to start the engine of the vehicle with the discharged battery should be made at intervals of one minute and should not last more than 15 seconds. After starting, allow both engines to idle for approximately 3 minutes with the leads still connected. Incase Of Emergency TOWING THE VEHICLE Towing the Vehicle : • For towing a vehicle, the best way is to use a wrecker. • Alternatively use a rigid tow bar. • Avoid using a flexible cable or rope as your vehicle may crash into the vehicle towing your car when it stops suddenly. • Switch ‘ON’ the hazard warning signals of both the vehicle to warn other road users. • Where possible, keep the engine idling so that power steering assistance and brake vacuum are available. • Limit the speed to 20-30 kmph. • In case of brake failure, use the parking brake to control the vehicle. Front and Rear Tow Hook Location : Tow Hook Location at Front Tow Hook Location at Rear 777 7 Incase Of Emergency ROUTINE SERVICE This manual will help you to understand your vehicle. Inspection, maintenance of the vehicle should be handled by professionals only. Please be careful while personally inspecting / maintaining the vehicle as it may cause damage to the vehicle and may be unsafe. The ignition and fuel systems are highly important in view of emission control and for efficient engine operation. Similarly the brake system for safety. Do not tamper with them. All inspections and adjustments must be made by a qualified technician. We strongly recommend that all servicing related to these systems be done by an Authorised dealer/TASC. 78 OWNER MAINTENANCE Routine Service We highly recommend that these items be inspected at least every week. Engine Oil Level, Engine coolant Level, Brake Fluid Level, Washer Fluid Level, Battery, Tyre inflation pressure Do it Yourself Service Improper or incomplete service may result in problems. Several mantenance procedures can be done only by a qualified service technician with special tools. Improper do it ourself maintenance during the warranty period may affect warranty coverage. If you’re unsure about any servicing or maintenance procedure, have it done by an Authorized Dealer / TASC. WARNING Maintenance procedures: Performing maintenance work on a vehicle can be dangerous. You can be seriously injured while performing some maintenance procedures. If you lack sufficient knowledge and experience or the proper tools and equipment to do the work, have it done by qualified technician. Preliminary Trouble shooting ENGINE (These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual) SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 1. Engine not cranking Dead battery loose or dirty battery connections • Get battery checked&/or changed • Clean and tighten battery connections 2. Engine cranks but does not start Air in the fuel system • • • • ENGINE Service lamp should glow EMS fuse blown 3. Engine overheats Coolant level low Hose collapse / torn Low engine oil level Radiator cap not sealing properly A.C. condensers fans not working Brakes binding Electric fan not working High delivery pressure in A.C. refrigerant circuit 4. Charging indicator continuously remains ‘ON’ Battery not getting charged due to loose belt drive Press pear pump for air removal Check leakages Get defect rectified Replace the fuse • Top up coolant, check and correct leakages • Get the hose replaced • Add oil • Fit the radiator cap correctly • Get defect rectified • Get defect rectified • Get defect rectified • Get defect rectified • Get the belt tension adjusted Replace if broken 797 9 Preliminary Trouble shooting CLUTCH & GEAR BOX SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 5. Poor pickup Loose contact of connectors Blocked fuel filter Clogged air filter EGR malfunctioning • • • • • 6. Does not accelerate Accelerator pedal module defective • Get defect rectified 7. Belt squeal Loose belt Belt glazed • Get belt tension adjusted • Get belt replaced 1. Clutch does not get disengaged Air in the hydraulic system Less fluid in the master cylinder • Bleed the system • Get the clutch fluid filled 2. Clutch pedal goes too low Air in the hydraulic system Less fluid in the master cylinder • Bleed the system • Get the clutch fluid filled 3. Clutch pedal return sluggish Blocking of vent in clutch fluid bottle • Open the cap from the bottle & clean the breather hole, if clogged Hard gear shifting / crash engagement Clutch does not disengage properly • Get the clutch hydraulic system attended Get defect rectified. Clean/replace fuel filter element Clean / replace the element Get checked & corrected Check for loose pipes & connections. CLUTCH GEAR BOX 1. 80 Preliminary Trouble shooting AXLE & BRAKE SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN Loss of lubricant (Oil) Breather hole clogged • Clean the breather hole on the axle housing • Get replaced • Get replaced REAR AXLE 1. Differential cover gasket torn Pinion oil seal damaged 2. Differential housing overheating Insufficient oil Incorrect lubricant used • Get the oil filled • Drain, flush and get correct lubricant filled Poor brakes Insufficient brake fluid. Air in the system Malfunction of automatic adjuster • Get the brake fluid filled • Bleed the system • Check & rectify auto adjuster mechanism or replace • Rectify the leakage • Replace the brake fluid • Replace the leaking line, bleed the system. Clean pad/lining. replace seals if leaking • Get the liners/pad replaced • Replace rear drums • Check & replace BRAKES 1. Vacuum leakage Brake fluid contamination Brake fluid, grease, oil or water on pad /drum Worn brake lining/pad Excessive worn drums at rear soft or weak hose 818 1 Preliminary Trouble shooting BRAKES SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 2. Spongy pedal Air in the system • Bleed the system 3. Brake pulling to one side Oil on the lining/pad One side shoe (pad) worn Loose brake anchor plate Wheel adjustment disturbed Unequal tyre pressure One side brake pipe clogged • • • • • • 4. Brake grab Improperly adjusted parking brake • Brake fluid container breather hole • clogged No brake pedal free play/brake • pedal not returning fully Defective tandem master cylinder • 5. 82 Brake Squeal Defective brake lining/pad Glazed lining/pad Loose rivets Wrong lining/pad Shoe return spring broken Front pads /Antisqueal shims rubbing on the disc • • • • • • Clean the pad lining Get the shoe pad replaced Tighten the bolts Adjust Adjust Get the brake line cleaned & bleed the system Get correctly adjusted Clean the hole on the container Adjust brake pedal Replace/rectify tandem master cylinder Replace Clean or replace lining/pad Install rivets properly Install correct lining/pad Replace Get corrected Preliminary Trouble shooting ANTI-LOCK BRAKING SYSTEM & STEERING SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN ABS unit faulty No supply to ABS unit • Check wiring connections & battery condition. Electrical circuit problem : Intermittent contact, Wiring connections / connections loose/ faulty • Check wiring harness connections Component and sensor failure : RPM sensors/toner rings fitting loose, gap disturbances, Sensor signal that deviates from the specified levels • Check gap between sensor & toner ring Circuit / bulb failure • Replace bulb ANTI-LOCK BRAKING SYSTEM (IF FITTED) 1. ABS warning lamp stays ‘ON’ Leakage from hydraulic unit ports • Eliminate leakage by tightening Hydraulic unit fluid level low • Check reservoir fluid level and bleed properly. Unusual response and malfunction • Check sensor condition & in the actuators replace if necessary. STEERING SYSTEM 1. Hard steering Less fluid in the power steering tank • Get the fluid topped up to correct level 838 3 Preliminary Trouble shooting ELECTRICAL & AIR CONDITIONING SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN Air in the system • Get the air removed by bleeding the system • Get the belt correctly adjusted Loose pump belt ELECTRICAL 1. No lights on the dash board after turning on the ignition key Battery terminal got disconnected Battery completely dead 2. Non functioning electrical accessories such as power windows, head lamps, fuel tank flap, wiper and washer etc. Blown fuse in the circuit Loose connectors Circuit relay loose in the mounting Defective components • Get the battery properly connected • Get the battery charged • Get the alternator & charging circuit checked • Check for parking lamp fuse • Replace the fuse if blown • Get the connection properly tightened • Tighten the relay correctly • Get the defective component replaced from Authorised Workshop AIR CONDITIONING 1. Fan motor does not operate Blown fuse Faulty connection Faulty motor 84 • Replace fuse and correct any wiring short • Properly connect poor connections • Replace motor if no conductance Preliminary Trouble shooting WIPERS SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN Faulty or poor connection at resistor Faulty fan switch • Replace resistor block if defective • Replace switch 2. Motor operates but air flow is minimum Obstruction at evaporator inlet Air leak Faulty thermostat • Clean evaporator • Correctly seal • Adjust or replace thermostat 3. Insufficient cooling, Air flow normal and compressor operating Incorrect refrigerant quantity or defect in system aggregates • Get the defect rectified at nearest authorised service centre WIPERS 1. Narrow streaks are left on the Foreign matter has wind shield making it hard to see attached to the blade or 2. The wiper blade jumps across the windshield and makes a lot of noise (Un-smooth operation) 3. The wipe leaves large un-wiped spots. 4. The blade does not contact with Deformed wiper blade the wind shield surface evenly, / arm leaving a large un-wiped surface. No proper contact of wiper blade with wind shield glass and wiper blade does not move smoothly across the surface but vibrates, noisily and bounces. Rubber deformed • Clean the edgeof the blade. If streaks still appear, replace the blade edge of the blade is worn out. • Clean the wind shield. If jumping persists replace the blade. • Replace the blade • Replace wiper blade / arm 858 5 Electrical Maintenance FUSES & RELAYS FUSES AND RELAYS (DICOR) 86 Electrical Maintenance FUSES & RELAYS FUSES AND RELAYS (TURBO) 878 7 Electrical Maintenance FUSES & RELAYS FUSES AND RELAYS (DICOR) 88 Electrical Maintenance FUSES & RELAYS FUSES AND RELAYS (TURBO) 898 9 Electrical Maintenance BULB SPECIFICATION BULB SPECIFICATION DESCRIPTION CAP TYPE COLOUR SPECIFICATION Head lamp - Halogen H4 P43t White H4 12V,55/60 W QTY 2 Parking lamp - Front Wedge base (w 2.1 x 9.5d) White 12V, 5W 2 Front fog lamp H11 PGJ 19-2 White H11 12V, 55W 2 Direction Indicator lamp - Front BAU15S Amber 12V, 21W 2 Direction Indicator lamp - Side Wedge base (w 2.1 x 9.5d) Amber 12V, 5W 2 Direction Indicator lamp - Rear BAU15S Amber 12V, 21W 2 Stop lamp + parking lamp - Rear BA15S White 12V, 21/5W 2 Reverse lamp BA15S White 12V, 21W 2 Rear fog lamp BA15S White 12V, 21W 2 Cabin lamp - Ist Row Festoon White 12V, 10W 1 Spot lamp - Ist Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 2 Cabin lamp - IIst Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 1 Cabin lamp - IIIrd Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 1 Engine lamp BA15S White 12V, 10W 1 Puddle lamp - All doors Wedge base (w 2.1 x 9.5d) White 12 V, 5W 5 Red LED NA Red LED LED DETAILS Door Ajar lamp - Front & Rear Doors High Mounted stop lamp - Rear 90 Not applicable Instrument cluster illumination White LED Key hole illumination White LED Facia switches, Window winding switches White LED Electrical Maintenance BULB REPLACEMENT Bulb Replacement : Replacing the Headlight Bulb : Your vehicle’s headlights have replaceable halogen bulbs. Headlight bulb can be replaced without even disturbing or removing the entire headlight unit. 1 2 3 4 WARNING Handling Halogen Bulbs: It is dangerous if a halogen bulb breaks,. These bulbs contain pressurized gas and if broken, will explode and serious injuries could be caused by the flying glass. Halogen bulbs can break if the glass portion is touched with bare hands, body oil could cause the bulb to overheat and explode when lit. Never touch the glass portion of the bulb with your bare hands and always wear eye protection when handling or working around halogen bulbs. Always keep halogen bulbs out of the reach of children. Procedure : 1. Make sure light stalk is in’ OFF’ position & bulb is not hot. 2. Lift the engine bonnet to access the headlight bulb. 5 5 919 1 Electrical Maintenance BULB REPLACEMENT 3. Remove the dust cover at the back of Headlamp Fig.1. 4. Disconnect the electrical connector Fig.2. 5. Press and release the bulb retaining spring Fig.3. 6. Swing the retaining spring out to free the headlight bulb from the socket by pulling it straight back. 7. Carefully remove the headlight bulb from the socket Fig. 4. 8. Replace the bulb. 9. Install in the reverse order of removal. 92 Replacing the Parking Bulb : 1. Make sure lighting stalk is in ‘OFF’ position. 2. Lift the engine bonnet. The parking bulb is located below the Headlamp bulb on the assembly. 3. Pull the bulb holder from the socket. 4. Carefully remove the parking bulb from the socket by pulling it straight back Fig. 5. 5. Replace the bulb. 6. Install in the reverse order of removal. Replacing Tail Lamp Bulb: 1. Make sure lighting stalk is in ‘OFF’ position. 2. Open the tail gate. 3. Remove the bolts (2 nos) holding the tail lamp cluster using a size 10 (10mm) spanner. Take out the entire tail lamp assy. by disconnecting the connector. Fig. 1 & 2. 4. Rotate and pull out the socket with bulb to be replaced.Fig. 3. 5. Carefully remove the fused bulb from the socket by rotating and pulling it. 6. Replace the bulb. 7. Install in the reverse order of removal. Electrical Maintenance BULB REPLACEMENT Replacing Reversing light lamp Bulb : 1. Open the tail gate. 2. Remove the cover located on the inner side of tail gate. Fig. 4. 3. Rotate and pull out the socket with bulb to be replaced.Fig. 6. 4. Carefully remove the fused bulb from the socket by rotating and pulling it. 5. Replace the bulb. 1 2 6. Install in the reverse order of removal. 3 4 5 6 939 3 Vehicle Care WASHING & CLEANING 94 VEHICLE CARE : The Vehicle is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the Vehicle body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be removed as soon as possible. Use a soft bristle brush, sponge or soft cloth and rinse it frequently while washing. When you have washed the whole exterior, dry it with a chamois or soft cloth. After drying the Vehicle, inspect it for chips and scratches that could allow corrosion to start. Apply touch up paint where necessary. Washing : Do not wash the Vehicle in direct sunlight, wash in shade. Spray the Vehicle thoroughly with a cold water jet (Vehicle on a washing pit or hoist). Mix Vehicle shampoo in the wash water. No solvent (fuel, thinners) need be used. NOTICE Avoid wiping of painted surface in dry condition as it may leave scratches on the painted surface. Polishes and cleaners can restore shine to the painted surface that has oxidised and become dull. They normally contain mild abrasives and solvents that remove the top layer of the finish coat. Polish your Vehicle, if the finish does not regain its original shine after using wax. Polishes : Cleaning of Carpets : Vacuum clean the carpet regularly to remove dirt. Dirt will make the carpet wear out faster. Periodically shampoo the carpet to keep it looking new. Use carpet cleaners (preferably foam type). Follow the instructions that come with the cleaner, applying it with a sponge or soft brush. Keep the carpeting as dry as possible by not adding water to the foam. Cleaning of Windows, Front & Rear Glasses : Clean the windows inside and outside with commercially available glass cleaners. This will remove the haze that builds up on the inside of windows. Use a soft cloth or paper towels to clean all glass and plastic surfaces. Vehicle Care WASHING & CLEANING Non use maintenances : Park the Vehicle in covered, dry and if possible well-ventilated premises. Engage a gear. Remove the battery terminal cables (first remove the cable from the negative terminal). Make sure the hand brake is not engaged. Clean and protect the painted parts using protective wax. Clean and protect the shiny metal parts using commercially available special compounds. Sprinkle talcum powder on the rubber windscreen wiper and lift them off the glass. Slightly open the windows. Cover the Vehicle with a cloth or perforated plastic sheet. Do not use sheets of imperforated plastic as they do not allow moisture on the Vehicle body to evaporate. Inflate the tyres to 0.5 bar above the normal specified pressure and check it at regular intervals. Check the battery charge every six weeks. Do not drain the engine cooling system. Wiper Care : FOR CHATTERING & NOISY PROBLEMS Windshield Glass OK NOT OK Wiper blade attack angle on windshield glass should be 900 i.e. perpendicular. Remove wiper blade and root wiper arm on windshield glass in the centre position. Check the gap between arm strip and glass. FOLLOWING GUIDELINES WILL HELP YOU TO PROTECT YOUR VEHICLE FROM CORROSION EFFECTIVELY. PROPER CLEANING : In order to protect your vehicle from corrosion it is recommended that you wash your vehicle thoroughly and frequently in case : 1. There is an heavy accumulation of dirt and mud especially on the underbody. 2. It is driven in areas having high atmosphere pollution due to smoke, soot, dust, iron dust & other chemical pollutants. 3. It is driven in coastal areas. 4. The underbody must be thoroughly pressure washed after every three months. In addition to regularly washing your vehicle, the following precautions need to be taken. 959 5 Vehicle Care GENERAL PRECAUTIONS PERIODIC INSPECTION : 1. Regularly inspect your vehicle for any damage in the paint film such as deep scratches and immediately get them repaired from an authorised service outlet, as these defects tend to accelerate corrosion. 2. Inspect mud liners for damages. 3. Keep all drain holes clear from clogging. PROPER PARKING : Always park your vehicle in shade to protect it from harsh sunlight or in a well-ventilated garage so that there is no dampness on any part of the vehicle. WASHING YOUR VEHICLE : Following these tips while washing your vehicle. HAND WASH : 1. Always wash your vehicle in shade and the surface is at room temperature. 2. Wash with mild car wash soap like ‘Car Shampoo’ and use a soft 100% cotton cloth to avoid scratches. 3. To avoid scratches, please wear soft gloves . Remove finger rings, nails, wrist watch while washing. 4. To remove stubborn stains and contaminants like tar, use turpentine or cleaners like ‘Stain remover’ which are safe for paint surfaces. 5. Avoid substances like petrol, diesel, kerosene, benzene or 96 other solvents that cause damage to paint. 6. Dry your vehicle thoroughly to prevent any damp spots. 7. Rinse all surfaces thoroughly to prevent any traces of soap and other cleaners as this may lead to the formation of stains on the painted surface later. Vehicle Care GENERAL PRECAUTIONS WAXING : Waxing and polishing a recommended to maintain the gloss and wet-look appearance of your paint finish. 1. Use a good quality polish and wax for your vehicle. 2. Re-wax your vehicle when the water does not slip off the surface and collects over the surface in patches. Further tips for the care of your new vehicle finish : If your vehicle is washed in an automatic car wash , please remember that the paint can be scrathed by type of brushes, unfiltered washing water or the washing process itself. Scrathing reduces paint durability and gloss, especially on darker colours. It is suggested to wash the vehicle by hand with cool and clean water using a soft cloth or sponge. Please do not use soap but a car shampoo recommended by your dealer. Please take the following precautions : 1. Always wash your vehicle in shade, avoiding direct exposure to sunlight during washing. 2. Dry wiping your vehicle may lead to the formation of scratches and hence always use a soft cloth and clean water while wiping your vehicle. 3. Always keep your vehicle parked in a well ventilated shade. Exposure to heat with entrapped moisture promotes corrosion. 4. Avoid driving on gravel roads, as the possibility of paint chip off due to the impact of stones is high. If you are driving on freshly tarred road, check immediately afterwards for any stains & clean them. 5. External contamination in the form of sap or industrial fallout may mar or develop spots on a new finish. Hence avoid parking your vehicle near trees, which are known to drop sap, or near factories, which give out heavy smoke. 979 7 Vehicle Care GENERAL PRECAUTIONS 6. The acid content in bird droppings may damage the newly painted finish and hence any bird dropping must be immediately washed off. 7. The paint finish is susceptible to damage in case petrol, brake fluid, liquid from car battery, oil, antifreeze, transmission fluid or windshield solvent spills onto the painted surface. In case of such a spillage immediately rinse the affected area with water. Avoid wiping the area far as possible, however if wiping is required, ensure that you wipe the area gently with soft cotton cloth. 8. Avoid using sharp objects to scrap off tar or mud from a painted surface as it may develop scratches or may peel off the paint. 98 Vehicle Exterior Enrichment : Why vehicles are painted? z For Corrosion protection of the metal surfaces. z Ease of application from other corrosion protection treatments. z Cheaper than other corrosion protection methods eg.galvanizing, anodizing. z For decoration and identification. Various Environmental Hazards affecting paints : z Environmental hazards : destroy your vehicle's finish. z Even as your new vehicle rolls off the assembly line, the paint is not protected. The enemy : Ultraviolet Rays, Pollution, Tree Sap, Bird Droppings, Car Wash Chemicals, Road Salt, Acid Rain. Benefits of Vehicle Exterior Enrichment : z Removal of medium scratches, orange peel, oxidation , dust nibs etc & swirl marks from painted surface. z Restoration of original gloss levels UV protection after gloss is restored. z Cleaning & dressing of tyres, Bumpers & all exterior plastic moldings/trims. TATA MOTORS has tied up with M/s Opulent (Waxoyl brand) and M/s 3M for this world class treatment at affordable prices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment. Maintenance OPENING & CLOSING THE BONNET Opening & Closing the Bonnet Opening: 1. Ensure that the vehicle is in neutral gear with the parking brake applied. 2. Pull the bonnet release lever located under the right hand corner of the dash board. The bonnet will pop up slightly. 3. Raise the bonnet slightly and with your finger lift the secondary lock lever located under the bonnet centre. 4. Lift the bonnet up. Pull the bonnet stay rod from its clip and insert the free end into the slot in the bonnet, slide stay rod outward to secure. Location of Bonnet release lever Bonnet opening secondary lock lever Closing : 1. To close the bonnet disengage the stay rod & clamp it properly. 2. Lower the bonnet and drop it from a short height to shut. Bonnet release Lever CAUTION Ensure that the bonnet is properly locked before driving. Do not press the bonnet onto the bonnet lock. 999 9 Maintenance ENGINE COMPARTMENT (DICOR) ENGINE COMPARTMENT - DICOR 100 1. Brake fluid reservoir 2. Clutch fluid reservoir 4. Wind shield washer container 5. Glow Plug Interface Unit 6. Battery 7. Sedimenter 8. ECU 9. Power steering reservoir 10. Radiator Pressure Cap 11. Auxiliary tank 13. Service Indicator 14. Air Filter 3. Engine Oil Dipstick 12. Engine Oil Filling Cap Maintenance ENGINE COMPARTMENT (TURBO) ENGINE COMPARTMENT - TURBO 1. Engine Coolant Tank 2. Brake fluid reservoir 3. Clutch fluid reservoir 4. Engine Oil Dipstick 5. Wind shield washer container 6. Relay 8. Power Steering Fluid Reservoir 9. Engine Oil Filling Cap 7. Battery 10. Air Filter 101 101 Maintenance AIR FILTER & ENGINE OIL AIR FILTER : 1. Air Filter 2. Service Indicator (DICOR) 1. Air Filter 2. Service Indicator (TURBO) 102 The air filter element should be periodically cleaned. Replace the air filter element with a new one, when air cleaner service indicator shows red band, even after cleaning. Always use a genuine air filter element. The air filter is located on the LH side of the engine compartment. a) When a vehicle is driven under dusty conditions, frequent cleaning and replacement of the air-cleaner element is necessary. b) Clogged air-cleaners lead to greater intake resistance and result in increased fuel consumption. Using low pressure compressed air, blow off dust on the air cleaner element. If the air cleaner element appears to be choked, replace it with a new one. ENGINE OIL LEVEL CHECKING 1. Engine oil filling cap 2. Dip Stick (DICOR) 1. Engine oil filling cap 2. Dip Stick (DICOR) Warm up the engine to normal operating temperature. Maintenance ENGINE OIL LEVEL & ENGINE COOLANT LEVEL Turn it off and wait 5 minutes for the oil to return to the oil pan Be sure the Vehicle is on a level surface. ENGINE COOLANT LEVEL : Pull out the dipstick, wipe it clean, and reinsert if fully. Pull it out again and examine the oil level. it should be between ‘Min’ & ‘Max’ level. If not, top up with recommended engine oil. 1. Auxiliary tank cap 2. Radiator Pressure Cap (DICOR) Auxiliary tank cap (TURBO) Check the coolant level in the radiator auxiliary tank. It should be in between maximum & minimum linesIf the auxiliary tank is completely empty, please check the coolant level in radiator as follows : WARNING Do not remove radiator cap when engine is hot. It may spray hot coolant on you causing serious injuries. 1. Ensure engine and radiator are cool. 2. Turn the radiator cap anti clockwise (without pressing it) until it stops. This will relieve the pressure, if any in the cooling system. 3. Remove the radiator cap by pushing down and turning anti clockwise. 4. The level of coolant should be upto the base of the filler neck. 103 103 Manintenance BRAKE FLUID LEVEL Coolant should be added if it is low. 5. Secure the radiator cap in its place. 6. Add coolant into the auxiliary tank up to the high mark. 7. Put the cap back, on the auxiliary tank. NOTICE Topping of the coolant should be done in the auxiliary tank only. Radiator cap should not be removed, if coolant is present in the auxiliary tank. BRAKE FLUID LEVEL : Brake Fluid Reservoir Cap (DICOR) CAUTION 1. Do not allow brake fluid to make contact with the skin or eyes. 2. Do not allow brake fluid to splash or spill on the paint surface as it will damage the paint. In case of spillage, wipe it off immediately. Brake Fluid Reservoir Cap (TURBO) 104 The level of the brake fluid must be between the min. & max. marks on the side of the brake fluid container. If the level falls below the min. mark, add recommended brake fluid. (Refer chapter - Fuels, coolants & lubricants) In case of spongy or hard pedal or low brake efficiency, please contact the nearest Authorised Service outlet. Manintenance POWER STEERING FLUID LEVEL & LCRV Power steering reservoir : Power Steering Reservoir (DICOR) The level of the power steering fluid must be between the min. & max. marks on the side of the power steering fluid container. If the level falls below the min. mark, add recommended fluid. (Refer chapter - Fuels, coolants & lubricants) In case of leakage or hard steering, please contact the nearest Authorised Service outlet. CAUTION Do not start the engine without oil in the power steering system. Power Steering Reservoir (TURBO) LOAD CONSCIOUS PRESSURE REDUCING VALVE (LCRV) A LCRV is required in the brake system during severe braking. That time, most of the car weight is transferred to the front, and the front brakes do most of the braking. The rear wheels are left with but little traction and in this condition, under high pressure, they have a tendency to skid. The valve is installed in the line to the rear brake drum. During heavy braking the valves limits the pressure to the rear wheels & this allows rear wheels to keep turning instead of locking up and skidding. If any alteration is done in Rear suspension the performance of this valve will be impaired. The valve stem gap should be adjusted whenever rear spring is changed. 105 105 Manintenance CLUTCH FLUID LEVEL & SEDIMENTER Clutch Fluid Level : Clutch Fluid Container (DICOR) Clutch Fluid Container (TURBO) 106 The level of the clutch fluid must be between the min. & max. marks on the side of the clutch fluid container. If the level falls below the min. mark, add recommended clutch fluid. (Refer chapter - Fuels, coolants & lubricants) Water draining Procedure from Sedimenter : The water sedimenter is part of the fuel filtration system, fitted to the chassis frame, near fuel tank below the vehicle. It is used in the fuel supplying system in order to reduce the water content in the fuel provided to the DICOR system. A water sensor is fitted to the water sedimenter in order to indicate to the driver that the sedimenter has to be drained. Whenever water in fuel sedimenter indicator glows in instument cluster, the water need to be drained from the sedimenter. Water drain operation to be done on sedimenter. Procedure 1 Stop the engine, and wait until pressure stabilizes. 2 Unclip one of the diesel connections (either inlet or outlet) and the electric connector of the water sensor. Manintenance SEDIMENTER, FUEL FILTER & PRIMING PUMP (DICOR) 3 Place a container underneath the water sedimenter. 4 Unscrew the water sensor about 2 - 3 turns Fuel Filter (DICOR): Fuel Filter Water draining from Sedimenter 5 Wait until all the water has drained out of the water sedimenter. 6 As soon as the flow is free of water, screw the water sensor. 7 Clip the hydraulic connector and the electric connector to the water sensor. 8. Use hand primer/Pear pump to refill the line before restarting. Fuel filter separates dust particles from the fuel & allows clean fuel in to the common rail system. It also separates & stores water. Priming Pump / Pear pump (DICOR) : Priming/Pear pump (DICOR) This is used for priming the fuel manually after overhauling of the engine or after refitment of fuel lines or after changing either fuel filter or sedimenter pump, by means of priming pump / pear pump until all air in the fuel line removed. Before cranking the engine ensure that there is no air in the fuel system. NOTICE Do not loosen the HP lines of DICOR system for bleeding the air from fuel system. 107 107 Manintenance FILTER & PRIMING PUMP (TURBO) Fuel Filter (TURBO): Replace fuel tank side filter element at specified intervals and FIP side filter element. Priming Pump (TURBO) Assemble fuel filter and fit it on mounting bracket. Priming/Pear pump (TURBO) Fuel Filter (TURBO) Changing fuel filter element : Unscrew drain plug and drain fuel from fuel filter bowls. Remove fuel filter top cover from mounting bracket. Unscrew fuel filter bowl mounting bolt and replace bowl with new element. 108 Unscrew the fuel lift pump plunger knob. Pull and push it 10-14 times (30-40 times if fuel tank has been completely emptied). Tighten fuel lift pump plunger knob. Start the engine and check for smooth running. If you still feel, the fuel supply is erratic, check for air suction in fuel pipeline from fuel tank to FIP and rectify. Manintenance WINDSHIELD WASHER & TYRE Windshield Washer : Windshield washer fluid container is located behind the front right hand side panel and its filler neck is provided near auxiliary tank in the engine compartment. Tyres : 1 2 3 NOTICE Do not add detergent or any solvent in the windshield washing water. Windshield Washer Fluid Container (DICOR) Windshield Washer Fluid Container (TURBO) 1 2 3 1. Underinflation - Excessive Side Tread Wear 2. Correct Tyre Pressure - Uniform Tyre Wear 3. Overinflation - Excessive Centre Tread Wear Check for inflation and condition of your car tyres periodically. Inflation : Check the pressure in the tyres when they are cold. 109 109 Manintenance TYRE INSPECTION You should have your own tyre pressure gauge and use it at all times. This makes it easier for you to tell if pressure loss is caused by a tyre problem and not by variation between gauges. Keeping the tyres properly inflated gives you the best combination of riding comfort, handling, tyre life and better fuel efficiency. Over inflation of tyres makes the car ride bumpy and harsh. Tyres are more prone to uneven wear and damage from road hazards. Under inflated tyres reduce your comfort in car handling and are prone to failures due to high temperature. They also cause uneven wear and more fuel consumption. 110 Recommended Tyre Pressures Veh. Wheels Tyre 235/70 R16* condition PSI Bar Unladen Laden Front 30 2.1 Rear 30 2.1 Front Rear 30 30 2.1 2.1 * Tubeless tyre CAUTION • Every time you check inflation pressure, you should also examine tyres for damage, foreign objects & wear. • Bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. • Cuts, splits or cracks in the side of the tyre. Replace the tyre if you notice this on the fabric or cord. • Excessive tread wear or non uniform tyre wear. Repairing a Tyre/Tube : Mark the tyre position suitably (if original colour dot mark is not visible) with respect to valve stem hole to ensure that the tyre is refitted in the original location on the wheel rim. Ensure that balancing weights are not disturbed during removal of tyres. Check the balance weight prior to the removal of the tyre. If found loose, mark its location on the rim & refit properly. Balance the wheel after every dismantling and assembly of tyre on the wheel rim. While fitting wheels on the vehicle ensure that wheel pins are free from dust, scratches, dirt, dents, etc. Ensure the tube being replaced has the correct valve. NOTICE Do not apply any oil on the wheel pins. Wipe off the oil if present. Manintenance CARE FOR TUBELESS TYRES & TYRE ROTATION Special care for tubeless tyres 1. While removing tyre from wheel rim and mounting it back on wheel rim, take precautions not to damage tyre bead. Use tyre removal and assembly machines. Damage or cut on tyre bead may cause gradual loss of air and deflation of tyre. 2. Do not scratch inside of tubeless tyre with metallic or sharp object. Tubeless tyres are coated with impermeable layer of rubber from inside which holds the air inside the tyre. Removal of this layer due to scratching may cause gradual loss of air and deflation. 3. If wheel rim gets damaged in service, get the wheel rim repaired/replaced immediately. Running the vehicle with damaged rim may cause deflation of tyre and subsequent dislodging of tyre from rim. NOTICE Life and wear pattern of tyres depends on various parameters like tyre pressure, wheel alignment, wheel balancing, tyre rotation, etc. It also largely depends on vehicle speed, load carried, usage, driving habits, road conditions, tyre quality, etc. In case fault is suspected to be due to poor quality of tyres, the same may be taken up with concerned tyre manufacturer. Tyre Rotation To help increase tyre life and distribute wear more evenly you should have tyres rotated at specified intervals or earlier depending on the operation of vehicle. The illustrations shows how to rotate tyres when normal spare wheel is included in tyre rotation. 4. Maintain recommended inflation pressure. Overinflation, in particular, may cause puncture or bursting of tyre. 111 111 Manintenance WHELL ALIGNMENT, BALANCING, CATALYTIC CONVERTER MAINTENANCE Wheel alignment : Incorrect wheel alignment causes excessive and uneven tyre wear. Check wheel alignment at specified intervals. Wheel alignment values are given below : Caster : 30 ± 30 ’ Camber : 00 ± 10 ’ Toe in : ± 1 or -9’ +9’ On vehicles with torsion bar suspension, wheel alignment needs to be checked only after adjusting chassis height as per procedure. Chassis height for 16 inch tyre is 510 ± 3 mm Check and maintain tyre pressure periodically to obtain longer tyre life. Wheel Balancing : Wheels of your vehicle are balanced for better ride comfort and longer tyre life. Balancing needs to be done whenever tyre is removed from rim. 112 1. Permissible imbalance for tyre with rim = 250 gm-cm max. 2. Total balance weight should be within 140 gms on each side. 3. Relocate the tyre if the weight required to balance is more than 140 gm. 4. Balance weights are available from 10 gms to 140 gms in steps of every 10 gms and from 15 gms to 135 gms in steps of every 10 gms. 5. Do not use more than one balance weight on one side. Care for the Catalytic Converter: The catalytic Converter does not require any special maintenance however, following precaution should be taken for the effective functioning of the converter and to avoid damage to the Converter. Q It is mandatory to use Diesel fuel with sulphur content less than 350mg/kg. Use of any other diesel fuel can increase the pollutants. CAUTION Avoid parking the vehicle over inflammable materials, such as dry leaves, grass etc., as the exhust system is hot enough to initiate ‘FIRE’. Important Technical Information BATTERY BATTERY : 3. When this stops wash it off with plain water. Dry off the battery with a cloth or paper towel. 4. Coat the terminal with petroleum jelly to prevent future corrosion. Use a proper wrench to loosen and remove cables from the terminals. Check the battery for proper electrolyte level and corrosion on the terminals. 1. Check the battery for electrolyte level against the marking on the battery outer case. 2. Check the battery terminals for corrosion (a white or yellowish powder). To remove it, cover the terminals with a solution of baking soda. It will bubble up and turn brown. Always disconnect the negative (-ve) cable first and reconnect it last. Clean the battery terminals with a terminal cleaning tool or wire brush. Reconnect and tighten the cables, coat the terminals with petroleum jelly. Ensure that battery securely mounted. If you need to connect the battery to a charger, disconnect both cables to prevent damage to the vehicle’s electrical system. NOTICE During normal operation, the battery generates gas which is explosive in nature, a spark or open flame can cause the battery to explode causing very serious injuries. Keep all sparks & open flames and smoking materials away from the battery. Getting electrolyte in your eyes or on the skin can cause severe burns. Wear protective clothing and a face shield or have a skilled technician to do the battery maintenance. The battery contains sulphuric acid (electrolyte) which is poisonous and highly corrosive in nature. 113 113 Important Technical Information BELT TENSION Belt Tension : Edges of belts on the engine are porn to cracking or fraying and so routine checks need to be carried out. Check the tension of the belt by pushing on it with your thumb for Alternator belt and A.C. compressor belt and Power Steering belt. The belts should have deflection of 8 to 10 mm. If the belt tension is not proper, get it attended at the nearest authorised service outlet. 114 Important Technical Information FUEL, LUBRICANTS & COOLANTS PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS , LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR TATA GRANDE GRANDE... ITEM SPECIFICATION COMPANY & BRAND QTY ENGINE OIL API-CH4+MB228.3 OR Higher grade CASTROL - Castrol GTX (Diesel) HPCL - HP MILCY TURBO PLUS COOLANT (Antifreeze agent + Soft water) Class II / JIS K2234 SUNSTAR - Golden Cruiser Premium 1400 M 8-8.5 Litres (DICOR) HPCL - HP Thanda Raja P 10.0 Litres (TURBO) CASTROL - Radicool GEAR BOX (G-76) POWER STEERING OIL SAE 75W90 - GL4 ATF Type A, Suffix A HPCL - HP Gear Oil XP 75W90 CASTROL - Castrol Syntro 75W90 GL4 7.5 Litres (DICOR) 6.8 Litres (TURBO) 1.6 Litres HPCL - HP-ATF Dex II CASTROL - Castrol TQD 1.4 Litres REAR AXLE, LIVE FRONT AXLE, SAE 85W140 GL5 Angolmol AG043 HPCL - HP AXLE OIL 85W140 CASTROL - Castrol Long Drain 85W140 2.2 (Rear) 1.2(Front) BRAKE / CLUTCH FLUID SAE J 1703, DOT 4 HPCL - Super Duty Brake Fluid DOT - 3 CASTROL - Universal Brake Fluid DOT 3 As required HPCL - HP Multipurpose Grease-2 CASTROL - Castrol AP2 As required WHEEL BEARING & CHASSIS ANTI RUST TREATMENT & SOUND DEADENING WIND SCREEN SEALANT SS6805 DINITROL - Dinitrol WUERTH - Wuerth 3M - 3M — WUERTH - Wuerth 3M - 3M Car System - Car System — — — 115 115 Important Technical Information FUEL, LUBRICANTS & COOLANTS Fuel : High Speed diesel conforming to IS1460 or EN 590 or equivalent is recommended to be used as fuel. At very low temperature fluidity of diesel may become insufficient due to paraffin separation. It is therefore necessary to mix supplementary fuel with summer or winter grade diesel. The supplementary fuel to be used is kerosene or aviation turbine fuel. Ratio for mixing of supplementary fuel and diesel are shown in the table. Percentage Ambient temperature Summer Supplementary upto Deg. C grade diesel fuel Upto 0 0 to -10 -10 to -15 100 70 50 0 30 50 Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling. 116 Ambient Percentage temperature Winter Supplementary upto Deg. C grade diesel fuel Upto -15 -15 to -20 -20 & below 100 70 50 0 30 50 WARNING Do not mix gasoline or alcohol with diesel. This mixture can cause explosion. NOTICE Where oxidation catalytic converter is fitted, it is mandatory to use Diesel fuel with sulphur contents as under. Use of any other diesel fuel can increase the pollutants. Recommended Fuel Specification for engines to be added. Parameter Unit BS III 1 Cetane Number (min) CN 51 2 Sulphur content mg/kg 350 3 Lubricity (HFRR) micon 460 Lubricants and Oils : Recommended lubricants conform to the following specifications : 1. Engine oil -API-CH4 + MB 228.3 or higher grade engine oil 2. Gear Box oil - 75W90 GL-4 3. Power Steering - ATF Type A, Suffix A 4. Rear axle - M/Grade oil SAE 85W 140 GL5 Angolmol AG043 oil * Friction modifier 40819 (2- 5%) to be added to oil for Limited Slip Differential 5. Chassis and wheel bearingSS6805 bearing grease Important Technical Information ENGINE OIL Please use only recommended grades for good performance. DO NOT mix grease of different brands and optional grades. Replace old grease completely. The oil change periods recommended in maintenance schedule should be adhered to. Engine Qty : 7.5 Litres Recommended grades of engine oil for range of ambient temperature : Ambient Temp 0C Engine Oil Grade - 5 and above - 10 to 0 - 20 and -10 SAE 15W/40 SAE 5W30 SAE 0W30 Front live axle and rear axle oil (Spicer axles) Use Multigrade oil SAE 85W 140 Angolmol A6043 oil Gear Box oil : Qty : 1.6 Litres 75W90, (Synthetic oil GL4) Hub bearing grease : Use lithium base multipurpose greaseQuantity : 92 gms per hub. (Front axles 4X4) 47 gms per hub. (Front axles 4X2) 25 gms per hub.(Rear) Brake and Clutch Fluid : Brake fluid confirming to SAE J 1703, DOT 3 is recommended. Spicer propeller shaft : Lubricant slip joint with NLGI-2 grade grease. Coolants Qty : Approx. 8 - 8.5 Litres Presence of dirt in coolant chokes up passages in radiator, cylinder head and crankcase, thereby causing overheating of engine. To prevent rust formation and freezing of coolant inside the passages of radiator, crankcase and cylinder head use premixed coolant as recommended. It is recommended that the entire cooling system should be drained and filled with fresh premixed coolant. Engine coolant antifreeze coolant as per class II, JIS K2234 Windscreen Washer Antifrost Make - Antifrost- K Concentration - 1 : 5 For 00C 1 : 1 For 100C 2 : 5 For 160C 1 : 0 For 370C Capacity : For Rear axle - 2.2 litres 117 117 Important Technical Information OIL FILLING & DRAIN POINTS 118 GEARBOX (G-76) A. OIL LEVEL PLUG B. DRAIN PLUG ENGINE OIL FILLING CAP (DICOR) ENGINE OIL FILLING CAP (TURBO) ENGINE OIL DRAIN PLUG (TURBO) ENGINE OIL DRAIN PLUG (DICOR) REAR AXLE (SPICER) A. OIL LEVEL PLUG B. DRAIN PLUG Important Technical Information TECHNICAL SPECIFICATION 1. ENGINE Model 3. GEAR BOX : TATA 2.2L DICOR (DICOR) TATA 483 DL TCIC 55 (TURBO) Type : Direct Injection Common Rail Turbo Charged Intercooled Diesel Engine No. Of Cylinders : 4 Inline Bore / Stroke : 85 mm x 96 mm (DICOR) 83 mm X 90 mm (TURBO) Capacity : 2179 cc (DICOR) / 1948 cc (TURBO) Max. Engine Output : 88.3 kW @ 4000 rpm (DICOR) / 68 kW @ 4500 rpm (TURBO) as per CMVR/TAP-115/116 Max. Torque : 250 Nm @1500-3000 rpm (DICOR) 190 Nm @ 2000-3000 rpm (TURBO) as per CMVR/TAP-115/116 Firing Order :1-3-4-2 Engine Oil Capacity : 5.5 Litre Min. & 7.5 Litre Max.(DICOR) 7.7 Litres Max. (TURBO) Model : GBS-76-5/4.1 with overdrive Type : Double Synchromesh on all gears. No. of gears Gear Ratios : 5 forward, 1 reverse. : 1st - 4.10 2nd - 2.22 3rd - 1.37 4th - 1.00 5th - 0.77 Rev. - 3.75 4. REAR AXLE Ratio : Single Reduction, Salisbury Type Rear Axle with Hypoid Gears and Semi-Floating Axle Shafts & Without limited slip differential. : 4.10 (DICOR) / 4.55 (TURBO) 5. FRONT AXLE Type : Independently suspended 2. CLUTCH Type : Single plate dry friction diaphragm type. Outside diameter of clutch lining : 240 mm (DICOR) 228 mm (TURBO) Friction area : 503 sq.cm. (Approx.) (DICOR) 463 sq.cm. (Approx.) (TURBO) 119 119 Important Technical Information TECHNICAL SPECIFICATION 6. 7. Type : Power Steering SUSPENSION Front : Double Wishbone Type coil spring Ratio : 18.2:1 Rear : Parabolic Leaf Springs. Steering Wheel : 380 mm dia. Shock Absorber Steering column : Collapsible with tilt. Standard fitment : Hydraulic Double Acting Telescopic Type at Both Front & Rear. Antiroll Bar : At both Front and Rear. BRAKES Service brakes : Vacuum Assisted Independent Hydraulic Brakes on Front and Rear wheels through Tandem Master Cylinder & Tandem Booster. 10. WHEELS & TYRES Tyres : 235/70 R 16 Tubeless tyre Tyre Pressure : Unladen: Front-30 psi, Rear- 30 psi Laden : Front-30 psi, Rear- 30 psi Front brake : 281 dia. Ventilated Disc Brakes with Twin Pot Calliper. Wheel rims : 6.5 J x 16 Rear brake : 282 dia. Drum Brake With Auto Adjuster with 25.4 mm wheel cylinder 11. : Provided for rear brakes No. of wheels : Front - 2, rear - 2, spare - 1. FUEL TANK Load conscious pressure reducing valve Parking brake 8. 9. STEERING Capacity 12. CAB : Lever type Floor console mounted handle, Cable Operated Mechanical Linkages Acting on Rear Wheels. Type : Normal Control All Steel Shell. Ventilation : HVAC FRAME Type : Ladder Type Cranked Frame with Boxed Section Long Members & bolted / Welded Cross Members. 13. ELECTRICAL SYSTEMS System Voltage : 12 volts (-ve earth) Alternator Capacity : Battery 120 : 65 liters 125 Amp. (DICOR) / 75 Amp (TURBO) : 12 V, 80 Ah Important Technical Information TECHNICAL SPECIFICATION 14.PERFORMANCE 16. WEIGHTS (kg) (TOLERANCE AS PER INTEREUROPE STVZO) Max. speed : 140 kmph (DICOR) 125 kmph (TURBO) Max. gradeability at rated GVW : 38% (DICOR) : 28% (TURBO) Complete vehicle kerb weight asper ISO:1176 (with sparewheel and tools) DICOR : 1940 (FAW-1000) (RAW-940) TURBO 15.MAIN CHASSIS DIMENSIONS AS PER ISO:612 in mm(Nominal) (TOLERANCES AS PER INTERE UROPE STVZO) Gross Vehicle Weight : 1900 (FAW-990) (RAW-910) - CX : 1940 (FAW-1000) (RAW-940)-OTHER 1905 (FAW-990) (RAW-915)-CX ( 9S ) : 2625 (FAW-1100) (RAW-1525) Max. Permissible FAW : 1150 Wheel Base : 2550 Track Front : 1496 Track Rear : 1490 Overall Length : 4421 (For FF Seats) / 4500 (For SF Seats) Option I - Driver + 6 Option II - Driver + 7 Option III - Driver + 8 Max. Width : 1780 / 1853 (With Side foot step) Front Overhang : 830 (DICOR) / 834 (TURBO) Rear Overhang : 1041 (DICOR) / 1037 (TURBO) Overall Height (Unladen/laden) : 1940 / 1903 Minimum Turning Circle Dia. : 10.5 m Minimum Turning Clearance Circle Dia. : 11.3 m Ground Clearance : 201 mm Max. Permissible RAW : 1600 17.PASSENGER CAPACITY : 121 121 Important Technical Information INFORMATION AT A GLANCE - Dimensions 122 Vehicle Identification LOCATATION OF AGGREGATE NUMBER CHASSIS NUMBER PLATE ON LH FRONT DOOR ‘B’ PILLER ENGINE NUMBER (DICOR) ENGINE NUMBER (DICOR) ENGINE NUMBER (TURBO) GEARBOX NUMBER REAR AXLE NUMBER (SPICER) 123 123 Vehicle Identification LOCATATION OF AGGREGATE NUMBER CHASSIS NUMBER ON FRAME 124 PDI Service SERVICE RECOMMENDATIONS Pre- Delivery Inspection Following jobs are to be performed at PDI. 1. Wash & Clean the vehicle throughly. 2. Road test the vehicle. Check for proper functioning of Engine, Clutch, Transmission, Steering, Brakes etc. 3. Check vehicle behavior : Pulling to LH/RH, Wobbling, Self centering, Acceleration etc. 4. Static test : Start engine & check for idling rpm & Maximum rpm (look for any abnormal noise), Water temperature etc. 5. Check Engine oil level. Level is acceptable if found between mid and max mark. 6. Check for any leakages of engine oil. 7. Check for any leakages in the fuel system. 8. Check Coolant level in transparent auxiliary tank. Acceptable if level found between mid and max. 9. Check for any Leakages of coolant. 10.Drain water from fuel water separator. 11.Check hose, clamps & pipes at all locations in cooling system. 12.Check hose, clamps & pipes at all locations in air intake system. 13.Check for leakages of gear box oil. 14.Check for Proper fitment of gear shift level rubber boot. 15.Check level of Clutch and brake fluid. Acceptable if found between mid and max. 16.Check for oil leakages in clutch/brake circuit. 17.Check clutch/brake pedal free play. 18.Check for fitment of split pins at Tie rod ball joints, Stub axles. 19.Check for fitment of grease nipples at all locations. 20.Check for leakages of front live axle oil (if applicable). 21.Check for leakages of rear axle oil. 22.Check tightness of propeller shaft Centre bearing bracket mounting nut & bolt. 23.Check Power steering oil level in reservior. Acceptable if found between min & max marks. 125 125 PDI Service SERVICE RECOMMENDATIONS 24.Check for oil leakages in power steering circuit. 33.Check connectors in all electrical circuits. brake linkages, accelerator rod etc. 25.Check for Steering wheel free play and adjustment. 34.Check for proper opening and closing of doors. 26.Check functioning of all bulbs. 35.Check functioning of door locks, latches and windows. 40.Grease with grease gun : All locations appearing in lubrication chart. 27.Check for proper functioning of blinkers, horn, head lamp, parking light, reverse light, wiper system, washer system etc. 28.Check headlamp alignment and adjust if necessary. 37.Check and tighten hand loose fasteners. 29.Check tightness of electrical connection at battery, Starter Motor, Alternator & Starter relay. 38.Check for any breakages, bends, failure of any component/assembly/unit. 30.Check all fuses. 31.Check all the earth points for looseness. 32.Check for functioning of all guages/meters/warning lamps. 126 36.Check for any complaints on cab fittings, instrument paner, glove box etc. 39.Check for any fouling between two components which may lead to leakages or other complaints. Check for fouling of fuel lines, brake pipes, clutch pipes, air intake pipe, power steering hydraulic pipe, clutch/ NOTE While delivering a long storage vehicle (more than 6 months from production month), service/maintenance operations as prescribed by us for long storage, also needs, to be carried out before delivery. NOTE Do not wash DICOR system components wth forced water. Service Schedule SERVICE OPERATIONS TO BE PERFORMED 1 . The vehicle has been built to give you thousands of kilometers of economical and trouble-free performance. This is however, possible only if this vehicle is systematically maintained and operated strictly according to the instructions contained in this book. All services, other than the above, must be paid for both for materials and labours; material at prevailing rates for the quantity consumed and labour at our scheduled rates available with our Authorised Dealers/TASCs/TASPs. 2 . The free services should be availed of, at the following km & time range (DICOR) 5 . In the event of a schedule Service not performed within specified kilometers the respective coupons will be detached by the Authorised Dealer’s Workshop when the vehicle is sent to them next. Should a major service have been missed, all the works listed for such service must be performed when the vehicle is taken next to one of our Authorised Dealer’s/ TASC’s/TASP’s Workshop. 1st Free Service 2nd Free Service 3rd Free Service 4th Free Service 5th Free Service At 1,000 -1,500 km OR 1 month Whichever is earlier At 5,000-5,500 km OR 6 months Whichever is earlier At 15,000-15,500 km OR 12 monthsWhichever is earlier At 30,000 - 30,500 km OR 24 months Whichever is earlier At 45,000 - 45,500 km OR 36 monthsWhichever is earlier The free services should be availed of, at the following km & time range (TURBO) 1st Free Service 2nd Free Service 3rd Free Service 4th Free Service 5th Free Service At 1,000 -1,500 km OR 1 month Whichever is earlier At 5,000-5,500 km OR 6 months Whichever is earlier At 10,000-10,500 km OR 12 monthsWhichever is earlier At 20,000 - 20,500 km OR 24 months Whichever is earlier At 30,000 - 30,500 km OR 36 monthsWhichever is earlier 3 . The respective service coupon should be detached and handed over to the concerned Servicing Agency for the service performed. The selling dealer should fill up details of vehicle perticulars on the inside cover page of the Owner’s Manual. 4 . These services can be satisfactorily performed only by one of our Authorised Dealers’/TASC’s/TASP’s Workshops in India, irrespective of the dealer who sold the vehicle, provided the vehicle is sent to them at the kilometerages specified and that this service book is produced before them. The vehicle is entitled to pre-delivery service with free labour. After the delivery of the vehicle, in the subsequent ‘5 free services’ labour would be free but materials, if any would be charged for. 6. It is an important condition of our sales policy that no warranty claims shall be entertained by us unless all services upto time of the claim arising have been performed on the vehicle by one of our Authorised Dealer’s / TASC’s/TASP’s Workshops. Failure to carry out the services listed in this book can cause considerable damage to the vehicle and inconvenience to you. It is, therefore, in your own interest to take your vehicle to one of our Authorised Dealer’s, TASC’s, TASP’s, Workshop for servicing. 7 . All our Authorised Dealer’s/TASC’s Workshops have been equipped with special tools and are manned by technical personnel trained by us. Besides, they have adequate stocks of genuine spare parts for replacement purposes, should the need arise. Our Authorised Workshops are therefore in a position to render you any expert advice and service your vehicle may need. Please give them an opportunity to serve you, so that you may obtain economical and trouble free performance from your vehicle. 8 . For any technical advice concerning your vehicle, please contact the nearest Authorised Dealer. 127 127 Service Schedule 5 - 5.5 15 - 15.5 30 - 30.5 45 - 45.5 60 - 60.5 75 - 75.5 90 - 90.5 105 - 105.5 Every Service Every Service x x x x x x x x x x x x x x x x x x x x Every Service Every Service x x x x x x x x x x x x x x x x x x x x Every Service x x x x x x x x x x Every Service x x x x x x x x x x Every Service x x x x x x x x x x Every Service x x x x x x x x x x Every Service x x x x x x x x x OR 1 Year whichever is earlier x x x x x x x x OR 1 Year whichever is earlier x x x x x x x x OR 2 Years whichever is earlier x x x OR 2 Years whichever is earlier x 2 GENERAL Wash the vehicle & Clean the condenser with compressed air Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4)/ Rear Axle Oil Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system/ Fuel Pipes for Damages / Leakages if any. Attend if necessary Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock plate, tailgate hinges & door lock inner ratchet. Check & ensure normal working of engine using Diagnostic Equipment. 2.2L DICOR ENGINE Clean air cleaner filter element, Change if red band appears on service indicator even after cleaning Change engine Oil and Oil filter. 3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x 4 Change fuel filter Every Service x 5 6 *Replace air filter element (OR if RED band appears on Service Indicator) Change coolant in the cooling system 1 2 3 4 5 6 7 1 128 FREQUENCY X 1000 1- 1.5 OPERATION PDI SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 2.2 L DICOR) 45,000 km 60,000 km x Service Maintenance Schedule 7 8 9 1 2 3 1 1 2 1 2 3 4 5 6 7 Change Sedimenter / Water seperator Change Timing Belt & Timing Belt Idler Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve GEAR BOX *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) Change oil in transfer case Clean breather in gear box (also Transfer case in case of 4X4) PROPELLER SHAFT Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket mounting bolts for looseness. Tighten if necessary FRONT AXLE (for 4x4) / REAR AXLE Change oil in axle (First at 15,000 KM, there after every 75,000 KM) Clean breather in Axle SUSPENSION & STEERING Grease idler arm (seal type idler arm) Check wheel alignment & balancing, chassis height & adjust if necessary Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper Check shock absorber, bushes & steering damper bushes,replace if necessary Grease steering spindle and sleeve Check & adjust front wheel bearing play & Change grease in front hubs Change oil in power steering system & change filter element 1,05,000 km 1,05,000 km 60,000 km 30,000 30,000 45,000 75,000 km km km km 105 - 105.5 90 - 90.5 75 - 75.5 x OR 4 Years whichever is earlier x x x 15,000 km 15,000 km 15,000 km 30,000 km 60 - 60.5 x x 45,000 KM Every Oil Change Every Service 45 - 45.5 30 - 30.5 5 - 5.5 15 - 15.5 FREQUENCY PDI OPERATION 1- 1.5 SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 2.2 L DICOR) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 129 129 Service Schedule 60 - 60.5 75 - 75.5 90 - 90.5 105 - 105.5 CLUTCH & BRAKES Check parking brakes, adjust if necessary 15,000 km x x Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x ELECTRICALS 1 Check headlamp focussing & functioning of other electrical equipment 15,000 km x x 2 Check specific gravity of battery electrolyte 30,000 km x HVAC 1 Check the HVAC System for Satisfactory Performance & attend if required Every Service x x x x x WHEELS & TYRES 1 Tyre rotation 15,000 km x x * Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe Precautions to be taken while cleaning engine compartment : It is recommended to use dry low pressure air. Do not use 1 2 3 45 - 45.5 30 - 30.5 15 - 15.5 1- 1.5 FREQUENCY 5 - 5.5 OPERATION PDI SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 2.2 L DICOR) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x driving conditions”: pressurised water. ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS : A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing B. Driving on Dusty / Sandy roads C . More than 50% (in terms of kms) driving in heavy city traffic D. Frequently operating in mountainous area ITEM 1. 2. 3. 130 Engine Oil & Oil Filter Air Filter Element Front (for 4X4) & Rear Axle Oil Change INTERVAL Change every 7500 kms. Clean at every 7500 kms. & replace at 30,000 kms. Change First at 15000 kms & thereafter at 45,000 kms. A x x CONDITION B C x x x x x D x x Service Schedule OPERATION 2 GENERAL Wash the vehicle & Clean the condenser with compressed air Check & Top up Fluids if required: Coolant, Engine oil, Brake / Clutch Fluid, Battery Electrolyte, Power Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil Drain water accumulated in fuel filter Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Damages / Leakages if any. Attend if necessary Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock plate, tailgate hinges & door lock inner ratchet. 4DL ENGINE *Clean air cleaner filter element, Change if red band appears on service indicator even after cleaning *Change engine Oil and Oil filter cartridge 3 4 Change fuel filter element (tank side) Change both fuel filter elements 1 2 3 4 5 6 1 FREQUENCY 1000 - 1500 5,000 - 5,500 10,000 - 10,500 20,000 - 20,500 30,000 - 30,500 40,000 - 40,500 50,000 - 50,500 60,000 - 60,500 70,000 - 70,500 80,000 - 80,500 90,000 - 90,500 100,000 - 100,500 SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 4DL TCIC) Every Service x x Every Service x x x x x x x x x x x x x x x x x x x x x x Every Service x Every Service x x x x x x x x x x x x x x x x x x x x x x x Every Service x x x x x x x x x x x x Every Service x x x x x x x x x x x x Every Service x x x x x x x x x x x x x x x x x whichever is earlier x x x x x x x x x x 10,000 km 10,000 km 20,000 km x x x OR 1 Year x x x x x x x 131 131 Service Schedule OPERATION 5 40,000 km 6 7 Replace air filter element (Earlier if vehicle operates in Dusty / Off road conditions) Check timing belt tension, adjust if necessary, replace if defective Change coolant in the cooling system 8 Replace timing belt 100,000 km 9 1 Check alternator, Power steering, A/C belt, adjust tension if necessary, replace if defective Check injection nozzle for opening pressure and spray characteristics Check intercooler for any dust/dirt accumulation. Clean by compressed air. GEAR BOX *Change oil in gear box (First at 40,000 KM, there after every 90,000 KM) Clean breather in gear box PROPELLER SHAFT Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket mounting bolts for looseness. Tighten if necessary REAR AXLE Change oil in axle (First at 10,000 KM, there after every 70,000 KM) 2 Clean breather in Axle 10 11 1 2 1 132 FREQUENCY 1000 - 1500 5,000 - 5,500 10,000 - 10,500 20,000 - 20,500 30,000 - 30,500 40,000 - 40,500 50,000 - 50,500 60,000 - 60,500 70,000 - 70,500 80,000 - 80,500 90,000 - 90,500 100,000 - 100,500 SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 4DL TCIC) x 50,000 km 50,000 km Every Service x x x OR 2 years whichever is earlier x x x x x OR 3 Years whichever is earlier x x x x x x x x x 40,000 km 20,000 km x x x x x x x x Every Oil Change 10,000 km x x x x x x x x x x x x x x x x x x x x Every Service x x x x x x x x Service Maintenance Schedule OPERATION 1 2 3 4 5 6 7 1 2 3 1 2 1 1 SUSPENSION & STEERING Grease idler arm (seal type idler arm) Check wheel alignment & balancing, chassis height & adjust if necessary Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 2)Lower wishbone 3) Anti roll bars 4) Rear links 5) Panhard rod Check shock absorber, its bushes & steering damper bushes, replace if necessary Grease steering spindle and sleeve Check & adjust front wheel bearing play & Change grease in front hubs Change oil in power steering system & change filter element CLUTCH & BRAKES Check parking brakes, adjust if necessary Check front brake pads & rear brake linings. Replace if necessary Change Clutch & Brake Fluid (Or 2 years whichever is earlier) ELECTRICALS Check headlamp focussing & functioning of other electrical equipment Check specific gravity of battery electrolyte HVAC Check the HVAC System for Satisfactory Performance & attend if required WHEELS & TYRES Tyre rotation FREQUENCY 10,000 km 10,000 km 30,000 km 1000 - 1500 5,000 - 5,500 10,000 - 10,500 20,000 - 20,500 30,000 - 30,500 40,000 - 40,500 50,000 - 50,500 60,000 - 60,500 70,000 - 70,500 80,000 - 80,500 90,000 - 90,500 100,000 - 100,500 SERVICE OPERATIONS TO BE PERFORMED (TATA GRANDE 4 DL TCIC) x x x x x x x 30,000 km x 30,000 km 40,000 km 70,000 km x x x x x x x x x x x x x x x x x x x x x x x x 10,000 km 10,000 km 30,000 km x x x x x x x x x x x x x x x x x x x x x x x 10,000 km 30,000 km x x x x x x x x x x x x x 10,000 km x x x x x x x x x x 10,000 km x x x x x x x x x x 133 133 Record Of Repairs Carried Out Chassis No. Date 134 Odometer reading km Repair Order No. Particulars of Repair Servicing Dealer’s Signature & Stamp Chassis No. ...................................... Engine No. ....................................... Gear Box No. ................................... 2 FREE LABOUR At the time of delivery of vehicle please ensure pre-delivery inspection has been carried out as per details given in the Service Schedule. At 5,000 - 5,500 km OR 6 months whichever earlier (DICOR & TURBO) Chassis No. ...................................... please bring your vehicle for this service as per details Engine No. ....................................... given in the Service Schedul WORK DONE TO MY SATISFACTION Tata Grande Tata Grande Sign. of Customer ...................................... Sign. of Customer ...................................... Speedo Reading ........................................ Km. seal O.K. / Broken Speedo Reading ........................................ Km. seal O.K. / Broken R.O. No. ..................................................... Date ............................ R.O. No. ..................................................... Date ............................ Dealer's / Authorised Service Centre's Dealer's / Authorised Service Centre's Stamp & Signature ......................................................................... Stamp & Signature ......................................................................... Engine No. ....................................... Gear Box No. ................................... Rear Axle No. .................................. At 15,000 - 15,500 km OR 12 months whichever earlier (DICOR) At 10,000 - 10,500 km OR 12 months whichever earlier (TURBO) please bring your vehicle for this service as per details given in the Service Schedule. WORK DONE TO MY SATISFACTION Tata Grande Sign. of Customer ...................................... Speedo Reading ........................................ Km. seal O.K. / Broken R.O. No. ..................................................... Date ............................ Dealer's / Authorised Service Centre's Stamp & Signature ......................................................................... FREE LABOUR Gear Box No. ................................... WORK DONE TO MY SATISFACTION Chassis No. ...................................... PDI 3 FREE LABOUR 1 Chassis No. ...................................... Engine No. ....................................... FREE LABOUR At 1,000-1,500 km OR 1 month whichever earlier (DICOR & TURBO) please bring your vehicle for this service as per details given in the Service Schedule. WORK DONE TO MY SATISFACTION Tata Grande Sign. of Customer ...................................... Speedo Reading ........................................ Km. seal O.K. / Broken R.O. No. ..................................................... Date ............................ Dealer's / Authorised Service Centre's Stamp & Signature ......................................................................... Chassis No. ...................................... Engine No. ....................................... Gear Box No. ................................... Rear Axle No. .................................. At 30,000 - 30,500 km OR 24 months whichever earlier (DICOR) At 20,000 - 20,500 km OR 24 months whichever earlier (TURBO) please bring your vehicle for this service as per details givenin the Service Schedule. 4 FREE LABOUR WORK DONE TO MY SATISFACTION Tata Grande Sign. of Customer ...................................... Speedo Reading ........................................ Km. seal O.K. / Broken R.O. No. ..................................................... Date ............................ Dealer's / Authorised Service Centre's Stamp & Signature ......................................................................... Chassis No. ...................................... Engine No. ....................................... Gear Box No. ................................... Rear Axle No. .................................. At 45,000 - 45,500 km OR 36 months whichever earlier (DICOR) At 30,000 - 30,500 km OR 36 months whichever earlier (TURBO) please bring your vehicle for this service as per details givenin the Service Schedule. WORK DONE TO MY SATISFACTION Tata Grande Sign. of Customer ...................................... Speedo Reading ........................................ Km. seal O.K. / Broken R.O. No. ..................................................... Date ............................ Dealer's / Authorised Service Centre's Stamp & Signature ......................................................................... 5 FREE LABOUR