BMW - F80 - Owners Manual - 2015 - 2015

Original BMW Accessories. Installation Instructions. Aerodynamic Peripheries Retrofit Kit. BMW 3 Series Saloon (F30) BMW M3 (F80) BMW M4 (F82/F83) Retrofit kit number Number Component designation Type Installation time (h) 51 19 2 350 712 Carbon left/right front add-on section F80/F82/F83 0.25 51 19 2 350 711 Matt black front add-on section F80/F82/F83 0.50 51 19 2 410 360 Carbon front add-on section F80/F82/F83 0.50 51 19 2 350 697 Carbon rear diffuser F80/F82/F83 0.10 51 14 2 350 435 Left/right side skirt film F80 0.75 51 14 2 350 706 Left/right side skirt film F82/F83 0.75 51 19 2 350 719 Matt black left side sill add-on F82/F83 0.50 51 19 2 350 720 Matt black right side sill add-on F82/F83 0.50 51 71 2 240 832 Carbon rear spoiler F30/F80 0.75 51 19 2 349 678 Matt black rear spoiler F30/F80 0.50 51 19 2 350 722 Carbon rear spoiler F82 0.25 51 19 2 409 319 Coloured ventilated carbon rear spoiler F30/F80/F82 1.00 51 19 2 450 847 Ventilated carbon rear spoiler F82 1.00 Installation time Installation time see table. This may vary depending on the condition of the car and the equipment in it. The installation time shown does not include any time spent on programming / coding. The calculation of the total costs for the programming time must be factored into the calculation of retrofitting costs (no charges may be made through the warranty). Important information ! On the F80, the matt black/carbon front add-on section must only be installed on the car in conjunction with a rear spoiler (see EPC for instructions and part numbers). On the F82, the ventilated carbon rear spoiler may only be installed on the car in conjunction with the black matt/carbon front add-on section (see EPC for instructions and part numbers). On the F80/F82/F83, the black matt front add-on section/carbon front add-on section can only be fitted with the left/right carbon front add-on section. Through the installation of the carbon rear diffuser on vehicles with SA 322 (comfort access), the part-function "Smart Opener"of this SA is no longer available, and can therefore no longer be used. After the installation of the carbon rear diffuser retrofit set, it must be programmed/coded via the – Conversions – path. These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 1/49 All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work. To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team via the Aftersales Assistance Portal (ASAP). Quote the following information: – Vehicle identification number, – Retrofit kit part number, – A detailed description of the problem, – Any work already carried out. Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP! Pictograms Denotes instructions that draw your attention to dangers. ! Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text. Installation information – All contact/bonding surfaces on the components being installed must be absolutely dry, clean, and free of wax, silicon and grease. These surfaces must be treated with suitable BMW cleaner of BMW primer (see EPC for details), as set out in the appropriate product application instructions. – If you use adhesive tape, it must be applied using a contact pressure of between 10 N/cm2 and 50 N/cm2. – Take care not to damage the parts when opening the packaging – Check that all the parts fit accurately on the car before fitting them. – All affected components and their bonding surfaces must be at room temperature for installation. The ideal relative humidity is 50%. Different values will change the specified times. – After completing the gluing and installation work, the car must remain stationary at room temperature for at least 12 hours. – If adhesives are used the car may be driven after 24 hours, and may be taken through a car wash after 48 hours. The car must not be driven above a speed of vmax < 100 km/h for 24-48 hours. – The installed parts may become loose and fly off the car, if you fail to wait for the full reaction time of the primer/adhesive. Danger of accidents! – Some of the installation steps are shown only on one side of the car. Proceed in the same way on the other side of the car. – All pictures show LHD (left-hand drive) cars; proceed accordingly on RHD (right-hand drive) cars. Terminology used Initial installation: the matt black/carbon front add-on section are installed for the first time. Subsequent installation (e.g. in the event of a repair): the corresponding matt black/carbon front add-on section is re-installed. Or the matt black front add-on section is changed for a carbon front add-on section or vice versa. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 2/49 Painting instructions Check that all the parts fit accurately on the car before painting them. Primed parts must be pre-treated accordingly before painting. To ensure correct painting, the EBA must be provided to the painter. Follow the BMW painting instructions (see ISTA/AIR No. 99 00 ...). Ordering instructions The material such as liquid adhesive, cleaner and activators are assigned to the relevant products in the EPC (see EPC for instructions and part numbers). If the EPC does not explicitly specify the materials, always use cleaner, adhesive and activator from the BMW product range. Special tools required Ventilated carbon rear spoiler for F82 Recommended special tools Part number BOSCH Auto Start centring system 2608580529 BOSCH Power Change 2608584844 Recommended special tools BMW part number Cars after 02/2015 Long drill bit, 6.8 mm 83 19 2 166 462 BOSCH 22 mm diameter diamond hole saw 2608580303 Cars after 02/2015 Long drill bit, 4.2 mm 83 19 2 166 461 Cars up to 02/2015 Hand riveter 81 43 9 429 204 Information to be provided to the customer Matt black front add-on section F1, matt black left side sill add-on section BA and matt black right side sill addon section BB and matt black rear spoiler (installation instructions No. 01 29 2 296 888) can be painted in accordance with the customer's wishes. Once the matt black F1/carbon F2 front add-on section is installed, the ramp angle and floor clearance are reduced. Matt black F1/carbon F2 front add-on section reduces the car's floor clearance and reduces the overhang angle at the front. Both must be checked at regular intervals for damage caused by collisions and, in the event of any such damage, replaced by trained specialist personnel. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 3/49 Table of contents Section Page 1. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2. Parts list for front peripheries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. Carbon rear diffuser parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4. Matt black F82/F83 side sill add-on section parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5. F82 carbon rear spoiler parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6. Ventilated carbon rear spoiler for F82 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 7. Ventilated carbon rear spoiler for F30/F80 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 8. Installation of the front peripheries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 9. Fitting the carbon rear diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 10. Fitting the left/right side skirt film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 11. Fitting the matt black F82/F83 side sill add-on section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 12. Install carbon rear spoiler on F80/black matt rear spoiler on F80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 13. Fitting the F82 carbon rear spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 14. Installation of the carbon rear spoiler for F82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 15. Install the ventilated carbon rear spoiler for F30/F80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 16. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 4/49 1. Preparatory work The following components must be removed first of all ISTA/AIR No. Only when the left/right carbon front add-on section is installed Left/right air guide --- Only when the left/right carbon front add-on section and matt black/carbon front add-on section are installed Left/right air guide and front engine shield --- For installing the ventilated carbon rear spoiler on F30/F80/F82 only Interior trim on the boot lid © BMW AG, Munich 01 29 2 339 227 03/2018 --- (V/Z) 7.4 5/49 2. Parts list for front peripheries Legend Matt black front add-on section Carbon front add-on section 51 19 2 350 711 included 51 19 2 410 360 included Quantity in kit Quantity in kit Pouch No. A Right carbon front add-on section (part of S/N 51 19 2 350 712) - - - B Left carbon front add-on section (part of S/N 51 19 2 350 712) - - - C Front upper adapter 1 1 - D Template 1 1 - E Liquid adhesive including primer (not included in the parts kit) - - - F1 Matt black front add-on section 1 - - F2 Carbon front add-on section - 1 - G Front bottom adapter 1 - - H Hexagon screw M5 x 14 incl. washer D15 x 1 (S/N 9 904 269) 2 - 1 I Hexagon screw incl. washer D22 x 1.6 (S/N 9 126 886) 12 6 2 J Sheet metal screw 4.8 x 16 (S/N 2 756 133) 2 4 3 K Sheet metal screw 4.8 x 25 incl. spacer 6 x 12 x 1 (S/N 9 901 222) 4 4 4 L Plastic plate 4 4 4 © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 6/49 2. Parts list for front peripheries Matt black front add-on section Carbon front add-on section 51 19 2 350 711 included 51 19 2 410 360 included Quantity in kit Quantity in kit Pouch No. M C-clip (S/N 7 067 915) 4 4 4 N Hexagon screw incl. washer D18 x 1.6 (S/N 9 110 670) 4 4 5 O Folding blind rivet (S/N 7 171 004) 16 2 6 P C-clip (S/N 6 951 655) 8 8 7 Q Black adhesive tape (2 x - part of S/N 51 19 2 350 712) - - - R Air guide template 1 1 - S Oval-headed screw (S/N 9 321 070) 12 6 2 T Hexagon screw M5 x 20 - 2 1 U Washer M5 x 15 x 1.2 - 2 1 S/N = Part number © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 7/49 3. Carbon rear diffuser parts list AA F82 0001 V Legend AA Carbon rear diffuser © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 8/49 4. Matt black F82/F83 side sill add-on section parts list BA BB BD BC F82 0002 V Legend BA BB BC BD Matt black right side sill add-on Matt black left side sill add-on Liquid adhesive (not included in kit, see EPC for details) Expanding rivet (15 x per side) © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 9/49 5. F82 carbon rear spoiler parts list Legend CA CB Carbon rear spoiler Liquid adhesive (not included in kit, see EPC for details) © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 10/49 6. Ventilated carbon rear spoiler for F82 parts list Legend Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Part number BMW Kit content 51 62 2 409 319 or 51 19 2 450 847 DA Ventilated carbon rear spoiler 1 1 51 62 2 409 318 DB Template for boot lid 1 1 - DC Template for boot lid hinge - 1 - DD Rivet nut M6/2.0x3.5 for boot lid hinge 4 - - NOT included in kit 51 62 2 409 319 or 51 19 2 450 847 and must be ordered separately (see EPC for details): DE Locating bushing 4 4 51 62 8 057 650 DF Left rear wing adapter Right rear wing adapter 1 1 1 1 51 62 8 064 457 51 62 8 064 458 DG Boot lid reinforcement element, left Boot lid reinforcement element, right 1 1 1 1 51 62 8 064 459 51 62 8 064 460 DH DH' Boot lid hinge adapter, left Boot lid hinge adapter, right - 1 1 51 62 8 068 463 51 62 8 068 464 DI Oval-headed screw M6x14 14 20 07 14 6 958 688 DJ Torx screw M5x25 4 4 07 12 9 900 395 DK Liquid adhesive 1 1 82 69 9 408 866 DL Liquid screw lock 1 1 83 19 2 220 991 03/2018 (V/Z) DF' DG' © BMW AG, Munich 01 29 2 339 227 7.4 11/49 6. Ventilated carbon rear spoiler for F82 parts list Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Part number BMW NOT included in kit 51 62 2 409 319 and must be ordered separately (see EPC for details): DM Long drill bit, 4.2 mm - 1 83 19 2 166 461 DN Long drill bit, 6.8 mm - 1 83 19 2 166 462 DO Hand riveter 1 - 81 43 9 429 204 Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Article number RECOMMENDATION for special tool is NOT included in kit 51 62 2 409 319 and must be ordered elsewhere: DP BOSCH 22 mm diameter diamond hole saw 1 1 2608580303 DQ BOSCH Auto Start centring system 1 1 2608580529 DR BOSCH Power Change 1 1 2608584844 03/2018 (V/Z) © BMW AG, Munich 01 29 2 339 227 7.4 12/49 7. Ventilated carbon rear spoiler for F30/F80 parts list Legend Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Part number BMW Kit content 51 62 2 409 319 or 51 19 2 450 847 DA Ventilated carbon rear spoiler 1 1 51 62 2 409 318 DB Template for boot lid 1 1 - DC Template for boot lid hinge - 1 - DD Rivet nut M6/2.0x3.5 for boot lid hinge 4 - - NOT supplied in kit 51 62 2 409 319 or 51 19 2 450 847 and must be ordered separately (see EPC for details): DE Locating bushing FR (Front Right) Locating bushing FL (Front Left) Locating bushing RR (Rear Right) Locating bushing RL (Rear Left) 1 1 1 1 1 1 1 1 51 62 2 455 670 51 62 2 458 987 51 62 2 458 986 51 62 2 455 671 DF Left rear wing adapter Right rear wing adapter 1 1 1 1 51 62 2 458 595 51 62 2 458 596 DG Boot lid reinforcement plate, left Boot lid reinforcement plate, right 1 1 1 1 51 62 2 455 669 51 62 2 455 668 DH DH' Boot lid hinge adapter, left Boot lid hinge adapter, right - 1 1 51 62 2 458 611 51 62 2 458 612 DI Torx screw M6x14 4 4 - DJ Allen screw M5x25 4 4 07 12 9 900 395 03/2018 (V/Z) DF' DG' © BMW AG, Munich 01 29 2 339 227 7.4 13/49 7. Ventilated carbon rear spoiler for F30/F80 parts list Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Part number BMW DK Liquid adhesive 1 1 82 69 9 408 866 DL Liquid screw lock 1 1 83 19 2 220 991 DS Rear spoiler support 2 2 51 62 2 451 779 DP Oval-headed screw M6x14 10 16 07 14 6 958 688 Required quantity for cars built before 02/2015 Required quantity for cars built after 02/2015 Part number BMW NOT included in kit 51 62 2 409 319 and must be ordered separately (see EPC for details): DM Long drill bit, 4.2 mm - 1 83 19 2 166 461 DN Long drill bit, 6.8 mm - 1 83 19 2 166 462 DO Hand riveter 1 - 81 43 9 429 204 03/2018 (V/Z) © BMW AG, Munich 01 29 2 339 227 7.4 14/49 8. Installation of the front peripheries For all retrofitted peripheries The areas being bonded must be completely dry, clean and free from wax or grease. Clean the surface (1) of the car with suitable agents. 1 F82 0008 V Position carbon front add-on section A, align it and draw a mark on the inside (2). Remove carbon front add-on section A. Release the grille (3) from its anchor points and push it inwards. Place black adhesive tape Q over the mark (2) as shown and stick it in place so that a small part of black adhesive tape Q can be folded around the edge (4). Then fold black adhesive tape Q around the edge (4) and pull the grille (3) forwards until it engages. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 15/49 8. Installation of the front peripheries The areas being bonded must be completely dry, clean and free from wax or grease. Whet the surfaces (6) and (7) of carbon front addon section A using suitable agents, clean them and prime them with primer from liquid adhesive E. Wait for the flash-off time of the primer. Apply liquid adhesive E as shown on carbon front add-on section A. A E E F82 0010 V Remove any excess liquid adhesive immediately. Position carbon front add-on section A in place and firmly press it on. Secure carbon front add-on section A using the foam block (8) or other suitable agents and adhesive strips (9) as shown. Secure carbon front add-on section A using hexagon screw N. Remove the adhesive strips (9) and foam block (8) after 30 minutes. N Continue installation only once the adhesive strips have been removed. A © BMW AG, Munich F82 0013 V 01 29 2 339 227 03/2018 (V/Z) 7.4 16/49 8. Installation of the front peripheries Remove and keep hexagon screw N safe. Only for the "left/right carbon front add-on section" If, in addition to the left/right carbon front attachment, either the matt black front attachment F1 or carbon front attachment F2 is installed, skip this step. If neither matt black front add-on section F1 or carbon front add-on section F2 are installed, then this step is carried out. In the area (10) of the air guide (11), create a slit for the tab on carbon front add-on section A so that carbon front add-on section A can be screw-connected to the air guide (11) on the car. Fit the air guide (11) as described in ISTA/AIR. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 17/49 8. Installation of the front peripheries Only for "matt black front add-on section" or "carbon front add-on section" Remove the C-clips (12) in the engine shield (13). Place C-clips P on front upper adapter C. P C F82 0006 V Position template D from underneath onto the front apron (14), align with the drill holes (15) and secure in place using suitable materials. Transfer the drill holes (16) using a 6 mm diameter drill bit to the front apron (14). © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 18/49 8. Installation of the front peripheries Push front upper adapter C under the front apron (14). Then fit the engine shield as described in ISTA/AIR. Replace the C-clips (17) on the front apron (14) with C-clips P. Only for "matt black front add-on section" Place front bottom adapter G onto the front apron (14) and fit using hexagon screws H and hexagon screw N until hand-tight. Tighten hexagon screws H and hexagon screws N. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 19/49 8. Installation of the front peripheries Transfer the drill holes (18) from front bottom adapter G using a 3 mm diameter drill bit to right carbon front add-on section A and the front apron (14). For the initial installation of the matt black front add-on section Secure front bottom adapter G using six hexagon screws I. Secure sheet metal screw J. For the subsequent installation of the matt black front add-on section, e.g. if the carbon front add-on section was installed previously Only at the position of screws I Transfer the drill holes (18) from front bottom adapter G using a 3 mm diameter drill bit to right carbon front add-on section A and the front apron (14). Secure front bottom adapter G using three hexagon screws I and three oval-headed screws S. Secure sheet metal screw J. For the subsequent installation of the matt black front add-on section, e.g. in the event of a repair if the matt black front add-on section was installed previously Secure front bottom adapter G using six oval headed screws S. Secure sheet metal screw J. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 20/49 8. Installation of the front peripheries Only for initial installation Transfer the drill holes (19) from front bottom adapter G using a 6 mm diameter drill bit to the front apron (14). Secure front bottom adapter G using folding blind rivets O. For subsequent installations, the drill holes (19) are already present. Place matt black front add-on section F1 onto front bottom adapter G on the front apron (14). Secure matt black front add-on section F1 using folding blind rivets O. Transfer the drill holes (20) from matt black front add-on section F1 using a 3 mm diameter drill bit to the front apron (14). Place C-clips M on plastic plates L. Secure matt black front add-on section F1 using plastic plates L and sheet metal screws K. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 21/49 8. Installation of the front peripheries For "carbon front add-on section" only Apply carbon front add-on section F2 and fit until hand-tight and align using hexagon screws T with washers U and hexagon screws N. Tighten hexagon screws T and hexagon screws N. For initial installation Transfer the drill holes (21) from carbon front add-on section F2 using a 3 mm diameter drill bit to right carbon front add-on section A and the front apron (14). For subsequent installation No drill holes are required. Tighten sheet metal screws J. For initial installation Screw in hexagon screw I. For subsequent installation Screw in oval headed screws S. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 22/49 8. Installation of the front peripheries Only for initial installation Transfer the drill holes (22) from carbon front addon section F2 using a 6 mm diameter drill bit to the front apron (14). Secure carbon front add-on section F2 using folding blind rivet O. For subsequent installations, the drill hole (22) is already present. Place C-clips M on plastic plates L. Secure carbon front add-on section F2 using plastic plates L and sheet metal screws K. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 23/49 8. Installation of the front peripheries For "matt black front add-on section" and "carbon front add-on section" Place air guide template R on the air guide (11) as shown, align using the drill holes (23) and secure in place using suitable agents. Mark the area (24) as shown. Cut off the area (24) (hard and soft plastic) of the air guide (11) at the line (25) (hard plastic) using suitable tools. Cut off the area (26) (soft plastic) of the air guide (11) at the edge (27) (hard plastic) using suitable tools so that the area (28) (soft plastic) is preserved. Fit the air guide (11) as described in ISTA/AIR. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 24/49 9. Fitting the carbon rear diffuser Remove the diffuser as per ISTA/AIR. Then remove the screws (1) and keep them safe. 1 F82 0022 V Position carbon rear diffuser AA and fit it as per ISTA/AIR. Ensure that the screws (1) are screwed first through carbon rear diffuser AA and then through the heat shield into the plastic part. AA Fit the screws (1). 1 © BMW AG, Munich F82 0022 V 01 29 2 339 227 03/2018 (V/Z) 7.4 25/49 10. Fitting the left/right side skirt film Before installing the matt black side sill addon, the left/right side skirt film must be installed in accordance with the installation instructions bearing part number 01 29 2 298 023. o © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 26/49 11. Fitting the matt black F82/F83 side sill add-on section The areas being bonded must be completely dry, clean and free from wax or grease. Clean the surface (1) of the car with suitable agents. 1 F82 0024 V The areas being bonded must be completely dry, clean and free from wax or grease. Clean the surface (2) of matt black side skirt add-on section BA with suitable agents. Apply liquid adhesive BC as shown to matt black side skirt add-on section BA. Ensure that all tabs on the adhesive backing film are visible. Position matt black side skirt add-on section BA so that the edge (3) of matt black side skirt add-on section BA lies behind the edge (4) of the car. Remove any excess liquid adhesive immediately. Carefully remove the adhesive strip (5) from front to back and firmly press on matt black side skirt add-on section BA. Ø 6 mm BA 6 5 When drilling down to the drill depth, take care not to damage parts underneath. 7 F82 0026 V © BMW AG, Munich Carefully remove the adhesive strip (6) from the outside inwards and firmly press on matt black side skirt add-on section BA. 01 29 2 339 227 Using a 6 mm diameter drill bit, transfer the 15 holes (7) from matt black side skirt add-on section BA to the side skirt. 03/2018 (V/Z) 7.4 27/49 11. Fitting the matt black F82/F83 side sill add-on section Secure matt black side skirt add-on section BA using 15 blind rivets BD. BA BD F82 0027 V Secure the rear part of matt black side skirt add-on section BA as shown using a suitable adhesive strip (8). © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 28/49 12. Install carbon rear spoiler on F80/black matt rear spoiler on F80 Install the carbon rear spoiler on F80/black matt rear spoiler on F80 as described in the installation instructions with part number 01 29 2 296 888. o © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 29/49 13. Fitting the F82 carbon rear spoiler The areas being bonded must be completely dry, clean and free from wax or grease. Clean the bonding surface (1) on the car using suitable means. 1 F82 0043 V Remove the adhesive backing film on the left and right just enough to form small tabs (2). Cut the adhesive backing film on carbon rear spoiler CA in the middle and remove it just enough to form small tabs (3). Sand the area (4) between the adhesive strips using suitable tools and clean it. Then apply liquid adhesive CB as shown. Place carbon rear spoiler CA on the edge (5) of the boot lid and centre it. Remove the upper adhesive backing films (3) from carbon rear spoiler CA starting from the middle. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 30/49 13. Fitting the F82 carbon rear spoiler Remove the side adhesive backing films (2) from carbon rear spoiler CA. Remove the lower adhesive backing films (3) from carbon rear spoiler CA starting from the middle. Press carbon rear spoiler CA firmly and repeatedly onto the boot lid. Remove any excess liquid adhesive immediately. Positions (1), (2) and (3) are provided for the tailgate's tension spring. Move the tailgate's tension spring to position (3). After repositioning the tension springs, check that the boot lid is able to open properly and adjust the position of the tension springs accordingly if necessary. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 31/49 14. Installation of the carbon rear spoiler for F82 Place the template for the boot lid DB flush on the edge (1) and (2) of the boot lid, secure it with adhesive tape if necessary and transfer the two marks (3) and (4) to the boot lid using suitable means. Remove the template for the boot lid DB and use it on the opposite side of the car. Compare distance x between marks (3) and (4) with distance y from the ventilated carbon rear spoiler DA. Distance x must be identical to distance y. If not, correct distance x if necessary. Affix adhesive tape (5) to protect the surface. ! Wear eye protection and breathing apparatus. Place the drill perpendicular to the surface of the boot lid. Extract the chips during drilling using a suitable extractor (6). Drill the holes (3) and (4) with a 2 mm bit. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 32/49 14. Installation of the carbon rear spoiler for F82 ! Wear eye protection and breathing apparatus. We recommend components DP, DQ and DR in the parts list. Insert the Auto Start centring system DQ up to position x in the Power Change DR, then connect the diameter hole saw DP. Only drill through the internal shell of the boot lid. Extract the chips during drilling using a suitable extractor (6). With the boot lid open, expand the bottom hole (3) using the diameter hole saw DP to Ø = 22 mm. ! Wear eye protection and breathing apparatus. We recommend components DP, DQ and DR in the parts list. Insert the Auto Start centring system DQ up to position y in the Power Change DR, then connect the diameter hole saw DP. Only drill through the internal shell of the boot lid. Extract the chips during drilling using a suitable extractor (6). With the boot lid open, expand the top hole (4) using the diameter hole saw DP to Ø = 22 mm. ! Wear eye protection and breathing apparatus. Drill the holes at high speed and with a sharp drill bit. Extract the chips during drilling using a suitable extractor (6). Drill the holes (3) and (4) with an 11 mm bit. Then remove the adhesive tape (5). © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 33/49 14. Installation of the carbon rear spoiler for F82 ! Wear eye protection and breathing apparatus. If the holes (7) require refinishing, only drill the internal shell of the boot lid. Insert locating bushings DE into the holes (7) from the inside. If necessary enlarge the holes (7) on the internal shell of the boot lid until the locating bushings DE are secure. Insert Torx screws DJ into rear wing adapter DF loosely. Place rear wing adapter DF on the two locating bushings DE and check that they move easily, in other words the rear wing adapter DF must not jam on the two locating bushings DE. Repeat the previous step if necessary. Then remove the rear wing adapter DF. The areas being bonded must be completely dry, clean and free from wax or grease. Remove the backing film (8) from the ventilated carbon rear spoiler DA. Clean the bonding surfaces (9) on the boot lid (10) using suitable means. Apply a thin bead of liquid adhesive DK to the area shown in grey (11) on the ventilated carbon rear spoiler DA. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 34/49 14. Installation of the carbon rear spoiler for F82 Wet the tips of four oval-headed screws DI with liquid screw lock DL. Do not place the feet of the carbon rear spoiler DA coated with liquid adhesive DK on the surface of the boot lid (10) yet. Screw in all four of the oval-headed screws DI with liquid screw lock DL by two turns each. Place ventilated carbon rear spoiler DA on the boot lid (10) and secure it with the oval-headed screws DI using a torque of 6 Nm. Remove any excess liquid adhesive DK immediately. For the right-hand side of the car (the figure shows the hinges on cars built after 02/2015) Remove the bung (12) in the wiring harness using suitable tools from the boot lid hinge (13). © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 35/49 14. Installation of the carbon rear spoiler for F82 For both sides of the car The procedures for the left and right sides of the car are identical. The components differ slightly in geometry. You should therefore check the final number of the components when installing them. Even end numbers are the components for the right. Odd end numbers other components for the left. Place the boot lid reinforcement plate DG on the rear wing adapter DF and secure it with three standard M6 screws (14) so that there is minimal clearance between the two components. Cars built after 02/2015 only Use standard M6 screws for this process. Fold the template for the boot lid hinge DC at the perforation and then place it on the boot lid hinge adapter DH so that the holes (15) and (16) line up perfectly. Place them together under the boot lid reinforcement plate DG so that the two holes (16) point outwards. Secure the boot lid reinforcement plate DG in the holes (15) using standard M6 screws (17). Slide the boot lid reinforcement plate DG onto the locating bushings DE ensuring that the template for the boot lid hinge DC is on the outside of the boot lid hinge (13). Transfer the marks (16) to the boot lid hinge (13) using a suitable tool. Make a mark (18) at the top and bottom of the boot lid hinge adapter DH on the boot lid hinge (13). Then remove the boot lid reinforcement plate DG from the locating bushings DE. Undo the M6 screws (17) and remove the boot lid hinge adapter DH from the boot lid reinforcement plate DG. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 36/49 14. Installation of the carbon rear spoiler for F82 Secure the template for the boot lid hinge DC on the boot lid hinge adapter DH using standard M6 screws (17) and position it to line up with the marks (18). Check the marks (16) and then transfer the mark (19) to the boot lid hinge (13) using suitable means. Then undo the M6 screws (17) and remove the template for the boot lid hinge DC. . Use drill bit DM, part number 83 19 2 166 461. Predrill the holes (16) and (19) with an 4.2 mm bit. . Use drill bit DN, part number 83 19 2 166 462. Check the drilling pattern with the boot lid hinge adapter DH (not shown). Drill the holes (16) and (19) with a 6.8 mm bit. If the drilling pattern does not fit precisely, enlarge the holes (16) and (19) in stages of 0.5 mm. Then deburr the holes (16) and (19) and treat them with corrosion protection. Secure the boot lid hinge adapter DH to the boot lid hinge (13) using the oval-headed screws DI and a torque of 6 Nm. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 37/49 14. Installation of the carbon rear spoiler for F82 Cars built before 02/2015 only Place the boot lid reinforcement plate DG onto the locating bushings DE. Transfer the marks (20) using a suitable tool. Remove the boot lid reinforcement plate DG. Drill two holes (20) with a diameter of 9 mm. Then deburr the holes (20) and treat them with corrosion protection. Pressing rivet nuts DD using a suitable tool. Rivet the rivet nuts DD using hand riveter DO following the instruction manual. For all cars - right-hand side of the car (The figures show hinges on cars built after 02/2015) Place the bung (12) for the wiring harness into the hole (21) in the boot lid reinforcement plate DG' from the inside. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 38/49 14. Installation of the carbon rear spoiler for F82 For all cars - both sides of the car Place the boot lid reinforcement plate DG on the locating bushings DE and secure it with two ovalheaded screws DI using a torque of 6 Nm. Replace the three M6 screws (14) with the ovalheaded screws DI and tighten them with a torque of 6 Nm. Tighten the two Torx screws DJ in the rear wing adapter DF with a torque of 6 Nm. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 39/49 15. Install the ventilated carbon rear spoiler for F30/F80 Place the template for the boot lid DB flush on the edge (1) and (2) of the boot lid, secure it with adhesive tape if necessary and transfer the two marks (3) and (4) to the boot lid using a suitable tool. Remove the template for the boot lid DB and use it on the opposite side of the car. Compare distance x between marks (3) and (4) with distance y from the ventilated carbon rear spoiler DA. Distance x must be identical to distance y. If not, correct distance x if necessary. Affix adhesive tape (5) to protect the surface. Place the drill perpendicular to the surface of the boot lid. Extract the chips during drilling using a suitable extractor (6). Drill the holes (3) and (4) with a 2 mm bit. The web (7) must remain accessible. The exterior surface of the boot lid must not be damaged. Holes (3) and (4) can be seen on the inside of the boot lid. For hole (3) the internal sheet on the inside of the boot lid must be removed using suitable tools as shown. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 40/49 15. Install the ventilated carbon rear spoiler for F30/F80 Drill the holes at high speed and with a sharp drill bit. Extract the chips during drilling using a suitable extractor (6). Drill the holes (3) and (4) with an 11 mm bit. Then remove the adhesive tape (5). The areas being bonded must be completely dry, clean and free from wax or grease. Remove the backing film and adhesive tape (8) from the ventilated carbon rear spoiler DA. Place the rear spoiler support DS on the feet of the ventilated carbon rear spoiler DA. The following abbreviations apply to the designation of the locating bushings DE: FL = Front Left FR = Front Right RL = Rear Left RR = Rear Right © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 41/49 15. Install the ventilated carbon rear spoiler for F30/F80 If the holes (3) or (4) require refinishing, only drill the internal shell of the boot lid. Insert the locating bushings DE into the holes (3) and (4) from the inside. If necessary enlarge the holes (3) and (4) on the internal shell of the boot lid until the locating bushings DE are secure. Then remove the locating bushings DE again. Apply the liquid adhesive DK into the recess in the locating bushings DE as shown. Insert the locating bushings DE into the holes (3) and (4) from the inside following the markings embossed on them. Smooth the liquid adhesive DK on the outside of the boot lid to a bead using suitable tools. Remove any excess liquid adhesive DK immediately. Wet the tips of the four Torx screws DI with liquid screw lock DL. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 42/49 15. Install the ventilated carbon rear spoiler for F30/F80 Remove any excess liquid adhesive DK immediately. Place the ventilated carbon rear spoiler DA on the boot lid (9) and secure it loosely with the Torx screws DI so that the locating bushings DE can still be turned. Align the wide groove DE' to the screw securing gap (10) and (11) on the rear wing adapter DF. Place rear wing adapter DF on the two locating bushings DE and check that it moves easily, in other words the rear wing adapter DF must not jam on the two locating bushings DE. Repeat the previous step if necessary. Align the wide groove DE' to the screw securing gap (10) and (11) on the rear wing adapter DF. Secure the Allen screws DJ into rear wing adapter DF using a torque of 6 Nm. Then secure the Torx screws DI into rear wing adapter DF using a torque of 6 Nm. Then undo the Allen screws DJ slightly so that the rear wing adapter DF can be removed. For the right-hand side of the car (the figure shows the hinges on cars built after 02/2015) Remove the bung (12) in the wiring harness using suitable tools from the boot lid hinge (13). © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 43/49 15. Install the ventilated carbon rear spoiler for F30/F80 For both sides of the car The procedures for the left and right sides of the car are identical. The components differ slightly in geometry. You should therefore check the final number of the components when installing them. Even end numbers are the components for the right. Odd end numbers other components for the left. Place the boot lid reinforcement plate DG on the rear wing adapter DF and secure it with three standard M6 screws (14) so that there is minimal clearance between the two components. Cars built after 02/2015 only Use standard M6 screws for this process. Fold the template for the boot lid hinge DC at the perforation and then place it on the boot lid hinge adapter DH so that the holes (15) and (16) line up perfectly. Place them together under the boot lid reinforcement plate DG so that the two holes (16) point outwards. Secure the boot lid reinforcement plate DG in the holes (15) using standard M6 screws (17). Tighten the Allen screws DJ in the rear wing adapter DF loosely so that the complete component can be moved using the locating bushings DE. Slide the rear wing adapter DF onto the locating bushings DE ensuring that the template for the boot lid hinge DC is on the outside of the boot lid hinge (13). Transfer the marks (16) to the boot lid hinge (13) using a suitable tool. Remove the rear wing adapter DF from the locating bushings DE. Undo the M6 screws (17) and remove the boot lid hinge adapter DH from the boot lid reinforcement plate DG. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 44/49 15. Install the ventilated carbon rear spoiler for F30/F80 . Use drill bit DM, part number 83 19 2 166 461. Predrill the holes (16) with a 4.2 mm bit. . Use drill bit DN, part number 83 19 2 166 462. Enlarge the holes (16) to a diameter of 6.8 mm, then deburr them and treat them with corrosion protection. Secure the template for the boot lid hinge DC on the boot lid hinge adapter DH using standard M6 screws (17). Bend the side of the template with the two holes upwards and secure the M6 screws (17) below the template in the hole (16). Transfer the mark (18) to the boot lid hinge (13) using a suitable tool. Then undo the M6 screws (17) and remove the template for the boot lid hinge DC. . Use drill bit DM, part number 83 19 2 166 461. Predrill the holes (18) with a 4.2 mm bit. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 45/49 15. Install the ventilated carbon rear spoiler for F30/F80 . Use drill bit DN, part number 83 19 2 166 462. Enlarge the holes (18) to a diameter of 6.8 mm, then deburr them and treat them with corrosion protection. Wet the tips of the oval-headed screws DF' with liquid screw lock DL. Remove any excess liquid adhesive DK immediately. Slide a suitable piece of paper (19) between the boot lid and the boot lid hinge (13) for protection. Apply liquid adhesive DK to the inside of the boot lid hinge (13) in the position shown. Secure the boot lid hinge adapter DH to the boot lid hinge (13) using the oval-headed screws DP and a torque of 6 Nm. Cars built before 02/2015 only Place the boot lid reinforcement plate DG onto the locating bushings DE. Transfer the marks (20) using a suitable tool. Remove the boot lid reinforcement plate DG. Drill two holes (20) with a diameter of 9 mm. Then deburr the holes (20) and treat them with corrosion protection. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 46/49 15. Install the ventilated carbon rear spoiler for F30/F80 Pressing rivet nuts DD using a suitable tool. Rivet the rivet nuts DD using hand riveter DO following the instruction manual. For all cars - right-hand side of the car (The figures show hinges on cars built after 02/2015) Place the bung (12) for the wiring harness into the hole (21) in the boot lid reinforcement plate DG' from the inside. For all cars - both sides of the car Wet the tips of the oval-headed screws DF' with liquid screw lock DL. Place the boot lid reinforcement plate DG onto the locating bushings DE and secure it with two ovalheaded screws DP using a torque of 6 Nm. Wet the tips of the oval-headed screws DP with liquid screw lock DL. Replace the three M6 screws (14) with the ovalheaded screws DP one at a time and tighten them with a torque of 6 Nm. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 47/49 15. Install the ventilated carbon rear spoiler for F30/F80 Wet the tips of the Allen screws DJ with liquid screw lock DL. Tighten the two Allen screws DJ in the rear wing adapter DF with a torque of 6 Nm. © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 48/49 16. Concluding work and coding The retrofit system is relevant to programming/coding only if the carbon rear diffuser retrofit set is installed. – Connect the battery – Connect the battery charger to the car – Connect the car to the ISTA workshop system – Call up the ISTA/P car programming facility – If using ISTA/P, please note the instructions provided in the ISTA/P application documentation – Retrofit K-word: Select "DSMO" via the - Conversions - path and work through the created action plan – If necessary, carry out a car test using the ISTA system and note or work through any entered error memory – Conduct a function test – Re-assemble the car in a logical manner – Give the customer the customer information © BMW AG, Munich 01 29 2 339 227 03/2018 (V/Z) 7.4 49/49