Fiat - Punto Abarth - Workshop Manual - 2007 - 2007

Warning: Please follow these installation instructions carefully. The K&N Drycharger included in this kit must be installed on the K&N air filter when used with a K&N Typhoon Cold Air Intake System. The K&N Typhoon Intake System is a performance product that can be used safely during mild weather conditions. During hard and inclement weather conditions, you must convert your Cold Air Intake System into a short ram configuration, or return your vehicle to the stock OEM airbox and intake tract configuration. Failure to follow these instructions can void your warranty. INSTALLATION INSTRUCTIONS 69-3300 J H FIAT 1999-2006, Punto HGT & Punto Abarth 1.8L 16V L4 130 PS C H D K I E F H G Tools Needed: Flat Blade Screwdriver Spanner 10mm Ratchet Socket Extension 10mm Socket 4mm Allen Wrench Lifting Jack Pair of Axle Stands B E F L F M Parts List A A B C D E F G H I J K L M TO START: 1. Turn the ignition OFF and disconnect the vehicle's negative battery cable. 2.Undo the two hose clips and remove the intake tube from the vehicle. Description DRYCHARGER FILTERCHARGER HOSE CLAMP #44 COLD-AIR EXTENSION TUBE NUT; 6MM NYLOCK, SS WAVE WASHER 6MM, SS VIBRATION MOUNT BARREL CLAMP #40 HOSE; 2-3/4ID HUMP THROTTLE BODY TUBE BOLT; M6 X 16MM, BUTTONHEAD, SS HOSE; 2-3/4"ID TO 3-1/4"ID, STEP HOSE CLAMP #52 Qty. 1 1 1 1 2 3 1 3 1 1 1 1 1 P/N 971001DK KRU4960E 08577 27307 07512 08277 07027 08554 08439 27306 07730 084034 08610 9. Fit the silicone stepped hose to the throttle body and tighten the #350 barrel clamp supplied. 3. Following manufacturer’s instructions, carefully remove the battery from the vehicle. 15. Following manufacturer’s instructions, chalk the vehicle then carefully raise the front of the vehicle and support with jackstands then remove the under tray. NOTE: If the under tray is not present on your car, K&N strongly suggests that you contact your car dealer to purchase one. 4. Remove the three bolts securing the battery tray to the vehicle. 5. Carefully remove the battery tray from the vehicle. 10. Install the longer two bend intake tube to the silicone stepped hose using a #300 barrel clamp supplied. 11. Install the bolt and washer through the bracket into the threaded hole in the valve cover and tighten the bolt, then tighten the hose clip on the stepped silicone hose. 16. Fit the pre-charger around the filter. NOTE: The Drycharger’s water repellant properties will last up to two years. See the parts list to re-order Drycharger if necessary. 17. Fit the filter onto the end of the second intake tube using the hose clip supplied. 6. Remove the two bolts securing the air box and carefully remove the air box from the vehicle. 7. Fit the vibration mount to the stock air box mounting point. 12. Install the hump hose approximately 2.5cm / 1” onto the intake tube and tighten the hose clip. 13. Install the second intake tube approximately 2.5cm / 1” into the hump hose. 18. Place back the under tray, battery tray and battery. Reconnect the vehicle's negative battery cable. Double check to make sure everything is tight and properly positioned before starting the vehicle. 19. It will be necessary for all Typhoons to be checked periodically for realignment, clearance and tightening of all connections. Failure to follow the above instructions or proper maintenance may void warranty. 8. Fit the nut and washer to the top of the vibration mount. 14. Fix the bracket onto the vibration mount using the nut and washer supplied. Then tighten the hose clip. Continued on reverse side! 17733b Continued INSTALLATION INSTRUCTIONS ROAD TESTING: 1. Start the engine with the transmission in neutral or park, and the parking brake engaged. Listen for air leaks or odd noises. For air leaks secure hoses and connections. For odd noises, find cause and repair before proceeding. This kit will function identically to the factory system except for being louder and much more responsive. 20. This K&N Typhoon intake kit has been designed to be used in two different configurations. In the case of inclement weather, the cold air tube can be removed and the filter can be clamped onto the first intake tube located in the engine compartment to avoid the possibility of ingesting water into the engine. P.O. BOX 1329, RIVERSIDE, CA, 92502 USA 2. Test drive the vehicle. Listen for odd noises or rattles and fix as necessary. 3. If road test is fine, you can now enjoy the added power and performance from your kit. 4. K&N suggests checking the air filter element periodically for excessive dirt build-up. When the element becomes covered in dirt (or once a year), service it according to the instructions on the Recharger service kit, part number 99-5000 or 99-5050, available from your K&N dealer. (951) 826-4000 FAX (951) 826-4003 TECH: (800) 858-3333 http://www.KNFilters.com e-mail: [email protected] [email protected] 17733b 4/18/07