Chevrolet - City Express Van - Workshop Manual - 2015 - 2015

VAN STORAGE EQUIPMENT CHEVROLET CITY EXPRESS VAN SOLUTIONS WWW.WEATHERGUARD.COM DESIGNED WITH THE PROFESSIONAL IN MIND BETTER BULKHEADS SHELVING Adjustable van shelves are fully hemmed to increase strength and fit all your tools, materials, and supplies. Captive hardware makes it easy to adjust shelves. Durable Brite-White™ powder-coat finish for a long-lasting professional appearance Better bulkheads with polycarbonate windows and tighter fit for visibility, noise reduction, and climate control. Lightweight mesh bulkheads deliver full driver and cargo protection. REDZONE ACCESSORIES REDZONE Accessories help you put frequently used tools and materials close, where you need them – including a tool organizer, cleaning station, wire spool holder, caulk tube tray, a range of trade-specific accessories, and more QUICK INSTALLATION Quick installation features from floor mounting brackets to simplified bulkhead mounting brackets, and pre-punched mounting holes in end panels and shelves WEATHER GUARD® Van Solutions are ready to roll with game changing improvements based on years of research and your input. Completely retooled shelving, improved bulkheads, customizable organizational features, and a host of smart new accessories, designed around the common sense idea that tools and equipment belong on the shelf, not the floor. 2 » CHEVROLET CITY EXPRESS VAN SOLUTIONS BULKHEADS & SPECIALTY STORAGE BULKHEADS Bulkhead for Chevrolet City Express Van Window bulkheads offer unobstructed visibility of the cargo area, side door, and rear door. Maximizes comfort in the passenger area. Lightweight mesh bulkheads deliver full driver and cargo protection. MODEL DESCRIPTION WEIGHT 96114-3-01 Chevy City Express Screen Bulkhead 35 lbs. 96514-3-01 Chevy City Express Window Bulkhead 40 lbs. 96514-3-01 96114-3-01 SPECIALTY STORAGE LIGHTWEIGHT PACK RAT DRAWER UNIT ® FOR POWER TOOLS ELECTRICAL PASS-THRU GROMMET ONE TOUCH LATCH • Lightweight Aluminum Drawers carry up to 75 lbs. of equipment each • Units Can be stacked as needed for additional storage • Roller mounted drawers glide open to full extension • Adjustable drawer dividers offer greater flexibility • Anti-Skid Strips provide traction for wet and muddy boots BRITE WHITE® POWDER-COAT • Deep aluminum tool storage drawer provide lots of space to store and charge your tools • Legendary PACK RAT® Drawer Unit security and durability in a weight saving design Tool Drawer MODEL HEIGHT WIDTH DEPTH COMPARTMENTS WEIGHT 310-3-01 17¾" 12¼" 42" 1 56 lbs. Lateral and Stacked Drawer Units MODEL DRAWERS HEIGHT WIDTH DEPTH WEIGHT 314-3 316-3 317-3 326-3 327-3 328-3 1 Drawer 2 Lateral 3 Lateral 2 Stacked 3 Stacked 4 Stacked 6¾" 6¾" 6¾" 12¼" 17¾" 23½" 12¼" 24" 36" 12¼" 12¼" 12¼" 49" 49" 49" 49" 49" 49" 26 lbs. 55 lbs. 85 lbs. 48 lbs. 71 lbs. 92 lbs. 3 ADJUSTABLE SHELVING Unmatched durability, organization and productivity from Weather Guard. Heavy Duty shelves are 16” deep and include floor clearance and cargo tie down caps for maximum storage. Space saving 13” deep adjustable shelving provide great efficiency in tight spaces. End panels and shelf fronts are designed for easy customization. Shelves can be quickly adjusted up or down. Assembly and installation is faster than ever. WEATHER GUARD® EXCLUSIVE! END CAPS UNMATCHED DURABILITY ADJUSTABLE DIVIDERS for material storage and load tie-down achieved with heavy duty 18 gauge steel construction One set of four 16" Standard Dividers or four 13" Narrow Dividers included for each shelf. 17º TAPERED END PANEL CLOSER FIT for more working space inside the van DEEP FULLY HEMMED SHELVES sized for tools, equipment, and other materials 16" DEE P 13" EASY TO CUSTOMIZE DEE P with pre-punched mounting holes for WEATHER GUARD® accessories and adjustable dividers FLAT FRONTS FLOOR CLEARANCE on 13" deep adjustable shelves. Mount doors and accessories at floor level for material storage. Fits PACK RAT® Drawer Units. Shelf Units HEIGHT WIDTH DEPTH SHELVES DIVIDERS 9353-3-01 MODEL 46" 36" 13" 3 8 60 lbs. WEIGHT 9234-3-01 END PANEL KIT 9153-3-01 SHELF KIT 9354-3-01 46" 42" 13" 3 8 65 lbs. 9234-3-01 9154-3-01 9355-3-01 46" 52" 13" 3 8 69 lbs. 9234-3-01 9155-3-01 9356-3-01 46" 60" 13" 3 8 85 lbs. 9234-3-01 9156-3-01 9333-3-02 Heavy Duty 36" 36" 13" 2 8 48 lbs. 9233-3-01 9173-3-01 9334-3-02 Heavy Duty 36" 42" 13" 2 8 48 lbs. 9233-3-01 9174-3-01 9336-3-02 Heavy Duty 36" 60" 13" 2 8 50 lbs. 9233-3-01 9176-3-01 9343-3-02 Heavy Duty 46" 36" 16" 3 12 74 lbs. 9264-3-01 9183-3-01 9344-3-02 Heavy Duty 46" 42" 16" 3 12 80 lbs. 9264-3-01 9184-3-01 9345-3-02 Heavy Duty 46" 52" 16" 3 12 85 lbs. 9264-3-01 9185-3-01 9346-3-02 Heavy Duty 46" 60" 16" 3 12 104 lbs. 9264-3-01 9186-3-01 4 » CHEVROLET CITY EXPRESS VAN SOLUTIONS ACCESSORIES 1. Can Organizer It’s where winning teams prove who they are. At work, the REDZONE is your van and how you organize it for maximum productivity. It’s all about productivity and organization. The work zones in your van from back, side, even the cab. NEW 2. Cleaning Station 3. Medium Bin Mechanics Grade Tool Cabinets End Panel Accessories 1 2 3 4 5 MODEL HEIGHT WIDTH DEPTH WEIGHT 9874-7-01 9878-7-01 9884-7-01 9885-7-01 9882-7-01 9.8" 15½" 6½" 6¼" 26" 12" 13" 13" 11¼" 14" 4" 7" 7" 11¼" 6" 3 lbs. 8 lbs. 8 lbs. 8 lbs. 12 lbs. MODEL High quality and durable mechanics grade tool cabinets for your van feature easy-to-grip handles and smooth ball-bearing rollers. DRAWERS HEIGHT WIDTH DEPTH WEIGHT 9912-3-02 MODEL 2 12" 16" 13.7" 26 lbs. 9914-3-02 4 12" 16" 13.7" 32 lbs. 9924-3-02 4 24" 16" 13.7" 48 lbs. 9928-3-02 8 24" 16" 13.7" 60 lbs. Order Shelf Mounting Kit 9996-3-01 for 16" deep shelves or 9993-3-01 for 13" deep shelves. Mounting Kits & Divider Kits 9993-3-01 9822-3-01 9996-3-01 9824-3-01 DRAWER LATCH 5. Wire Spool Holder 4. 5-Gallon Bucket Holder DESCRIPTION WEIGHT Mounting bracket kit for 13" shelves Divider and liner kit for narrow drawers Mounting bracket kit for 16" shelves Divider and liner kit for deep drawers 1 lb. 2 lbs. 1 lb. 2 lbs. Retainer Lips keeps items in place under shelf units MODEL 9703-3-01 9704-3-01 9705-3-01 9706-3-01 HEIGHT WIDTH DEPTH WEIGHT 4" 4" 4" 4" 36" 42" 52" 60" 2" 2" 2" 2" 1 lb. 1 lb. 2 lbs. 2 lbs. Parts Bin Boxes & Cabinets MODEL DRAWERS HEIGHT WIDTH DEPTH WEIGHT 6 4½" 32½" 11¾" 18 lbs. 9909-3-02 9 12" 17" 11¾" 28 lbs. 9918-3-02 18 12" 32½" 11¾" 54 lbs. 9950-7-02* N/A 12.6" 20.3" 14.4" 4 lbs. 9906-3-02 9951-9-01 N/A 3" 18½" 13" 3 lbs. *Parts cases not included Mounting brackets not included with cabinet. Order Shelf Mounting Kit 9996-3-01 for 16" deep shelves or 9993-3-01 for 13" deep shelves. Shelf Doors with High Security D Handle Lock mount to shelf units or to retainer lips. Single point D-handle lock for added security. Seven mounting holes shelf to shelf spacing MODEL HEIGHT WIDTH 9503-3-01 9504-3-01 9505-3-01 9506-3-01 10½" 10½" 10½" 10½" 36" 42" 52" 60" WEIGHT 13 17 21 25 lbs. lbs. lbs. lbs. Light Weight Shelf Back Panels lightweight, finished appearance Bin Sets sturdy plastic bins sized to fit new 13” van shelving MODEL 9858-7-01 9859-7-01 HEIGHT WIDTH DEPTH BINS WEIGHT 5" 7" 5½" 8¼" 10.875" 10.875" 6 6 8 lbs. 8 lbs. MODEL HEIGHT WIDTH 9603-3-01 9604-3-01 9605-3-01 9606-3-01 13½" 13½" 13½" 13½" 36" 42" 52" 60" WEIGHT 2 3 4 5 lbs. lbs. lbs. lbs. 5 CHEVROLET CITY EXPRESS PACKAGES COMMERCIAL / BASE DRIVER SIDE Commercial/Base PASSENGER SIDE 600-8320 2 2 MODEL 4 1 3 3 1 96114-3-01 DESCRIPTION Bulkhead, Chevrolet City Express QUANTITY 1 2/2 9234-3-01 Tapered End Panel Set (46"H x 13"D) 2 3/3 9153-3-01 Adjustable 3 Shelf Set 36" x 13" 2 Accessory Back Panel, 36" 4 4 9603-3-01 GENERAL SERVICE General Service DRIVER SIDE 600-8321 PASSENGER SIDE 4 7 2 MODEL 8 5 10 3 1 6 8 2 3 9 1 DESCRIPTION 96114-3-01 Bulkhead, Chevrolet City Express 1 2/2 9234-3-01 Tapered End Panel Set (46"H x 13"D) 3/3 9156-3-01 Adjustable 3 Shelf Set 60" x 13" 2 2 4 9606-3-01 Accessory Back Panel, 60" 1 5 9859-7-01 REDZONE Medium 6 Bin Set 13" 1 6 9740-3-01 Shelf Support for 60" shelves, 46"H 2 7 9893-7-01 REDZONE 3 hook cord or tool holder 1 8 9993-3-01 Shelf Accessory Mounting kit, 13" deep shelf 3 9 9912-3-02 2 Drawer Cabinet 16"x14"x12" 1 Parts Cabinet 9 Bin 16"x12"x12" 2 10 9909-3-02 SEE PAGE 5 FOR A COMPLETE LIST OF ACCESSORIES Create a custom solution that fits your needs IT'S EASY, FAST AND FLEXIBLE 6 » CHEVROLET CITY EXPRESS VAN SOLUTIONS QUANTITY CABLE / PLUMBING Cable / Plumbing 600-8322 DRIVER SIDE 4 2 8 7 6 MODEL PASSENGER SIDE 13 2 5 11 1 2/2 3/3 4 5/5 6 7 8 9 10 11 12 13 9 5 12 3 1 3 10 96114-3-01 9234-3-01 9993-3-01 9153-3-01 9909-3-02 9892-7-01 9503-3-01 9603-3-01 9912-3-02 9740-3-01 9859-7-01 9918-3-02 9156-3-01 DESCRIPTION Bulkhead, Chevrolet City Express Tapered End Panel Set (46"H x 13"D) Shelf Accessory Mounting kit, 13" deep shelf Adjustable 3 Shelf Set 36" x 13" Parts Cabinet 9 Bin 16"x12"x12" REDZONE 2 hook holder (5" dia) Shelf Door, 36" Accessory Back Panel, 36" 2 Drawer Cabinet 16"x14"x12" Shelf Support for 60" shelves, 46"H REDZONE Medium 6 Bin Set 13" Parts Cabinet 18 Bin 32"x12"x12" Adjustable 3 Shelf Set 60" x 13" QUANTITY 1 2 4 1 2 1 1 1 1 1 1 1 1 HVAC / MECHANICAL DRIVER SIDE HVAC / Mechanical PASSENGER SIDE 600-8323 10 2 2 9 5 4 5 3 7 8 4 1 6 MODEL 1 2/2 3 4/4 5/5 6 7 8 9 10 96114-3-01 9234-3-01 9155-3-01 9993-3-01 9909-3-02 9863-3-01 9893-7-01 9912-3-02 9859-7-01 9153-3-01 DESCRIPTION Bulkhead, Chevrolet City Express Tapered End Panel Set (46"H x 13"D) Adjustable 3 Shelf Set 52" x 13" Shelf Accessory Mounting kit, 13" deep shelf Parts Cabinet 9 Bin 16"x12"x12" Refrigerant Tank Rack 2x30#, 1x50# REDZONE 3 hook cord or tool holder 2 Drawer Cabinet 16"x14"x12" REDZONE Medium 6 Bin Set 13" Adjustable 3 Shelf Set 36" x 13" QUANTITY 1 2 1 3 2 1 1 1 1 1 ELECTRICAL CONTRACTOR DRIVER SIDE 600-8324 MODEL 10 2 5 4 5 Electrical Contractor PASSENGER SIDE 7 8 3 1 9 6 2 11 1 2/2 3 4 5/5 6 7 8 9 10 11 96114-3-01 9234-3-01 9156-3-01 9859-7-01 9893-7-01 9993-3-01 9503-3-01 9909-3-02 9912-3-02 9153-3-01 9603-3-01 DESCRIPTION Bulkhead, Chevrolet City Express Tapered End Panel Set (46"H x 13"D) Adjustable 3 Shelf Set 60" x 13" REDZONE Medium 6 Bin Set 13" REDZONE 3 hook cord or tool holder Shelf Accessory Mounting kit, 13" deep shelf Shelf Door, 36" Parts Cabinet 9 Bin 16"x12"x12" 2 Drawer Cabinet 16"x14"x12" Adjustable 3 Shelf Set 36" x 13" Accessory Back Panel, 36" QUANTITY 1 2 1 1 2 2 1 1 1 1 1 SEE PAGE 5 FOR A COMPLETE LIST OF ACCESSORIES 7 ROOF RACKS WEATHER GUARD® EXCLUSIVE! WEATHER GUARD® Roof Racks are designed to mount through holes built into the new Chevrolet City Express van. ADJUSTABLE SWAY BRACES for easy ladder change out Model 224-3-01 Powder Coated Aluminum Rack for Compact Vans Quick Clamp Racks Compact Vans MODEL DETAILS WEIGHT MODEL DETAILS WEIGHT 218-3 2 Cross Member Rack 25 lbs. 223-3-01 Single clamp on the curb side only 41 lbs. 222-3 Accessory Cross Member 13 lbs. 224-3-01 Dual clamp on the street and curb side 46 lbs. 1. Order two Model 2510F Roof Rack Mounting Kits for each Roof Rack. 2. Order one Model 2510F Roof Rack Mounting Kit for each accessory cross-member. The quickest, easiest, and safest drop-down ladder rack system available. With just a twist of a lever, EZ-GLIDE® System gently delivers your ladder to the right spot for backsaving loading and unloading. When the work is done, another twist is all it takes to have the ladder packed away and ready to roll. Our Sliding Ladder Rack provides quick and easy ladder storage inside your van. Rugged and durable, this rack fits 8-foot step, extension, or multi-position ladders and can be mounted to the roof or side panel. All-Purpose Ladder Racks EZ-GLIDE® System Rack MODEL DETAILS WEIGHT MODEL DETAILS WEIGHT 253 Compact Van Rack 67 lbs. 250 Sliding Rack 27 lbs. CITY EXPRESS INTERIOR DIMENSIONS 52” @ 62” igh H ” 6 4 29” 76” 36 46 52. 1” 28 2 ” 48 34 54. 75 ” 115 IN. WHEEL BASE .25 11.6 For information on the WEATHER GUARD® Van Solutions Limited Lifetime Warranty, visit www.weatherguard.com To order more WEATHER GUARD® Van Solutions OEM brochures, please call us at 800.456.7865 ©2014 Knaack, LLC. All rights reserved. C263 ©2015 Werner Co. 03/15 CONTACT YOUR LOCAL DISTRIBUTOR/UPFITTER