Ford - F 150 - Owners Manual - 2009 - 2010

FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION General Applicability This cruise control was tested and verified on: 2009-2010 Ford F-150 / E-150 2010 Ford Escape 2009-2010 Mazda Tribute This cruise control may not function correctly on unverified vehicles. See www.rostra.com for vehicle compatibility. Qty 1 1 1 1 1 1 Safety Tools Gloves, Safety Glasses Special Tools Volt-Ohm Meter Kit Contents Item 1 2 3 4 5 6 Recommended Tools Description Cruise Control Module Switch Harness Main Wiring Harness Pedal Interface Harness Hardware Kit Control Switch Service Part # 250-2786 250-2760 250-2759 250-2761 250-2767 250-3742 Installation Tools Side cutter Drill Bit or Knockout Punch 10mm wrench Soldering Tool To cut wire ties 9.5mm or 3/8” (for switch) Special Chemicals Contents of Hardware Bag Qty 8 Description Conflicts Wire Zip Ties Note: Kit Contents/Service Parts 4 Legend 6 2 3 STOP 5 STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury CRITICAL PROCESS: Proceed with caution to ensure a quality installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation. TOOLS & EQUIPMENT: This calls out the specific tools and equipment required for this process 1 WARNING: DO NOT USE HAND-HELD 2-WAY TRANSCEIVERS INSIDE YOUR VEHICLE WHILE DRIVING WITH CRUISE CONTROL ENGAGED. WHEN TRANSMITTING FROM INSIDE THE CAR, 2-WAY RADIOS THAT OPERATE IN THE 25-700 MHz FREQUENCY RANGE WITH MORE THAN 2.0 WATTS OF POWER CAN PRODUCE ELECTROMAGNETIC INTERFERENCE THAT COULD INTERFERE WITH THE OPERATION OF CRUISE AND THROTTLE CONTROLS RESULTING IN VEHICLE "LIMP MODE". Use of cell phones will not interfere with these controls. DUE TO SENSITIVE NATURE OF SIGNALS USED FOR THIS PRODUCT ALL NON PLUG AND PLAY CONNECTIONS MUST BE SOLDERED. FAILURE TO COMPLY WITH THIS REQUIREMENT WILL VOID WARRANTY. Form #5219, Rev. C, 09-14-10 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION Section I – Installation Procedure A. Pre-Installation Suggestions 1. It is advisable to disconnect the negative battery cable for 3 minutes before beginning installation, to avoid unintended air bag deployment. Note and record any anti-theft radio codes prior to disconnecting. Figure 1 2. Remove the driver side lower dash and kick panels. Remove the steering wheel shroud. Figure 2 Figure 1 B. Install Electronic Module 1. Plug the Main Wiring Harness, Switch Harness, and Pedal Interface Harness in to the mating connectors of the Cruise Control Module. Figure 3 2. Place the Cruise Control Module in a secure location behind the driver side dash area near the firewall away from moving parts. Secure with supplied wire ties. 3. Route the Pedal Interface Harness through steering column and down to the accelerator. Figure 2 Figure 3 4. Locate the 6 pin plug and mate connectors to the Pedal Interface Harness. Remove the accelerator 6-pin connector and apply to mating connector of Pedal Interface Harness. Apply the remaining connector to the accelerator. Figure 4 Figure 4 Form #5219, Rev. C, 09-14-10 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION C. Ford F and E 150 Wiring Connections (It is advisable to use solder for all wiring connections) F-150 Driver Kick Panel 1. Locate the following wires to connect to the Main Wiring Harness from the control module: Function See Fig. Vehicle Color F-150 IGN 5 WHITE/LT. BLUE E-150 IGN 6 BLUE BRAKE + 7 BROWN/RED OR BEIGE/RED BRAKE - 7 VIOLET/WHITE GROUND 8-9 GROUND POINT VSS 11 YELLOW 2. Connect the Main Harness to vehicle wire by using the chart below: Function Cruise Harness Color Vehicle Wire F-150 IGN RED LT.BLUE/WHITE E-150 IGN RED BLUE BRAKE + BLUE BROWN/RED BRAKE - WHITE/BROWN VIOLET/WHITE VSS VIOLET YELLOW 3. Apply the Black Ground Wire from the Main Wiring Harness to the Vehicle Ground Point behind the lower dash panel (F-150) in Figure 8, or behind the driver-side kick panel (E-150) in Figure 9. IGN Figure 5 E-150 Junction Box IGN Figure 6 Brake Switch Pin 1 Brown/Red Pin 4 Violet/White Figure 7 F-150 Form #5219, Rev. C, 09-14-10 Figure 8 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION Ford F and E 150 Wiring Connections Continued… E-150 4. Route the Violet through grommet on firewall to antilock brake module located under the air intake system (Figure 10). Note: If extra length is needed, use the White/Purple wire to extend Violet Wire. Connect the Violet Wire from the Main Wiring Harness to the Yellow Wire (Vehicle Speed Sensor) in Pin 28 of the antilock brake module. Note: The yellow wire will be entwined with purple/white wire. Apply the supplied weather sealant to the connection. Be sure all of connection is sealed properly. Figure 11 Figure 9 Antilock Brake Module D. Mazda Tribute / Ford Escape Connections (It is advisable use solder for all wiring connections) 1. Locate the following wires to connect to the main harness from the control module: Figure 10 Function See Fig. Vehicle Color IGN 12 YELLOW/GRAY BRAKE + 13 YELLOW/RED BRAKE - 13 VIOLET/WHITE GROUND 14 GROUND POINT VSS 15-16 GRAY/VIOLET CLUTCH SWITCH 17 GREEN/WHITE VSS Pin 28 Figure 11 Antilock Brake Module 2. Connect the Main Harness to vehicle wire by using the chart below: Under Dash Function Cruise Harness Color Vehicle Wire IGN RED YELLOW/GRAY BRAKE + BLUE YELLOW/RED BRAKE - WHITE/BROWN VIOLET/WHITE VSS VIOLET GRAY/VIOLET CLUTCH SWITCH WHITE GREEN/WHITE Form #5219, Rev. C, 09-14-10 IGN Figure 12 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION 3. Apply the Black Ground Wire from the Main Harness to the Vehicle Ground Point behind lower dash panel. Figure 14 Brake Switch Pin 1 Yellow/Red 4. Route the Violet Wire through grommet on firewall to antilock brake module. Remove the air intake system to access ABS harness (Figure 15). Note: If extra length is needed, use the White/Purple wire to extend Violet Wire. Connect the Violet Wire from the Main Wiring Harness to the Gray/Violet Wire (Vehicle Speed Sensor) in Pin 34of the antilock brake module. Pin 4 Violet/White Figure 13 Note: The gray/violet wire will be entwined with violet wire. Apply the supplied weather sealant to the connection. Be sure all of connection is sealed properly. Figure 16 5. Clutch Switch for Manual Transmissions: Locate the black 2-pin connector on the clutch switch. Connect the White Wire from the Main Wiring harness to the Green /White Wire of the clutch switch. Figure 17 6. Secure Cruise Control and Switch Interface Module harnesses with zip ties away from moving parts. GND Figure 14 Figure 15 Harness Antilock Brake Module VSS Pin 34 Antilock Brake Module Clutch Wire Figure 16 Figure 17 Form #5219, Rev. C, 09-14-10 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION E. Install Control Switch 1. Use the Lever Wedges on the Control Switch as an angle template to drill a 3/8” or 9.5mm hole in the lower shroud of the steering column cover. Assemble Control Switch to the lower shroud of the steering column cover according to Figure 18. 2. Apply nut and position the Control Switch for highest driver visibility. 3. Assemble (2) 3-pin connectors from the sack parts to the mating wire colors on the Switch Harness. Use the diagram to mate the Main Wiring Harness to the Switch Harness. Figure 19 Figure 18 From Module From Switch 4. Route the assembled Switch Harness to the mating connector of the Cruise Control module. 5. Secure the Switch Harness with zip ties away from moving parts. Figure 19 F. Testing 1. Reconnect negative battery cable and torque to 35 lbs. Reenter anti-theft radio codes. F-150 2. Turn ignition on. Apply the on/off button of Cruise Control Switch. G. Reassembly 1. Reinstall all removed pieces taking care to ensure harnesses and wiring connections are properly secured. 2. Make sure all harnesses are not pinched or bound by trim pieces. Figure 20 Tribute Figure 21 Form #5219, Rev. C, 09-14-10 FORD / MAZDA Part Number: 250-1847 ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION Section II – Wiring Diagram - Green 4 volts Ignition White 4 volts Ignition Yellow 2 volts Ignition Red 2 volts Ignition Note: All Pedal Interface Harness Voltages are with pedal fully depressed Form #5219, Rev. C, 09-14-10 FORD / MAZDA Part Number: 250-1847 Function ELECTRONIC CRUISE KIT AUTOMATIC AND MANUAL TRANSMISSION Color Results Fault Conditions Ignition Red +12V when switched on and +0V when switched off. Ignition must be greater than +10V while cranking vehicle. No power, voltage drop, or intermittent connection will cause Loss of pedal or “Limp Mode” condition. Brake positive + Blue “Hot” side of brake switch. +12V all the time. Cruise will not function if this connection is not installed correctly. Brake negative - Brown/White “Cold” side of Brake switch. Zero (0) resistance to ground when brake is not pressed. +12V when brake is pressed. Cruise will not function if this connection is not installed correctly. If connection is good, and there is a high resistance to ground, a 5 terminal relay will be required to complete installation. See diagram below. Ground Black Lowest resistance to ground closest to zero (0) ohms as possible. Use a vehicle ground point where other ground wires are connected to. A bad ground connection will cause the following conditions: Cruise will not function; Loss of pedal or “Limp Mode” condition. Clutch (GND triggered) White Ground active wire at switch when clutch is depressed. Cruise will not function if wrong wire is connected –OR– Cruise will not disengage when clutch is depressed. Clutch (+12V triggered) Yellow +12V active wire at switch when clutch is depressed. Cruise will not function if wrong wire is connected –OR– Cruise will not disengage when clutch is depressed. 5 Terminal Relay for Brake Switch Not Used Ground 86 87 87a 30 Brake - 85 Ground Brown/White of Cruise Harness