Ford - Escape Hybrid - Parts Catalogue - 2005 - 2008

Parts List & Operating Instructions for No. 6486A Ford 2.0L, 2.3L, 2.5L Engine Cam Tool Kit 511541 [6474] 511542 [6475] 567622 Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 1994-2002 Contour 2.0L 4 cyl. VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 1997-2002 Contour 2.0L 4 cyl. VIN 3 Crankshaft TDC Timing Pin 6475 (511542) T97P-6000-A 303-574 1999-2002 Cougar 2.0L VIN 3 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2012-2014 Edge 2.0L VIN 9 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2012 Edge 2.0L Crankshaft TDC Timing Pin 567622 2013-2014 Escape 2.0L VIN 9 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2001-2004 Escape 2.0L VIN B Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2005-2008 Escape 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2008 Escape 2.3L Crankshaft TDC Timing Pin 567622 2009-2014 Escape 2.5L VIN 7 Cam Alignment Tool 6474 (511541) 2009-2012 Escape 2.5L Crankshaft TDC Timing Pin 567622 2005-2008 Escape Hybrid 2.3L VIN H Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2009-2012 Escape Hybrid 2.5L VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2012-2014 Explorer 2.0L VIN 9 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2012-2014 Focus 2.0L VIN 2 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2000-2004 Focus 2.0L VIN 3 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2002-2004 Focus 2.0L VIN 5 Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2005-2012 Focus 2.0L VIN N Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2011 Focus 2.0L VIN N Crankshaft TDC Timing Pin 6475 (511542) T97P-6000-A 303-574 2005-2012 Focus 2.0L Crankshaft TDC Timing Pin 567622 2003-2007 Focus 2.3L VIN Z Cam Alignment Tool 6474 (511541) 2005-2007 Focus 2.3L Crankshaft TDC Timing Pin 567622 303-507 303-507 T94P-6256-CH 303-465 303-507 303-507 T94P-6256-CH 303-465 303-507 Form No. 567790 Sheet No. 1 of 3 © Bosch Automotive Service Solutions LLC Issue Date: July 25, 2014 Rev. B Parts List & Operating Instructions Form No. 567790, Sheet 1 of 3 back Ford Tool Application Chart Year Model Engine Tool Description Part No. Ford American Part No. Ford Global Part No. 2013-2014 Fusion 2.0L Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2006-2009 Fusion 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2006-2009 Fusion 2.3L Crankshaft TDC Timing Pin 567622 2010-2014 Fusion 2.5L VIN A Cam Alignment Tool 6474 (511541) 2010-2014 Fusion 2.5L Crankshaft TDC Timing Pin 567622 2010-2014 Fusion Hybrid 2.5L VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2008 Mariner 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2008 Mariner 2.3L Crankshaft TDC Timing Pin 567622 2009-2012 Mariner 2.5L VIN 7 Cam Alignment Tool 6474 (511541) 2009-2012 Mariner 2.5L Crankshaft TDC Timing Pin 567622 2005-2008 Mariner Hybrid 2.3L VIN H Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2009-2012 Mariner Hybrid 2.5L VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2006-2009 Milan 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2006-2009 Milan 2.3L Crankshaft TDC Timing Pin 567622 2010-2011 Milan 2.5L Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2010-2012 Milan Hybrid 2.5L VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2010-2011 Milan 2.5L Crankshaft TDC Timing Pin 567622 2014 MKT 2.0L Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2012 MKX 2.0L VIN 9 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2012 MKX 2.0L Crankshaft TDC Timing Pin 567622 2013-2014 MKZ 2.0L Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2006-2009 MKZ 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2006-2009 MKZ 2.3L Crankshaft TDC Timing Pin 567622 2010-2012 MKZ 2.5L VIN A Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2010-2012 MKZ Hybrid 2.5L VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2010-2012 MKZ 2.5L Crankshaft TDC Timing Pin 567622 1994-2002 Mystique 2.0L 4 cyl. VIN 3 Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 1997-2002 Mystique 2.0L 4 cyl. VIN 3 Crankshaft TDC Timing Tool 6475 (511542) T97P-6000-A 303-574 2001-2011 Ranger 2.3L VIN D Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2011 Ranger 2.3L Crankshaft TDC Timing Pin 567622 2013-2014 Taurus 2.0L Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2010-2013 Transit 2.0L VIN N Cam Alignment Tool Crankshaft TDC Timing Pin 6474 (511541) 6475 (511542) T94P-6256-CH T97P-6000-A 303-465 303-574 2010-2012 Transit 2.0L Crankshaft TDC Timing Pin 567622 2006-2009 Zephyr 2.3L VIN Z Cam Alignment Tool 6474 (511541) 2006-2009 Zephyr 2.3L Crankshaft TDC Timing Pin 567622 303-507 T94P-6256-CH 303-465 303-507 303-507 T94P-6256-CH 303-465 303-507 303-507 303-507 303-507 303-507 303-507 303-507 303-507 T94P-6256-CH 303-465 303-507 Get parts at OTCparts.com Parts List & Operating Instructions Form No. 567790 511541 (6474) Ford Camshaft Alignment Tool Application: 1994 – 2002 1999 – 2002 2012 – 2014 2001 – 2004 2013 – 2014 2005 – 2008 2009 – 2014 2005 – 2008 2009 – 2012 2012 – 2014 2000 – 2004 2002 – 2004 2005 – 2012 2003 – 2007 2006 – 2009 2010 – 2014 2010 – 2014 2009 – 2012 2010 – 2011 2010 – 2012 2014 2012 2010 – 2012 2001 – 2011 2010 – 2013 2.0L 4 cyl. Contour, Mystique (VIN 3) 2.0L Cougar (VIN 3) 2.0L Edge, Explorer (VIN 9) 2.0L Escape (VIN B) 2.0L Escape (VIN 9), Fusion, MKZ, Taurus 2.3L Escape, Mariner (VIN Z) 2.5L Escape (VIN 7) 2.3L Escape Hybrid, Mariner Hybrid (VIN H) 2.5L Escape Hybrid, Mariner Hybrid (VIN 3) 2.0L Focus (VIN 2) 2.0L Focus (VIN 3) 2.0L Focus (VIN 5) 2.0L Focus (VIN N) 2.3L Focus (VIN Z) 2.3L Fusion, Milan, MKZ, Zephyr (VIN Z) 2.5L Fusion (VIN A) 2.5L Fusion Hybrid (VIN 3) 2.5L Mariner (VIN 7) 2.5L Milan 2.5L Milan Hybrid, MKZ Hybrid (VIN 3) 2.0L MKT 2.0L MKX (VIN 9) 2.5L MKZ (VIN A) 2.3L Ranger (VIN D) 2.0L Transit (VIN N) CAUTION: The Camshaft Alignment Tool is for camshaft alignment only. Using this tool to prevent rotation can result in engine damage. NOTE: • • Same as Ford No. 303-465 (T94P-6256-CH). The camshaft timing slots are offset. If the camshaft alignment timing tool cannot be installed, rotate the crankshaft one complete revolution clockwise to correctly position the camshafts. 1. Rotate engine to top dead center on the No. 1 cylinder. No. 511541 (6474) 2. Align camshafts by installing tool No. 511541 (6474) into the slots at the rear of the camshafts as shown. 3. Service the timing belt as required according to instructions in the vehicle service manual. 4. Torque fasteners to factory specifications. 5. Remove the tool. WARNING: Wear eye protection that meets ANSI Z87.1 and OSHA standards. Sheet No. 2 of 3 © Bosch Automotive Service Solutions LLC Issue Date: July 25, 2014 Rev. B Parts List & Operating Instructions Form No. 567790, Sheet 2 of 3 back 511542 (6475) Ford Crankshaft TDC Timing Pin Application: 1997 – 2002 1999 – 2002 2012 – 2014 2001 – 2004 2013 – 2014 2012 – 2014 2000 – 2004 2002 – 2004 2005 – 2011 2014 2010 – 2013 2.0L 4 cyl. Contour, Mystique (VIN 3) 2.0L Cougar (VIN 3) 2.0L Edge, Explorer (VIN 9) 2.0L Escape (VIN B) 2.0L Escape (VIN 9), Fusion, MKZ, Taurus 2.0L Focus (VIN 2) 2.0L Focus (VIN 3) 2.0L Focus (VIN 5) 2.0L Focus (VIN N) 2.0L MKT 2.0L Transit (VIN N) No. 511542 511542 (6475) CAUTION: To prevent damage to the engine, remove the No. 511542 (6475) timing pin from the engine and reinstall the access plug BEFORE cranking the engine. 1. Rotate crankshaft to set No. 1 cylinder on TDC of compression stroke. 2. Remove the access plug from the engine and install tool No. 511542 (6475) timing pin as shown. (The pin will completely thread into the hole when the engine is at TDC on the No. 1 cylinder.) 3. Service the timing belt as required according to vehicle service manual procedures. 4. Torque fasteners to factory specifications. WARNING: Wear eye protection that meets ANSI Z87.1 and OSHA standards. Parts List & Operating Instructions Form No. 567790 567622 Ford Crankshaft TDC Timing Pin Application: 2012 2005 – 2008 2009 – 2012 2005 – 2012 2005 – 2007 2006 – 2009 2010 – 2014 2010 – 2011 2010 – 2012 2005 – 2011 2010 – 2012 2.0L 2.3L 2.5L 2.0L 2.3L 2.3L 2.5L 2.5L 2.5L 2.3L 2.0L Edge, MKX Escape, Mariner Escape, Mariner Focus Focus Fusion, Milan, MKZ, Zephyr Fusion Milan MKZ Ranger Transit NOTE: The 567622 Crankshaft TDC Timing Pin will contact the crankshaft and prevent it from turning past TDC. However, the crankshaft can still be rotated in the counterclockwise direction. The crankshaft must remain at the TDC position during the crankshaft pulley removal and installation. 1. Remove engine plug bolt. NOTE: Rotate the crankshaft in the clockwise direction only. 2. Install the 567622 Crankshaft TDC Timing Pin in the hole. Rotate crankshaft until it makes contact with the 567622 Crankshaft TDC Timing Pin. 3. Perform crankshaft or timing service as required according to vehicle service manual. WARNING: Wear eye protection that meets ANSI Z87.1 and OSHA standards. 567622 567768_15 No. 567622 Sheet No. 3 of 3 © Bosch Automotive Service Solutions LLC Issue Date: July 25, 2014 Rev. B