AML Procurement: Welsh Automotive Engagement
Paul Tedstone
Director of Production Procurement
Autolink 2019 - Cardiff City Stadium, 19th June 2019
PRIVATE AND CONFIDENTIAL
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OUR car Company that creates
OURthe most beautiful andOUR
The GREAT British
accomplished automotive art in the World
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OUR HISTORY
ASTON MARTIN PRODUCTION: 1948 - 2016
8000
DBS
DB11
7000
6000
First AM exported
in any significant
number
5000
V8 VANTAGE
4000
DB9
DB4
DB5
DB7
3000
DB7
2000
1000
0
1948
1958
1968
1978
1988
1998
2008
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SUSTAINABLE LUXURY
1
STABILISATION
2
CORE STRENGTHENING
PORTFOLIO EXPANSION
ACHIEVED
ALMOST COMPLETE
COMMENCED AND ON
TRACK
2015 - 2017
2016 – 2018
2018 - 2022
• New leadership team
• Clear growth plan
• Fully financed
• De-risking of the business
• All new GT / Sports Car
Range
• New “Specials” Strategy
3
• 7 core models expected
by 2022
SUSTAINABLE
LUXURY
BUSINESS
Delivering
Predictable growth and high
margins
• 2nd manufacturing plant
• Optimised capacity at
c.14k
Significant value creation
• Full EV capability
Long term sustainability
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SUSTAINABLE LUXURY
3 PILLAR PRODUCT STRATEGY
GT, Sports and Mid-Engine
4 Models
SUVs
Sedans
2 Models
1 Models
Specials
• Regular cadence: Two specials and one heritage special p.a.
• Perpetuating brand uniqueness, exclusivity and desirability
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CYCLE PLAN
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S E V E N M O D E L S O V E R S E V E N Y E A R S , C O P Y, R E P E A T
Largest Investment plan in the company’s history
7 new models over 7 years with a 7 year life & repeat
Alongside this we deliver regular lines of limited edition specials
2015
2016
2017
2018
2019
2020
2021
Core
Annual Special #1
Specials
Annual Special #2
Heritage
2022
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MANUFACTURING STRATEGY
G AY D O N
Warwickshire, GB
Home of our sports cars
and special projects
Optimised capacity c. 7.0k units
S T AT H A N
Glamorgan, GB
Home of our large cars
and Electrification
Optimised capacity c. 7.0k units
NEWPORT
PA G N E L L
Buckinghamshire, GB
Home of our Heritage car
continuation and restorations
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PRODUCTION GROWTH
The addition of our St Athan facility raises our production capacity to 14,000 cars a year.
Units
15000
10000
FUTURE
5000
2016
2017
2018
0
This growth, supported by the new model releases of the Second Century Plan
opens up new opportunities to develop and bolster our supply base.
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PARTNERSHIP
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30%
64%
ROW
6%
%
94
of production expenditure is within the UK and Mainland Europe
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STRATEGY
%
70
of production expenditure is
within UK, Germany and Italy
30%
40%
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STRATEGY
Development of robust
commodity and supplier
strategies is driving the
transformation of our
supply base
•
Strategic selection and
replacement of suppliers
•
Effective management of
our current supply base
•
Cross-functionally balanced
and aligned strategic
direction for sourcing and
supplier activity
•
Achievement of Quality,
Cost, Delivery,
Development and
Management (QCDDM)
OVERVIEW:
CURRENT & FORECAST
MARKET & TECHNICAL ROADMAP
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Q
AML’s Supplier Performance
Management (SPM) approach is
based around the key measures of
QUALITY
COST
DELIVERY
DEVELOPMENT
MANAGEMENT
QUALITY
SUPPLIER
M
C
MANAGEMENT
COST
SCORECARD
D
D
DELIVERY
DELIVERY
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Clear and robust
Supplier Performance
measures and controls
Informed and crossfunctionally aligned
Supplier strategy
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PARTNERSHIP
Our Vision is to develop a world class interdependent supply base which enables
the successful delivery of the Second Century Plan
ALIGNED TO TARGETS
& GOALS
CONTINUOUS
PERFORMANCE
DEVELOPMENT
GREATER SUPPLIER
INTEGRATION
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ORGANISATION
P R O C U R E M E N T O R G A N I S AT I O N
• AML Procurement has 100 employees working in a number of diverse functions
• Evolution from traditionally Operational Purchasing function to Strategic Procurement function
• Fast-moving dynamic team aligned to our rapid growth and diversification plan
• Procurement & Supplier Development teams introduced to drive transformation of our organisation and Supply Base
FUNCTIONS
LOCATIONS
PRODUCTION PROCUREMENT
BODY IN
WHITE
PROGRAMME
MANAGEMENT
BASE ENGINE &
ELECTRICAL
INDIRECT
PROCUREMENT
INTERIOR TRIM
PROCUREMENT
DEVELOPMENT
CHASSIS &
POWERTRAIN
Chase Point (Coventry)
St Athan
Gaydon
Milton Keynes (Red Bull)
Wellesbourne
Newport Pagnell
COST ESTIMATION
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ORGANISATION
PRODUCTION PROCUREMENT
•
AML Direct Material Procurement is split across four Strategic Commodity Groups
•
These cover Production vehicle Sourcing, SVO, PCE & SDE
•
Situated in 3 main locations in St Athan (Wales), Chasepoint (Coventry) & Wellesbourne
Body in White
•
•
•
Tub & Main Chassis
Body panels
Bumpers
•
•
•
Hinges
Exterior trims
Pressings
Chassis & Powertrain
•
•
•
Corners
Exhaust system
Fuel system
•
•
•
Steering system
Braking system
Transmission
Main Engines
Electric architecture
Harnesses
•
Base Engine & Electrical
•
•
•
•
Strategic Partnerships
(Ford & Daimler)
Entertainment
Interior Trim
•
•
•
Seats
Materials
Trim
•
•
•
Glass
Roof systems
Carbon trim
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WAF PARTNERSHIP
WELSH AUTOMOTIVE FORUM
BEEL
BIW
CHPT
Interior
EE
Lighting
Harnesses
Engines
Switchgear
Castings- Engine
Infotainment
Steering Column
Hybrid Controls
P2.5 Motor / Invertor
Anodising
Castings
Composites
Bumpers & RIM
Extrusions
Heavy Pressing
Small Pressing / Sheet Metal
Brightware
Welded Assembly
Hinges
Locks & Latches
Transmission
Brakes
Sub Frames and Suspension
Exhaust & Catalyst
Steering gear
Pipes, hoses and driveline ancillaries
Prop and Driveshafts
Wheels
Bearings
Differential
Pedal Box
Wiper Systems
HVAC
Engine Mounts
Trans TCU
DCT Transmission / Damper
Tyres
Gearbox Mounts
Leather & Cutting
Wrapped components
Convertible roof systems
Seats
Veneers (Interior) / Interior Decorative Trim
Carbon Finishers
Carpet mouldings, NVH
Active Safety
WAF – POTENTIAL SUPPLIERS OF INTEREST
SUPPLIER 1
SUPPLIER 2
SUPPLIER 3
Name
Location
OEM’s
Associates
Turnover
Competence
Collaborative and strategic approach to Supplier Identification &
Engagement through Welsh Automotive Forum
• AML are working together with WAF to understand and
engage with the Welsh Automotive market for our key
strategic commodities.
• An integrated approach at commodity-level will ensure
effective focus on the most relevant areas to establish key
relationships in the region and deliver mutual benefit.
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L O C A L I S AT I O N O P P O R T U N I T I E S
Opportunities are available across a range of commodities that’s we’ve identified as we
actively explore to reinforce our local supply base to support our Second Century Plan.
Potential
Localisation
Opportunities
we’re exploring
BODY PANELS
SMALL PRESSINGS
ELECTRIFICATION
ELECTRIFICATION
EXHAUST SYSTEMS
BRAKE SYSTEMS
FABRICATION
FABRICATION
THANK YOU