Parts List & Operating Instructions for
No. 6486A Ford 2.0L, 2.3L, 2.5L Engine
Cam Tool Kit
511541 [6474]
511542 [6475]
567622
Ford Tool Application Chart
Year
Model
Engine
Tool Description
Part No.
Ford
American
Part No.
Ford Global
Part No.
1994-2002
Contour
2.0L 4 cyl. VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
1997-2002
Contour
2.0L 4 cyl. VIN 3
Crankshaft TDC Timing Pin
6475 (511542)
T97P-6000-A
303-574
1999-2002
Cougar
2.0L VIN 3
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2012-2014
Edge
2.0L VIN 9
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2012
Edge
2.0L
Crankshaft TDC Timing Pin
567622
2013-2014
Escape
2.0L VIN 9
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2001-2004
Escape
2.0L VIN B
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2005-2008
Escape
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2005-2008
Escape
2.3L
Crankshaft TDC Timing Pin
567622
2009-2014
Escape
2.5L VIN 7
Cam Alignment Tool
6474 (511541)
2009-2012
Escape
2.5L
Crankshaft TDC Timing Pin
567622
2005-2008
Escape Hybrid
2.3L VIN H
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2009-2012
Escape Hybrid
2.5L VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2012-2014
Explorer
2.0L VIN 9
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2012-2014
Focus
2.0L VIN 2
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2000-2004
Focus
2.0L VIN 3
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2002-2004
Focus
2.0L VIN 5
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2005-2012
Focus
2.0L VIN N
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2005-2011
Focus
2.0L VIN N
Crankshaft TDC Timing Pin
6475 (511542)
T97P-6000-A
303-574
2005-2012
Focus
2.0L
Crankshaft TDC Timing Pin
567622
2003-2007
Focus
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
2005-2007
Focus
2.3L
Crankshaft TDC Timing Pin
567622
303-507
303-507
T94P-6256-CH
303-465
303-507
303-507
T94P-6256-CH
303-465
303-507
Form No. 567790
Sheet No. 1 of 3
© Bosch Automotive Service Solutions LLC
Issue Date: July 25, 2014 Rev. B
Parts List & Operating Instructions
Form No. 567790, Sheet 1 of 3 back
Ford Tool Application Chart
Year
Model
Engine
Tool Description
Part No.
Ford
American
Part No.
Ford Global
Part No.
2013-2014
Fusion
2.0L
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2006-2009
Fusion
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2006-2009
Fusion
2.3L
Crankshaft TDC Timing Pin
567622
2010-2014
Fusion
2.5L VIN A
Cam Alignment Tool
6474 (511541)
2010-2014
Fusion
2.5L
Crankshaft TDC Timing Pin
567622
2010-2014
Fusion Hybrid
2.5L VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2005-2008
Mariner
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2005-2008
Mariner
2.3L
Crankshaft TDC Timing Pin
567622
2009-2012
Mariner
2.5L VIN 7
Cam Alignment Tool
6474 (511541)
2009-2012
Mariner
2.5L
Crankshaft TDC Timing Pin
567622
2005-2008
Mariner Hybrid
2.3L VIN H
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2009-2012
Mariner Hybrid
2.5L VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2006-2009
Milan
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2006-2009
Milan
2.3L
Crankshaft TDC Timing Pin
567622
2010-2011
Milan
2.5L
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2010-2012
Milan Hybrid
2.5L VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2010-2011
Milan
2.5L
Crankshaft TDC Timing Pin
567622
2014
MKT
2.0L
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2012
MKX
2.0L VIN 9
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2012
MKX
2.0L
Crankshaft TDC Timing Pin
567622
2013-2014
MKZ
2.0L
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2006-2009
MKZ
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2006-2009
MKZ
2.3L
Crankshaft TDC Timing Pin
567622
2010-2012
MKZ
2.5L VIN A
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2010-2012
MKZ Hybrid
2.5L VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2010-2012
MKZ
2.5L
Crankshaft TDC Timing Pin
567622
1994-2002
Mystique
2.0L 4 cyl. VIN 3
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
1997-2002
Mystique
2.0L 4 cyl. VIN 3
Crankshaft TDC Timing Tool
6475 (511542)
T97P-6000-A
303-574
2001-2011
Ranger
2.3L VIN D
Cam Alignment Tool
6474 (511541)
T94P-6256-CH
303-465
2005-2011
Ranger
2.3L
Crankshaft TDC Timing Pin
567622
2013-2014
Taurus
2.0L
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2010-2013
Transit
2.0L VIN N
Cam Alignment Tool
Crankshaft TDC Timing Pin
6474 (511541)
6475 (511542)
T94P-6256-CH
T97P-6000-A
303-465
303-574
2010-2012
Transit
2.0L
Crankshaft TDC Timing Pin
567622
2006-2009
Zephyr
2.3L VIN Z
Cam Alignment Tool
6474 (511541)
2006-2009
Zephyr
2.3L
Crankshaft TDC Timing Pin
567622
303-507
T94P-6256-CH
303-465
303-507
303-507
T94P-6256-CH
303-465
303-507
303-507
303-507
303-507
303-507
303-507
303-507
303-507
T94P-6256-CH
303-465
303-507
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Parts List & Operating Instructions
Form No. 567790
511541 (6474) Ford Camshaft Alignment Tool
Application:
1994 – 2002
1999 – 2002
2012 – 2014
2001 – 2004
2013 – 2014
2005 – 2008
2009 – 2014
2005 – 2008
2009 – 2012
2012 – 2014
2000 – 2004
2002 – 2004
2005 – 2012
2003 – 2007
2006 – 2009
2010 – 2014
2010 – 2014
2009 – 2012
2010 – 2011
2010 – 2012
2014
2012
2010 – 2012
2001 – 2011
2010 – 2013
2.0L 4 cyl. Contour, Mystique (VIN 3)
2.0L Cougar (VIN 3)
2.0L Edge, Explorer (VIN 9)
2.0L Escape (VIN B)
2.0L Escape (VIN 9), Fusion, MKZ, Taurus
2.3L Escape, Mariner (VIN Z)
2.5L Escape (VIN 7)
2.3L Escape Hybrid, Mariner Hybrid (VIN H)
2.5L Escape Hybrid, Mariner Hybrid (VIN 3)
2.0L Focus (VIN 2)
2.0L Focus (VIN 3)
2.0L Focus (VIN 5)
2.0L Focus (VIN N)
2.3L Focus (VIN Z)
2.3L Fusion, Milan, MKZ, Zephyr (VIN Z)
2.5L Fusion (VIN A)
2.5L Fusion Hybrid (VIN 3)
2.5L Mariner (VIN 7)
2.5L Milan
2.5L Milan Hybrid, MKZ Hybrid (VIN 3)
2.0L MKT
2.0L MKX (VIN 9)
2.5L MKZ (VIN A)
2.3L Ranger (VIN D)
2.0L Transit (VIN N)
CAUTION: The Camshaft Alignment Tool is for
camshaft alignment only. Using this tool to
prevent rotation can result in engine damage.
NOTE:
•
•
Same as Ford No. 303-465 (T94P-6256-CH).
The camshaft timing slots are offset. If the camshaft
alignment timing tool cannot be installed, rotate the
crankshaft one complete revolution clockwise to
correctly position the camshafts.
1. Rotate engine to top dead center on the No. 1 cylinder.
No. 511541
(6474)
2. Align camshafts by installing tool No. 511541 (6474)
into the slots at the rear of the camshafts as shown.
3. Service the timing belt as required according to
instructions in the vehicle service manual.
4. Torque fasteners to factory specifications.
5. Remove the tool.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
Sheet No. 2 of 3
© Bosch Automotive Service Solutions LLC
Issue Date: July 25, 2014 Rev. B
Parts List & Operating Instructions
Form No. 567790, Sheet 2 of 3 back
511542 (6475) Ford Crankshaft TDC Timing Pin
Application:
1997 – 2002
1999 – 2002
2012 – 2014
2001 – 2004
2013 – 2014
2012 – 2014
2000 – 2004
2002 – 2004
2005 – 2011
2014
2010 – 2013
2.0L 4 cyl. Contour, Mystique (VIN 3)
2.0L Cougar (VIN 3)
2.0L Edge, Explorer (VIN 9)
2.0L Escape (VIN B)
2.0L Escape (VIN 9), Fusion, MKZ, Taurus
2.0L Focus (VIN 2)
2.0L Focus (VIN 3)
2.0L Focus (VIN 5)
2.0L Focus (VIN N)
2.0L MKT
2.0L Transit (VIN N)
No. 511542
511542
(6475)
CAUTION: To prevent damage to the engine,
remove the No. 511542 (6475) timing pin from
the engine and reinstall the access plug BEFORE
cranking the engine.
1. Rotate crankshaft to set No. 1 cylinder on TDC
of compression stroke.
2. Remove the access plug from the engine and
install tool No. 511542 (6475) timing pin as shown.
(The pin will completely thread into the hole when
the engine is at TDC on the No. 1 cylinder.)
3. Service the timing belt as required according to
vehicle service manual procedures.
4. Torque fasteners to factory specifications.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
Parts List & Operating Instructions
Form No. 567790
567622 Ford Crankshaft TDC Timing Pin
Application:
2012
2005 – 2008
2009 – 2012
2005 – 2012
2005 – 2007
2006 – 2009
2010 – 2014
2010 – 2011
2010 – 2012
2005 – 2011
2010 – 2012
2.0L
2.3L
2.5L
2.0L
2.3L
2.3L
2.5L
2.5L
2.5L
2.3L
2.0L
Edge, MKX
Escape, Mariner
Escape, Mariner
Focus
Focus
Fusion, Milan, MKZ, Zephyr
Fusion
Milan
MKZ
Ranger
Transit
NOTE: The 567622 Crankshaft TDC Timing Pin will contact
the crankshaft and prevent it from turning past TDC. However,
the crankshaft can still be rotated in the counterclockwise
direction. The crankshaft must remain at the TDC position
during the crankshaft pulley removal and installation.
1. Remove engine plug bolt.
NOTE: Rotate the crankshaft in the clockwise direction only.
2. Install the 567622 Crankshaft TDC Timing Pin in the
hole. Rotate crankshaft until it makes contact with
the 567622 Crankshaft TDC Timing Pin.
3. Perform crankshaft or timing service as required
according to vehicle service manual.
WARNING: Wear eye
protection that meets ANSI
Z87.1 and OSHA standards.
567622
567768_15
No. 567622
Sheet No. 3 of 3
© Bosch Automotive Service Solutions LLC
Issue Date: July 25, 2014 Rev. B