Factory Workshop Manual
Make
Dodge
Model
Journey Fwd
Engine and year
L4-2.4L (2011)
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This manual was submitted by
Anonymous
Date
1st January 2018
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component
Information > Technical Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C ATC/MTC Modules Lose Configuration
Control Module HVAC: Customer Interest A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component
Information > Technical Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C ATC/MTC Modules Lose Configuration > Page 12
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Control Module HVAC: > 24-003-11 > Feb >
11 > A/C - ATC/MTC Modules Lose Configuration
Control Module HVAC: All Technical Service Bulletins A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Control Module HVAC: > 24-003-11 > Feb >
11 > A/C - ATC/MTC Modules Lose Configuration > Page 18
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument Panel Control Module: >
08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument Panel Control Module: >
08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 28
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Instrument Panel
Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Instrument Panel
Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 34
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Power
Distribution Module > Component Information > Technical Service Bulletins > Customer Interest for Power Distribution
Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: Customer Interest Starting System - Cranking Time Limited To 2
Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Power
Distribution Module > Component Information > Technical Service Bulletins > Customer Interest for Power Distribution
Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 44
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Power
Distribution Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Power
Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: All Technical Service Bulletins Starting System - Cranking Time Limited
To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Power
Distribution Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Power
Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 50
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response
Body Control Module: Customer Interest Body Controls - DTC's Set/Slow Passive Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response > Page 61
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive
Entry Response
Body Control Module: All Technical Service Bulletins Body Controls - DTC's Set/Slow Passive
Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive
Entry Response > Page 67
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > Customer Interest for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: Customer Interest Starting System - Cranking Time
Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > Customer Interest for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds > Page 76
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > By Symptom for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: By Symptom Starting System - Cranking Time
Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > By Symptom for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds > Page 82
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > All Technical Service Bulletins for Relays and Modules - Starting and Charging: > 08-013-11A
> Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: All Technical Service Bulletins Starting System Cranking Time Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > All Technical Service Bulletins for Relays and Modules - Starting and Charging: > 08-013-11A
> Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 88
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Alignment > System Information > Specifications
Alignment: Specifications
All Except Export
Export
WHEEL ALIGNMENT
All specifications are given in degrees. All wheel alignments are to be set with the vehicle at curb
height.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > System Information > Service
Precautions
Tune-up and Engine Performance Checks: Service Precautions
TUNE-UP SERVICE PRECAUTIONS
- Tag or mark vacuum hoses before disconnecting them. After completing a job, double check that
the vacuum hoses are properly connected.
- To disconnect vacuum hoses, pull on the end, not the middle of the hose.
- To pull apart electrical connectors, pull on the connector itself, not the wires.
- Before disconnecting pressurized fuel lines, always perform Fuel Pressure Release procedure in
order to reduce the risk of fire and personal injury.
- When replacing fuel filters, always check all affected lines and fittings for leaks.
- Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or
explosion.
To prevent serious burns: Avoid contact with hot metal parts.
- Do not remove the radiator cap when the engine is hot.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > System Information > Service
Precautions > Page 96
- Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
- Take caution that keys, buckles, or buttons do not scratch paint.
- Do not operate the engine indoors without proper ventilation.
- Do not smoke while working on the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Filters > Cabin Air Filter > Component Information > Service and Repair
Cabin Air Filter: Service and Repair
Particulate Air Filter
Removal
Warning: Disable the airbag system before attempting any steering wheel, steering column or
instrument panel component diagnosis or service. Disconnect and isolate the negative battery
(ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system.
Failure to follow these instructions may result in accidental airbag deployment and possible serious
or fatal injury.
Warning: Always make sure the A/C-heater system is turned off and the ignition switch is in the
OFF position prior to servicing the particulate air filter. Never place finger or other objects into the
filter opening of the HVAC housing. Failure to follow this warning may result in serious injury.
Note: LHD model shown in illustrations. RHD model similar.
Note: Illustration shown with instrument panel removed for clarity.
1. Remove the glove box.
2. Disengage the two retaining tabs (1) that secure the particulate air filter cover (2) to the
passenger side of the HVAC housing (3) and remove the
cover.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Filters > Cabin Air Filter > Component Information > Service and Repair >
Page 101
3. Remove the particulate air filter (1) from the HVAC housing (2) by pulling the filter element
straight out of the housing.
Installation
Note: The particulate air filter is labeled with an arrow to indicate air flow direction through the filter.
Make sure to properly install the particulate air filter. Failure to properly install the filter will result in
the need to replace the filter sooner than required by design.
Note: LHD model shown in illustrations. RHD model similar.
1. Install the particulate air filter (1) into the filter opening in the HVAC housing (2). Insert the
particulate air filter directly into the housing with the
arrow on the filter pointing to the floor.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Filters > Cabin Air Filter > Component Information > Service and Repair >
Page 102
2. Position the particulate air filter cover (2) to the HVAC housing (3) and engage the two retaining
tabs (1) that secure the cover to the housing.
Make sure the retaining tabs are fully engaged.
3. Install the glove box bin.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Hoses > System Information > Service Precautions
Hoses: Service Precautions
SERVICE PRECAUTIONS
To prevent vehicle damage, always observe the following precautions: After servicing a hose, check for leaks before and after test driving the vehicle.
- Always use the correct size hose. Do not use standard sized hose in place of metric hose or vice
versa.
Always use the correct type of hose. Never use vacuum hose in place of fuel hose. Never use
heater hose in place of PCV hose.
- When replacing hoses which are attached to the engine on one end and the frame or body on the
other end, always leave sufficient length to compensate for engine movement (from torque).
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Brake Fluid > Component Information > Specifications
Brake Fluid: Specifications
MOPAR DOT 3, SAE J1703 or equivalent should be used. If DOT 3 brake fluid is not available,
then DOT 4 is acceptable. Use only recommended brake fluids.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Capacity
Specifications
Coolant: Capacity Specifications
2.4L Engine with Single or Dual-Zone Climate Control System
Engine Coolant ....................................................................................................................................
................................................ 7.9 Quarts (7.5 Liters)
2.4L Engine with Three-Zone Climate Control System
Engine Coolant ....................................................................................................................................
................................................ 9.8 Quarts (9.3 Liters)
NOTE: System fill capacity includes heater and coolant recovery bottle filled to MAX level.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Capacity
Specifications > Page 114
Coolant: Fluid Type Specifications
MOPAR Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive
Technology) or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Fluid - A/T > Component Information > Specifications > Capacity
Specifications
Fluid - A/T: Capacity Specifications
41TE/41AE - Service Fill .....................................................................................................................
.................................................................. 4.0 quarts (3.8 liters) - Overhaul Fill .................................
................................................................................................................................................. 9.2
quarts (8.7 liters)*
62TE - Service Fill ...............................................................................................................................
........................................................ 5.5 quarts (5.2 liters) - Overhaul Fill ...........................................
....................................................................................................................................... 9.0 quarts
(8.5 liters)*
*Note: Dry fill capacity. Depending on type and size of internal cooler, length and inside diameter of
cooler lines, or use of an auxiliary cooler, these figures may vary.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Fluid - A/T > Component Information > Specifications > Capacity
Specifications > Page 119
Fluid - A/T: Fluid Type Specifications
MOPAR ATF +4 Automatic Transmission Fluid or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Capacity
Specifications
Engine Oil: Capacity Specifications
Engine Oil with Filter ............................................................................................................................
............................................ 4.5 Quarts (4.26 Liters)
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Capacity
Specifications > Page 124
Engine Oil: Fluid Type Specifications
Fluid Type ............................................................................................................................................
........................ MOPAR API Certified SAE 5W-20*
Use API certified SAE 5W-30 Engine Oil, meeting the requirements of Chrysler Material Standard
MS-6395.
* For countries that use the ACEA European Oil Categories for Service Fill Oils, use the
recommended engine oil that meets the requirements of ACEA C3, and approved to MB 229.31 or
MB 228.51 only. SAE 5W-30 engine oil approved to MB 229.31 or MB 229.51 may be used when
SAE 5W-20 engine oil is not available.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fluids > Power Steering Fluid > Component Information > Specifications
Power Steering Fluid: Specifications
MOPAR Power Steering Fluid +4, MOPAR ATF +4 Automatic Transmission Fluid or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse > Component Information > Locations
Fuse: Locations
POWER DISTRIBUTION CENTER (PDC) FUSES - INTERIOR
POWER DISTRIBUTION CENTER (PDC) FUSES - UNDERHOOD
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse > Component Information > Locations >
Page 132
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Service Reminder Indicators > Oil Change Reminder Lamp > Component
Information > Service and Repair
Oil Change Reminder Lamp: Service and Repair
OIL CHANGE INDICATOR - RESET
Your vehicle is equipped with an engine oil change indicator system. The "Oil Change Required"
message will flash in the EVIC display for approximately 10 seconds after a single chime has
sounded to indicate the next scheduled oil change interval. The engine oil change indicator system
is duty cycle based, which means the engine oil change interval may fluctuate dependent upon
your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the
ON/RUN position. To turn off the message temporarily, press and release the Menu button. To
reset the oil change indicator system (after performing the scheduled maintenance) perform the
following procedure:
1. Turn the ignition switch to the "ON" position (Do not start the engine). 2. Fully depress the
accelerator pedal slowly three times within 10 seconds. 3. Turn the ignition switch to the "LOCK"
position.
NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator
system did not reset. If necessary repeat this procedure.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > System Information > Service
and Repair
Tire Monitoring System: Service and Repair
Perform on of the following to make the system learn the new sensor ID.
a. Use the TPM-RKE Analyzer, Special Tool 9936, with the Scan Tool to program the WIN with the
tire pressure sensor ID. This is part of the TPM
Diagnostic Verification Test.
b. Once the vehicle has remained stationary for more than 20 minutes, drive vehicle for a minimum
of 10 minutes while maintaining a continuous
speed above 15 mph (24 km/h). During this time, the system will learn the new sensor ID. This is
part of the TPM Diagnostic Verification Test.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Capacity Specifications
Engine Oil: Capacity Specifications
Engine Oil with Filter ............................................................................................................................
............................................ 4.5 Quarts (4.26 Liters)
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Capacity Specifications > Page 148
Engine Oil: Fluid Type Specifications
Fluid Type ............................................................................................................................................
........................ MOPAR API Certified SAE 5W-20*
Use API certified SAE 5W-30 Engine Oil, meeting the requirements of Chrysler Material Standard
MS-6395.
* For countries that use the ACEA European Oil Categories for Service Fill Oils, use the
recommended engine oil that meets the requirements of ACEA C3, and approved to MB 229.31 or
MB 228.51 only. SAE 5W-30 engine oil approved to MB 229.31 or MB 229.51 may be used when
SAE 5W-20 engine oil is not available.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > System
Information > Service Precautions
Tune-up and Engine Performance Checks: Service Precautions
TUNE-UP SERVICE PRECAUTIONS
- Tag or mark vacuum hoses before disconnecting them. After completing a job, double check that
the vacuum hoses are properly connected.
- To disconnect vacuum hoses, pull on the end, not the middle of the hose.
- To pull apart electrical connectors, pull on the connector itself, not the wires.
- Before disconnecting pressurized fuel lines, always perform Fuel Pressure Release procedure in
order to reduce the risk of fire and personal injury.
- When replacing fuel filters, always check all affected lines and fittings for leaks.
- Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or
explosion.
To prevent serious burns: Avoid contact with hot metal parts.
- Do not remove the radiator cap when the engine is hot.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > System
Information > Service Precautions > Page 152
- Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
- Take caution that keys, buckles, or buttons do not scratch paint.
- Do not operate the engine indoors without proper ventilation.
- Do not smoke while working on the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Capacity Specifications
Coolant: Capacity Specifications
2.4L Engine with Single or Dual-Zone Climate Control System
Engine Coolant ....................................................................................................................................
................................................ 7.9 Quarts (7.5 Liters)
2.4L Engine with Three-Zone Climate Control System
Engine Coolant ....................................................................................................................................
................................................ 9.8 Quarts (9.3 Liters)
NOTE: System fill capacity includes heater and coolant recovery bottle filled to MAX level.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Capacity Specifications > Page 158
Coolant: Fluid Type Specifications
MOPAR Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive
Technology) or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins
> Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response
Body Control Module: Customer Interest Body Controls - DTC's Set/Slow Passive Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins
> Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response > Page 170
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins
> All Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow
Passive Entry Response
Body Control Module: All Technical Service Bulletins Body Controls - DTC's Set/Slow Passive
Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins
> All Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow
Passive Entry Response > Page 176
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > System Information >
Service Precautions
Tune-up and Engine Performance Checks: Service Precautions
TUNE-UP SERVICE PRECAUTIONS
- Tag or mark vacuum hoses before disconnecting them. After completing a job, double check that
the vacuum hoses are properly connected.
- To disconnect vacuum hoses, pull on the end, not the middle of the hose.
- To pull apart electrical connectors, pull on the connector itself, not the wires.
- Before disconnecting pressurized fuel lines, always perform Fuel Pressure Release procedure in
order to reduce the risk of fire and personal injury.
- When replacing fuel filters, always check all affected lines and fittings for leaks.
- Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or
explosion.
To prevent serious burns: Avoid contact with hot metal parts.
- Do not remove the radiator cap when the engine is hot.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > System Information >
Service Precautions > Page 180
- Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
- Take caution that keys, buckles, or buttons do not scratch paint.
- Do not operate the engine indoors without proper ventilation.
- Do not smoke while working on the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Body Control Module >
Component Information > Technical Service Bulletins > Customer Interest for Body Control Module: > 08-016-11 > Apr > 11
> Body Controls - DTC's Set/Slow Passive Entry Response
Body Control Module: Customer Interest Body Controls - DTC's Set/Slow Passive Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Body Control Module >
Component Information > Technical Service Bulletins > Customer Interest for Body Control Module: > 08-016-11 > Apr > 11
> Body Controls - DTC's Set/Slow Passive Entry Response > Page 190
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Body Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Body Control Module: >
08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry Response
Body Control Module: All Technical Service Bulletins Body Controls - DTC's Set/Slow Passive
Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Body Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Body Control Module: >
08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry Response > Page 196
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response
Body Control Module: Customer Interest Body Controls - DTC's Set/Slow Passive Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive Entry
Response > Page 206
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive
Entry Response
Body Control Module: All Technical Service Bulletins Body Controls - DTC's Set/Slow Passive
Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules Computers and Control Systems > Body Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's Set/Slow Passive
Entry Response > Page 212
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Component
Information > Service Precautions
Fuel Pump: Service Precautions
WARNING: ADHERE TO THE FOLLOWING PROCEDURES ANY TIME THE FUEL SYSTEM IS
BEING WORKED ON IN ORDER TO REDUCE THE RISK OF FIRE AND PERSONAL INJURY
- Keep a dry chemical (Class B) fire extinguisher near the work area.
- Place a "CAUTION FLAMMABLE" sign in the work area.
- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.
- Wear eye protection.
- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 degrees C (1000 degrees F).)
- Relieve the fuel system pressure prior to disconnecting fuel system components.
- Disconnect the negative battery cable except for tests where battery voltage is required.
- Use a suitable container to store or catch fuel.
- Do not replace fuel pipe with fuel hose.
- Plug all disconnected fuel line fittings and hoses.
- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Component
Information > Service Precautions
Fuel Tank: Service Precautions
WARNING: ADHERE TO THE FOLLOWING PROCEDURES ANY TIME THE FUEL SYSTEM IS
BEING WORKED ON IN ORDER TO REDUCE THE RISK OF FIRE AND PERSONAL INJURY
- Keep a dry chemical (Class B) fire extinguisher near the work area.
- Place a "CAUTION FLAMMABLE" sign in the work area.
- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.
- Wear eye protection.
- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 degrees C (1000 degrees F).)
- Relieve the fuel system pressure prior to disconnecting fuel system components.
- Disconnect the negative battery cable except for tests where battery voltage is required.
- Use a suitable container to store or catch fuel.
- Do not replace fuel pipe with fuel hose.
- Plug all disconnected fuel line fittings and hoses.
- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Fluid - A/T > Component
Information > Specifications > Capacity Specifications
Fluid - A/T: Capacity Specifications
41TE/41AE - Service Fill .....................................................................................................................
.................................................................. 4.0 quarts (3.8 liters) - Overhaul Fill .................................
................................................................................................................................................. 9.2
quarts (8.7 liters)*
62TE - Service Fill ...............................................................................................................................
........................................................ 5.5 quarts (5.2 liters) - Overhaul Fill ...........................................
....................................................................................................................................... 9.0 quarts
(8.5 liters)*
*Note: Dry fill capacity. Depending on type and size of internal cooler, length and inside diameter of
cooler lines, or use of an auxiliary cooler, these figures may vary.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Fluid - A/T > Component
Information > Specifications > Capacity Specifications > Page 226
Fluid - A/T: Fluid Type Specifications
MOPAR ATF +4 Automatic Transmission Fluid or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid > Component
Information > Specifications
Brake Fluid: Specifications
MOPAR DOT 3, SAE J1703 or equivalent should be used. If DOT 3 brake fluid is not available,
then DOT 4 is acceptable. Use only recommended brake fluids.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > Customer Interest for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: Customer Interest Starting System - Cranking Time
Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > Customer Interest for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds > Page 241
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > By Symptom for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: By Symptom Starting System - Cranking Time
Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > By Symptom for Relays and Modules - Starting and Charging: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds > Page 247
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > All Technical Service Bulletins for Relays and Modules - Starting and Charging: > 08-013-11A
> Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Relays and Modules - Starting and Charging: All Technical Service Bulletins Starting System Cranking Time Limited To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > System Information >
Technical Service Bulletins > All Technical Service Bulletins for Relays and Modules - Starting and Charging: > 08-013-11A
> Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 253
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations
Fuse: Locations
POWER DISTRIBUTION CENTER (PDC) FUSES - INTERIOR
POWER DISTRIBUTION CENTER (PDC) FUSES - UNDERHOOD
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Page 258
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Power Distribution Module >
Component Information > Technical Service Bulletins > Customer Interest for Power Distribution Module: > 08-013-11A >
Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: Customer Interest Starting System - Cranking Time Limited To 2
Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Power Distribution Module >
Component Information > Technical Service Bulletins > Customer Interest for Power Distribution Module: > 08-013-11A >
Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 267
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Power Distribution Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Power Distribution Module: >
08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: All Technical Service Bulletins Starting System - Cranking Time Limited
To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Power Distribution Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Power Distribution Module: >
08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 273
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Power Distribution Module > Component Information > Technical Service Bulletins > Customer
Interest for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: Customer Interest Starting System - Cranking Time Limited To 2
Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Power Distribution Module > Component Information > Technical Service Bulletins > Customer
Interest for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds >
Page 283
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Power Distribution Module > Component Information > Technical Service Bulletins > All Technical
Service Bulletins for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2
Seconds
Power Distribution Module: All Technical Service Bulletins Starting System - Cranking Time Limited
To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Power Distribution Module > Component Information > Technical Service Bulletins > All Technical
Service Bulletins for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2
Seconds > Page 289
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations
Fuse: Locations
POWER DISTRIBUTION CENTER (PDC) FUSES - INTERIOR
POWER DISTRIBUTION CENTER (PDC) FUSES - UNDERHOOD
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Page 294
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Power Distribution Module > Component Information >
Technical Service Bulletins > Customer Interest for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System Cranking Time Limited To 2 Seconds
Power Distribution Module: Customer Interest Starting System - Cranking Time Limited To 2
Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Power Distribution Module > Component Information >
Technical Service Bulletins > Customer Interest for Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System Cranking Time Limited To 2 Seconds > Page 303
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Power Distribution Module > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Power Distribution Module: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: All Technical Service Bulletins Starting System - Cranking Time Limited
To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Power Distribution Module > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Power Distribution Module: > 08-013-11A > Apr > 11 >
Starting System - Cranking Time Limited To 2 Seconds > Page 309
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Power Distribution Module > Component Information > Technical Service Bulletins > Customer Interest for Power
Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: Customer Interest Starting System - Cranking Time Limited To 2
Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Power Distribution Module > Component Information > Technical Service Bulletins > Customer Interest for Power
Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 319
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Power Distribution Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for
Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds
Power Distribution Module: All Technical Service Bulletins Starting System - Cranking Time Limited
To 2 Seconds
NUMBER: 08-013-11 REV. A
GROUP: Electrical
DATE: April 08, 2011
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-013-11, DATED MARCH 16, 2011,
WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED
WITH **ASTERISKS** AND INCLUDE DELETING SALES CODE REFERENCES, AND UPDATED
RRT STATEMENTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
**(RRT)** 11-028. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN's HAVE BEEN LOADED. TO
VERIFY THAT THIS **RRT** SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP
OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE
WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Engine Crank Time Limited To Two Seconds Maximum
OVERVIEW:
**This Bulletin involves reconfiguring the vehicle to allow a ten seconds maximum crank time.**
MODELS:
2011 (JC) Journey
NOTE:
**This bulletin applies to vehicles built between November 22, 2010 (MDH 1122XX) and February
21, 2011 (MDH 0221XX).**
SYMPTOM/CONDITION: Some vehicles may not have Tip Start enabled and the engine crank
time will be limited to two seconds as a result.
DIAGNOSIS:
If a customer's VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers
that describe the symptom/condition, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
Tip Start (sales code XBN) has been added to the affected vehicle population prior to the release of
this bulletin.
1. Run a VIP report for the vehicle and verify that the XBN sales code appears under Optional
Equipment.
2. Is the XBN sales code present?
a. Yes >>> Continue to Step # 3
b. No >>> Go to the Vehicle Option application in DealerCONNECT and on the Service Tab add
the XBN sales code to the vehicle, then continue
to Step # 3.
3. Using wiTECH, reconfigure the vehicle to add the XBN sales code to the vehicle. This routine is
available under the 'Diagnostic Procedures' tab
found on the home, 'Vehicle View', page of wiTECH.
4. Using wiTECH clear any DTCs which may have been set.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Power Distribution Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for
Power Distribution Module: > 08-013-11A > Apr > 11 > Starting System - Cranking Time Limited To 2 Seconds > Page 325
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Steering and Suspension > Alignment > System Information > Specifications
Alignment: Specifications
All Except Export
Export
WHEEL ALIGNMENT
All specifications are given in degrees. All wheel alignments are to be set with the vehicle at curb
height.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Steering and Suspension > Steering > Power Steering > Power Steering Fluid > Component
Information > Specifications
Power Steering Fluid: Specifications
MOPAR Power Steering Fluid +4, MOPAR ATF +4 Automatic Transmission Fluid or equivalent.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > System Information
> Service and Repair
Tire Monitoring System: Service and Repair
Perform on of the following to make the system learn the new sensor ID.
a. Use the TPM-RKE Analyzer, Special Tool 9936, with the Scan Tool to program the WIN with the
tire pressure sensor ID. This is part of the TPM
Diagnostic Verification Test.
b. Once the vehicle has remained stationary for more than 20 minutes, drive vehicle for a minimum
of 10 minutes while maintaining a continuous
speed above 15 mph (24 km/h). During this time, the system will learn the new sensor ID. This is
part of the TPM Diagnostic Verification Test.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Cabin Air Filter > Component Information > Service and Repair
Cabin Air Filter: Service and Repair
Particulate Air Filter
Removal
Warning: Disable the airbag system before attempting any steering wheel, steering column or
instrument panel component diagnosis or service. Disconnect and isolate the negative battery
(ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system.
Failure to follow these instructions may result in accidental airbag deployment and possible serious
or fatal injury.
Warning: Always make sure the A/C-heater system is turned off and the ignition switch is in the
OFF position prior to servicing the particulate air filter. Never place finger or other objects into the
filter opening of the HVAC housing. Failure to follow this warning may result in serious injury.
Note: LHD model shown in illustrations. RHD model similar.
Note: Illustration shown with instrument panel removed for clarity.
1. Remove the glove box.
2. Disengage the two retaining tabs (1) that secure the particulate air filter cover (2) to the
passenger side of the HVAC housing (3) and remove the
cover.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Cabin Air Filter > Component Information > Service and Repair
> Page 343
3. Remove the particulate air filter (1) from the HVAC housing (2) by pulling the filter element
straight out of the housing.
Installation
Note: The particulate air filter is labeled with an arrow to indicate air flow direction through the filter.
Make sure to properly install the particulate air filter. Failure to properly install the filter will result in
the need to replace the filter sooner than required by design.
Note: LHD model shown in illustrations. RHD model similar.
1. Install the particulate air filter (1) into the filter opening in the HVAC housing (2). Insert the
particulate air filter directly into the housing with the
arrow on the filter pointing to the floor.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Cabin Air Filter > Component Information > Service and Repair
> Page 344
2. Position the particulate air filter cover (2) to the HVAC housing (3) and engage the two retaining
tabs (1) that secure the cover to the housing.
Make sure the retaining tabs are fully engaged.
3. Install the glove box bin.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Control Module HVAC > Component Information > Technical
Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C - ATC/MTC Modules Lose
Configuration
Control Module HVAC: Customer Interest A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Control Module HVAC > Component Information > Technical
Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C - ATC/MTC Modules Lose
Configuration > Page 353
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Control Module HVAC > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C - ATC/MTC
Modules Lose Configuration
Control Module HVAC: All Technical Service Bulletins A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Control Module HVAC > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Module HVAC: > 24-003-11 > Feb > 11 > A/C - ATC/MTC
Modules Lose Configuration > Page 359
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Control Module HVAC >
Component Information > Technical Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb >
11 > A/C - ATC/MTC Modules Lose Configuration
Control Module HVAC: Customer Interest A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Control Module HVAC >
Component Information > Technical Service Bulletins > Customer Interest for Control Module HVAC: > 24-003-11 > Feb >
11 > A/C - ATC/MTC Modules Lose Configuration > Page 369
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Control Module HVAC >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Control Module HVAC: >
24-003-11 > Feb > 11 > A/C - ATC/MTC Modules Lose Configuration
Control Module HVAC: All Technical Service Bulletins A/C - ATC/MTC Modules Lose Configuration
NUMBER: 24-003-11
GROUP: Heating & Air Conditioning
DATE: February 24, 2011
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL
11-022. ALL APPLICABLE SOLD AND UN-SOLD VIN's HAVE BEEN LOADED. TO VERIFY THAT
THIS SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN
SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS
OF WARRANTY.
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: HVAC Control Module
OVERVIEW: This bulletin involves selectively erasing and reprogramming the Automatic
Temperature Control Module (ATC) or Manual Temperature Control Module (MTC) with new
software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to vehicles equipped with a 2.4L or 3.6L engines (sales code ED3 or ERB)
built between November 25, 2010 (MDH 1125XX) and December 18, 2010 (MDH 1218XX).
SYMPTOM/CONDITION:
The ATC/MTC controller may loose it configuration. This condition can happen when the battery is
disconnected or becomes low. This condition could also happen if CAN bus communication was
lost. The software was changed to monitor the configuration every 2 seconds and updated it, if the
last data saved in memory is different from what is being received on the CAN bus to correct this
issue.
Updating the ATC/MTC software will correct these condition.
DIAGNOSIS: Using a Scan Tool (wiTECH(TM)) with the appropriate Diagnostic Procedures
available in TechCONNECT, verify all HVAC system is functioning as designed. If DTC's are
present record them on the repair order and repair as necessary before proceeding further with this
bulletin.
If the above condition is present, perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Using the wiTECH Diagnostic Application for flashing a ATC/MTC is made available through the
wiTECH Diagnostic Application. For instructions
select the "HELP" tab on upper portion of the wiTECH window, then "HELP CONTENTS". This will
open the Welcome to wiTECH Help screen were help topics can be selected.
a. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs
after the flash and allow the tech to clear them.
2. Cycle the ignition switch.
POLICY: Reimbursable within the provisions of the warranty.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Control Module HVAC >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Control Module HVAC: >
24-003-11 > Feb > 11 > A/C - ATC/MTC Modules Lose Configuration > Page 375
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Accessory Control Display > Component Information >
Technical Service Bulletins > Customer Interest for Accessory Control Display: > 08-009-11 > Feb > 11 > Instruments EVIC Display Is Garbled/Scrambled
Accessory Control Display: Customer Interest Instruments - EVIC Display Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Accessory Control Display > Component Information >
Technical Service Bulletins > Customer Interest for Accessory Control Display: > 08-009-11 > Feb > 11 > Instruments EVIC Display Is Garbled/Scrambled > Page 385
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Accessory Control Display > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Accessory Control Display: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled
Accessory Control Display: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Accessory Control Display > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Accessory Control Display: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled > Page 391
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > Recalls for Parking Assist
Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > Recalls for Parking Assist
Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 401
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > Recalls for Parking Assist
Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 402
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > Recalls for Parking Assist
Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 403
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 409
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 410
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Collision Avoidance and Parking Assist Systems >
Parking Assist Warning Indicator > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 411
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Driver / Vehicle Information Display Switch >
Component Information > Technical Service Bulletins > Customer Interest for Driver / Vehicle Information Display Switch: >
08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Driver / Vehicle Information Display Switch: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Driver / Vehicle Information Display Switch >
Component Information > Technical Service Bulletins > Customer Interest for Driver / Vehicle Information Display Switch: >
08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 420
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Driver / Vehicle Information Display Switch >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Driver / Vehicle Information
Display Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Driver / Vehicle Information Display Switch: All Technical Service Bulletins Instruments - EVIC
Display Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Driver / Vehicle Information Display Switch >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Driver / Vehicle Information
Display Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 426
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Global Positioning System > Global Positioning
System Display Unit > Component Information > Technical Service Bulletins > Customer Interest for Global Positioning
System Display Unit: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Global Positioning System Display Unit: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Global Positioning System > Global Positioning
System Display Unit > Component Information > Technical Service Bulletins > Customer Interest for Global Positioning
System Display Unit: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 436
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Global Positioning System > Global Positioning
System Display Unit > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Global
Positioning System Display Unit: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Global Positioning System Display Unit: All Technical Service Bulletins Instruments - EVIC Display
Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Global Positioning System > Global Positioning
System Display Unit > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Global
Positioning System Display Unit: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 442
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Display > Component
Information > Technical Service Bulletins > Customer Interest for Navigation Display: > 08-009-11 > Feb > 11 > Instruments
- EVIC Display Is Garbled/Scrambled
Navigation Display: Customer Interest Instruments - EVIC Display Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Display > Component
Information > Technical Service Bulletins > Customer Interest for Navigation Display: > 08-009-11 > Feb > 11 > Instruments
- EVIC Display Is Garbled/Scrambled > Page 452
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Display > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Navigation Display: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled
Navigation Display: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Display > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Navigation Display: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled > Page 458
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > Customer Interest for Amplifier: > 08-018-11 > Apr > 11 >
Audio System - Static/Squeal/Int. Sound From Speakers
Amplifier: Customer Interest Audio System - Static/Squeal/Int. Sound From Speakers
NUMBER: 08-018-11
GROUP: Electrical
DATE: April 21, 2011
SUBJECT: Static, Squeal, No Sound, Or Intermittent Sound From Speakers
OVERVIEW: This Bulletin involves removing and replacing the amplifier.
MODELS:
2010-2011 (DS) 1500 Pickup
2010-2011 (DJ) 2500Pickup
2010-2011 (D2) 3500Pickup
2011 (JC) Journey
2011 (WK) Grand Cherokee
2011 (WD) Durango
NOTE:
This bulletin applies to DS, DJ, D2 vehicles built between July 15, 2010 (MDH 0715XX) and
November 30, 2010 (MDH 1130XX) equipped with 9 Amplified Speakers w/Subwoofer (sales code
RC3) or 9 Amplified Speakers (sales code RCZ).
NOTE:
This bulletin applies to DS, DJ, D2 vehicles built between July 15, 2010 (MDH 0715XX) and
February 28, 2011 (MDH 0228XX), equipped with Premium / Speakers (sales code RCK).
NOTE:
This bulletin applies to WK, WD vehicles built between July 15, 2010 (MDH 0715XX) and
November 29, 2010 (MDH 1129XX) equipped with 9 Amplified Speakers w/Subwoofer (sales code
RC3).
NOTE:
This bulletin applies to JC vehicles built between November 15, 2010 (MDH 1115XX) and
January24, 2011 (MDH 1124XX) equipped with 6 Premium Speakers w/Subwoofer (sales code
RC9).
SYMPTOM/CONDITION: The customer may experience the following in all radios modes
(AM/FM/CD):
^ Static, crackling, or squealing sound from speakers.
^ No sound, or intermittent sound.
DIAGNOSIS: There will be no diagnostic codes set with this condition.
NOTE:
Special scripts have been added to wiTECH to report the Amplifier serial number. These scripts are
made available in the same manner as a service flash update and will appear as a lighting bolt
through the module (Amplifier). When these scripts are executed, by double clicking on the module,
a popup window will appear displaying the installed Amplifier's serial number.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > Customer Interest for Amplifier: > 08-018-11 > Apr > 11 >
Audio System - Static/Squeal/Int. Sound From Speakers > Page 468
1. Using wiTECH determine the amplifier's serial number. From the serial number determine and
write down the date and sequence code of the
amplifier (see (Fig 1)
2. Are the amplifier date and sequence codes within one of the applicable 'Affected Date Code
Ranges' from the Table?
a. YES >>> Perform the Repair Procedure.
b. NO >>>> This service bulletin does not apply. Further diagnostics may be required.
Date Code Identification Table
If the customer describes the symptom, perform the Repair Procedure.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > Customer Interest for Amplifier: > 08-018-11 > Apr > 11 >
Audio System - Static/Squeal/Int. Sound From Speakers > Page 469
PARTS REQUIRED:
REPAIR PROCEDURE:
1. Remove the Amplifier. Refer to the procedures available in DealerConnect / TechCONNECT >
Group 08 - Electrical > 8A - Audio and Video >
AMPLIFIER > Removal - REMOVAL.
2. Replace the amplifier
3. Install the Amplifier. Refer to the procedures available in DealerConnect / TechCONNECT >
Group 08 - Electrical > 8A - Audio and Video >
AMPLIFIER > Installation - INSTALLATION.
NOTE:
The serial number of the Amplifier removed from the vehicle must be recorded in the warranty
claim narrative for warranty reimbursement.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Amplifier: > 08-018-11
> Apr > 11 > Audio System - Static/Squeal/Int. Sound From Speakers
Amplifier: All Technical Service Bulletins Audio System - Static/Squeal/Int. Sound From Speakers
NUMBER: 08-018-11
GROUP: Electrical
DATE: April 21, 2011
SUBJECT: Static, Squeal, No Sound, Or Intermittent Sound From Speakers
OVERVIEW: This Bulletin involves removing and replacing the amplifier.
MODELS:
2010-2011 (DS) 1500 Pickup
2010-2011 (DJ) 2500Pickup
2010-2011 (D2) 3500Pickup
2011 (JC) Journey
2011 (WK) Grand Cherokee
2011 (WD) Durango
NOTE:
This bulletin applies to DS, DJ, D2 vehicles built between July 15, 2010 (MDH 0715XX) and
November 30, 2010 (MDH 1130XX) equipped with 9 Amplified Speakers w/Subwoofer (sales code
RC3) or 9 Amplified Speakers (sales code RCZ).
NOTE:
This bulletin applies to DS, DJ, D2 vehicles built between July 15, 2010 (MDH 0715XX) and
February 28, 2011 (MDH 0228XX), equipped with Premium / Speakers (sales code RCK).
NOTE:
This bulletin applies to WK, WD vehicles built between July 15, 2010 (MDH 0715XX) and
November 29, 2010 (MDH 1129XX) equipped with 9 Amplified Speakers w/Subwoofer (sales code
RC3).
NOTE:
This bulletin applies to JC vehicles built between November 15, 2010 (MDH 1115XX) and
January24, 2011 (MDH 1124XX) equipped with 6 Premium Speakers w/Subwoofer (sales code
RC9).
SYMPTOM/CONDITION: The customer may experience the following in all radios modes
(AM/FM/CD):
^ Static, crackling, or squealing sound from speakers.
^ No sound, or intermittent sound.
DIAGNOSIS: There will be no diagnostic codes set with this condition.
NOTE:
Special scripts have been added to wiTECH to report the Amplifier serial number. These scripts are
made available in the same manner as a service flash update and will appear as a lighting bolt
through the module (Amplifier). When these scripts are executed, by double clicking on the module,
a popup window will appear displaying the installed Amplifier's serial number.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Amplifier: > 08-018-11
> Apr > 11 > Audio System - Static/Squeal/Int. Sound From Speakers > Page 475
1. Using wiTECH determine the amplifier's serial number. From the serial number determine and
write down the date and sequence code of the
amplifier (see (Fig 1)
2. Are the amplifier date and sequence codes within one of the applicable 'Affected Date Code
Ranges' from the Table?
a. YES >>> Perform the Repair Procedure.
b. NO >>>> This service bulletin does not apply. Further diagnostics may be required.
Date Code Identification Table
If the customer describes the symptom, perform the Repair Procedure.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Amplifier: > 08-018-11
> Apr > 11 > Audio System - Static/Squeal/Int. Sound From Speakers > Page 476
PARTS REQUIRED:
REPAIR PROCEDURE:
1. Remove the Amplifier. Refer to the procedures available in DealerConnect / TechCONNECT >
Group 08 - Electrical > 8A - Audio and Video >
AMPLIFIER > Removal - REMOVAL.
2. Replace the amplifier
3. Install the Amplifier. Refer to the procedures available in DealerConnect / TechCONNECT >
Group 08 - Electrical > 8A - Audio and Video >
AMPLIFIER > Installation - INSTALLATION.
NOTE:
The serial number of the Amplifier removed from the vehicle must be recorded in the warranty
claim narrative for warranty reimbursement.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Body Control Systems > Body Control Module > Component Information >
Technical Service Bulletins > Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's
Set/Slow Passive Entry Response
Body Control Module: Customer Interest Body Controls - DTC's Set/Slow Passive Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Body Control Systems > Body Control Module > Component Information >
Technical Service Bulletins > Customer Interest for Body Control Module: > 08-016-11 > Apr > 11 > Body Controls - DTC's
Set/Slow Passive Entry Response > Page 487
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Body Control Systems > Body Control Module > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body
Controls - DTC's Set/Slow Passive Entry Response
Body Control Module: All Technical Service Bulletins Body Controls - DTC's Set/Slow Passive
Entry Response
NUMBER: 08-016-11
GROUP: Electrical
DATE: April 07, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.03 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT:
Flash: B1606-95, B16AF-15, B16B3-15, B1632-15, B1636-15, Passive Entry Slow Response,
Trunk Lamps Shut Off To Quick
OVERVIEW: This bulletin involves flash reprogramming Body Control Module with new software.
MODELS:
2011 (JC) Journey
2011 (LD) Charger
2011 (LX) 300
NOTE:
This bulletin applies to JC vehicles built before March 19, 2011 (MDH 0319XX), LD vehicles built
before March 19, 2011 (MDH 0319XX), and LX vehicles built before March 23, 2011 (MDH
0323XX).
SYMPTOM/CONDITION:
The service flash corrects the following conditions:
^ Fault Codes: B1606-95, B16AF-15, B16B3-15, B1632-15, and B1636-15
^ Trunk Lamps turn off after 30 seconds on the first time out delay after the ignition is cycled to
OFF (A reduced time out delay after the first time out is normal behavior. The ignition must be
cycled before a full ten minute delay may be observed again).
^ Passive Entry response time seems slow. User will typically complain of having to pull the handle
twice to get it to work.
DIAGNOSIS:
If the vehicle operator describes any of the above Symptom/Condition, perform the Repair
Procedure.
REPAIR PROCEDURE:
NOTE:
Install a battery charger to ensure battery voltage does not drop below 13.2 volts. Do not allow the
charging voltage to climb above 13.5 volts during the flash process.
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify that the Body Control Module is functioning as designed. If DTC's other then those listed
are present, record them on the repair order and
repair as necessary before proceeding further.
NOTE:
The ignition must be in the OFF position in order to flash reprogram the BCM on Powernet
vehicles.
2. Using the wiTECH Diagnostic Application for flashing Front Door Control Modules is made
available through the wiTECH Diagnostic Application.
For instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP
CONTENTS." This will open the Welcome to wiTECH Help screen where help topics can be
selected.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Body Control Systems > Body Control Module > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Body Control Module: > 08-016-11 > Apr > 11 > Body
Controls - DTC's Set/Slow Passive Entry Response > Page 493
3. Place the ignition in the RUN position
4. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
5. Using wiTECH, reconfigure the vehicle to properly set the configurations as appropriate for the
new software. This routine is available under the 'Diagnostic Procedures' tab found on the home,
'Vehicle View', page of wiTECH.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions
Roof and Associated Components: Service and Repair Safety Precautions
CAUTION
All SERVICE AND REBUILDING INSTRUCTIONS CONTAINED HEREIN ARE APPLICABLE TO,
AND FOR THE CONVENIENCE OF, THE AUTOMOTIVE TRADE ONLY.
All test and repair procedures on components or assemblies in nonautomotive applications should
be repaired in accordance with instructions supplied by the manufacturer of the total product.
Proper service and repair is important to the safe, reliable operation of all motor vehicles. The
service produces recommended and described in this publication were developed for professional
service personnel, and are effective methods for performing vehicle repair. Following these
procedures will help ensure efficient economical vehicle performance and service reliability. Some
service procedures require the use of special tools designed for specific proceedures. These
special tools should he used as recommended throughout this publication.
Special attention should be exercised when working with spring-or tension-loaded fasteners and
devices such as E-Clips, Circlips, Snap rings, etc, since careless removal may cause personal
injury. Always wear safety goggles when working on vehicles or vehicle components
It is important to note that this publication contains various Cautions and Warnings. These should
be read carefully in order to minimize risk of personal jury or the possibility that improper service
methods may damage the vehicle or render it unsafe. It is important to note that these Cautions
and Warnings cover only the situations and procedures DaimlerChrysler Corporation has
encountered and recommended. DaimlerChiysler Corporation cannot possibly know, evaluate, and
advise the service trade of all conceivable ways in which service may be performed, or of the
possible hazards of each. Consequently, DaimlerChrysler has not undertaken any such broad
service review. Accordingly, anyone uses a service procedure or tool that is not recommended in
this publication must be ceitain that neither personal safety, nor vehicle safety, will be jeopardized
by the service methods they select.
Safety Precautions
Adhesives:
^ Adhesives must comply with all federal, state, and local regulations.
^ Material Safety Data Sheets (MSDS) must be available and understood before adhesives are
handled
^ All personnel should be instructed in the proper procedures to prevent skin contact with solvents,
curing agents, and uncured base adhesives, which could cause allergic reactions or sensitization.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 498
Roof and Associated Components: Service and Repair Introduction
Introduction
With the new structural adhesives available today, sheet metal repairs are much easier. The
corrosion repairs that previously required welding no longer require welding. The day of the worped
or oil canned door or quarter panel is over.
Structural adhesive can also be used to bridge new and old quarter panel sections using a backer
panel at the joint. In addition, this sectioning would be supported with STRSW weld bonding at the
pinch weld flange.
Fatigued sheet metal can be repaired using structural adhesive as a sandwiching type
reinforcement material between the old fatigued panel and a new panel used as reinforcement.
Clamps, weights or similar fixtures provide the best method for securing adhesive bonded metal
panels. However, screws may be necessary in hard to clamp locations. The use of screws should
be limited to these difficult areas only, as cosmetic filling of these holes may present some
challenges.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 499
Roof and Associated Components: Service and Repair Types of Structural Adhesive
Types of Structural Adhesive
Overview:
There are three basic chemistries used in aftermarket structural bonding and repair:
^ Epoxy, urethane, and Acrylic. To achieve optimum results, it is best to use the chemistry that
bonds best to the substrate to be repaired, is easiest to use, and offers the most permanent,
non-detectable repair at the lowest overall repair cost. All three chemistries have their strengths
and vveaknesses.
^ Epoxy adhesives bond well to rigid and semi rigid plastics and are generally easy to sand and
featheredge. Some may be too rigid for flexible substrates and they often require primers on most
bare metal applications. Epoxies can be heat cured to increase strength and accelerate the curing
process and have a very stable long shelf life. The mix ratio can vary by +/- 5O% and still cure,
however, the performance properties will vary when the mix ratio is off. Epoxies are more forgiving
than urethanes with regards to mix ratio accuracy.
^ Acrylic adhesives bond all types of bare metals and are excellent for cross bonding aluminum to
steel. They have good NVH properties and some offer anti-corrosion properties so primer on hare
metal are not necessary. Most acrylics have a fast room temperature cure, and are stable with
regards to temperature and moisture during cure. However, both of these can effect shelf life Mix
ratio is modestly important although the performance properties can vary some with a change in
mix ratio. Acrylics are the most forgiving of the three chemistries with regards to mix ratio accuracy
^ Urethane adhesives are typically flexible and bond well to plastics. However they usually require
primers on metal surfaces to protect against corrosion. Urethanes have good seam sealing and
NVH qualities and are frequently the optimal choice for seam scalers. They are sensitive to
moisture during cure, packaging and storage.
^ One component urethanes usually have a much shorter shelf life than two component urethanes.
Mix ratio is critical for urethanes. In most cases it cannot vary more than +/- 5%. Therefore, hand
mixing is not recommended. Urethanes are the most unforgiving of the three chemistries with
regards to mix ratio accuracy.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 500
Roof and Associated Components: Service and Repair Joints and Sections
Joint and Sections
Overlap Joint
Overview:
This procedure can be used when panel sectioning is being performed on a door skin at the
window belt line section. It is also a great procedure for a patch panel being used for corrosion
perforation. If using during an OEM panel replacement such as a quarter panel, side aperture on a
mini van, or rocker panel you must also use weld bonding at the pinch weld flange area.
Illustration A
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 501
Illustration B
Preparation:
1. All paint, primer, adhesive, and any other corrosion protection coatings must be removed from
the two mating surfaces prior to application. Grind a
2.5cm (1 inch) contact area on both panels where you will do your overlap bond. The metal should
be bare and shiny in appearance.
Note: Apply the structural adhesive to all bare metal at the bond locations. The adhesive has
corrosion resistant properties built-in to protect the metal
from corrosion.
2. Pre-bevel to 10 degrees the outer side of the section joint edge of the new panel (See Illustration
A)
3. Pre-fit the new panel to ensure proper alignment. If screws will be required to hold the panel in
place during curing apply them now to ensure proper
fit later.
4. Dispense a small amount of Mopar (part # 05083855AA)/ Fusor #112B structural adhesive from
the cartridge to ensure an even flow of both
components. Attach a mixing tip and dispense a mixer's length of the adhesive from the cartridge.
Note: You will have approximately 70 minutes @ 21°C (70°F) to apply the adhesive and assemble
the components.
Application:
1. Apply a 3/8 to 1/2 inch bead of Mopar (part # 05083855AA) / Fusor #112B structural adhesive to
the mating surfaces. Evenly apply the adhesive
over the complete bonding surface making sure not to leave any bare metal.
2. Position the new panel making sure not to lift up on it as lifting will create air bubbles and
weaken the bond. Adjustments to the panel fit must be
made by sliding, not lifting.
3. Clamp tightly and evenly. There are glass beads in the adhesive that will prevent complete
squeeze out. Apply screws in hard-to-clamp areas.
Remove excess adhesive from all joints prior to adhesive cure.
4. Allow the adhesive to cure. The Mopar / Fusor #112B structural adhesive takes approximately
two to two and a half hours to reach handling strength.
The Mopar / Fusor #112B fully cures in approximately eight hours. Expect the adhesive to be a little
"tacky" on the surface. This is a normal property of the adhesive.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 502
5. Remove clamps and screws. All excess adhesive must be removed from the cosmetic repair
area prior to doing any finish work. This will prevent
more work later.
6. Bevel the center of the screw-holes and apply fiber-filled waterproof body filler to the screw holes
and section seam, complete the repair using
conventional body filler. Block sand, prime and paint per paint manufacturer's recommendations.
Joint Using a Backer Panel
Overview:
Backer panel procedures can be used to achieve a smooth joint between panel sections. The
backer panel section is good for locations when you don't have the room to smooth an overlap
joint. An example would be a corrosion perforation hole in a roof panel. The backer panel joint is a
common repair for rocker panel or lower quarter panel sections. When using backer panels on
rocker or lower quarter panels all pinch weld locations must be weld/bonded, Refer to The Chrysler
Group's Weld Bond publication, part number 81-170-03005 for additional information.
Preparation:
1. The original panel joint edge must be pre-beveled to 10 degrees (See Illustration C).
2. All paint, primer, adhesive, and any other corrosion protective coatings must be removed from all
mating surfaces prior to application of the
adhesive. Grind a 2.5cm (1 inch) contact area on all panels where you will do your backer panel
bonding. The metal should be bare and shiny in appearance. The backer panels must also be free
of all coatings. Bevel the backer panel edges to prevent moisture or condensation from collecting
between the backer and outer panel. (See Illustration C).
Note: Apply the structural adhesive to all bare metal at the bond locations. The adhesive has
corrosion resistant properties built-in to protect the metal
from corrosion.
3. Pre-fit the backer panels to both panels being joined to ensure a proper fit. If screws will be used
to hold the panel in place during curing, dry fit them
now to ensure proper fit later.
Note: 2.5cm (1 inch) overlap of bonded area is recommended.
4. Dispense a small amount of Mopar (part # 05083855AA) / Fusor #112B Structural Adhesive from
the cartridge to ensure an even flow of both
components. Attach a mixing tip and dispense a mixer's length of the adhesive.
Application:
1. Apply a 3/8 to 1/2 inch bead of Mopar / Fusor #112B structural adhesive to the bare metal
mating surfaces (Backer Panels).
2. Position the backer panel against the underside of the original panel. Remember do not separate
the panels once positioned together, slide the panel
for proper alignment.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 503
Illustration C
3. If working on a rocker panel, lower quarter panel, or other location with limited access for
clamping, use screws to hold the panels together during te
curing process Remove all adhesive squeeze out before it cures.
4. Allow the adhesive to cure approximately two to two and a half hours to reach handling strength.
The Mopar / Fusor #112B fully cures in
approximately eight hours. Expect the adhesive to be a little "tacky" on the surface once cured.
This is a normal property of this adhesive.
5. Remove the clamps and/or screws. If screws must be used in a cosmetic area, all excess
adhesive must be removed.
6. Bevel the screw-holes and prepare the joint and screw holes for the application of waterproof
fiber-filled body filler. Complete the repair using
conventional body filler.
7. Refinish following paint manufacturer's recommendation.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 504
Roof and Associated Components: Service and Repair
Safety Precautions
CAUTION
All SERVICE AND REBUILDING INSTRUCTIONS CONTAINED HEREIN ARE APPLICABLE TO,
AND FOR THE CONVENIENCE OF, THE AUTOMOTIVE TRADE ONLY.
All test and repair procedures on components or assemblies in nonautomotive applications should
be repaired in accordance with instructions supplied by the manufacturer of the total product.
Proper service and repair is important to the safe, reliable operation of all motor vehicles. The
service produces recommended and described in this publication were developed for professional
service personnel, and are effective methods for performing vehicle repair. Following these
procedures will help ensure efficient economical vehicle performance and service reliability. Some
service procedures require the use of special tools designed for specific proceedures. These
special tools should he used as recommended throughout this publication.
Special attention should be exercised when working with spring-or tension-loaded fasteners and
devices such as E-Clips, Circlips, Snap rings, etc, since careless removal may cause personal
injury. Always wear safety goggles when working on vehicles or vehicle components
It is important to note that this publication contains various Cautions and Warnings. These should
be read carefully in order to minimize risk of personal jury or the possibility that improper service
methods may damage the vehicle or render it unsafe. It is important to note that these Cautions
and Warnings cover only the situations and procedures DaimlerChrysler Corporation has
encountered and recommended. DaimlerChiysler Corporation cannot possibly know, evaluate, and
advise the service trade of all conceivable ways in which service may be performed, or of the
possible hazards of each. Consequently, DaimlerChrysler has not undertaken any such broad
service review. Accordingly, anyone uses a service procedure or tool that is not recommended in
this publication must be ceitain that neither personal safety, nor vehicle safety, will be jeopardized
by the service methods they select.
Safety Precautions
Adhesives:
^ Adhesives must comply with all federal, state, and local regulations.
^ Material Safety Data Sheets (MSDS) must be available and understood before adhesives are
handled
^ All personnel should be instructed in the proper procedures to prevent skin contact with solvents,
curing agents, and uncured base adhesives, which could cause allergic reactions or sensitization.
Introduction
Introduction
With the new structural adhesives available today, sheet metal repairs are much easier. The
corrosion repairs that previously required welding no longer require welding. The day of the worped
or oil canned door or quarter panel is over.
Structural adhesive can also be used to bridge new and old quarter panel sections using a backer
panel at the joint. In addition, this sectioning would be supported with STRSW weld bonding at the
pinch weld flange.
Fatigued sheet metal can be repaired using structural adhesive as a sandwiching type
reinforcement material between the old fatigued panel and a new panel used as reinforcement.
Clamps, weights or similar fixtures provide the best method for securing adhesive bonded metal
panels. However, screws may be necessary in hard to clamp locations. The use of screws should
be limited to these difficult areas only, as cosmetic filling of these holes may present some
challenges.
Types of Structural Adhesive
Types of Structural Adhesive
Overview:
There are three basic chemistries used in aftermarket structural bonding and repair:
^ Epoxy, urethane, and Acrylic. To achieve optimum results, it is best to use the chemistry that
bonds best to the substrate to be repaired, is easiest to use, and offers the most permanent,
non-detectable repair at the lowest overall repair cost. All three chemistries have their strengths
and vveaknesses.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 505
^ Epoxy adhesives bond well to rigid and semi rigid plastics and are generally easy to sand and
featheredge. Some may be too rigid for flexible substrates and they often require primers on most
bare metal applications. Epoxies can be heat cured to increase strength and accelerate the curing
process and have a very stable long shelf life. The mix ratio can vary by +/- 5O% and still cure,
however, the performance properties will vary when the mix ratio is off. Epoxies are more forgiving
than urethanes with regards to mix ratio accuracy.
^ Acrylic adhesives bond all types of bare metals and are excellent for cross bonding aluminum to
steel. They have good NVH properties and some offer anti-corrosion properties so primer on hare
metal are not necessary. Most acrylics have a fast room temperature cure, and are stable with
regards to temperature and moisture during cure. However, both of these can effect shelf life Mix
ratio is modestly important although the performance properties can vary some with a change in
mix ratio. Acrylics are the most forgiving of the three chemistries with regards to mix ratio accuracy
^ Urethane adhesives are typically flexible and bond well to plastics. However they usually require
primers on metal surfaces to protect against corrosion. Urethanes have good seam sealing and
NVH qualities and are frequently the optimal choice for seam scalers. They are sensitive to
moisture during cure, packaging and storage.
^ One component urethanes usually have a much shorter shelf life than two component urethanes.
Mix ratio is critical for urethanes. In most cases it cannot vary more than +/- 5%. Therefore, hand
mixing is not recommended. Urethanes are the most unforgiving of the three chemistries with
regards to mix ratio accuracy.
Joints and Sections
Joint and Sections
Overlap Joint
Overview:
This procedure can be used when panel sectioning is being performed on a door skin at the
window belt line section. It is also a great procedure for a patch panel being used for corrosion
perforation. If using during an OEM panel replacement such as a quarter panel, side aperture on a
mini van, or rocker panel you must also use weld bonding at the pinch weld flange area.
Illustration A
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 506
Illustration B
Preparation:
1. All paint, primer, adhesive, and any other corrosion protection coatings must be removed from
the two mating surfaces prior to application. Grind a
2.5cm (1 inch) contact area on both panels where you will do your overlap bond. The metal should
be bare and shiny in appearance.
Note: Apply the structural adhesive to all bare metal at the bond locations. The adhesive has
corrosion resistant properties built-in to protect the metal
from corrosion.
2. Pre-bevel to 10 degrees the outer side of the section joint edge of the new panel (See Illustration
A)
3. Pre-fit the new panel to ensure proper alignment. If screws will be required to hold the panel in
place during curing apply them now to ensure proper
fit later.
4. Dispense a small amount of Mopar (part # 05083855AA)/ Fusor #112B structural adhesive from
the cartridge to ensure an even flow of both
components. Attach a mixing tip and dispense a mixer's length of the adhesive from the cartridge.
Note: You will have approximately 70 minutes @ 21°C (70°F) to apply the adhesive and assemble
the components.
Application:
1. Apply a 3/8 to 1/2 inch bead of Mopar (part # 05083855AA) / Fusor #112B structural adhesive to
the mating surfaces. Evenly apply the adhesive
over the complete bonding surface making sure not to leave any bare metal.
2. Position the new panel making sure not to lift up on it as lifting will create air bubbles and
weaken the bond. Adjustments to the panel fit must be
made by sliding, not lifting.
3. Clamp tightly and evenly. There are glass beads in the adhesive that will prevent complete
squeeze out. Apply screws in hard-to-clamp areas.
Remove excess adhesive from all joints prior to adhesive cure.
4. Allow the adhesive to cure. The Mopar / Fusor #112B structural adhesive takes approximately
two to two and a half hours to reach handling strength.
The Mopar / Fusor #112B fully cures in approximately eight hours. Expect the adhesive to be a little
"tacky" on the surface. This is a normal property of the adhesive.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 507
5. Remove clamps and screws. All excess adhesive must be removed from the cosmetic repair
area prior to doing any finish work. This will prevent
more work later.
6. Bevel the center of the screw-holes and apply fiber-filled waterproof body filler to the screw holes
and section seam, complete the repair using
conventional body filler. Block sand, prime and paint per paint manufacturer's recommendations.
Joint Using a Backer Panel
Overview:
Backer panel procedures can be used to achieve a smooth joint between panel sections. The
backer panel section is good for locations when you don't have the room to smooth an overlap
joint. An example would be a corrosion perforation hole in a roof panel. The backer panel joint is a
common repair for rocker panel or lower quarter panel sections. When using backer panels on
rocker or lower quarter panels all pinch weld locations must be weld/bonded, Refer to The Chrysler
Group's Weld Bond publication, part number 81-170-03005 for additional information.
Preparation:
1. The original panel joint edge must be pre-beveled to 10 degrees (See Illustration C).
2. All paint, primer, adhesive, and any other corrosion protective coatings must be removed from all
mating surfaces prior to application of the
adhesive. Grind a 2.5cm (1 inch) contact area on all panels where you will do your backer panel
bonding. The metal should be bare and shiny in appearance. The backer panels must also be free
of all coatings. Bevel the backer panel edges to prevent moisture or condensation from collecting
between the backer and outer panel. (See Illustration C).
Note: Apply the structural adhesive to all bare metal at the bond locations. The adhesive has
corrosion resistant properties built-in to protect the metal
from corrosion.
3. Pre-fit the backer panels to both panels being joined to ensure a proper fit. If screws will be used
to hold the panel in place during curing, dry fit them
now to ensure proper fit later.
Note: 2.5cm (1 inch) overlap of bonded area is recommended.
4. Dispense a small amount of Mopar (part # 05083855AA) / Fusor #112B Structural Adhesive from
the cartridge to ensure an even flow of both
components. Attach a mixing tip and dispense a mixer's length of the adhesive.
Application:
1. Apply a 3/8 to 1/2 inch bead of Mopar / Fusor #112B structural adhesive to the bare metal
mating surfaces (Backer Panels).
2. Position the backer panel against the underside of the original panel. Remember do not separate
the panels once positioned together, slide the panel
for proper alignment.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 508
Illustration C
3. If working on a rocker panel, lower quarter panel, or other location with limited access for
clamping, use screws to hold the panels together during te
curing process Remove all adhesive squeeze out before it cures.
4. Allow the adhesive to cure approximately two to two and a half hours to reach handling strength.
The Mopar / Fusor #112B fully cures in
approximately eight hours. Expect the adhesive to be a little "tacky" on the surface once cured.
This is a normal property of this adhesive.
5. Remove the clamps and/or screws. If screws must be used in a cosmetic area, all excess
adhesive must be removed.
6. Bevel the screw-holes and prepare the joint and screw holes for the application of waterproof
fiber-filled body filler. Complete the repair using
conventional body filler.
7. Refinish following paint manufacturer's recommendation.
Corrosion
Corrosion
Overview:
There are certain rule of thumb conditions when repairing any type of corrosion:
All rust / corrosion must be removed or it will return.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 509
Sand blasting / grinding will remove surface rust but it won't remove rust from deep in the pitting.
Any bare metal around the repair must have a corrosion resistant material applied to protect
against future corrosion.
Note: Most corrosion removing I neutralizing chemicals have safety / health concerns. Always
follow manufacturer's recommendations when using
corrosion removal equipment and chemicals.
Corrosion Perforation
Corrosion Preforation
Overview:
Corrosion perforation is any hole that has formed because of a corrosion condition When repairing
corrosion perforation you must remove all corrosion prior to beginning the repair.
A cosmetic body panel does not require replacement in all cases of perforation. A new partial panel
can be hand crafted or cut from an OE panel to accomplish a good lasting repair
Corrosion perforation can be repaired using a repair panel and the overlap process or the backer
panel process. The type of section to be used is usually determined by the location of the condition.
A lower quarter panel can usually be repaired using the overlap procedure. On the other hand,
using a backer panel to repair corrosion on the roof would be a better choice. Areas like a roof,
which require a smoother transition of the new replacement panel and the existing panel, the
backer process usually works better.
Roof Panel Repair
Roof Panel Repair
Overview:
When evaluating a corrosion condition on a roof panel you need to take into consideration things
like extent of the condition. Will you need to remove the windshield to do the repair? Can a repair
be made without removing the headliner? What type of joint would be best suited for this particular
repair?
Roof Panel Repair using a Backer Panel:
1. Remove all parts necessary to access the damaged area.
2. Remove all the corrosion from the panel being repaired. If there is any corrosion left behind,
even if it's deep in the pitted areas the corrosion will
return.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 510
Illustration D
3. All paint, primer, adhesive, and any other protective coatings must be removed from all mating
surfaces prior to application of any adhesive for the
backer panels. Grind a 2.5cm (1 inch) contact area on all panels where you will do your backer
panel bond. The metal should be bare and shiny in appearance. The panels to be used as the
backer panels must also be free of all coatings. Bevel the backer panel to prevent moisture or
condensation from collecting between the panels.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 511
Illustration E
4. Pre-fit the backer panels to the roof and the insert patch to ensure a proper fit. If screws Will be
required to hold the backer panels and the inseit in
place during application they Should be used during the dry fit.
5. Using Mopar (part # 05083855AA) / Fusor #112B dispense a small amount of adhesive with out
the tip to assure there is an even flow of adhesive
from booth sides of the cartndge. Once you are sure there is even flow install the mixing tip and
pump the adhesive through the mixing tip.
Note: Apply the structural adhesive to all bare metal at the bond area The adhesive has corrosion
resistant properties built-in to protect the metal from
corrosion.
6. Apply 3/8 to 1/2 inch of Mopar / Fusor #112B to the mounting area of the insert panels. From this
point you will have approximately 70 minutes @
21 °C (70 °F) to apply the adhesive and assemble the components.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 512
Illustration F
7. Use a body filler applicator to smooth the adhesive and to cover all bare metal to prevent
conosion.
8. Position the backer panels into place using the clamps and/or screws from the prior dry fit
process.
9. You may need to smooth or finesse the adhesive at the bond surface prior to installing the
insert/repair panel.
10. Apply a small amount of adhesive to the underside of the insert/repair panel at the bare metal
spots to ensure there will be corrosion protection.
11. Secure the insert/repair panel in place tising clamps and/or screws from the dry fit process.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 513
12. Remove all excess adhesive material from the work area.
13. Once the adhesive has achieved handling strength in approximately 2 1/2 hours remove the
clamps and/or screws.
14. When the adhesive has reached full cure, if screws were used bevel the screw-holes and
prepare the joint and screw holes for the application of
waterproof fiber-filled body filler. Complete repair using conventional body filler.
15. Refinish following paint manufacturers recommendations.
Hem Flange Corrosion
Hem Flange Corrosion
Overview:
Hem flange corrosion generally starts at the bottom of a down standing hem flange where water
can collect. The condition can occur on hoods, liftgates, and door skins. The condition usually
begins where the outer panel makes the turn upward to form the hem flange on the inside of the
panel. The condition can vary from minor surface corrosion to perforation. The repair process will
vaiy based on the severity of the condition.
Hem Flange Repair:
Overview:
When the condition is surface rust at the edge of the hem you would remove the corrosion, and
apply a corrosion resistant primer. Seal the hem edge using seam sealer and topcoat following
paint suppliers recommendations.
A slightly more aggressive corrosion condition may require opening of the hem to remove all the
corrosion. Once the hem is opened you must remove all the corrosion and apply a corrosion
resistant material to protect the sheet metal.
A couple of the most common corrosion resistant primers are acid etch primers and epoxy primers.
The adhesive The Chrysler Group recommends for hem repairs contains corosion resistant
properties (built in) so no primer is required.
Once the corrosion is removed from the hem area apply the Mopar / Fusor #112B adhesive, follow
the directions that are supplied with the adhesive.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 514
Move the hem back into place remove any excessive adhesive squeeze-out. After the adhesive
has cured finish sand, prime, seam seal and paint.
Hem Flange Removal Repair:
Overview:
In cases where there are parts of the hem missing or the hem is very thin it may be easier to
remove the hem completely to achieve an acceptable repair.
The outer door skin is bonded to the inner door structure around the perimeter of the door
assembly. The hem is applied during the assembly process to hold the inner and outer door panels
together until the adhesive is cured using heat from the paint process. Once the adhesive is cured
there is no need for a full hem flange.
1. Use a grinder equipped with a 36 grit-grinding disc to remove the hem flange by grinding through
the lower edge of the door skin. To do this you
must use the grinder so the rotation of the grinding disc moves inward toward the inside of the
vehicle at the cutting surface. If the grinding disc moves outward away from the door skin on the
cutting edge you will peel the outer door skin away from the inner door causing damage to the skin.
2. Once you have cut through the skin, peel the remaining hem from the inner door.
3. Check the bond between the inner and outer door panels, at the bottom of the door if there are
locations that require adhesive bonding use Mopar
(part 05083S55AA) / Fusor #112B structural adhesive. Follow the information on the instruction
sheet for curing and work time.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Body and Frame > Roof and Associated Components > System Information > Service and
Repair > Safety Precautions > Page 515
Illustration H
Note: There must be drain holes in the bottom of the door. If you apply adhesive to the bottom of
the door make sure to you have a drain hole at the
front and rear of the door.
4. finish sand, prime, and topcoat per paint supplier's recommendation.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 525
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 526
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 527
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Technical Service Bulletins: > 08-009-11 > Feb > 11 > Instruments - EVIC
Display Is Garbled/Scrambled
Driver / Vehicle Information Display Switch: All Technical Service Bulletins Instruments - EVIC
Display Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Technical Service Bulletins: > 08-009-11 > Feb > 11 > Instruments - EVIC
Display Is Garbled/Scrambled > Page 533
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Audible Warning Device: > 08-009-11 > Feb > 11
> Recalls for Audible Warning Device: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Audible Warning Device: > 08-009-11 > Feb > 11
> Recalls for Audible Warning Device: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 543
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Audible Warning Device: > 08-009-11 > Feb > 11
> Recalls for Audible Warning Device: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 544
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Audible Warning Device: > 08-009-11 > Feb > 11
> Recalls for Audible Warning Device: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 545
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Driver / Vehicle Information Display Switch: > L12
> Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Driver / Vehicle Information Display Switch: > L12
> Apr > 11 > Campaign - Rear Park Assist Chime > Page 551
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Driver / Vehicle Information Display Switch: > L12
> Apr > 11 > Campaign - Rear Park Assist Chime > Page 552
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Driver / Vehicle Information Display Switch: > L12
> Apr > 11 > Campaign - Rear Park Assist Chime > Page 553
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Driver / Vehicle Information Display
Switch > Component Information > Technical Service Bulletins > Customer Interest for Driver / Vehicle Information Display
Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Driver / Vehicle Information Display Switch: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Driver / Vehicle Information Display
Switch > Component Information > Technical Service Bulletins > Customer Interest for Driver / Vehicle Information Display
Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 562
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Driver / Vehicle Information Display
Switch > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Driver / Vehicle
Information Display Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Driver / Vehicle Information Display Switch: All Technical Service Bulletins Instruments - EVIC
Display Is Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Driver / Vehicle Information Display
Switch > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Driver / Vehicle
Information Display Switch: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 568
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument Panel
Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument Panel
Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 578
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for
Instrument Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for
Instrument Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 584
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Change Reminder Lamp >
Component Information > Service and Repair
Oil Change Reminder Lamp: Service and Repair
OIL CHANGE INDICATOR - RESET
Your vehicle is equipped with an engine oil change indicator system. The "Oil Change Required"
message will flash in the EVIC display for approximately 10 seconds after a single chime has
sounded to indicate the next scheduled oil change interval. The engine oil change indicator system
is duty cycle based, which means the engine oil change interval may fluctuate dependent upon
your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the
ON/RUN position. To turn off the message temporarily, press and release the Menu button. To
reset the oil change indicator system (after performing the scheduled maintenance) perform the
following procedure:
1. Turn the ignition switch to the "ON" position (Do not start the engine). 2. Fully depress the
accelerator pedal slowly three times within 10 seconds. 3. Turn the ignition switch to the "LOCK"
position.
NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator
system did not reset. If necessary repeat this procedure.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime >
Page 596
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime >
Page 597
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > Recalls: > L12 > Apr > 11 > Campaign - Rear Park Assist Chime >
Page 598
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Technical Service Bulletins: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Technical Service Bulletins: > 08-009-11 > Feb > 11 >
Instruments - EVIC Display Is Garbled/Scrambled > Page 604
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Parking Assist Warning Indicator: >
08-009-11 > Feb > 11 > Recalls for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist
Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Parking Assist Warning Indicator: >
08-009-11 > Feb > 11 > Recalls for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist
Chime > Page 614
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Parking Assist Warning Indicator: >
08-009-11 > Feb > 11 > Recalls for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist
Chime > Page 615
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Parking Assist Warning Indicator: >
08-009-11 > Feb > 11 > Recalls for Parking Assist Warning Indicator: > L12 > Apr > 11 > Campaign - Rear Park Assist
Chime > Page 616
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Instrument Panel Control Module: >
L12 > Apr > 11 > Campaign - Rear Park Assist Chime
Technical Service Bulletin # L12 Date: 110401
Campaign - Rear Park Assist Chime
April 2011
Dealer Service Instructions for:
Customer Satisfaction Notification L12 Rear Park Assist Chime
Models
2011 (JC) Dodge Journey
NOTE:
This notification applies only to the above vehicles equipped with
6 Premium Speakers w/Subwoofer (sales code RC9) and Uconnect Voice Command w/Bluetooth
(sales code RSP) built through December 24, 2010 (MDH 122410).
2011 (LD) Dodge Charger
NOTE:
This notification applies only to the above vehicles equipped with UConnect Voice Command
w/Bluetooth (sales code RSP) and either 276 Watt Amplifier (sales code RD7) or 506 Watt
Amplifier (sales code RFD) built through January 4, 2011 (MDH 010423).
IMPORTANT:
Some of the involved vehicles may be in dealer vehicle inventory. Dealers should complete this
repair on these vehicles before retail delivery. Dealers should also perform this repair on vehicles in
for service. Involved vehicles can be determined by using the VIP inquiry process.
Subject
The audio system amplifier software on about 150 of the above vehicles may mute the rear park
assist chime while conducting a hands free call. This will disallow the rear park assist chime from
being communicated to the driver.
Repair
The audio system amplifier software must be reprogrammed (flashed).
Parts Information
No parts are required to perform this repair.
Special Tools
The following special tools are required to perform this repair:
> NPN wiTECH VCI Pod Kit
> NPN Desktop/Laptop Computer
> NPN wiTECH Software
Completion Reporting and Reimbursement Dealer Notification
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim
Entry Screen located on the Service tab. Claims submitted will be used by Chrysler to record
Customer Satisfaction Notification service completions and provide dealer payments.
Use the labor operation number and time allowance shown.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Instrument Panel Control Module: >
L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 622
NOTE:
See the Warranty Administration Manual, Recall Claim Processing Section, for complete claim
processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select "Global Recall System" on the Service tab,
then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to Chrysler are being notified of the service requirement by mail.
They are requested to schedule appointments for this service with their dealers. A generic copy of
the owner letter is included.
Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our
records if applicable.
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS)
and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner's
name, address and phone number are listed if known. Completed vehicles are removed from GRS
within several days of repair claim submission.
To use this system, click on the "Service" tab and then click on "Global Recall System." Your
dealer's VIN list for each recall displayed can be sorted by: those vehicles that were unsold at
recall launch, those with a phone number, city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail delivery. Dealers should also
use the VIN list to follow up with all owners to schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service
and Parts District Manager.
Customer Services Field Operations Chrysler Group LLC
Service Procedure
NOTE:
wiTECH must be used to perform this recall. This procedure must be performed with software
release level 11.03 or higher. If the reprogramming flash for the Amplifier is aborted or interrupted,
repeat the procedure.
Reprogram the Audio System Amplifier Software:
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5
volts. Do not allow the charger to time out during the
programming process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE:
Use an accurate stand alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause the programming to be unsuccessful. If
voltage reading is too high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH VCI pod to the vehicle data link connector located under the steering
column.
3. Place the ignition in the "RUN" position.
4. Open the wiTECH Diagnostic application.
5. Starting at the "Select Tool" screen, select the row/tool for the wiPOD device you are using.
6. Enter your "User id" and "Password", then select "OK".
7. Select the "Next" tab at the bottom of the screen.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Instrument Panel Control Module: >
L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 623
8. From the "Vehicle View" screen, click on the "AMP" icon.
9. Select "Flash" from the "AMP View" screen.
10. With the cursor over the desired flash file, click the small green arrow button on the right side of
the screen.
11. From the "AMP View" screen follow the wiTECH screen instructions to complete the flash.
12. Once the flash is complete click the "OK" button on the "ECU Flash: AMP" pop-up screen.
13. From the "Clear Stored DTCs" pop-up screen, click on the "Clear DTCs" button.
14. After the "Clear Stored DTCs" pop-up screen disappears, verify the part number (displayed at
the end of the "Current ECU Flash Number"
statement) has been updated to the new part number. If it has been updated, then the flash has
been completed successfully.
If the flash was interrupted or failed, repeat the reprograming procedure.
15. Turn the ignition to the "OFF" position, remove the wiPOD and battery charger from the vehicle.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Assist Warning Indicator >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Instrument Panel Control Module: >
L12 > Apr > 11 > Campaign - Rear Park Assist Chime > Page 624
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument
Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: Customer Interest Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Technical Service Bulletins > Customer Interest for Instrument
Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page 634
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Instrument Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled
Instrument Panel Control Module: All Technical Service Bulletins Instruments - EVIC Display Is
Garbled/Scrambled
NUMBER: 08-009-11
GROUP: Electrical
DATE: February 23, 2011
HELP USING THE wiTECH DIAGNOSTIC APPLICATION FOR FLASHING AN ECU IS
AVAILABLE BY SELECTING "HELP" THEN "HELP CONTENTS" AT THE TOP OF THE wiTECH
DIAGNOSTIC APPLICATION WINDOW.
THE wiTECH SOFTWARE LEVEL MUST BE AT RELEASE 11.02 OR HIGHER TO PERFORM
THIS PROCEDURE.
SUBJECT: Flash: EVIC Display Is Garbled Or Scrambled
OVERVIEW: This bulletin involves flash reprogramming the Instrument Cluster with new software.
MODELS:
2011 (JC) Journey
NOTE:
This bulletin applies to JC vehicles built prior to January 25, 2011 (MDH 0125XX).
SYMPTOM/CONDITION: The EVIC display will appear garbled or scrambled.
DIAGNOSIS: If the EVIC display resembles the display in (Fig. 1), perform the Repair Procedure.
REPAIR PROCEDURE:
NOTE:
If this flash process is interrupted/aborted, the flash should be restarted.
1. Verify the Instrument Cluster is functioning as designed. If DTC's are present, record them on
the repair order and repair as necessary before
proceeding further.
2. Using the wiTECH Diagnostic Application for flashing an Instrument Cluster is made available
through the wiTECH Diagnostic Application. For
instructions select the "HELP" tab on upper portion of the wiTECH window, then "HELP"
CONTENTS. This will open the Welcome to wiTECH
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins
for Instrument Panel Control Module: > 08-009-11 > Feb > 11 > Instruments - EVIC Display Is Garbled/Scrambled > Page
640
Help screen were help topics can now selected.
3. Clear any DTC's that may have been set in other modules due to reprogramming. The wiTECH
application will automatically present all DTCs after
the flash and allow the tech to clear them.
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
FAILURE CODE:
Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.
Dodge Journey Fwd Workshop Manual (L4-2.4L (2011))
Dodge Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > System
Information > Service and Repair
Tire Monitoring System: Service and Repair
Perform on of the following to make the system learn the new sensor ID.
a. Use the TPM-RKE Analyzer, Special Tool 9936, with the Scan Tool to program the WIN with the
tire pressure sensor ID. This is part of the TPM
Diagnostic Verification Test.
b. Once the vehicle has remained stationary for more than 20 minutes, drive vehicle for a minimum
of 10 minutes while maintaining a continuous
speed above 15 mph (24 km/h). During this time, the system will learn the new sensor ID. This is
part of the TPM Diagnostic Verification Test.