Chrysler - Crossfire - Parts Catalogue - 2005 - 2005

[/Dest/CoverPagemacs/DEST FmPD2 BMSCoverPagemacs|Cover Page|0BME 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG ILLUSTRATION AND TEXT (CHASSIS - BODY - TRIM) December 2004 SUPERSEDES November 2004 ENGLISH  Copyright 2000 DaimlerChrysler Corporation All Rights Reserved 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -1 INDEX TO INFORMATION PAGES The use of this Parts Catalog and the arrangement of information herein is explained in the General Information Section as indexed below. Abbreviations .................................................................................... INF-12 Alphabetic Index ................................................................................. INF-9 Body Code Plate Interpretation ....................................................... INF-11 Catalog Groups - Titles & Contents .................................................. INF-2 How to Use This Catalog and Locate Parts ...................................... INF-7 Illustration Index ................................................................................. INF-9 Illustration Numbering Index ............................................................. INF-8 Index..................................................................................................... INF-1 Logical Illustration Index.................................................................... INF-3 Logical Illustrations ............................................................................ INF-8 Numerical Index .................................................................................. INF-9 Page Numbering.................................................................................. INF-8 Part Packages ..................................................................................... INF-9 Standard Parts..................................................................................... INF-9 Symbols Used in this Catalog............................................................ INF-8 VIN Plate Decoding Information ...................................................... INF-10 December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -2 CATALOG GROUPS - TITLES & CONTENT Group 001 Component Parts for Mopar Accessories 002 Front Suspension & Drive 003 Rear Axle 004 Parking Brake 005 Service Brakes 006 Clutch 007 Cooling 008 Electrical 009 Engine Mounting 011 Exhaust 013 Frames and Bumpers 014 Fuel 016 Propeller Shafts and U-Joints 017 Rear Suspension 019 Steering 022 Wheels, Covers and Jacks 024 Air Conditioning & Heater 025 Emission Systems 08A Instrument Panel and Radios and Consoles 23D Wiper/Lock Cylinder and Keys 3.2L Engine 3.2L Single Over Head Cam 18 Valve V-6 [EGX] 3.2LS Engine 3.2L SOHC 18 Valve Supercharged V-6 [EGZ] DZH Doors and Related Parts EZH Exterior Ornamentation IZH Interior Trim LBLS Labels All Vehicle Locations NAG1 Automatic Transmission 5 Speed [DGU/DGJ] NSG370 SZH December 2004 Content Manual Transmission 6 Speed [DED] Body Sheet Metal Except Doors 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -3 LOGICAL ILLUSTRATION INDEX Group Logical Illustration Logical Illustration Name 001 100 Audio & Electronics 002 100 Front Suspension 003 200 Differential and Housing 003 400 Rear Axle Shafts 004 100 Parking Brake Lever and Cables 005 100 Front Brakes 005 200 Rear Brakes 005 300 Power Brake Booster 005 400 Brake Master Cylinder 005 500 Brake Lines and Hoses 005 600 Brake Pedals 006 100 Clutch 006 200 Clutch Housing 006 300 Clutch Controls 006 400 Clutch Pedals 007 100 Radiator and Related Parts 007 200 Water Pump and Related Parts 007 300 Tank, Coolant Engine 007 400 Pulleys and Related Parts 007 500 Drive Belts 007 600 Lines, Transmission Oil Cooler 007 700 Grilles 008 100 Starters 008 1000 Battery Tray and Cables 008 1100 Lamps - Front, Rear and Courtesy 008 1200 Wiring-Engine & Related Parts 008 1300 Wiring-Headlamp to Dash 008 1400 Wiring-Instrument Panel 008 1500 Wiring-Body & Accessories 008 1600 Wiring Repair 008 1700 Air Bag System 008 1900 Spark Plugs-Cables-Coils 008 200 Alternators December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -4 December 2004 008 400 Modules 008 500 Relays 008 600 Sensors 008 700 Single Board Engine Controllers 008 800 Switches 008 900 Horns 009 100 Engine Mounting 011 100 Exhaust System 011 200 Heat Shields 013 100 Frames 013 200 Front Bumper and Fascia 013 300 Rear Bumper and Fascia 014 100 Tank, Fuel 014 1100 Accelerator Pedal 014 300 Fuel Lines 014 400 Fuel Rail 014 500 Fuel Pump and Sending Unit 014 600 Throttle Body 014 800 Air Cleaner 014 900 Air Intake System 016 100 Propeller Shaft 017 100 Rear Suspension 019 100 Steering Wheel 019 200 Steering Column 019 300 Steering Gear 019 400 Steering Linkage 019 500 Power Steering Pump 019 700 Power Steering Hoses 022 100 Wheels and Hardware 022 400 Spare Tire Stowage 024 100 Air Conditioner and Heater Units 024 200 Air Conditioner and Heater Plumbing 024 300 Air Conditioner and Heater Controls 024 400 Air Conditioning Compressor 024 600 Air Ducts and Outlets 025 200 EGR System 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG 025 300 Vacuum Canister 025 500 Air Pumps 08A 100 Instrument Panel 08A 200 Instrument Panel Cluster 08A 300 Radio, Antenna, and Speakers 08A 400 Consoles 23D 100 Lock Cylinders and Keys 23D 200 Windshield Wiper and Washer Systems 3.2L 100 Engine Identification 3.2L 200 Cylinder Head 3.2L 300 Cylinder Block 3.2L 400 Crankshaft, Piston and Torque Converter 3.2L 500 Camshafts & Valves 3.2L 600 Timing Belt and Cover 3.2L 700 Engine Oiling 3.2L 800 Manifolds 3.2L 900 Crankcase Ventilation 3.2LS 100 Engine Identification 3.2LS 200 Cylinder Head 3.2LS 300 Cylinder Block 3.2LS 400 Crankshaft, Piston and Torque Converter 3.2LS 500 Camshafts & Valves 3.2LS 600 Timing Belt and Cover 3.2LS 700 Engine Oiling 3.2LS 800 Manifolds 3.2LS 900 Crankcase Ventilation DZH 100 Front Door DZH 500 Exterior Mirror DZH 600 Weatherstrips and Seals EZH 200 Moldings and Ornamentation IZH 100 Headliner and Visor IZH 200 Quarter Panels and Scuff Plates IZH 300 Carpets, Mats and Insulation IZH 400 Door Trim Panels-Front IZH 500 Front Seats IZH 700 Seat Belts Front-Outer and Inner Page INF -5 December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -6 December 2004 IZH 800 Adjusters, Covers, Shields, and Risers LBLS 100 Interior LBLS 200 Under Hood LBLS 300 Doors LBLS 400 Exterior LBLS 500 Trunk NAG1 100 Transmission Assembly NAG1 1200 Gearshift Controls NAG1 200 Case and Extension NAG1 300 Oil Pump NAG1 400 Gear Train NAG1 700 Valve Body NSG370 100 Transmission NSG370 1200 Gear Shift Controls NSG370 200 Case & Extension NSG370 300 Transmission Mounting NSG370 400 Gear Train NSG370 900 Forks and Rails SZH 1000 Splash Shields and Weatherstrips SZH 1100 Roof Panels SZH 1300 Deck Lid SZH 1400 Rear Shelf Panel SZH 200 Floor Pan SZH 300 Plugs SZH 400 Fender SZH 500 Hood & Hood Release SZH 600 Cowl and Dash Panel SZH 700 Glass, Windshield, Backlite, Mirror SZH 800 Aperture Panel SZH 900 Quarter Panel 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -7 HOW TO USE THIS CATALOG AND LOCATE PARTS This Catalog is divided into Part Groups in which illustrations for parts of a similar function and/or location are published. The Group contents listing on the next page shows the type of parts contained in each group. Tabs are provided or available to separate each group. Several methods may be used to locate a specific part: Option 1: From the Group Contents listing. Select the group which would most logically contain the part to be found. Open the catalog to the beginning of that group. The first page of the group will contain the part. Turn to the selected illustration and locate the part by reviewing the illustration item numbers and associated text information following the illustration. Option 2: If the “noun” name of the part you seek is known, an alphabetical index of Nouns and illustration titles is provided to assist in finding the part. Several keys may be found in this index. RESERVOIR, Power Steering Oil Pump Group 19 ALTERNATOR All Engines 8-210 BELT, Front Seat Imdl/710/3 Group Reference Illustration Reference Illustration/Item Reference Group by Model Illustration Number Item Option 3: If the part number is known but the applications need to be determined, refer to the numerical index. This index shows the group, illustration number and each part listed in the catalog. Multiple references mean the part is listed more than once. Option 4: Other options such as group identifiers exist in these catalogs. For Example, Group 23 Body has been broken in sections, i.e. 23A Sheet Metal now is S(model code). Example: SGS for model GS. Group 23C Doors now is D(model code) ex. DGS. Group 23 Exterior Ornamentation now is E(model code). This same logic applies to the Interior Trim Section (ex. IGS). The Group 9 Engine sections in prior parts catalogs had been numbered 9A, 9B, 9C, etc. There was no real meaning to this numbering scheme. In this new MACS produced catalog the group numbering scheme is as follows: 2.5LD means 2.5 Liter Diesel Engine; 2.0L means 2.0 Liter Four Cylinder Gas Engine; 3.3L6T means 3.3 Liter Six Cylinder Transverse Mounted Engine; and 3.8L means 3.8 Liter Six Cylinder Engine. Also note that Engine Mounting parts are located in Group 9. December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -8 PAGE NUMBERING Two-part page numbers are used throughout this catalog. The first part of the page designation indicates one major group or section. The second part indicates the actual page number in the group. For example: 2-1 indicates Group 2, Front Suspension, Page 1 3-4 indicates Group 3, Axle Rear, Page 4 In the maintenance of the Loose Leaf Parts Catalog Revision Service, it may become necessary to add information beyond the capacity of the page. In this event, an “A” page will be used. For example, if it becomes necessary, because of change, to add several part numbers to page 2-1 and space does not permit the addition, you will be given Page 2-1A. Page 2-1A should be filed immediately following Page 2-1. Figure and Item Numbers are also commonly used to identify locations in the Catalog, ie., 14-910/8 refers to Group 14, illustration 910, Item Number 8. Illustration Numbers are always ascending sequential within the Groups. SYMBOLS USED IN THIS CATALOG The Following symbols are commonly used with Part Number and Quantity information in this Catalog: AR - Indicates the quantity required may vary or is to be determined by the user. PAR - Indicates “Paint As Required” BLANK - Indicates “All Condition - = “Not Illustrated” LOGICAL ILLUSTRATIONS Refer to Illustration in front of each group. This will give assistance to as how each group is broken down and what Specific Illustration should be referenced. ILLUSTRATION NUMBERING INDEX Illustration numbers in this Catalog are Group standards. This indicates group and consistent content. EXAMPLE: 8-100 is a Logical Illustration for Starters. 8-101 to 8-199 are Specific Illustrations used for Starters for all Catalogs. 8-200 will contain Alternators for all Catalogs and so on. Always refer to group index in front of each group. December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -9 ILLUSTRATION INDEX This index is a compilation of catalog parts description data with reference to illustrations, figures and key numbers as shown: Fender ie; Model............Group: S(Model) .......Illustration 410 (Fender is located in Sheet Metal Section (S) in Illustration 410) The first page of each group contains a listing of all illustrations and group breakdown within that group. Also refer to illustrations alphabetically listed in information section. ALPHABETIC INDEX This index is a compilation of catalog parts description data with a reference to the location of the item by Group, Figure, and Key Number as shown in the following example: Housing, w/Pump........Group 7 Illustration 210 Item 10 (Housing, w/Pump..............7-210/10) The index will be expanded progressively as data is added to computer files. To locate a part by name refer to the Alphabetical Index. This index indicates the group and illustration and item number where the part is located. Alphabetical Index can be found in INF section of this Catalog. NUMERICAL INDEX A listing of Part Numbers contained in the catalog. The numbers are in numerical sequence with reference to the group and Illustration and item number where the part is located. PARTS PACKAGES Service Parts Packages, containing all parts needed for specific service operation, are listed in their respective groups with related parts. The listing will show adapability and model application. STANDARD PARTS Important attaching standard parts such as bolts, nuts, etc, are generally listed in the text of the respective major parts groups. December 2004 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -10 VIN PLATE DECODING INFORMATION The following table interprets the VIN Plate positions shown above. December 2004 Position Interpretation Codes = Description 1 Country of Origin 2 = Built by DaimlerChrysler Canada 2 Assembler C = Chrysler 3 Vehicle type 3 = Passenger Car 4 GVWR & Pass. Safety A = Restraint System Active Front & Side Air Bags (CGS) B = Restraint System Manual/Active Uni-belt (CGA) D = Restraint System w/o Air Bags (CGJ) E = Restraint System Active Driver & Passenger Air Bags (CGW) 5 Vehicle Line N = Crossfire (LHD) P = Crossfire (RHD) 6 Series 5 = Premium 7 Body Style 6 = Crossfire (29) 8 Engine L = 3.2L V6 18V SOHC (EGX) 9 Check Didgit 10 Model Year 5 = 2005 11 Assembly Plant R = Windsor Assembly 12 thru17 Vehicle Build Sequence Model Year Assembly Sequence 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG Page INF -11 BODY CODE PLATE INTERPRETATION The Body Code Plate is located on the Left Front Side Shield or Wheel Housing or the Upper Radiator Support. The Plate contains 7 rows of data. The bottom 3 rows are reserved for the specific information as depicted below. Starting at the fourth row (following the reserved portion), other Sales Codes used to build a specific vehicle are listed in the ascending order by ALPHA sequence. 1-12 VEHICLE ORDER NUMBER 13-15 VINYL ROOF CODE/DOOR COMBO CODES 16-18 VEHICLE SHELL CAR LINE 19 PRICE CLASS 20-21 BODY TYPE 22-24 PAINT PROCEDURE 25-28 PRIMARY PAINT 29-32 SECONDARY PAINT 33-36 INTERIOR TRIM CODE 37-39 ENGINE CODES 40-42 TRANSMISSION CODES 43 MARKET CODES 44-46 VEHICLE IDENTIFICATION NUMBER (VIN) For definition of the Elements and the individual position see Vin Plate Defined. December 2004 Page INF -12 2005 CHRYSLER CROSSFIRE (ZH) PARTS CATALOG ABBREVIATIONS A/C ABS AR ATC AWD BUX CV DOHC EFI EGR ECU FWD HEX HCU I/D L LED MAP MPH O/D P/S PSI PSF PRNODL PRNDL PTO RFI RPM RTV T/BODY U/BODY SOHC PAR December 2004 Air Conditioner Anti-Lock Brakes System As Required Automatic Temperature Control All Wheel Drive Built Up Export Constant Velocity Dual (or Double) OverHead Cam Electronic Fuel Injection Exhaust Gas Recirculation Electronic Control Unit Front Wheel Drive HEXagon Hydraulic Control Unit Inside Diameter Liter Light Emitting Diode Manifold Absolute Pressure Miles Per Hour Outside Diameter Power Steering Pounds per Square Inch Pounds per Square Foot Park, Reverse, Neutral, Overdrive, Drive, Low Park, Reverse, Neutral, Drive, Low Power Take Off Radio Frequency Interference Revolutions Per Minute Room Temperature Vulcanizer (sealant) Throttle BODY Under BODY Single OverHead Cam Paint As Required