BMW - M1 - Workshop Manual - 2002 - 2002

BMW M1 Road & Procar + E10 | 2002 Parts & Accessories www.saxonparts.com www.saxonparts.com www.saxonparts.com Content BMW E26 Engine page 2 BMW E26 Engine-Electrics page 23 BMW E26 Fuel preparation page 27 BMW E26 Gearbox page 33 BMW E26 Front axle page 40 BMW E26 Steering page 48 BMW E26 Rear axle page 49 BMW E26 Brakes page 56 BMW E26 Pedals page 57 BMW E26 Bodywork page 58 BMW E26 Vehicle trim page 63 BMW E10 / 2002 page 67 2 BMW E26 Engine www.saxonparts.com Crankcase www.saxonparts.com 3. Cover lid www.saxonparts.com 14. Crankshaft cover www.saxonparts.com 15. Shaft seal 3 BMW E26 Engine www.saxonparts.com Cylinder head www.saxonparts.com 1. Cylinder head www.saxonparts.com 16. Cylinder head gasket Procar 4 BMW E26 Engine www.saxonparts.com Intermediate housing www.saxonparts.com 1. Housing Cam follower ø35mm (M1) or ø37mm (Procar) 5 BMW E26 Engine www.saxonparts.com Cylinder head / Cover / Gaskets www.saxonparts.com 1. Intermediate housing cover www.saxonparts.com 11. Connector 6 BMW E26 Engine www.saxonparts.com 14. Bush www.saxonparts.com 21. Cover lid www.saxonparts.com 22. Cover lid 7 BMW E26 Engine www.saxonparts.com Valve seat insert www.saxonparts.com 5. Cam follower 8 BMW E26 Engine www.saxonparts.com Oil pan www.saxonparts.com 1. Oil pan www.saxonparts.com 7. Flange www.saxonparts.com 9. Strainer 9 BMW E26 Engine www.saxonparts.com 10. Cover for strainer www.saxonparts.com 16. Flange www.saxonparts.com 18. Oil pipe 10 BMW E26 Engine www.saxonparts.com Wheel casing www.saxonparts.com 1. Wheel casing cover M1 and Procar M88/1 www.saxonparts.com 17. Cover lid with O-ring (Note fixing holes) 11 BMW E26 Engine www.saxonparts.com Crankshaft www.saxonparts.com 1. Crankshaft drive flange www.saxonparts.com Flange for vibration damper www.saxonparts.com Disc resonator www.saxonparts.com 7. Sprocket 12 BMW E26 Engine www.saxonparts.com Crankshaft / Flywheel www.saxonparts.com 1. Vibration damper Procar (Specify: <8.500 or <9500 rpm) www.saxonparts.com 2. Vibration damper www.saxonparts.com 8. Flywheel Procar (for 2 and 3 plate clutch 13 BMW E26 Engine www.saxonparts.com Camshaft www.saxonparts.com 1. Camshaft Procar www.saxonparts.com 3. Shaft www.saxonparts.com 8/9. Sprocket intake / Sprocket exhaust 14 BMW E26 Engine www.saxonparts.com Timing chain / Chain tensioner / Slide rail www.saxonparts.com 1. Timing chain www.saxonparts.com 2. Deflection wheel www.saxonparts.com 3. Needle sleeve 15 BMW E26 Engine www.saxonparts.com 4. Axle www.saxonparts.com 9. Slide rail www.saxonparts.com 10. Bearing bolt www.saxonparts.com 13. Piston www.saxonparts.com 17. Chain tensioner Procar or M1 (steel version) www.saxonparts.com 19. Slide rail 16 BMW E26 Engine www.saxonparts.com Timing gear - Intake valve / exhaust valve www.saxonparts.com 1. Intake valve www.saxonparts.com 2. Exhaust valve www.saxonparts.com 5. Valve spring (Titanium, Procar and E30 M3 DTM) 17 BMW E26 Engine www.saxonparts.com Lubrication system / Oil pump with drive www.saxonparts.com 1. Chain www.saxonparts.com 2. Chain tensioner www.saxonparts.com 4. Slide rail 18 BMW E26 Engine www.saxonparts.com 11. Sprocket www.saxonparts.com 12. Securing plate www.saxonparts.com Oil carrier for Procar (dry sump system) www.saxonparts.com In-line oil filter Procar 19 BMW E26 Engine www.saxonparts.com Lubrication system, pipes www.saxonparts.com 2/3. Hose www.saxonparts.com 4. Hose www.saxonparts.com 6. Oil pipe 20 BMW E26 Engine www.saxonparts.com 7. Oil pipe M1 and Procar www.saxonparts.com 22. Oil pipe M1 and Procar www.saxonparts.com 24. Hose www.saxonparts.com Oil pressure pump 11 41 1 304 222 in progress 21 BMW E26 Engine www.saxonparts.com Radiator www.saxonparts.com 1. Radiator M1 and Procar 22 BMW E26 Engine www.saxonparts.com Water pump www.saxonparts.com 1. Water pump M1 and Procar www.saxonparts.com Water pump pulley BMW E26 Engine-Electrics 23 Ignition www.saxonparts.com Ignition system www.saxonparts.com 1. Rotor Procar www.saxonparts.com 2. Distributor cap www.saxonparts.com 6. Ignition coil Procar BMW E26 Engine-Electrics 24 Ignition www.saxonparts.com 7. Exchange control unit M1 and Procar www.saxonparts.com 8. Pulse generator Procar www.saxonparts.com 24. Alternator www.saxonparts.com 25. Pulley for alternator www.saxonparts.com 26. Starter motor www.saxonparts.com Starter solenoid BMW E26 Engine-Electrics Starter motor www.saxonparts.com Bolts for starter solenoid www.saxonparts.com Brush holder with brushes www.saxonparts.com Brushes www.saxonparts.com Fork lever www.saxonparts.com Starter pinion www.saxonparts.com Pinion shaft 25 BMW E26 Engine-Electrics Starter motor www.saxonparts.com Bush 10mm for pinion shaft www.saxonparts.com Pinion gear small www.saxonparts.com Pinion gear large www.saxonparts.com Bush for armature www.saxonparts.com Alloy housing for armature www.saxonparts.com Alloy starter pinion housing www.saxonparts.com 41. Bracket for pulse sensor 26 27 BMW E26 Fuel preparation www.saxonparts.com Injection pump www.saxonparts.com 1. Kugelfischer injection pump (M1 and Procar) www.saxonparts.com Pump lever www.saxonparts.com Cold start lever 28 BMW E26 Fuel preparation www.saxonparts.com Torsion spring cold start www.saxonparts.com Fuel cam www.saxonparts.com Sealing cover injection pump www.saxonparts.com Camshaft for injection pump 29 BMW E26 Fuel preparation www.saxonparts.com Other pump parts www.saxonparts.com 1. Injection pump bracket www.saxonparts.com 5. Eccentric tappet for pump adjustment 30 BMW E26 Fuel preparation www.saxonparts.com Belt drive www.saxonparts.com 1. Gear wheel for injection pump www.saxonparts.com 2. Gear wheel for camshaft 31 BMW E26 Fuel preparation www.saxonparts.com Valves / Fuel pipes / Slide throttle www.saxonparts.com 1. Injector M1 and Procar www.saxonparts.com 3. Fuel pipes 1-6 www.saxonparts.com Pressure valve for injection pump 32 BMW E26 Fuel preparation www.saxonparts.com 4. Slide throttle 48mm www.saxonparts.com Throttle linkage for slide throttle www.saxonparts.com Adjustment lever for slide plate www.saxonparts.com Throttle adjustment lever www.saxonparts.com Shaft for slide plate 33 BMW E26 Gearbox www.saxonparts.com Manual transmission www.saxonparts.com 204. Shaft seal www.saxonparts.com 205. Needle bearing www.saxonparts.com 206. Bearing 34 BMW E26 Gearbox www.saxonparts.com 209. Needle bearing www.saxonparts.com 218. Needle bearing www.saxonparts.com 221. Needle bearing www.saxonparts.com 232. Bearing www.saxonparts.com 234. Needle bearing www.saxonparts.com 403. Needle bearing 35 BMW E26 Gearbox www.saxonparts.com 411. Needle bearing www.saxonparts.com 423. Bearing 36 BMW E26 Gearbox www.saxonparts.com Manual transmission www.saxonparts.com 637. Needle bearing www.saxonparts.com 638. Shaft sealing 37 BMW E26 Gearbox www.saxonparts.com Manual transmission www.saxonparts.com 905. Bearing www.saxonparts.com 906. Bearing www.saxonparts.com 912. Bearing 38 BMW E26 Gearbox www.saxonparts.com 917. Shaft sealing 39 BMW E26 Gearbox www.saxonparts.com Gearbox suspension www.saxonparts.com 6. Rubber mounting www.saxonparts.com 10. Bracket left or right www.saxonparts.com 13. Thrust bearing www.saxonparts.com 14. Seal kit gearbox 40 BMW E26 Front axle www.saxonparts.com Front axle suspension www.saxonparts.com www.saxonparts.com 0. Front hub carrier FL+FR Procar 1. Front hub carrier complete FL+FR Procar, ready for installation www.saxonparts.com 2. Central wheel nut, front and rear Procar and other race cars 90mm www.saxonparts.com 3. Hexagonal wheel socket Procar and other race cars 90mm 41 BMW E26 Front axle www.saxonparts.com Front axle suspension www.saxonparts.com 1. Anti-roll bar complete FA www.saxonparts.com 2. Strutt FA www.saxonparts.com 2a. Strutt alloy FA Large with primary and secondary spring. 10 setting rebound and compression adjustability 42 BMW E26 Front axle www.saxonparts.com Front axle suspension www.saxonparts.com 1. Bracket tie rod FA www.saxonparts.com 2. Wheel bearing FA and RA www.saxonparts.com 3. Wheel stud FA and RA www.saxonparts.com 4. Circlip for hub nut FA 43 BMW E26 Front axle www.saxonparts.com 5. Distance piece FA www.saxonparts.com 6. Shaft seal www.saxonparts.com 7. Intermediate ring www.saxonparts.com 8. Drive flange FA www.saxonparts.com 9. Shaft seal shim FA and RA www.saxonparts.com 10. Wheel spacer FA and RA 44 BMW E26 Front axle www.saxonparts.com 11. Hub tab washer FA www.saxonparts.com 12. Locking ring 45 BMW E26 Front axle www.saxonparts.com Front axle suspension www.saxonparts.com 4. Coil spring front, left or right www.saxonparts.com 4. Coil spring rear, left or right 46 BMW E26 Front axle www.saxonparts.com Front axle suspension www.saxonparts.com 1. Upper control arm, left or right FA www.saxonparts.com 2. Spacer sleeve Procar www.saxonparts.com 3. Ball joint rubber M1 47 BMW E26 Front axle www.saxonparts.com www.saxonparts.com 4. Steering knuckle pin Procar FA 6. Lower control arm, left or right FA 48 BMW E26 Steering www.saxonparts.com Steering gear www.saxonparts.com 2. Right tie rod www.saxonparts.com 6. Left tie rod 49 BMW E26 Rear axle www.saxonparts.com Rear axle suspension www.saxonparts.com 1. Upper control arm, left or right RA www.saxonparts.com 2. Lower control arm, left or right www.saxonparts.com 11. Eccentric 50 BMW E26 Rear axle www.saxonparts.com Rear hub carrier www.saxonparts.com 1. Rear hub carrier, left or right RA complete 51 BMW E26 Rear axle www.saxonparts.com Rear axle suspension www.saxonparts.com www.saxonparts.com 1. Anti-roll bar complete RA 2. Strutt RA 2a. Strutt RA www.saxonparts.com Large with primary and secondary spring. 10 setting rebound and compression adjustability www.saxonparts.com 3. Output shaft, left or right RA www.saxonparts.com 4. Output shaft joint 52 BMW E26 Rear axle www.saxonparts.com www.saxonparts.com 1. Central wheel nut, front and rear Procar and other race cars 90mm www.saxonparts.com 2. Hexagonal wheel socket Procar and other race cars 90mm 53 BMW E26 Rear axle www.saxonparts.com Rear axle suspension www.saxonparts.com 3. Rear hub carrier, left or right RA www.saxonparts.com 4. Drive flange RA www.saxonparts.com 5. Locking flange nut RA www.saxonparts.com 6. Steering knuckle pin Procar RA 54 BMW E26 Rear axle www.saxonparts.com 7. Fastening bolt drive flange www.saxonparts.com 8. Wheel bearing FA and RA www.saxonparts.com 9. Shaft seal FA and RA www.saxonparts.com 10. Wheel stud FA and RA www.saxonparts.com 11. Distance piece FA and RA www.saxonparts.com 12. Distance ring FA and RA www.saxonparts.com 13. Shaft seal FA and RA 55 BMW E26 Rear axle www.saxonparts.com Rear axle suspension www.saxonparts.com 3. Steering knuckle pin Procar RA www.saxonparts.com 5. Spacer sleeve 56 BMW E26 Brakes www.saxonparts.com Rear wheel brake www.saxonparts.com 5. Brake disc FA and RA www.saxonparts.com Brake discs chamber www.saxonparts.com Wheel cover disc brake www.saxonparts.com Brake line set FA and RA 57 BMW E26 Pedals www.saxonparts.com Pedals-supporting bracket www.saxonparts.com 1. Pedal mounting block www.saxonparts.com 2. Bearing block www.saxonparts.com Shift lever 58 BMW E26 Bodywork 1 www.saxonparts.com Breather covering rear www.saxonparts.com www.saxonparts.com 1. Cover 2. Covering left or right 59 BMW E26 Bodywork www.saxonparts.com Front door www.saxonparts.com 1R. GRP door right www.saxonparts.com 1L. GRP door left 60 BMW E26 Bodywork www.saxonparts.com Front body 1. GRP front bumper M1 1. GRP front bumper Procar www.saxonparts.com www.saxonparts.com Front body Front body 1./18. GRP Front panel (Fender extensions for Procar available) 1. Hood 61 BMW E26 Bodywork www.saxonparts.com Rear body 1. GRP tail panel 2. GRP rear bumper (bottom) www.saxonparts.com www.saxonparts.com Rear body 1. Trunk lid Rear body 1. Side panel left or right (Fender extensions for Procar available) 62 BMW E26 Bodywork www.saxonparts.com Rear wing Procar Rear wing Procar consists of: - Wing spoiler stand alloy, set - Wing end plate alloy, set - Wing composite - Gurney flap alloy Available as a complete set only 63 BMW E26 Vehicle trim www.saxonparts.com Grille www.saxonparts.com 1. Grill center M1 and Procar www.saxonparts.com 2. Grill right M1 and Procar www.saxonparts.com 3. Grill left M1 and Procar www.saxonparts.com 8. Grill frontspoiler Procar BMW E26 Vehicle trim www.saxonparts.com 64 Exterior mirror left and right Procar 65 BMW E26 Vehicle trim www.saxonparts.com Glazing www.saxonparts.com 1. Front windscreen standard or heated 66 BMW E26 Vehicle trim www.saxonparts.com Sealing frame www.saxonparts.com 3. Decorative frame left and right M1 and Procar 67 BMW E10 / 2002 www.saxonparts.com Water divider M10 (slide throttle) www.saxonparts.com Side throttle M10 44mm or 46mm www.saxonparts.com www.saxonparts.com Kugelfischer pump M10 Motorsport Alpina differential cover M10 www.saxonparts.com www.saxonparts.com www.saxonparts.com