BMW - X5 (E53) LHD - Workshop Manual - 2001 - 2001

BMW Parts and Accessories Installation Instructions F 53 0711 B On-board monitor and navigation system retrofit kit BMW X5 (E 53) LHD These installation instructions are only valid for LHD cars, prior to production date 10/00, which are equipped with SA 555 high on-board computer. Specialist and electrical knowledge required. The installation time is 7 hours, but this may vary depending on the condition of the car and the equipment in it. Retrofit/Installation kit No. 65 90 0 025 169 Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 Contents Section Page 1. Important information on installing the on-board monitor and the navigation system .......................................................................................... 1 2. Preparations ................................................................................................................ 2 3. Parts overview.............................................................................................................. 4 4. Connection overview.................................................................................................... 6 5. Installation diagram for the on-board monitor wiring harness ...................................... 9 6. To prepare the module holder in the instrument panel for the installation of the on-board monito ..................................................................10 7. To install the on-board monitor wiring harness and on-board monitor ........................13 8. To install the on-board monitor radio............................................................................18 9. To install the audio module holder (only required for cars without an audio module holder) ..............................................19 10. To install the navigation system ..................................................................................20 11. Coding and concluding work ......................................................................................22 12. Connection description forTV function ........................................................................24 13. Circuit diagram for on-board monitor wiring harness ..................................................25 Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 1. Important information on installing the on-board monitor and the navigation system Only for use in the BMW dealer organisation. The on-board monitor and navigation system may only be installed by a specialist workshop that has the required special tools and manuals (servicing, repair, diagnostics, etc.). Ensure that the cables/lines are not kinked or damaged as you install them in the car. Additional cables/lines that you install must be secured with cable ties where necessary. Item numbers refer only to the overview drawings and to the texts next to the appropriate figure. Electrical knowledge required. The on-board monitor radio / CD changer control cable is not supplied with the installation kit and must be ordered separately for cars with a CD changer without a DSP amplifier using the electronic parts catalogue (EPC). Subject to technical modifications Tools and equipment required MoDIC III or DIS 1/2 inch socket set 1/4 inch socket set Set of Torx sockets Set of Philips screwdrivers Set of flat screwdrivers Set of short Philips screwdrivers Angle drill Set of drill bits Conical countersink Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Cable lamp Angle cutter Universal knife Pneumatic saw Oscillating saw Flat file Combination pliers Torque wrench Textile adhesive tape Extraction system Issue date: 10.2001 EN/1 2. Preparations Print out error memory Disconnect battery Dismantle decor strip on right by the side of the steering column Dismantle decor strip above the glove box Unclip flap of radio compartment (no longer required) Dismantle radio (no longer required) Dismantle operating unit (no longer required) Dismantle fresh air louvre, centre Dismantle air conditioner operating unit Dismantle instrument cluster Dismantle left front seat Dismantle heating/air distribution duct under the left front seat Undo centre seat belt attachment of the rear seat bench Dismantle rear seat bench Dismantle left side part of the rear seat back Dismantle sill strip, left front and left rear Dismantle bottom part of the B-pillar trim panel, left Dismantle trim panel of centre console, rear left Dismantle trim panel of centre console, front left Dismantle trim panel of foot controls Loosen instrument panel, left, in area of the air conditioner operating unit Dismantle trim panel below instrument panel Dismantle trim panel of footwell, right Dismantle sill strip, front right Dismantle A-pillar trim panel, bottom right Dismantle trim panel of centre console, front right Remove the footwell light in the rear Pull back the carpet on the left Remove the luggage compartment net and privacy roller blind Remove the C pillar trim on the left Remove the boot cover on both sides Remove the holder for the warning triangle Remove the load floor roller mounting on both sides (if fitted) Remove the trim for the loading edge Remove the D pillar trim on the left Remove the ventilation grille on the left Remove the holder for the ventilation grille on the left Remove the trim for the luggage compartment floor on both sides (if fitted) Remove the luggage compartment floor carpet (if fitted) Remove the cover for the spare wheel trough (if fitted) Remove the luggage compartment trim on the left Remove the side member support at the rear right and left Remove the spare wheel Remove the holder for the wheel chock Release the air supply system for the pneumatic suspension and fold it forwards (if fitted) Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 TIS AW No. 12 00 ... 51 16 221 51 16 221 51 16 221 65 11 030 65 81 010 64 22 161 64 11 749 62 21 000 52 14 000 52 26 005 52 26 005 52 26 008 51 47 000 51 43 150 51 16 204 51 16 200 51 45 185 51 45 180 51 45 181 51 47 000 51 43 075 51 16 200 63 31 023 51 43 251 51 47 172 51 46 050 51 43 252 51 37 261 51 37 261 51 47 101 51 47 151 51 46 050 37 22 540 EN/2 2. Preparations Remove Remove Remove Remove the the the the multi-functional tray cover below the spare wheel top inside tailgate trim side inside tailgate trim on both sides rear spoiler from the tailgate at the top on the outside Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 TIS AW No. 51 49 056 51 49 053 51 71 412 EN/3 3. Parts overview 1 2 3 5 4 9 10 11 12 6 13 7 8 14 F 53 0712 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 On-board monitor wiring harness Aerial extension for GPS aerial GPS aerial On-board monitor module holder, top On-board monitor module holder, bottom Spacer plate Plastic screw 3.5x10 (5x) Self-tapping screw 3.5x6.5 (3x) On-board monitor, complete Double insulation-piercing connector (3x) Speed nut 4.2 mm (2x) Fillister self-tapping screw with washer 4.2x19 (2x) Hexagonal nut with washer M6 (6x) On-board monitor radio Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/4 3. Parts overview 15 16 18 17 19 20 21 27 22 28 23 29 24 25 30 31 26 32 F 53 0713 B 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Holder for amplifier Base holder, front Base holder, rear Navigation computer holder Navigation computer Hexagonal nut with washer M5 Hexagonal screw with washer M5x14 (9x) Speed nut M5 (8x) Hexagonal screw with washer M6x12 (3x) Rubber grommet (2x) Removal bar (2x) Cable tie (20x) Protective strip (3x) Butt-joint connector (x7) (for cable cross-section 0.2 – 0.5 mm2) * Butt-joint connector (x10) (for cable cross-section 0.75 – 1.0 mm2) * Butt-joint connector (x4) (for cable cross-section 1.5 – 2.5 mm2) * Hose (20x) * Fabric tape * The parts marked with an asterisk (*) are not required. Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/5 4. Connection overview A8 A7 A5 A9 A12 A13 A14 A15 A10 A6 A4 A11 A A3 A2 A16 A1 A17 A21 A20 A24 A18 A19 A22 A23 F 53 0714 B Item Description Cable colour Connection site in the car A On-board monitor wiring harness - - A1 Blue 12-pin socket casing - To blue 12-pin plug casing on the on-board monitor (9) A2 White 12-pin socket casing - To white 12-pin plug casing on the on-board monitor (9) A3 Black 17-pin plug casing - To radio connection plug X18126 A4 socket contact, terminal RS blue/yellow at black 54-pole light module connector X10117 in PIN38; if PIN38 assigned, cut off socket contact and provide free cable end with 2-way insulation-piercing connector at power supply cable, cable colour blue/yellow, PIN38 of the black 54-pole socket housing X10117 at the light module A5 free cable end brown/red A6 socket contact, terminal TAA black/white provide with 2-way insulation-piercing connector at power supply cable, cable colour brown/red, PIN1 of the blue 26-pole socket housing X10114 at the instrument cluster at white 18-pole instrument cluster connector X10113 in PIN3. if PIN3 assigned, cut off socket contact and provide free cable end with 2-way insulation-piercing connector at power supply cable, cable colour black/white, PIN3 of the white 18-pole socket housing X10113 at the instrument cluster A7 Coaxial socket casing black To the coaxial plug casing on the aerial amplifier above the left wheel arch A8 Coaxial socket casing black To be laid to the installation site of the left TV amplifier above the left wheel arch and tied back Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/6 4. Connection overview Item Description Cable colour Connection site in the car A9 Coaxial plug casing black To the coaxial socket casing on the aerial amplifier above the left wheel arch A10 Cable eyelet, 6 mm in diameter brown To earth post X13016 above the left wheel arch A11 Angled coaxial socket casing black To be laid to the installation site of the right TV amplifier above the right wheel arch and tied back A12 Black 17-pin socket casing - To on-board monitor radio (14) A13 10-pin socket casing - To be clipped into the black 17-pin socket casing A12 and connected with it to the on-board monitor radio (14) A14 Black angled coaxial socket casing (aerial connection) black To coaxial plug casing on the on-board monitor radio (14) (aerial connection) A15 Angled coaxial socket casing black To coaxial plug casing on the on-board monitor radio (14) A16 White 18-pin socket casing - To be tied back on the on-board monitor wiring harness A with a cable tie A17 Blue 18-pin socket casing - To branch A18, blue 18-pin plug casing on the on-board monitor wiring harness A A18 Blue 18-pin plug casing - To branch A17, blue 18-pin socket casing on the onboard monitor wiring harness A A19 Coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie A20 Coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie A21 Black 6-pin plug casing - On cars with a basic interface telephone 2 (BIT2) connect to the black 6-pin socket casing on the basic interface telephone wiring harness (BIT2) On cars without a basic interface telephone 2 (BIT2), insulate and tie back A22 Blue 18-pin socket casing (with "Navi” sticker) - To blue 18-pin plug casing on the navigation computer (19) A23 Bordeaux 18-pin socket casing - To Bordeaux 18-pin plug casing on the navigation computer (19) A24 Blue 18-pin socket casing (with "Navi+TV” sticker) - To be tied back on the on-board monitor wiring harness A with a cable tie Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/7 4. Connection overview B B1 B2 F 53 0803 B Item B Description Aerial extension for GPS aerial Cable colour Connection site in the car - - B1 Coaxial plug casing black To GPS aerial (3) B2 Coaxial socket casing black To navigation computer (19) Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/8 5. Installation diagram for the on-board monitor wiring harness A11 A4 A3 A19 A2 A1 A A16 A20 A17+A18 A12 A15 A13 A14 A10 A6 A5 A7 A9 X13016 A22 A23 A21 A24 A8 F 53 0715 B The on-board monitor wiring harness A is to be laid along the audio or main wiring harness and secured with cable ties as shown in the figure. When installing the on-board monitoring wiring harness A start at the earth post X13016 above the left wheel arch. Screw branch A10 to the earth post X13016 above the left wheel arch Lay branch A8 to the intended installation site for the left TV amplifier above the left wheel arch and tie it back (only to be connected if you are also installing a video module and the TV amplifier) Branch A21 to the installation site of the telephone in the rear left side section Branches A22 to A24 to the installation site of the navigation computer in the rear left side section Branches A11 to A20 along the closing panel from the left-hand side of the car to the righthand side of the car Lay branch A11 to the intended installation site for the right TV amplifier above the right wheel arch and tie it back (only to be connected if you are also installing a video module and the TV amplifier) Lay branches A16 to A20 to the intended installation site for the video module in the multifunctional tray under the spare wheel and tie it back (only to be connected if you are also installing a video module and the TV amplifier) Branches A12 to A15 to the installation site of the on-board monitor radio in the multi-functional tray under the spare wheel Branches A7 and A9 to the aerial amplifier above the left wheel arch The on-board monitor wiring harness A runs along the main wiring harness in front of the rear seat bench to the cardan tunnel and is installed from there to the left of the cardan tunnel towards the front behind the I-panel to the installation location of the on-board monitor and fastened with cable straps or textile adhesive strip. Branch cable A1 to A3 to the installation location of the on-board monitor in the I-panel Branch cable A4 to the installation location of the light module in the A-pillar, lower right Branch cable A5 and A6 to the installation location of the instrument cluster in the I-panel. Tie back any excess lengths. Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/9 6. To prepare the module holder in the instrument panel for the installation of the on-board monitor 41 40 F 53 0716 B 40 42 Illustration shows functional support of the radio in the I-panel. Cut the functional support of the radio (40) at the places indicated with a compressed-air saw and remove the grey area (41) behind. When sawing with the compressed-air saw or with the swing saw, vacuum up the chips with a dust extractor and take care to see that nothing in the vehicle gets damaged (I-panel, cable, heater box, etc.). The sequence of the following work steps must be adhered to unreservedly. The figure shows another cut in the radio module holder on the left-hand side. Repeat this work on the right-hand side. Remove the area shaded in grey on the radio module holder (40) using an oscillating saw. A 41 Dimension A = 6.5mm F 53 0717 B As you remove this section ensure that only the lateral rib (42) on the rear strut (41) is cut to dimension A. Mark the parts on the radio module holder (40) that you wish to remove at the top with dimensions A and B. Then cut into the side of the marked points with an oscillating saw and carefully break off the sections with a pair of pliers. 40 Dimension A = 20mm Dimension B = 7.5mm A B B F 53 0718 B 41 A A Before fitting the holder for the on-board monitor, mark the reinforcement (40), the grey shaded area on the radio module holder (40) with dimension A and remove it with an oscillating saw. Dimension A = 15mm 40 After removing the reinforcement (40) all the cuts on the radio module holder (41) are to be deburred with a file. F 53 0719 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/10 6. To prepare the module holder in the instrument panel for the installation of the on-board monitor Place the bottom on-board monitor holder (5) into the cut out radio module holder (40) (push it right to the back). Mark the five mounting points (41) and remove the bottom on-board monitor holder (5) again. Carefully drill the marked mounting points (41) in the radio module holder (40) with an angled drill using a 2.4 mm drill bit. 40 41 When drilling the holes ensure that you do not damage the instrument panel. 5 F 53 0720 B Insert the bottom on-board monitor holder (5), place the spacer plate (6) on to the bottom onboard monitor holder (5) and secure both to the radio module holder (40) using five plastic screws 3.5x10 mm (7) using a torque of 1.5 Nm. 40 7 6 5 41 F 53 0721 B 40 4 Place the top on-board monitor holder (4) into the cut out radio module holder (40) (push it right to the back). Mark the three mounting points (41) from below and remove the top on-board monitor holder (4) again. Carefully drill the marked mounting points (41) in the radio module holder (40) with an angled drill using a 3.5 mm drill bit. Then slightly countersink the three holes from above. F 53 0722 B 8 40 Insert the top on-board monitor holder (4) and secure it to the radio module holder (40) using three self-tapping screws 3.5x6.5 mm (8) using a torque of 2 Nm. 4 F 53 0723 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/11 6. To prepare the module holder in the instrument panel for the installation of the on-board monitor 4 Carefully cut the cross strut (40) off the radio module holder (41) along the top on-board monitor holder (4) using an oscillating saw. Ensure that you do not damage the top on-board monitor holder (4) as you cut the strut. Deburr the cross strut (40) using a file and place the two speed nuts 4.2 mm (11) on the top on-board monitor holder (4) from below. 41 11 11 40 F 53 0724 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/12 7. To install the on-board monitor wiring harness and on-board monitor X13016 The figure shows the boot at the rear left above the left wheel arch. A10 A1-A6 A Screw branch A10, cable eyelet, 6 mm diameter on the on-board monitor wiring harness A, to earth post X13016 above the left wheel arch. Lay branches A1 to A6 along the standard wiring harness to the front on the left next to the centre console and secure it with cable ties. F 53 0725 B A9 40 A7 42 41 44 43 A8 A F 53 0726 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Screw off the existing coaxial pin housing (40) from the antenna amplifier (41) and bind it back (no longer required). Screw branch cable A9, coaxial pin housing, of the on-board monitor wiring harness A onto the freed coaxial socket housing (42) of the antenna amplifier (41). Unplug existing coaxial socket housing (43) from the antenna amplifier (41) and bind it back (no longer required). Plug branch cable A7, coaxial socket housing, onto the freed coaxial pin housing (44) of the antenna amplifier (41). Bind back branch cable A8, angled coaxial socket housing (is only connected in association with the installation of the video module and the TV amplifier). Issue date: 10.2001 EN/13 7. To install the on-board monitor wiring harness and on-board monitor The figure shows the left footwell. Carefully cut the carpet (40), as shown in the figure, using a universal knife to make it easier to place it around the on-board monitor wiring harness A. A1-A6 When you cut the carpet ensure that you do not damage the cables/lines beneath it. A 40 F 53 0727 B 27 27 A A3 X18126 42 40 41 Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Install branch cable A1 to A6 to installation location of the on-board monitor and fasten with cable straps. Install branch cable A4 behind the glove box to the installation location of the light module in the A-pillar, bottom right, and fasten with cable straps. Then install branch cable A5 and A6 to the installation location of the instrument cluster and fasten with cable straps. Connect branch A3, black 17-pin plug casing on the on-board monitor wiring harness A, to the existing radio connection plug X18126. Affix a protective strip (27) to the second protective strip (27) and then affix them to the wiring harness so that they enclose the existing angled coaxial socket casing (40), the black coaxial socket casing (41) (aerial connection), the connection plug for the control (42) and the plug connection A3+X18126. The enclosed connections and the plug connection are no longer required and are to be placed behind the heating control. F 53 0728 B Issue date: 10.2001 EN/14 7. To install the on-board monitor wiring harness and on-board monitor A5 A X10114 Connect branch A5, free cable end, brown/red cable, on the on-board monitor wiring harness A, to the DFAHL signal, brown/red cable, PIN1 on the connection plug X10114 using a double insulation-piercing connector (10). A5 10 A X10114 A6 F 53 0729 B Pin branch cable A6, socket contact, cable colour black/white, of the on-board monitor wiring harness A into the free plug-in place PIN3 of the connector X10113. If PIN3 at the connector X10113 is assigned, cut off socket contact of branch cable A6 and using a 2-way insulation-piercing connector (10) connect to tacho A signal, cable colour black/white, PIN3, of the connector X10113. A 10 X10113 F 53 0730 B A4 10 X10117 40 F 53 0854 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Dismantle light module (40), unplug the black 54pole socket housing X10117 from the light module (40) and open it. Pin branch cable A4, socket contact, cable colour blue/yellow, of the on-board monitor wiring harness, into the free plug-in place PIN38 of the socket housing X10117. If PIN38 at the socket housing X10117 is assigned, cut off socket contact of branch cable A4 and using 2-way insulation-piercing connector (10) connect to RS signal, cable colour blue/yellow, PIN38 of the socket housing X10117. Then close socket housing X10117, connect it and re-install light module (40). If necessary, bind back excess length of branch cable A4. Issue date: 10.2001 EN/15 7. To install the on-board monitor wiring harness and on-board monitor 42 9 Connect branch A1, blue 12-pin socket casing on the on-board monitor wiring harness A, to the on-board monitor (9). Connect branch A2, white 12-pin socket casing, to the on-board monitor (9). Then insert the cables into the radio module holder (42) and carefully slide the on-board monitor (9) into position until it engages. As you slide in the on-board monitor, ensure that you do not damage any cables. A2 A1 F 53 0731 B 11 11 12 12 Secure the on-board monitor (9) to the speed nuts 4.2 mm (11) on the top on-board monitor holder with two fillister head self-tapping screws and washers (12). 9 F 53 0732 B A22 A23 A21 A24 A A11-A20 Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 The figure shows the rear left of the boot. F 53 0733 B Lay branches A21 to A24 of the on-board wiring harness A to the installation site of the navigation computer. If the car is fitted with a basic interface telephone 2 (BIT2), connect branch A21, black 6-pin plug casing, to the black 6-pin socket casing on the basic interface telephone 2 (BIT2). If the car is not fitted with a basic interface telephone 2 (BIT2), insulate and tie back branch A21. Lay branches A11 to A20 along the standard wiring harness through the cable duct on the closing plate to the right-hand side of the car and secure them with cable ties. Issue date: 10.2001 EN/16 7. To install the on-board monitor wiring harness and on-board monitor 42 A13 A14 40 A15 A12 A11 Lay branch A11, angled coaxial socket casing on the on-board wiring harness A, along the standard wiring harness (40) to the right wheel arch, secure it with cable ties and tie it back (only to be connected if you are also installing a video module and the TV amplifier). Lay branches A12 to A15 to the unit holder (41) in the multi-functional tray (42) and secure them with cable ties. 41 A F 53 0734 B Lay branches A16 to A20 on the on-board monitor wiring harness A to the unit holder (41) in the multi-functional tray (42) and secure them with cable ties. 42 A17/A18 A19 A20 41 A16 A Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 F 53 0804 B Issue date: 10.2001 EN/17 8. To install the on-board monitor radio The figure shows the multi-functional tray in the boot. 24 If the two rubber grommets (40) are not fitted in the unit holder (41), the two rubber grommets (24) supplied in the retrofit/ installation kit must be fitted. Then insert the on-board monitor radio (14) into the rubber grommets (40/24) as shown in the figure. 14 41 40 A13 F 53 0735 B Remove the blue securing clip (40) from branch A12, black 17-pin socket casing on the on-board monitor wiring harness A, and connect branch A13, 10-pin socket casing, to the relevant point in branch A12. A14 40 A15 A12 A If the car has a CD changer without a DSP amplifier, the on-board monitor radio/CD changer control cable must also be fitted. 14 F 53 0736 B 17 20 21 14 A17/A18 A19 A16 A A20 40 42 41 Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 F 53 0737 B Secure branch A13 with the blue securing clip (40). Connect branch A12, black 17-pin socket casing, to the on-board monitor radio (14). Connect branch A14, black angled coaxial socket casing (aerial connection), to the onboard monitor radio (14). Connect branch A15, angled coaxial socket casing, to the on-board monitor radio (14). Secure the on-board monitor radio (14) to the unit holder (40) using the hexagonal nut with washer M5 (20) or hexagonal screw with washer M5x14 mm (21), depending on the design of the onboard monitor radio (14). Affix the rattle guard (17) to the on-board monitor wiring harness A so that branches A19 and A20, plug connection A17+A18 and the branch A16 are enclosed by it. Tie back the enclosed connections and the plug connection on the standard wiring harness (41) in the multi-functional tray (42) (only to be connected if you are also installing a video module and the TV amplifier). Issue date: 10.2001 EN/18 9. To install the audio module holder (only required for cars without an audio module holder) The figure shows the rear left of the boot. 15 Place the amplifier holder (15) on the two bottom stud bolts (40) and the two side stud bolts (41). 41 40 F 53 0741 B Secure the amplifier holder (15) to the stud bolts (30) using two hexagonal nuts with washers M6 (13) and to the M6 thread (41) in the inside closing panel (42) using a hexagonal screw with washer M6x12 (23). Then place two speed nuts M5 (22) on the amplifier holder (15). 22 13 42 15 41 23 40 F 53 0742 B 41 22 16 42 23 40 13 Place base carrier, front, (16) on the two set screws (40) at the side and screw it to set screws (40) with two hex nuts with washers M6 (13). The base carrier, front, (16) should be additionally screwed with a hexagon-head screw with washer M6x12 (23) into the screw thread M6 (41) in the side part, rear left (42). Then put two plug-in nuts M5 (22) on the base carrier, front, (16). 13 F 53 0743 B 40 22 23 41 16 21 22 22 21 17 22 Secure the rear base holder (17) using four hexagonal screws with washers M5x14 (21) to the speed nuts M5 (22) you positioned earlier and with one hexagonal screw with washer M6x12 (23) to the M6 thread (40) in the side section at the rear left (41). Then place two speed nuts M5 (22) on to the front base holder (16) and two more on to the rear base holder (17). F 53 0744 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/19 10. To install the navigation system 40 3 40 42 The figure shows the tailgate under the rear spoiler from the outside. Connect the GPS aerial (3) to the two stud bolts (40) on the tailgate (41) and secure it with two hexagonal nuts with washers M6 (13). Thread the connection cable (42) for the GPS aerial (3) through the opening in the tailgate (41) into the interior of the car and fit the rubber grommet (43). 41 43 13 13 F 53 0738 B B B1 40 43 41 B2 Connect branch B1, coaxial plug casing on the aerial extension for the GPS aerial B to the coaxial socket casing (40) on the connection cable for the GPS aerial (41). Then lay the aerial extension for the GPS aerial B with branch B2, coaxial socket casing, along the standard wiring harness as shown in the figure, through the rubber grommet into the interior of the car and secure it with textile adhesive tape (43). 42 F 53 0739 B Lay the aerial extension for the GPS aerial B with branch B2, coaxial socket casing, along the standard wiring harness as shown in the figure to the installation site of the navigation computer in the boot at the rear left and secure it with textile adhesive tape or cable ties. B B2 F 53 0740 B Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/20 10. To install the navigation system 18 22 B 22 A A24 A23 B2 A22 21 21 F 53 0745 B 18 A22 A23 B A A24 B2 19 F 53 0746 B Secure the navigation computer holder (18) using four hexagonal screws with washers M5x14 (21) to the speed nuts M5 (22) you fitted previously. Thread branches A22 and A24, blue 18-pin socket casing, and branch A23, Bordeaux 18-pin socket casing on the on-board monitor wiring harness A, from the rear through the navigation computer holder (18).Tie back branch A24, with the sticker "NAVI+TV” on branch A22, with the sticker "NAVI” using a cable tie. Also thread branch B2, coaxial socket casing on the aerial extension for the GPS aerial B, from the rear through the navigation computer holder (18). Connect branch A22, blue 18-pin socket casing with the sticker "NAVI” and the tied back branch A24 on the on-board monitor wiring harness A, to the navigation computer (19). Connect branch A23, Bordeaux 18-pin socket casing, to the navigation computer (19). Connect branch B2, coaxial socket casing on the aerial extension for the GPS aerial B, to the navigation computer (19). When you slide in the navigation computer (19) ensure that no cables or lines are jammed or damaged. Slide the navigation computer (19) into the navigation computer holder (18) until it engages. Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/21 11. Coding and concluding work ! If the video module and the TV amplifier forTV function are also installed in the car, the coding and concluding work is not to be completed until after the video module and the TV amplifier forTV function have been installed (see section 12 for a description of the connections forTV function). Coding This system requires coding. To ensure that the retrofit system – functions in full and – operates perfectly with the other systems in the car and prevents malfunctions and errors, this retrofit system must be coded and it may also be necessary to code other components in the car.The codes are then saved in the central code key of the IKE. This coding process is automatic using the current coding program in the "Retrofit" path. The procedure is user-guided, simply follow the text instructions for completing the various steps. Procedure – – – – – – – Connect the DIS/MoDIC to the car Switch the ignition "ON" Select "Coding ZCS" Enter the date and confirm with "Y" (MODIC only) Series "E53" Path: "2 Retrofit" System: "Navigation" The current "Navigation CD-ROM operating software V16" is required to load the operating system. Important. Do not insert the "Operating software V16" CD-ROM into the CD drive yet. Do not insert the "Operating software V16" CD-ROM into the CD drive until you are asked to do so in the instruction texts on the on-board monitor. At the same time this "Operating software" CD-ROM completes the language coding. – Start the automatic coding (confirm by pressing "Y") – Follow the instructions on the on-board monitor. – Print out the new central label for the amended coding key and affix it to the car on the right-hand side of the boot near the battery. – After the message "Coding complete" appears on the monitor of the DIS/MoDIC, switch "OFF" the ignition, wait for at least 10 seconds and then switch the ignition "ON" again – Print out the error memory – Insert the "Road map" CD-ROM into the navigation computer – Conduct a function test Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/22 11. Coding and concluding work ! The DSP amplifier must also be recoded on cars with a DSP amplifier. Procedure – – – – – – – – – Connect the DIS/MoDIC to the car Switch the ignition "ON" Select "Coding ZCS" Enter the date and confirm with "Y" (MODIC only) Series "E53" Path: "1 Recoding" System: "DSP" Start the automatic coding (confirm by pressing "Y") After the message "Coding complete" appears on the monitor of the DIS/MoDIC, switch "OFF" the ignition, wait for at least 10 seconds and then switch the ignition "ON" again – Print out the error memory – Conduct a function test Language coding The language coding can be repeated using the "Navigation CD-ROM operating software”. Concluding work Connect the battery Conduct a function test Assemble the car again following the instructions for its dismantling in reverse order. Print out the error memory Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/23 12. Connection description forTV function ! This section is only required if the car is also to be upgraded with the TV function. To complete the upgrade the required parts (video module,TV amplifier and small parts) must be ordered separately using the electronic parts catalogue (EPC) and installed. In addition the appropriate branches of the wiring harnesses A must be connected as follows: Release the tied back branch A8, angled coaxial socket casing on the on-board monitor wiring harness A and connect it to the TV amplifier installed previously above the left wheel arch. Release the tied back branch A11, angled coaxial socket casing on the on-board monitor wiring harness A and connect it to the TV amplifier installed previously above the right wheel arch. Disconnect branch A22, blue 18-pin socket casing with the sticker "NAVI” on the on-board monitor wiring harness A from the navigation computer. Release tied back branch A24, blue 18-pin socket casing with the sticker "NAVI+TV” on the on-board monitor wiring harness A and connect it to the blue 18-pin plug casing on the navigation computer. Branch A22, blue 18-pin socket casing with the sticker "NAVI”, which you previously disconnected is to be tied back (not required). Release tied back plug connection A17+A18 on the on-board monitor wiring harness A, disconnect it and connect branch A17, blue 18-pin plug casing on the on-board monitor wiring harness A, to the blue 18-pin socket casing on the video module, which you previously installed in the multi-functional tray under the spare wheel. Tie back branch A18, blue 18-pin plug casing on the on-board monitor wiring harness A (no longer required). In addition, release the tied back branches A19 and A20, coaxial socket casings, and branch A16, white 18-pin socket casing on the on-board monitor wiring harness A, and connect them to the video module, which you previously installed in the multi-functional tray under the spare wheel. Connect branches A19 and A20, coaxial socket casings, to the two coaxial plus casings on the video module. Connect branch A16, white 18-pin socket casing, to the white 18-pin plug casing on the video module. ! If the car is upgraded with the TV function at a later date, the system must be recoded. For further details refer to section ”11. Coding and concluding work”. Retrofit/Installation kit No. 65 90 0 025 169 Installation instructions No. 01 29 0 030 090 Issue date: 10.2001 EN/24 Issue date: 10.2001 2 8 1 LTG VERDRILLT 1393905.9 LTG VERDRILLT 1393906.9 ANT 16 N9 14 6 12 3 11 2 8 1 16 ANT 1393904.9 RADRH- RADRH+ RADLH- RADLH+ RADRV- RADRV+ RADLV- RADLV+ LTG VERDRILLT 0,5 WS 1393903.9 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 BROR BLSW BROR GESW BROR BLRT BROR GERT LTG VERDRILLT RADRH- RADRH+ RADLH- RADLH+ RADRV- RADRV+ RADLV- RADLV+ 11 9 30<64 7 I-BUS TELM 4 2,5 RTGN 0,35 0,35 WSBR WSGRGE - VB 30 RADIO VB R - X1543 0,5 GRRT 0,35 SWWS TAA 10 R 5 1,5 VIWS - 13 58G 10 TAA 0,35 SWWS 3 X18126 0,5 WSGRGE I/K-BUS 30<64 2 30<64 1 3 8 30<64 0,5 RTGN - 30<64 RADIO X18802 16 14 11 VMG31 5 0,35 SCHIRM 0,5 BR MASSE STEREO/HIFI - X13016 0,5 BR 6 VMB WS 0,35 SW 7 10 VM+ 12 11 R