BMW - X3M - Parts Catalogue - 2020 - 2020

Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Installation instructions AWRON BMW flap control M3 G80 M4 G82 X3M F97 X4M F98 Site: 1 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Site: 2 Needed tools Assembly tool Flat screwdriver 2mm Socket wrench 10mm Socket wrench TORX T25 2mm Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disconnect the negative pole of the battery Hexagon, wrench size 10mm Site: 3 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disassembly of the cover under the glove compartment Unscrew the screw Hexagon, wrench size 8mm Unscrew the screw Hexagon, wrench size 8mm Site: 4 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disassembly of the cover under the glove compartment Pull the cover down No tools necessary Pull out the plug No tools necessary Site: 5 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disassembly of the cover under the glove compartment Pull out the plug No tools necessary Site: 6 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disassembly of the cover under the glove compartment Use a plastic wedge Unclip the side panel Use a plastic wedge Site: 7 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Disassembly of the side panel on the passenger side Remove the side panel Use a plastic wedge Torx T25 Site: 8 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Exposure of the plug on the FEM control unit Remove the side panel No tools necessary Unplug connector CON3 No tools necessary Site: 9 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Dismantle connector CON 3 Locking bracket on fold up the plug No tools necessary Pull out the plug No tools necessary Site: 10 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 BDC CON 3 CON8 CON3 Site: 11 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Unpin the cable from the chamber Remove the connector from the housing No tools necessary Flat screwdriver 2mm Site: 12 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Site: 13 Pin the cable in the plug and connect it 1 Pin 1 (green) in 2 pol. pin in socket housing pin 1 pin 24 (brown/black) in 2 pol. pin in socket housing pin 2 19 18 Green and brown/black cables from the AWRON cable harness pin in chamber pin 1 and pin 24 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 BDC CON 8 CON8 CON3 Site: 14 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Dismantle plug CON 8 Dismantle plug CON 8 47 48 Pin 47 (yellow/black) CAN_LOW Pin 48 (yellow/white) CAN_HIGH Site: 15 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Dismantle plug CON 8 From AWRON cable harness, cable (yellow/black) to pin 47 and pin the cable (yellow/white) to pin 48 Cable (yellow/black) on pin 1 and (yellow/white) on pin 2 (black) 2 pol. pin in the socket housing and connect to the pin housing Site: 16 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Dismantle plug CON 8 53 Unpin pin 53 (yellow) and plug it into 2 pol. socket housing pin 1 pin in Site: 17 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Dismantle plug CON 8 Yellow cable in 2 pol. pin in socket plug pin 1 Pin the yellow cable from the AWRON cable harness to pin 53, plug the socket and plug housings together Site: 18 Unterstellbock Abstellböcke Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 19 Site: 19 Circuit diagram AKS pin assignment Pin assignment 10 pol. Plug 1 = CAN_LOW (yellow/black) 2 = CAN_HIGH (yellow/white) 3 = PWM (green) 4= 5 = PWM (pink) 6= 7 = 8 = PWM (pink) 9 = GROUND (brown) 10 = KL_15 (green) KL_15 (green) GROUND (brown/black) 10 9 5 8 3 PWM (green) Solder connector Shrink tubing PWM (pink) PWM (pink) PWM (green) 9 1 10 2 2 CAN_HIGH (yellow/white) 1 CAN_LOW (yellow/black) Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Site: 20 Cable harness engine control unit plug 1 - pin 6 and pin 23 Rearpower powerdistributor distributor Rear Electric exhaust flap Electric exhaust flap Solder connector Shrink tubing PWM (green) PWM (green) PWM (pink) PWM (pink) Plug A45*1B Electronic control unit Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Cable harness engine control unit plug 1 Remove insulation from cable harness Cut the brown/gray cable Site: 21 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Cable harness engine control unit plug 1 Strip both ends of the cable Connect one solder connector on the ECU side of the cable Connect the other solder connector with exhaust flap side Site: 22 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Scope • • • • Exhaust flap module Cable harness 3 x 2 pol. plug housing 4x solder connector Site: 23 Document number: 500 xxx AWRON BMW flap control X3M-X4M F97/F98 Author: AWRON Date: 01.05.2020 Contact AWRON-automotive Inh. Robert Sop Herbergstrasse 21 80995 München Germany Tel. +49 (0)89 37911860 E-Mail: [email protected] Webseite: www.awron-automotive.de Site: 24